Air King ES80SG, ES130SG, ES80DG, ES130DG Operating Manual

IMPORTANT INSTRUCTIONS -
OPERATING MANUAL
Models: ES80SG, ES130SG, ES80DG, ES130DG
Exhaust Fan
READ AND SAVE THESE INSTRUCTIONS
READ CAREFULLY BEFORE ATTEMPTING TO ASSEMBLE, INSTALL, OPERATE OR MAINTAIN THE PRODUCT DESCRIBED.
PROTECT YOURSELF AND OTHERS BY OBSERVING ALL SAFETY INFORMATION. FAILURE TO COMPLY WITH
INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE!
RETAIN INSTRUCTIONS FOR FUTURE REFERENCE.
GENERAL SAFETY INFORMATION
should always be followed to reduce the risk of fire,
electric shock and injury to person, including the following:
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK AND INJURY TO PERSON, OBSERVE THE FOLLOWING:
a) Use this unit only in the manner intended by the manufacturer.If
you have questions, contact the manufacturer.
b) Before servicing or cleaning the unit, switch power off at service
panel and lock the service disconnecting means to prevent power from being switched on accidentally. When the service disconnecting means cannot be locked, securely fasten a prominent warning device, such as a tag, to the service panel.
TO REDUCE THE RISK OF FIRE, ELECTRIC SHOCK AND INJURY TO PERSON, OBSERVE THE FOLLOWING:
a) Installation work and electrical wiring must be done by qualified
person(s) in accordance with all applicable codes and standards, including fire-related construction.
b) Sufficient air is needed for proper combustion and exhausting
of gases through the flue (chimney) of fuel burning equipment to prevent back drafting. Follow the heating equipment manufacturer’s guideline and safety standards such as those published by the National Fire Protection Association (NFPA) and the American Society for Heating, Refrigeration, and Air Conditioning Engineers (ASHRAE), and the local code authorities.
d) Ducted fans must always be vented to the outdoors. e) If this unit is to be installed over a tub or shower, it must be
marked as appropriate for the application and be connected to a
GFCI (Ground Fault Circuit Interrupter) - protected branch circuit. f) This unit must be grounded. g) To avoid motor bearing damage and noisy and/or unbalanced
impellers, keep drywall spray, construction dust, etc. off power unit. h) NEVER place a switch where it can be reached from a tub or
shower. i) Suitable for use with electronic speed control device. j) Do not install into ceilings thermally insulated to a value greater
than R40.
CAUTION: FOR GENERAL VENTILATING USE ONLY. DO NOT
USE TO EXHAUST HAZARDOUS OR EXPLOSIVE MATERIALS AND VAPORS.
WARNING: DO NOT USE IN KITCHENS.
k) Read all instructions before installing or using exhaust fan.
c) When cutting or drilling into wall or ceiling, do not damage
electrical wiring and other hidden utilities.
SAVE THESE INSTRUCTIONS
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INSTALLATION INSTRUCTIONS CAUTION:
PANEL BEFORE STARTING INSTALLATION.
MAKE SURE POWER IS SWITCHED OFF AT SERVICE
SECTION 1
Preparing the Exhaust Fan
1. Unpack fan from the carton and confirm that all pieces are present. In addition to the exhaust fan you should have:
1 - Grill 1 - Damper Assembly (attached) 4 - Mounting Rails 1 - Mounting Flange 1 - Instruction/Safety Sheet
2. Choose the location for your fan. To ensure the best air and sound performance, it is recommended that the length of ducting and the number of elbows be kept to a minimum, and that insulated hard
ducting be used. Larger duct sizes will
reduce noise and airflow restrictions. This fan will require at least 10" of clearance in the ceiling or wall, and will mount through drywall up to 3/4" thick.
3. Select the most convenient electrical knockout and remove using a straight­blade screw driver (Figure 1).
Joist
Figure 3
SECTION 4
Ducting
CAUTION: ALL DUCTING MUST COMPLY WITH LOCAL AND
NATIONAL BUILDING CODES.
1. Connect the ducting to the fan’s duct collar (Figure 4). Secure in place
using tape or screw clamp. Always duct the fan to the outside through a wall or roof cap.
Ducting
Duct Collar
Figure 1
SECTION 2
New Construction
1. Install the rails on the housing and position the housing next to the joist. Line up housing so that it will be flush with the finished ceiling. Secure the ends of the rails with screws or nails (not included) to the joists and slide the housing into the final position (Figure 2).
Housing
Joist
Figure 2
Mounting Rails
SECTION 3
Existing Construction
1. Set housing in position between the joist and trace an outline onto the ceiling material (Figure 3). Set housing aside and cut opening, being careful not to cut or damage any electrical or other hidden utilities. Install the rails on the housing and position the housing in the previously cut hole so that it is flush with the finished ceiling. Secure the ends of the rails to the joists (Figure 3).
Figure 4
SECTION 5
Wiring
CAUTION: MAKE SURE POWER IS SWITCHED OFF AT SERVICE
PANEL BEFORE STARTING INSTALLATION.
CAUTION: ALL ELECTRICAL CONNECTIONS MUST BE MADE
IN ACCORDANCE WITH LOCAL CODES, ORDINANCES, OR NATIONAL ELECTRICAL CODE. IF YOU ARE UNFAMILIAR WITH METHODS OF INSTALLING ELECTRICAL WIRING, SECURE THE SERVICES OF A QUALIFIED ELECTRICIAN.
NOTE: This unit includes a side access panel for wiring that does not
require the removal of the fan’s blower assembly. If you choose to wire the unit from the inside, you will need to remove the blower assembly and internal wiring compartment. Both methods are equally effective.
1a. External Wire Compartment: Remove the wire compartment cover
screw and place cover in a secure place (Figure 5).
Screw
Wire Compartment Cover
Figure 5
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1b. Internal Wire Compartment: Using a 7/16" socket, remove the two hex
nuts holding the blower assembly in place. Lift up on the assembly and slide it out of the tabs on the housing (Figure 6). Remove the wire compartment cover screw and place the cover in a secure place
(Figure 7).
Supply from
house
Ground (Green or Bare)
Hot (Black)
Neutral (White)
Plug
Tabs
Hex Nuts
Figure 6
NOTE: If the fan motor plug is connected to the fan housing receptacle, unplug so the blower assembly can be completely removed.
Wire Compartment
Screw
Figure 7
SINGLE SPEED UNITS (models ES80SG and ES130SG) 2a. Run wiring from an approved wall switch (not included) carrying the
appropriate rating. One neutral (white), one ground (green or bare copper), and one hot (black lead connected to the switch). Secure the electrical wires to the housing with an approved electrical connector. Make sure you leave enough wiring in the box to make the connection to the fan’s receptacle.
2b. From where you have chosen to access the fan’s junction box,
connect the white wire from the house to the white wire from the fan’s receptacle. Connect the black wire from the wall switch to the black wire from the fan’s receptacle. Connect the ground wire from the house to the green wire from the fan housing (Figure 8). Use approved methods for all connections.
NOTE: Wire compartment configuration will be dependent on model.
Cover
Supply from
house
Black
Yellow
Yellow
Figure 9
3b. Intermittent Ventilation: For two speed fans wired for intermittent
ventilation with a standard duplex toggle switch (such as Leviton 5224-2W not included). Connect the White wire of the fan to the White (Neutral) wire from the power source. Connect the ground wire from the fan to the ground wire from the power source. Properly ground the switches. Connect the black wire from the supply to one side of the top switch. Connect the black wire from the fan to the other side of the top switch, Connect 1 yellow wire from the fan to each side of the bottom switch. The top switch turns the fan On & Off, the bottom switch changes speed between high and low (Figure 10).
Supply from house
Neutral (White)
Switch
Ground (Green or Bare) Hot
(Black)
Switch
Black
Fan
Yellow
Yellow
Figure 10
NOTE: The fan’s receptacle wires might need to be pulled outside compartment for connection. Only pull the five loose wires outside of compartment. Additional wires will be present.
NOTE: Unit must be grounded according to all local and national codes.
4. Carefully tuck wire back inside wire compartment and replace wire
Ground
White
Hot (Black)
Figure 8
TWO SPEED UNITS (models ES80DG and ES130DG) 3a. Continuous Ventilation: For two speed fans wired for continuous
ventilation, connect the White wire of the fan to the White (Neutral) wire from the power source. Connect the ground wire from the house to the green wire from the fan housing. Run 2 wires from a properly grounded wall switch (not included) to the fan. Connect the Black wire of the fan to the Black wire (Hot) from the power source. Connect the Hot Yellow wire from the fan to the input of the switch. Connect the second Yellow wire from the fan to the output side of the switch. Closing the switch will change from normal to high speed (Figure 9).
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compartment cover securing with the screw that was removed earlier.
SECTION 6
Completing the Installation
1. If the fan’s blower assembly was removed during the wiring process,
reinstall the blower by reversing the directions in Section 4 (Wiring), Step 1b.
2a. SINGE SPEED UNITS (models ES80SG and ES130SG): Plug the fan’s 2
pin quick connect motor cord into the receptacle located on the side of the wire compartment cover. Plug the 3 pin quick connect motor cord into the shorter end of the included harness then into the receptacle located on the top of the wire compartment cover These cords will only fit one way into the receptacles (Figure 11).
From Sensor
Figure 11
From Motor
From Motor
Figure 14
2b. TWO SPEED UNITS (models ES80DG and ES130DG): Plug the fan’s 2
pin and 3 pin quick connect motor cords into the receptacles located on the side of the wire compartment. Plug the 3 pin quick connect
cord from the motion sensor on the grill into the receptacle coming out of the top of the wire compartment. These cords will only fit one way into the receptacles (Figure 12).
From Sensor
From Motor
Figure 12
3. Install the ceiling mounting flange to cover any gaps which exist between the housing and the finished ceiling. Line up the slots in the ceiling mounting flange with the screws on the inside of the housing and press flange in place so it is tight against the ceiling. Tighten both screws inside the housing. Install drywall screws (not included) through the holes in the flange and into the ceiling. Install as many drywall screws needed to ensure the flange fits tightly against the ceiling (Figure 13).
From Motor
Screws
Ceiling Mounting Flange
Figure 13
4. Install the grill by squeezing the spring furthest from the motion sensor together and installing it up into the slot furthest from the wire compartment on the fan’s housing. Attach the 3 pin quick connect from the motion sensor on the grill to either the harness installed in Step 2a (Single Speed Models) or the connector from the top of the wire compartment (Two Speed Models). This cord will only fit one way into the receptacle. Install the other spring in place and push the grill up into position (Figure 14).
Slots
Drywall Screw
5. Restore power and test your installation.
SECTION 7
Programming the Occupancy Sensor
1a. Setting the Occupancy Time Delay. This will set
the amount of time the fan will continue to operate after the room is vacated or on dual speed models the amount of time the fan will run on high speed. Locate the motion sensor on the fan’s grill and press the button 2 times. The LED on the sensor will then flash the number of times to indicate the
current setting, this will repeat 3 times: 1 time = 30 seconds 2 times = 2.5 minutes 6 times = 12.5 minutes 3 times = 5 minutes 7 times = 15 minutes 4 times = 7.5 minutes 8 times = 17.5 minutes 5 times = 10 minutes 9 times = 20 minutes
1b. To adjust the setting, while the sensor is still flashing from Step 1a,
press the button the number of times that corresponds with the
amount of time you desire, for instance 3 times sets the delay to
5 minutes (see numbers in Step 1). The sensor will then flash the
number of times for the new setting 3 times before exiting back to the
programming mode.
2a Setting the Minimum On Time. This sets the minimum time the fan
will operate once motion is detected within the room or on dual speed
models the amount of time the fan will run on high speed. This works
in conjunction with the Occupancy Time Delay feature set in Steps 1a
and 1b. For instance if you set the minimum time on for 15 minutes
and the Time Delay for 5 minutes, the fan will operate for at least 15
minutes then 5 additional minutes. NOTE: This is a minimum time that the fan will operate. If the room is
occupied longer, the fan will continue to run until the room is vacated
and the occupancy time delay has elapsed.
2b. Locate the motion sensor on the fan’s grill and press the button 10
times. The LED on the sensor will then flash the number of times to
indicate the current setting, this will repeat 3 times: 1 time = 0 minutes 4 times = 45 minutes 2 times = 15 minutes 5 times = 60 minutes 3 times = 30 minutes
2c. To adjust the setting, while the sensor is still flashing from Step 2b,
press the button the number of times that corresponds with the
amount of time you desire, for instance 3 times sets the minimum on
time to 30 minutes (see numbers in Step 2b). The sensor will then flash
the number of times for the new setting 3 times before exiting back to
the programming mode.
3. Once all setting have been made and the sensor will return to detection
mode and the LED will flash when occupancy of the room is detected.
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