Airmar SS200 User Manual

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INSTALLATION INSTRUCTIONSOWNER’ S GUIDE &
Thru-Hull with Stem & No Fairing
Depth Transducer
Models: SS200, SS422, SS502
Follow the precautions below for optimal product performance and to reduce the risk of property damage, personal injury, and/or death.
17-008-06 rev. 03 11/22/13
WARNING: Always wear safety goggles and a dust mask when installing.
WARNING: Immediately check for leaks when the boat is placed in the water. Do not leave the boat unchecked for more than three hours. Even a small leak may allow considerable water to accumulate.
CAUTION: Always operate the transducer in water. Operating in air will allow the transducer to overheat possibly resulting in failure.
CAUTION: The stainless steel housing must be isolated from a metal hull to prevent electrolytic corrosion. Use the isolation sleeve and washers supplied.
CAUTION: SS422—The transducer must be oriented properly. The mark on the face must be forward and parallel to the centerline of the boat.
CAUTION: Never pull, carry, or hold the transducer by the cable as this may sever internal connections.
CAUTION: Never strike the transducer.
Record the information found on the cable tag for future reference.
Part No.________________Date___________Frequency_________kHz
SS200 SS502
Tools & Materials
Safety goggles Dust mask Permanent marker Electric drill Drill bits and hole saws:
Pilot hole 3mm or 1/8" SS200, SS502 23mm or 15/16"
SS422 25mm or 1" Sandpaper Mild household detergent or weak solvent (such as alcohol) File (installation in a metal hull) Marine sealant (suitable for below waterline) Knife or scissors (installation in a metal hull) Slip-joint pliers Grommet(s) (some installations) Cable ties Water-based anti-fouling paint (mandatory in salt water) Installation in a cored fiberglass hull (see page 4):
Hole saws for hull interior: 35mm or 1-3/8" Cylinder, wax, tape, and casting epoxy
Mounting Location
Guidelines
CAUTION: Never use solvents. Cleaner, fuel, sealant, paint, and other products may contain solvents that can damage plastic parts, especially the transducer’s face.
IMPORTANT: Read the instructions completely before proceeding with the installation. These instructions supersede any other instructions in your instrument manual if they differ.
Applications
Stainless steel transducer compatible with all hull materials.
Recommended for aluminum hulls to prevent electrolytic corrosion provided the stainless steel transducer is isolated from the metal hull.
CAUTION: Do not mount in line with or near water intake or discharge openings or behind strakes, struts, fittings, or hull irregularities that will disturb the water flow.
CAUTION: Do not mount the sensor where the boat may be supported during trailering, launching, hauling, or storage to avoid damaging the transducer’s face.
• The water flowing under the hull must be smooth with a
minimum of bubbles and turbulence (especially at high speeds).
• The transducer must be continuously immersed in water.
• The transducer beam must be unobstructed by the keel or
propeller shaft(s).
• Choose a location away from interference caused by power and
radiation sources such as: the propeller(s) and shaft(s), machinery, other echosounders, and other cables. The lower the noise level, the higher the echosounder gain setting that can be used.
• Choose a location with a minimal deadrise angle.
• Choose an accessible spot inside the vessel with adequate
space for the height of the stem and tightening the nut.
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Bedding
CAUTION: Be sure all surfaces to be bedded are clean and dry.
large displacement hulls
outboard and I/O
fin keel sailboats
Figure 1.
Copyright © 2005 Airmar Technolog y Corp.
planing hulls
Best location for transducer
small displacement hulls
stepped hull
full keel sailboats
Boat Types (see Figure 1)
Displacement hull powerboat—Locate amidships near the centerline. The starboard side of the hull where the propeller blades are moving downward is preferred.
Planing hull powerboat—Mount well aft near the centerline and well inboard of the first set of lifting strakes to ensure that it is in contact with the water at high speeds. The starboard side of the hull where the propeller blades are moving downward is preferred. Outboard and I/O—Mount just forward and to the side of the engine(s).
Inboard—Mount well ahead of the propeller(s) and shaft(s). Stepped hull—Mount just ahead of the first step. Boat capable of speeds above 25kn (29 MPH)—Review
transducer location and operating results of similar boats before proceeding.
Fin keel sailboat—Mount to the side of the centerline and forward of the fin keel 300–6 00 mm (1 – 2').
Full keel sailboat—Locate amidships and away from the keel at the point of minimum deadrise angle.
Identify Your Model
The model name is printed on the cable tag.
SS422—To aid orienting the transducer, use a permanent marker to draw a mark on the stem in line with the mark on the face (see Figure 2).
Installation
Hole Drilling
Cored fiberglass hull—Follow separate instructions on page 4.
1. Drill a 3mm or 1/8" pilot hole perpendicular to the waterline from inside the hull (see Figure 3). If there is a rib, strut, or other hull irregularity near the selected mounting location, drill from the outside.
2. Using the appropriate size drill bit or hole saw, cut a hole from outside the hull. Be sure to hold the drill plumb, so the hole will
be perpendicular to the water surface.
3. Sand and clean the area around the hole, inside and outside, to ensure the marine sealant will adhere properly to the hull. If there is any petroleum residue inside the hull, remove it with either a mild household detergent or a weak solvent (alcohol) before sanding.
Metal hull—Remove all burrs with a file and sandpaper.
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1. Remove the hull nut (see Figure 3).
2. Apply a 2mm (1/16") thick layer of marine sealant to the surface of the transducer that will contact the hull / washer and up the stem. The sealant must extend 6mm (1/4") higher than the combined thickness of the washer, the hull, the second washer, and the hull nut. This will ensure there is marine sealant in the threads to seal the hull and hold the hull nut securely in place.
Metal hull—The stainless steel housing must be isolated from the metal hull to prevent electrolytic corrosion. Use the isolation sleeve and washers to separate the transducer stem from the hull. However, the top of the isolation sleeve must be below the
hull nut after it is screwed into place, to prevent the sleeve from interfering with tightening the nut. Slide the isolation sleeve over
the bedded transducer stem as far down as possible. Trim the isolation sleeve to length. Apply a 2mm (1/16") thick layer of the marine sealant to the outside of the isolation sleeve.
Installing
1. Slide a washer onto the cable and stem of the transducer. Rest the washer against the transducer (see Figure 3).
2. From outside the hull, thread the cable through the mounting hole. Then push the stem of the transducer through the hole using a twisting motion to squeeze out excess sealant.
SS422—Orient the transducer, so the mark on the face and the corresponding mark on the stem are forward and parallel to the centerline of the boat (see Figure 2).
3. From inside the hull, slide the second washer and the hull nut onto the cable. Rest the washer against the hull. Screw the hull nut in place against the washer. Tighten the hull nut with slip­joint pliers.
SS422—Be careful not to rotate the housing disturbing the alignment. When grasping the stem, be careful not to damage the threads.
Metal hull—Be sure the isolation sleeve is between the transducer stem and the hull. However, the top of the isolation
sleeve must be below the hull nut to prevent the sleeve from interfering with tightening the hull nut.
Cored fiberglass hull—Do not over-tighten, crushing the hull. Wood hull—Allow for the wood to swell.
4. Remove any excess marine sealant on the outside of the hull to ensure smooth water flow under the transducer.
mark
NOTE: Orient the mark on the face and the mark you have drawn on the stem
mark
Figure 2. SS422 orientation
Copyright © 2013 Airmar Technology Cor p.
forward and parallel to the centerline of the boat.
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aft view
fiberglass or wood hull
aft view
metal hull
cable
stem
marine
sealant
washer (2)
sealant
marine
transducer
Figure 3. Bedding and installing (SS200 /SS502 shown)
Copyright © 2013 Airmar Technology Cor p.
Cable Routing & Connecting
CAUTION: If the sensor came with a connector, do not remove it
to ease cable routing. If the cable must be cut and spliced, use Airmar’s splash-proof Junction Box No. 33-035 and follow the instructions supplied. Removing the waterproof connector or cutting the cable, except when using a water-tight junction box, will void the sensor warranty.
1. Route the cable to the instrument being careful not to tear the cable jacket when passing it through the bulkhead(s) and other parts of the boat. Use grommets to prevent chafing. To reduce electrical interference, separate the transducer cable from other electrical wiring and the engine. Coil any excess cable and secure it in place with cable ties to prevent damage.
2. Refer to the instrument owner’s manual to connect the transducer to the instrument.
hull nut
hull
transducer
Checking for Leaks
When the boat is placed in the water, immediately check around the transducer for leaks. Note that very small leaks may not be readily observed. Do not leave the boat in the water for more than 3 hours before checking it again. If there is a small leak, there may be considerable bilge water accumulation after 24 hours. If a leak is observed, repeat “Bedding” and “Installing” immediately (see page 2).
marine sealant
marine sealant
isolation sleeve
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Installation in a Cored Fiberglass Hull
The core (wood or foam) must be cut and sealed carefully. The core must be protected from water seepage, and the hull must be reinforced to prevent it from crushing under the hull nut, allowing the transducer to become loose.
CAUTION: Completely seal the hull to prevent water seepage into the core.
pour in
casting
epoxy
dimension equal to
the thickness of the
hull’s outer skin to
ensure adequate
clearance
inner skin
core
1. Drill a 3mm or 1/8" pilot hole perpendicular to the waterline from inside the hull (see Figure 4). If there is a rib, strut, or other hull irregularity near the selected mounting location, drill from the outside. (If the hole is drilled in the wrong location, drill a second hole in a better location. Apply masking tape to the outside of the hull over the incorrect hole and fill it with epoxy.)
2. Using the appropriate size drill bit, cut a hole from outside the hull through the outer skin only. Be sure to hold the drill plumb,
so the hole will be perpendicular to the water surface.
3. The optimal interior hole diameter is affected by the hull’s thickness and deadrise angle. It must be large enough in diameter to allow the core to be completely sealed.
Using the appropriate size drill bit for the hull interior, cut through the inner skin and most of the core from inside the hull keeping the drill perpendicular to the hull. The core material can be very soft. Apply only light pressure to the drill bit after cutting through the inner skin to avoid accidentally cutting the outer skin.
4. Remove the plug of core material so the inside of the outer skin and the inner core of the hull is fully exposed. Sand and clean the inner skin, core, and the outer skin around the hole.
5. Coat a hollow or solid cylinder of the correct diameter with wax and tape it in place. Fill the gap between the cylinder and hull with casting epoxy. After the epoxy has set, remove the cylinder.
6. Sand and clean the area around the hole, inside and outside, to ensure that the sealant will adhere properly to the hull. If there is any petroleum residue inside the hull, remove it with either mild household detergent or a weak solvent (alcohol) before sanding.
7. Proceed with “Bedding” on page 2.
Anti-fouling Paint
Surfaces exposed to salt water must be coated with anti-fouling paint. Use water-based anti-fouling paint only. Never use ketone­based paint since ketones can attack many plastics possibly damaging the transducer. Reapply anti-fouling paint every 6 months or at the beginning of each boating season.
hull
outer skin
solid or hollow
cylinder
Figure 4. Preparing a cored fiberglass hull
Copyright © 2005 Airmar Technology Cor p.
Maintenance, Parts & Replacement
Cleaning
Aquatic growth can accumulate rapidly on the transducer’s surface reducing its performance within weeks. Clean the surface with a Scotch-Brite® scour pad and mild household detergent taking care to avoid making scratches. If the fouling is severe, lightly wet sand with fine grade wet/dry paper.
Replacement Parts
The information needed to order a replacement transducer is printed on the cable tag. Do not remove this tag. When ordering, specify the part number, date, and frequency in kHz. For convenient reference, record this information on the top of page 1.
Lost, broken, and worn parts should be replaced immediately.
Model Hull Nut Washers
SS200 SS502
SS422 02-149-01 09-1098-01
Obtain parts from your instrument manufacturer or marine dealer.
Gemeco Tel: 803-693-0777 (USA) Fax: 803-693-0477
Airmar EMEA Tel: +33.(0)2.23.52.06.48 (Europe, Middle East, Africa) Fax: +33.(0)2.23.52.06.49
02-111-01 09-1098-01
email: sales@gemeco.com
email: sales@airmar-emea.com
35 Meadowbrook Drive, Milford, New Hampshire 03055-4613, USA
www.airmar.com
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Copyright © 2013 Airmar Technology Corp. All rights reserved.
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