Airedale Dry coolers DR10 User Manual

COVER
Dry coolers
TECHNICAL MANUAL
DR10-95
DRY COOLERS
2
Precision Air Conditioning
Technical Manual :6877401 12 / 2011
Dry coolers
Technical Manual :6877401 V1.1.0 02_2013
About Airedale Products & Customer Services
WARRANTY, COMMISSIONING & MAINTENANCE
As standard, Airedale guarantees all non consumable parts only for a period of 12 months, variations tailored to suit product and application are also available; please contact Airedale for full terms and details.
To further protect your investment in Airedale products, we have introduced Airedale Service, who can provide full commissioning services, comprehensive maintenance packages and service cover 24 hours a day, 365 days a year (UK mainland). For a free quotation contact our Airedale Service or your local Sales Engineer.
All Airedale products are designed in accordance with EU Directives regarding prevention of build up of water, associated with the risk of contaminants such as Legionella.
Where applicable, effective removal of condensate is achieved by gradient drainage to outlets and where used, humidification systems produce sterile, non-toxic steam during normal operation.
For effective prevention of such risk it is necessary that the equipment is maintained in accordance with Airedale recommendations.
CAUTION
Warranty cover is not a substitute for Maintenance. Warranty cover is conditional to maintenance being carried out in accordance with the recommendations provided during the warranty period. Failure to have the maintenance procedures carried out will invalidate the warranty and any liabilities by Airedale International Air Conditioning Ltd.
SPARES
A spares list for 1, 3 and 5 years will be supplied with every unit and is also available from our Spares department on request.
TRAINING
As well as our comprehensive range of products, Airedale offers a modular range of Refrigeration and Air Conditioning Training courses, for further information please contact Airedale.
CUSTOMER SERVICES
For further assistance, please e-mail: enquiries@airedale.com or telephone:
Customer Services
UK Sales Enquiries
+ 44 (0) 113 238 7789
enquiries@airedale.com
International Enquiries
+ 44 (0) 113 239 1000
enquiries@airedale.com
Spares Hot Line
+ 44 (0) 113 238 7878
spares@airedale.com
Airedale Service
+ 44 (0) 113 239 1000
service@airedale.com
Technical Support
+ 44 (0) 113 239 1000
tech.support@airedale.com
Training Enquiries
+ 44 (0) 113 239 1000
marketing@airedale.com
For information, visit us at our Web Site: www.airedale.com
Legal Notices
AIAC Ltd endeavours to ensure that the information in this document is correct and fairly stated, but none of the statements are to be relied upon as a statement or representation of fact. AIAC Ltd does not accept liability for any error or omission, or for any reliance placed on the information contained in this document.
The development of Airedale products and services is continuous and the information in this document may not be up to date. It is important to check the current position with AIAC Ltd at the address stated. This document is not part of a contract or licence unless expressly agreed.
No part of this document may be reproduced or transmitted in any form or by any means, electronic or mechanical, including photocopying, recording, or information storage and retrieval systems, for any purpose other than the purchasers personal use, without the express written permission of AIAC Ltd.
2013 Airedale International Air Conditioning Limited. All rights reserved. Printed in the UK.
ABOUT AIREDALE
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Warranty
All AIAC products or parts (non consumable) supplied for installation within the UK mainland and commissioned by an AIAC engineer, carry a full Parts & Labour warranty for a period of 12 months from the date of commissioning or 18 months from the date of despatch, whichever is the sooner. Parts or Equipment supplied by AIAC for installation within the UK or for Export that are properly commissioned in accordance with AIAC standards and specification, not commissioned by an AIAC engineer; carry a 12 month warranty on non consumable Parts only from the date of commissioning or 18 months from the date of despatch, whichever is the sooner. Parts or equipment installed or commissioned not to acceptable AIAC standards or specification invalidate all warranty.
Warranty is only valid in the event that
In the period between delivery and commissioning the equipment: is properly protected & serviced as per the AIAC installation & maintenance manual provided where applicable the glycol content is maintained to the correct level. In the event of a problem being reported and once warranty is confirmed as valid under the given installation and operating conditions, the Company will provide the appropriate warranty coverage (as detailed above) attributable to the rectification of any affected Airedale equipment supplied (excluding costs for any specialist access or lifting equipment that must be ordered by the customer). Any spare part supplied by Airedale under warranty shall be warranted for the unexpired period of the warranty or 3 months from delivery, whichever period is the longer. To be read in conjunction with the Airedale Conditions of Sale - Warranty and Warranty Procedure, available upon request.
Procedure
When a component part fails, a replacement part should be obtained through our Spares department. If the part is considered to be under warranty, the following details are required to process this requirement.
Full description of part required, including Airedale's part number, if known
The original equipment serial number
An appropriate purchase order number
A spares order will be raised under our warranty system and the replacement part will be despatched, usually within 24 hours should they be in stock.
When replaced, the faulty part must be returned to Airedale with a suitably completed and securely attached "Faulty Component Return" (FCR) tag. FCR tags are available from Airedale and supplied with each Warranty order.
On receipt of the faulty part, suitably tagged, Airedale will pass to its Warranty department, where it will be fully inspected and tested in order to identify the reason for failure, identifying at the same time whether warranty is justified or not.
On completion of the investigation of the returned part, a full "Report on Goods Returned" will be issued. On occasion the release of this complete report may be delayed as component manufacturers become involved in the investigation.
When warranty is allowed, a credit against the Warranty invoice will be raised. Should warranty be refused the Warranty invoice becomes payable on normal terms.
Exclusions
Warranty may be refused for the following reasons:
Misapplication of product or component
Incorrect site installation
Incomplete commissioning documentation
Inadequate site installation
Inadequate site maintenance
Damage caused by mishandling
Replaced part being returned damaged without explanation
Unnecessary delays incurred in return of defective component
Returns analysis
All faulty components returned under warranty are analysed on a monthly basis as a means of verifying component and product reliability as well as supplier performance. It is important that all component failures are reported correctly.
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\CONTENTS
Contents
General Specification 5
Unit Identification .................................................................................................................... 5
Standard Features .................................................................................................................. 6
Fan & Motor Assembly ........................................................................................................... 7
Electrical ................................................................................................................................. 7
Main Electric Isolator ................................................................ .............................................. 7
Electronically Commutated (EC) Fan Motor ........................................................................... 8
Optional Extras – General 8
Short Case Axial Fans (SCAF) ............................................................................................... 8
Corrosion Resistant Coated Coils .......................................................................................... 8
Shut Off Valves ...................................................................................................................... 8
Coil Guards ............................................................................................................................ 8
Installation data 9 Dimensions / Weights / Positioning 9 Unit Lifting 14
General ................................................................................................................................. 14
Horizontal Air Discharge ....................................................................................................... 14
Vertical Air Discharge ........................................................................................................... 14
Performance Data – Dry Coolers 15
Standard Dry Cooler Fan ...................................................................................................... 15
Operating Limits 16 Sound Data 17
Method of Sound Measurement ........................................................................................... 17
Semi Hemispherical.............................................................................................................. 17
Sound Data - STANDARD FAN ........................................................................................... 17
Mechanical Data – Condensers and Dry Coolers 19
Dry Cooler Waterside Pressure Drop ................................ ................................................... 23
Electrical Data 24
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General Specification
UNIT IDENTIFICATION
DR 12 H
DR
Dry Cooler – Water / Glycol
10 - 95
Model Size (expressed as Total Heat Rejection in kW)
H
Horizontal Air Discharge
V Vertical Air Discharge
Introduction
This range comprises of 14 air cooled dry cooler models with total heat rejection 10 – 95 kW
Custom designed for a small footprint, low sound level, slimline and aesthetically pleasing appearance.
Available in either horizontal or vertical air discharge orientation, please specify at order.
All units are despatched following extensive leak and pressure testing and carry a holding charge of inert gas.
CE Directive
Airedale certify that the equipment detailed in this manual conforms with the following EC Directives:
Electromagnetic Compatibility Directive (EMC)
2004/108/EC
Low Voltage Directive (LVD)
2006/95/EC
Machinery Directive (MD)
89/392/EEC in the version 2006/42/EC
Pressure Equipment Directive (PED)
97/23/EC
To comply with these directives appropriate national & harmonised standards have been applied. These are listed on the Declaration of Conformity, supplied with each product.
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STANDARD FEATURES
Construction
Unit cabinets shall be manufactured from galvanised sheet steel coated with epoxy baked powder paint to provide a durable finish.
Standard unit colour shall be Light Grey (RAL 7035).
Dual position fixing legs shall be supplied attached to the unit via captive bolts and shake proof washers.
Horizontal Air Discharge
As standard, unit legs are attached and delivered in the horizontal air discharge mode as are the isolator and fan speed controller.
The legs attached to the top of the unit are for lifting and stacking and shall be removed and stored safely if not required.
IMPORTANT
Only 2 units may be stacked together.
Vertical Air Discharge
As standard, unit legs shall be attached and delivered in the horizontal air discharge mode and shall be repositioned on site to offer vertical air discharge mode, refer to
Dimensions / Weights / Positioning, for details.
IMPORTANT
To ensure the unit isolator and fan speed controller are in the correct orientation for vertical air discharge please specify at order.
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Standard Features
FAN & MOTOR ASSEMBLY
All Models
The external rotor AC motor shall allow the use of a low power output, single phase, and speed controllable motor to power the fan.
The motor shall have inbuilt thermal overload protection and the assembly shall be supplied complete with a finger guard for protection.
Shall be available in either horizontal or vertical air discharge orientation, please specify at order.
ELECTRICAL
All electrical components shall be rated for all year round outdoor use.
All wiring shall be colour coded and numbered for identification. All units shall be wired in accordance with current local and European standards.
MAIN ELECTRIC ISOLATOR
A weatherproof mains isolator shall be fitted to ensure complete unit isolation of the electrical panel during adjustment and maintenance.
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Optional Extras - Energy Saving
ELECTRONICALLY COMMUTATED (EC) FAN MOTOR
Shall incorporate external EC rotor motor technology to provide highly accurate discreet speed control. The fans offer maximum air flow performance while keeping sound levels to a minimum.
Each fan shall incorporate electronically commutated DC motor control using semi-
conductor modules responding to a signal from the Airedale indoor unit.
EC motors are DC motors with integrated AC to DC conversion; this gives the
flexibility of connecting to AC mains with the efficiency and simple speed control of a DC motor. The EC fan shall offer significant power reduction in comparison with equivalent AC fan at both full and modulated fan speeds. The inbuilt EC fan control module shall allow for fan speed modulation from 0-100%, the modulating range of a standard AC fan is typically 40-100% of full fan speed.
Optional Extras – General
SHORT CASE AXIAL FANS (SCAF)
Short case axial fans shall be supplied for indoor installations where discharge air requires to be ducted to an outdoor location. The fans shall meet duty plus nominal 75Pa of external static pressure.
CORROSION RESISTANT COATED COILS
For aggressive atmospheres a corrosion resistant coating shall be applied to the aluminium fins.
SHUT OFF VALVES
Where unit isolation for easier maintenance is required, shut off valves shall be supplied loose for on site fitment.
COIL GUARDS
Protective mesh guards can be fitted to each of the outer coils to protect against damage.
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Dimensions / Weights / Positioning
IMPORTANT
Unit diagrams can be supplied on request.
The following illustrations show the unit following fixing leg re-orientation, instructions are provided for this at delivery.
IMPORTANT
The legs attached to the top of the unit are for lifting and stacking and may be removed and stored safely if not required.
Stacking units
Only 2 units may be stacked together. In addition to the standard minimum clearances around the unit further space is required.
Positioning dry coolers on top of each other can cause the bottom unit to be starved of air.
A= 1.5m (Two stacked units) B= 0.5m (For single unit)
A
B
B C C
D D E E B C D A E
Installation data
The range of condensers and dry coolers are grouped together for easier identification. Case sizes 1-5 (16 Condensers, 14 Dry coolers)
Case 1 and 2
Case 3
Case 4
Case 5
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Horizontal case size 1 and 2 (1 fan)
3000
(2)
A
D
B
(5a)
(4)
500
(2)
500
(2)
500
(2)
(1)
(1)
(1)
C
E
(1)
150
150 (5b)
(3) (6)
(7)
Diagram illustrated in mm (1) Airflow
(2) Minimum clearances (3) 12.7mm fixing hole (4) Mains electric isolator (5) Top brackets may be used to secure unit of similar size
on top, using, 2 x 12.7mm fixing holes
(6) 40mm lifting holes
Horizontal case size1 (1 fan)
DIMENSIONS (mm)
WEIGHTS (kg)
Standard Fan
Standard AC Fan
Optional EC Fan
Optional SCAF
A B C D E
DR10
1102
1167
1000
1040
700
77
83
88
DR12
1102
1167
1000
1040
700
93
105
90
DR15
1102
1167
1000
1040
700
90
96
101
DR20
1102
1167
1000
1040
700
106
118
103
Vertical case size 1 and 2 (1 Fan)
3000
(2)
(1)
D
A
B
(6)
(3)
(1)
C
E
(5b)
(4) (5a)
500
(2)
500
(2)
500
(2)
500
(2)
Diagram illustrated in mm (1) Airflow
(2) Minimum clearances (3) 12.7mm fixing hole (4) Mains electric isolator (5) 40mm lifting holes
Vertical case size1 (1 fan)
DIMENSIONS (mm)
WEIGHTS (kg)
Standard Fan
Fan Options
Standard AC
Fan
Optional EC
Fan
Optional
SCAF
SCAF
EC A B C D E B
B DR10
1102
1090
1167
1042
1107
1130
1127
77
83
88
DR12
1102
1155
1167
1042
1107
1140
1170
93
105
90
DR15
1102
1090
1167
1042
1107
1130
1127
90
96
101
DR20
1102
1155
1167
1042
1107
1140
1170
106
118
103
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DIMENSIONS (mm)
WEIGHTS (kg)
Standard Fan
Standard AC Fan
Optional EC Fan
Optional SCAF
A B C D E
DR25
2184
1167
1000
2121
700
132
145
154
DR30
2184
1167
1000
2121
700
165
188
159
DR35
2184
1167
1000
2121
700
162
175
184
DR45
2184
1167
1000
2121
700
195
218
189
DIMENSIONS (mm)
WEIGHTS (kg)
Standard Fan
Fan Options
Standard AC
Fan
Optional EC
Fan
Optional
SCAF
SCAF
EC A B C D E B B
DR25
2184
1090
1167
2124
1107
1130
1127
132
145
154
DR30
2184
1155
1167
2124
1107
1140
1170
165
188
159
DR35
2184
1090
1167
2124
1107
1130
1127
162
175
184
DR45
2184
1155
1167
2124
1107
1140
1170
195
218
189
Horizontal case size 3 (2 Fans)
Vertical case size 3 (2 Fans)
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Optional Short Case Axial Fan (SCAF)
3000
(2)
A D B
(5b)
(4)
500
(2)
500
(2)
500
(2)
(1)
(1)
(1)
C
E
(1)
150
150 (6)
(3) D
(1)
(1)
(5a) (8)
(7)
Diagram illustrated in mm (1) Airflow
(2) Minimum clearances (3) 12.7mm fixing hole (4) Mains electric isolator (5) Top brackets may be used to secure unit of similar size
on top, using, 2 x 12.7mm fixing holes (6) 40mm lifting holes (7) Optional Short Case Axial Fan with integral duct fixing
holes
DIMENSIONS (mm)
WEIGHTS (kg)
Standard Fan
Standard AC
Fan
Optional EC
Fan
Optional
SCAF
A B C D E
DR40
3565
1167
1000
1752
700
208
228
242
DR50
3565
1167
1000
1752
700
258
293
249
DR55
3565
1167
1000
1752
700
260
280
294
DR75
3565
1140
1167
1752
1107
310
345
301
Optional Short Case Axial Fan (SCAF)
3000
(2)
C
E
(5b)
(4) (5a)
(1) D A
B
(6)
(3)
(1)
D
(1)
(1)
500
(2)
500
(2)
500
(2)
500
(2)
(7)
Diagram illustrated in mm (1) Airflow
(2) Minimum clearances (3) 12.7mm fixing hole (4) Mains electric isolator (5) 40mm lifting holes (6) Optional short case axial fan with integral duct fixing holes
DIMENSIONS (mm)
WEIGHTS (kg)
Standard Fan
Fan Options
Standard AC
Fan
Optional EC
Fan
Optional
SCAF
SCAF
EC A B C D E B B
DR40
3565
1090
1167
1753
1107
1130
1127
208
228
242
DR50
3565
1155
1167
1753
1107
1140
1170
258
293
249
DR60
3565
1090
1167
1753
1107
1130
1127
260
280
294
DR75
3565
1155
1167
1753
1107
1140
1170
310
345
301
Horizontal case size 4 (3 Fans)
The SCAF fans in the horizontal mode do not obtrude past the mounting feet.
Vertical case size 4 (3 fans)
Vertical case size 3 (3 fans)
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150
150
(4)
(5a)
(5b)
A
B
D(a)
D(b)
D(c)
(3)
(1)
(1)
E
C
DIMENSIONS (mm)
WEIGHTS (kg)
Standard Fan
Standard
AC Fan
Optional
EC Fan
Optional
SCAF A B C
D(a)
D(b)
D(c) E DR70
4641
1167
1000
1524
1539
1524
700
349
375
394
DR95
4641
1167
1000
1524
1539
1524
700
415
462
404
CAUTION
A vertical air discharge unit is recommended for installation in windy locations or wherever a horizontal airflow would be obstructed.
B
(5b)
(5a)
(4)
(3)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)(1)
(1)
(1)
3000
(2)
(6)
D(a)
D(b) D(c)
A
E C
DIMENSIONS (mm)
WEIGHTS (kg)
Standard Fan
Fan Options
Standard
AC Fan
Optional
EC Fan
Optional
SCAF
SCAF
EC
A B C
D(a)
D(b)
D(c) E B B
DR70
4641
1090
1167
1524
1539
1524
1107
1130
1127
349
375
394
DR95
4641
1155
1167
1524
1539
1524
1107
1140
1170
415
462
404
Horizontal case size 5 (4 fans)
For Minimum Clearances (2) see previous outdoor units in horizontal configuration Diagram illustrated in mm (1) Airflow
(2) Minimum clearances (3) 12.7mm fixing hole (4) Mains electric isolator (5) Top brackets may be used to secure unit of similar size on top, using, 2 x 12.7mm fixing holes (6) 40mm lifting holes
Vertical case size 5 (4 fans)
For minimum clearances (2) see previous outdoor units in vertical configuration Diagram illustrated in mm (1) Air flow
(2) Minimum clearances (3) 12.7mm fixing hole (4) Mains electric isolator (5) 40mm lifting holes (6) Optional short case axial fan with integral duct fixing holes
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Unit Lifting
GENERAL
Employ lifting specialists
Local codes and regulations relating to the lifting of this type of equipment should be observed
Each chain/sling must be capable of lifting the whole unit
Lift the unit slowly and evenly
IMPORTANT
Only use lifting points provided.
Do not use 1 chain between 2 lifting points to avoid load shift.
Ensure that chains/slings DO NOT crush the casework, coil or fan assemblies.
If the unit is dropped it should immediately be checked for damage and reported to Airedale.
Airedale will accept no responsibility for mishandling during the positioning of the equipment.
CAUTION
Check the unit is as ordered, discrepancies or transit damage should be reported to Airedale immediately.
HORIZONTAL AIR DISCHARGE
The unit is delivered in horizontal air discharge configuration secured to a pallet. Where possible the unit should be moved with the pallet in place.
Use 4 lifting eyes attached to 4 individual slings/chains (supplied by others) and attach 2 to each top leg using the holes provided as illustrated.
VERTICAL AIR DISCHARGE
The unit is delivered in horizontal air discharge configuration (with the mains isolator and fan speed controller already configured for vertical air discharge) secured to a pallet. Where possible the unit should be moved with the pallet in place.
Before lifting into final position, the unit legs should be re-orientated, refer to instructions provided at delivery.
CAUTION
Care should be taken to ensure the unit does not sustain damage before it is lifted into final position.
> 60°
Use 4 lifting eyes attached to 4 individual slings/chains (supplied by others) and attach 1 to the top of each of the 4 corner legs using the holes provided as illustrated.
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STANDARD DRY COOLER FAN
Water Entering / Leaving
Ambient
Temperature °C
25°C
30°C
35°C
40°C
45°C
Output
(kW)
Output
(kW)
Output
(kW)
Output
(kW)
Output
(kW)
DR10
35°C/30°C
11 - - - -
40°C/35°C
19.6
11 - -
-
45°C/40°C
28.1
19.6
11.1 - -
50°C/45°C
36.6
28
19.6
11.1 - 55°C/50°C
45
36.4
27.9
19.5
11.1
DR12
35°C/30°C
13.6 - - - -
40°C/35°C
24.5
13.7 - - - 45°C/40°C
35.2
24.5
13.7 - -
50°C/45°C
45.9
35.1
24.5
13.8 - 55°C/50°C
56.6
45.7
35.05
4.4
13.8
DR15
35°C/30°C
15..4 - - - -
40°C/35°C
25.6
15.3 - - - 45°C/40°C
35.6
25.4
15.3 - -
50°C/45°C
45.4
35.2
25.2
15.2 - 55°C/50°C
55.2
44.9
34.9
25
15.1
DR20
35°C/30°C
18.3 - -
-
-
40°C/35°C
31.9
18.3
- - -
45°C/40°C
45.1
31.7
18.3
-
-
50°C/45°C
58.1
44.8
31.6
18.3 - 55°C/50°C
71.5
57.7
44.4
31.4
18.3
DR25
35°C/30°C
24.4 - - - -
40°C/35°C
43.1
24.5 - - - 45°C/40°C
61.5
43
24.5 - -
50°C/45°C
79.7
61.2
42.9
24.5
-
55°C/50°C
98
79.3
60.9
42.8
24.6
DR30
35°C/30°C
30.6 - - - -
40°C/35°C
54.5
30.7 - - - 45°C/40°C
78
54.5
30.8 - -
50°C/45°C
101.4
77.8
54.4
30.9 - 55°C/50°C
124.9
101
77.5
54.3
30.9
DR35
35°C/30°C
34.8 - - - -
40°C/35°C
57.4
34.6 - - - 45°C/40°C
79.5
56.9
34.3 - -
50°C/45°C
101.4
78.7
56.4
34.1 - 55°C/50°C
123.3
100.4
77.9
55.9
33.9
DR40
35°C/30°C
42 - - - -
40°C/35°C
72
41.9 - - - 45°C/40°C
101.5
71.7
41.8 - -
50°C/45°C
130.8
101
71.4
41.8 - 55°C/50°C
160.2
130
100.3
71
41.6
DR45
35°C/30°C
44.6 - - - -
40°C/35°C
74.4
44.4 - - - 45°C/40°C
103.4
73.8
44.2 - -
50°C/45°C
132.3
102.5
73.2
43.9 - 55°C/50°C
161.2
131.1
101.6
72.6
43.6
DR50
35°C/30°C
53.1 - - - -
40°C/35°C
91.7
53.1 - - - 45°C/40°C
129.7
91.4
53. - -
50°C/45°C
167.6
129.2
91.1
53 - 55°C/50°C
205.5
166.8
128.6
90.8
52.9
(1) Output kW refers to the dry cooler heat rejection
Performance Data – Dry Coolers
DR10-95
DRY COOLERS
16
Precision Air Conditioning
Technical Manual :6877401 12 / 2011
Dry coolers
Technical Manual :6877401 V1.1.0 02_2013
Water Entering / Leaving
Ambient
Temperature °C
25°C
30°C
35°C
40°C
45°C
Output
(kW)
Output
(kW)
Output
(kW)
Output
(kW)
Output
(kW)
DR55
35°C/30°C
55 - - - -
40°C/35°C
91.2
54.8 - - - 45°C/40°C
126.3
90.4
54.4 - -
50°C/45°C
161.2
125.1
89.6
54 - 55°C/50°C
196
159.5
123.8
88.7
53.7
DR70
35°C/30°C
74.7 - - - -
40°C/35°C
122.6
74.2 - - - 45°C/40°C
169.4
121.5
73.7 - -
50°C/45°C
215.8
167.6
120.3
73.1 - 55°C/50°C
262.1
213.4
165.8
119.2
72.6
DR75
35°C/30°C
72.6 - - - -
40°C/35°C
121.5
72.3 - -
-
45°C/40°C
169.2
120.6
72 - -
50°C/45°C
216.6
167.7
119.6
71.6 - 55°C/50°C
263.8
214.5
166.2
118.7
71.2
DR95
35°C/30°C
98.5 - - - -
40°C/35°C
163.3
97.9 - - - 45°C/40°C
226.7
162
97.4 - -
50°C/45°C
289.7
224.6
160.6
96.7 - 55°C/50°C
352.6
286.9
222.5
159.3
96.1
(1) Output kW refers to the dry cooler heat rejection
Standard Variable Speed Head Pressure Control
Minimum Ambient Air DB °C
-20°C
Maximum Ambient Air DB °C
+48
Optional On/Off Head Pressure Control
Minimum Ambient Air DB °C
-0°C
Maximum Ambient Air DB °C
+48 (1)
For conditions outside those quoted, please contact Airedale.
CAPACITY DATA Standard Dry Cooler Fan
Operating Limits
DR10-95
DRY COOLERS
Dry coolers
17
Technical Manual :6877401 V1.1.0 02_2013
Sound Data
METHOD OF SOUND MEASUREMENT
All sound data quoted has been measured in the third-octave band limited values, using a Real Time Analyser calibrated sound intensity meter in accordance with BS EN ISO9614 Part 1: 1995.
All Sound Power Levels quoted are calculated from measured sound intensity according BS EN ISO9614 Part 1: 1995.
SEMI HEMISPHERICAL
Sound Pressure Levels are calculated from sound power using the semi-hemispherical method where the noise source is in junction with 2 boundaries i.e. the floor and 1 wall.
SOUND DATA - STANDARD FAN
IMPORTANT
The sound data quoted is based on the unit having the STANDARD FAN running at FULL SPEED under normal operating conditions.
For sound data of optional fan selections, please contact Airedale.
Horizontal
Sound
Overall
dB(A)
Frequency (Hz) dB
Measurement
63
125
250
500
1000
2000
4000
8000
DR10
Power 74
72
83
76
68
68
65
60
50
Pressure
@10m
46
44
55
48
40
40
37
32
22
DR12
Power 74
72
83
76
68
68
65
60
50
Pressure
@10m
46
44
55
48
40
40
37
32
22
DR15
Power 78
82
87
74
74
73
70
63
62
Pressure
@10m
50
54
59
46
46
45
42
35
34
DR20
Power 82
83
80
82
79
78
74
67
59
Pressure
@10m
54
55
52
54
51
50
46
39
31
DR25
Power 78
82
87
74
74
73
70
63
62
Pressure
@10m
50
54
59
46
46
45
42
35
34
DR30
Power 82
83
80
82
79
78
74
67
59
Pressure
@10m
54
55
52
54
51
50
46
39
31
DR35
Power 81
85
90
77
77
76
73
66
65
Pressure
@10m
53
57
62
49
49
48
45
38
37
DR45
Power 85
86
83
85
82
81
77
70
62
Pressure
@10m
57
58
55
57
54
53
49
42
34
DR40
Power 81
85
90
77
77
76
73
66
65
Pressure
@10m
53
57
62
49
49
48
45
38
37
DR50
Power 85
86
83
85
82
81
77
70
62
Pressure
@10m
57
58
55
57
54
53
49
42
34
DR55
Power 83
80
90
80
77
79
75
68
67
Pressure
@10m
55
52
62
52
49
51
47
40
39
DR70
Power 87
88
85
87
84
83
79
72
64
Pressure
@10m
59
60
57
59
56
55
51
44
36
DR75
Power 82
80
90
80
77
79
75
68
67
Pressure
@10m
55
52
62
52
49
51
47
40
39
DR95
Power 87
88
85
87
84
83
79
72
64
Pressure
@10m
59
60
57
59
56
55
51
44
36
DR10-95
DRY COOLERS
18
Precision Air Conditioning
Technical Manual :6877401 12 / 2011
Dry coolers
Technical Manual :6877401 V1.1.0 02_2013
Vertical
Sound
Overall
dB(A)
Frequency (Hz) dB
Measurement
63
125
250
500
1000
2000
4000
8000
DR10
Power
75
69
86
75
68
69
65
61
51
Pressure
@ 10m
47
41
58
47
40
41
37
33
23
DR12
Power
75
69
86
75
68
69
65
61
51
Pressure
@ 10m
47
41
58
47
40
41
37
33
23
DR15
Power
79
80
90
73
74
74
70
64
63
Pressure
@ 10m
51
52
62
45
46
46
42
36
35
DR20
Power
83
80
83
82
79
79
73
68
60
Pressure
@ 10m
55
52
55
54
51
51
45
40
32
DR25
Power
79
80
90
73
74
74
70
64
63
Pressure
@ 10m
51
52
62
45
46
46
42
36
35
DR30
Power
83
80
83
82
79
79
73
68
60
Pressure
@ 10m
55
52
55
54
51
51
45
40
32
DR35
Power
82
83
93
76
77
77
73
67
66
Pressure
@ 10m
54
55
65
48
49
49
45
39
38
DR45
Power
86
83
86
85
82
82
76
71
63
Pressure
@ 10m
58
55
58
57
54
54
48
43
35
DR40
Power
82
83
93
76
77
77
73
67
66
Pressure
@ 10m
54
55
65
48
49
49
45
39
38
DR50
Power
86
83
86
85
82
82
76
71
63
Pressure
@ 10m
58
55
58
57
54
54
48
43
35
DR55
Power
84
78
93
79
78
80
75
69
68
Pressure
@ 10m
56
50
65
51
50
52
47
41
40
DR70
Power
88
85
88
87
84
84
78
73
65
Pressure
@ 10m
60
57
60
59
56
56
50
45
37
DR75
Power
84
78
93
79
78
80
75
69
68
Pressure
@ 10m
56
50
65
51
50
52
47
41
40
DR95
Power
88
85
88
87
84
84
78
73
65
Pressure
@ 10m
60
57
60
59
56
56
50
45
37
DR10-95
DRY COOLERS
Dry coolers
19
Technical Manual :6877401 V1.1.0 02_2013
Mechanical Data – Condensers and Dry Coolers
DR10
DR12
DR15
Total Heat of Rejection DR
(1)
kW
11.1
13.7
15.3
Dimensions - Horizontal
(2)
H x W x L
mm
1167 x 1000 x 1102
1167 x 1000 x 1102
1167 x 1000 x 1102
Dimensions – Vertical
(2)
H x W x L
mm
1090 x 1167 x 1102
1155 x 1000 x 1102
1090 x 1167 x 1102
Weight
Machine
kg
77
93
90
Construction
Material/Colour
Galvanised Sheet Steel, Epoxy Baked Powder Paint - Light Grey (RAL 7035)
Dry Cooler
Air Cooled - Copper Tube/Turbulated Aluminium Fins
Total Face Area
0.91
0.91
0.91
Nominal Airflow
m³/s
2.3
3.3
1.9
Discharge
-H Horizontal or -V Vertical (Please Specify at Order)
Fan & Motor
Axial
Quantity 1 1 1
Diameter
mm
630
710
630
Maximum Speed
rpm
895
930
895
Dry Cooler
Internal Water Volume
L
6.6
6.6
11.9
Nominal Flowrate
l/s
0.53
0.65
0.7
Pressure Drop
kPa
11.9
17.8
20.7
OPTIONAL EXTRAS
Short Case Axial Fan
Designed to 75 Pa ESP
Dimensions - Horizontal
H x W x L
mm
1167 x 1000 x 1102
1167 x 1000 x 1102
1167 x 1000 x 1102
Dimensions - Vertical
H x W x L
mm
1130 x 1167 x 1102
1140 x 1167 x 1102
1130 x 1167 x 1102
Weight
Machine
kg
88
105
101
EC Fan
Dimensions - Horizontal
H x W x L
mm
1167 x 1000 x 1102
1167 x 1000 x 1102
1167 x 1000 x 1102
Dimensions - Vertical
H x W x L
mm
1127 x 1167 x 1102
1170 x 1167 x 1102
1127 x 1167 x 1102
Weight
Machine
kg
83
90
96
(1)
Nominal data based on 35°C ambient and 45/40°C Water entering / leaving.
(2)
Overall dimensions for clearance;.
DR10-95
DRY COOLERS
20
Precision Air Conditioning
Technical Manual :6877401 12 / 2011
Dry coolers
Technical Manual :6877401 V1.1.0 02_2013
Mechanical Data- Condensers and Dry Coolers
DR20
DR25
DR30
DR35
DR45
Total Heat of Rejection DR
(1)
kW
18.34
24.5
30.8
34.3
44.2
Dimensions - Horizontal
(2)
H x W x L
mm
1167 x 1000 x 1102
1167 x 1000 x 2184
1167 x 1000 x2184
1167 x 1000 x 2184
1167 x 1000 x 2184
Dimensions - Vertical
(2)
H x W x L
mm
1155 x 1167 x 1102
1090 x 1167 x 2184
1155 x 1167 x 2184
1090 x 1167 x 2184
1155 x 1167 x 2184
Weight
Machine
kg
106
132
165
162
195
Construction
Material/Colour
Galvanised Sheet Steel, Epoxy Baked Powder Paint - Light Grey (RAL 7035)
Dry Cooler
Air Cooled - Copper Tube/Turbulated Aluminium Fins
Total Face Area
0.91
2.11
2.11
2.11
2.11
Nominal Airflow
m³/s
2.6
4.8 7 4.2
5.7
Discharge
-H Horizontal or -V Vertical (Please Specify at Order)
Fan & Motor
Axial
Quantity
1 2 2 2 2
Diameter
mm
710
630
710
630
710
Maximum Speed
rpm
930
895
930
895
930
Dry Cooler
Internal Water Volume
L
11.9
14.8
14.8
26.7
26.7
Nominal Flowrate
l/s
0.9
1.2
1.47
1.64
2.1
Pressure Drop
kPa
46.4
15.3
20.5
38.5
60.4
OPTIONAL EXTRAS
Short Case Axial Fan
Designed to 75 Pa ESP
Dimensions – Horizontal
H x W x L
mm
1167 x 1000 x 1102
1167 x 1000 x 2184
1167 x 1000 x 2184
1167 x 1000 x 2184
1167 x 1000 x 2184
Dimensions – Vertical
H x W x L
mm
1140 x 1167 x 1102
1130 x 1167 x 2184
1140 x 1167 x 2184
1130 x 1167 x 2184
1140 x 1167 x 2184
Weight
Machine
kg
118
154
188
184
218
EC Fan
Dimensions – Horizontal
H x W x L
mm
1167 x 1000 x 1102
1167 x 1000 x 2184
1167 x 1000 x 2184
1167 x 1000 x 2184
1167 x 1000 x 2184
Dimensions – Vertical
H x W x L
mm
1170 x 1167 x 1102
1127 x 1167 x 2184
1170 x 1167 x 2184
1127 x 1167 x 2184
1170 x 1167 x 2184
Weight
Machine
kg
103
145
159
175
189
(1)
Nominal data based on 35°C ambient and a 45/40°C Water entering / leaving.
(2)
Overall dimensions for clearance.
DR10-95
DRY COOLERS
Dry coolers
21
Technical Manual :6877401 V1.1.0 02_2013
Mechanical Data- Condensers and Dry Coolers
DR40
DR50
DR55
Total Heat of Rejection DR
(1)
kW
41.8
53
54.4
Dimensions - Horizontal
(2)
H x W x L
mm
1167 x 1000 x 3565
1167 x 1000 x 3565
1167 x 1000 x 3565
Dimensions - Vertical
(2)
H x W x L
mm
1090 x 1167 x 3565
1155 x 1167 x 3565
1090 x 1167 x 3565
Weight
Machine kg
208
258
260
Construction
Material/Colour
Galvanised Sheet Steel, Epoxy Baked Powder Paint - Light Grey (RAL 7035)
Dry Cooler
Air Cooled - Copper Tube/Turbulated Aluminium Fins
Total Face Area
3.63
3.63
3.63
Nominal Airflow
m³/s
7.5
10.8
6.6
Discharge
-H Horizontal or -V Vertical (Please Specify at Order)
Fan & Motor
Axial
Quantity
3 3 3
Diameter
mm
630
710
630
Maximum Speed
rpm
895
930
895
Dry Cooler
Internal Water Volume
L 23.1
23.1
43.2
Water flowrate
l/s
2.0
2.5
2.6
Pressure Drop
kPa
48.5
70
32
OPTIONAL EXTRAS
Short Case Axial Fan
Designed to 75 Pa ESP
Dimensions - Horizontal
H x W x L
mm
1167 x 1000 x 3565
1167 x 1000 x 3565
1167 x 1000 x 3565
Dimensions - Vertical
H x W x L
mm
1130 x 1167 x 3565
1140 x 1167 x 3565
1130 x 1167 x 3565
Weight
Machine
kg
242
249
294
EC Fan
Dimensions - Horizontal
H x W x L
mm
1167 x 1000 x 3565
1167 x 1000 x 3565
1167 x 1000 x 3565
Dimensions - Vertical
H x W x L
mm
1127 x 1167 x 3565
1170 x 1167 x 3565
1127 x 1167 x 3565
Weight
Machine
kg
228
293
280
(1) Nominal data based on 35°C ambient and a 45/40°C Water entering / leaving.
(2) Overall dimensions for clearance; refer to Dimensional & Installation Data, for detail.
DR10-95
DRY COOLERS
22
Precision Air Conditioning
Technical Manual :6877401 12 / 2011
Dry coolers
Technical Manual :6877401 V1.1.0 02_2013
Mechanical Data- Condensers and Dry Coolers
DR75
DR70
DR95
Total Heat of Rejection DR
(1)
kW
72
73.7
97.4
Dimensions - Horizontal
(2)
H x W x L
mm
1167 x 1000 x 3565
1167 x 1000 x 4641
1167 x 1000 x 4641
Dimensions - Vertical
(2)
H x W x L
mm
1155 x 1167 x 3565
1090 x 1167 x 4641
1155 x 1167 x 4641
Weight
Machine
kg
310
349
415
Construction
Material/Colour
Galvanised Sheet Steel, Epoxy Baked Powder Paint - Light Grey (RAL 7035)
Dry Cooler
Air Cooled - Copper Tube/Turbulated Aluminium Fins
Total Face Area
3.63
4.8
4.8
Nominal Airflow
m³/s
9.3
8.7
12.4
Discharge
-H Horizontal or -V Vertical (Please Specify at Order)
Fan & Motor
Axial
Quantity
3 4 4
Diameter
mm
710
630
710
Maximum Speed
rpm
930
895
930
Dry Cooler
Internal Water Volume
L 43.2
55.9
55.9
Water flowrate
l/s
3.4
3.5
4.6
Pressure Drop
kPa
53
62
94
OPTIONAL EXTRAS
Short Case Axial Fan
Designed to 75 Pa ESP
Dimensions – Horizontal
H x W x L
mm
1140 x 1000 x 3565
1167 x 1000 x 4641
1167 x 1000 x 4641
Dimensions – Vertical
H x W x L
mm
1140 x 1167 x 3565
1130 x 1167 x 4641
1140 x 1167 x 4641
Weight
Machine
kg
345
394
404
EC Fan
Dimensions – Horizontal
H x W x L
mm
1167 x 1000 x 3565
1167 x 1000 x 4641
1167 x 1000 x 4641
Dimensions – Vertical
H x W x L
mm
1170 x 1167 x 3565
1127 x 1167 x 4641
1170 x 1167 x 4641
Weight
Machine
kg
301
375
462
(1) Nominal data based on 35°C ambient and a 45/40°C Water entering/leaving.
(2) Overall dimensions for clearance; refer to Dimensional & Installation Data, for detail.
DR10-95
DRY COOLERS
Dry coolers
23
Technical Manual :6877401 V1.1.0 02_2013
0
20
40
60
80
100
120
140
160
0 1 2 3 4 5 6
Water Flowrate l/s
Pressure Drop Kpa
DR10 DR15 DR25 DR35 DR40 DR55 DR70, DR95
DR15
DR10
DR 35
DR 40
DR 25
DR 70 , DR 95
DR 55
DRY COOLER WATERSIDE PRESSURE DROP
DR10-95
DRY COOLERS
24
Precision Air Conditioning
Technical Manual :6877401 12 / 2011
Dry coolers
Technical Manual :6877401 V1.1.0 02_2013
Electrical Data
Dry Cooler
DR10
DR12
DR15
DR20
DR25
DR30
DR35
Unit Data
(1)
Nominal Run Amps
A
2.6
1.7
2.6
1.7
5.2
3.3
5.2
Maximum Start Amps
A
9.2
6.1
9.2
6.1
18.3
12.2
18.3
Recommended Mains Fuse
A 6 6 6 6
10 6 10
Max Mains Cable Incoming
mm² 6 6 6 6 6 6
6
Mains Supply 50Hz 230V/1Ph
400V/3Ph
230V/1Ph
400V/3Ph
230V/1Ph
400V/3Ph
230V/1Ph
Fan - Per Fan
Quantity 1 1 1 1 2 2
2
Motor Size
kW
0.6
0.88
0.6
0.88
0.6
0.88
0.6
Full Load Amps
A
2.6
1.7
2.6
1.7
2.6
1.7
2.6
Locked Rotor Amps
A
9.2
6.1
9.2
6.1
9.2
6.1
9.2
OPTIONAL EXTRAS
Short Case Axial Fan - Per Fan
Quantity
1 1 1 1 2 2 2
Motor Size
kW
1.4
1.94
1.4
1.94
1.4
1.94
1.4
Full Load Amps
A 6 3.4 6 3.4 6 3.4
6
Locked Rotor Amps
A
18
11.9
18
11.9
18
11.9
18
EC Dry cooler Fan - Per Fan
Quantity
1 1 1 1 2 2 2
Motor Size
kW
0.73
1.68
0.73
1.68
0.73
1.68
0.73
Full Load Amps
A
3.3
2.6
3.3
2.6
3.3
2.6
3.3
Dry Cooler
DR45
DR40
DR50
DR55
DR75
DR70
DR95
Unit Data
(1)
Nominal Run Amps
A
3.3
7.86
4.95
7.86
4.95
10.48
6.6
Maximum Start Amps
A
12.2
27.5
18.3
27.5
18.3
36.7
24.4
Recommended Mains Fuse
A 6 16
10
16
10
16
10
Max Mains Cable Incoming
mm² 6 6 6 6 6 6
6
Mains Supply 50Hz
400V/3Ph
230V/1Ph
400V/3Ph
230V/1Ph
400V/3Ph
230V/1Ph
400V/3Ph
Fan - Per Fan
Quantity 2 3 3 3 3 4
4
Motor Size
kW
0.88
0.6
0.88
0.6
0.88
0.6
0.88
Full Load Amps
A
1.65
2.62
1.65
2.62
1.65
2.62
1.65
Locked Rotor Amps
A
6.1
9.17
6.1
9.17
6.1
9.17
6.1
OPTIONAL EXTRAS
Short Case Axial Fan - Per Fan
Quantity 2 3 3 3 3 4
4
Motor Size
kW
1.94
1.4
1.94
1.4
1.94
1.4
1.94
Full Load Amps
A
3.4 6 3.4 6 3.4 6 3.4
Locked Rotor Amps
A
11.9
18
11.9
18
11.9
18
11.9
EC Dry cooler Fan - Per Fan
Quantity
2 3 3 3 3 4 4
Motor Size
kW
1.68
0.73
1.68
0.73
1.68
0.73
1.68
Full Load Amps
A
2.6
3.3
2.6
3.3
2.6
3.3
2.6
Interconnecting Wiring
(CR26,35,60,75,95,130,165)
L1


Mains Incoming 400V / 3Ph + N / 50Hz
L2


L3


N


PE


Interconnecting wiring
(CR12,16,22,30,50,60,65,80,105,140)
L1


Mains Incoming 230V / 1Ph + N / 50Hz
N 

PE


(1)
Nominal data based on 35°C ambient and a 50°C mean condensing temperature and using standard fan.
DR10-95
DRY COOLERS
Dry coolers
25
Technical Manual :6877401 V1.1.0 02_2013
NOTES
Head Office:
Airedale International Air Conditioning Ltd
Leeds Road
Rawdon
Leeds LS19 6JY
United Kingdom
Tel:
+44 (0) 113 239 1000
Fax:
+44 (0) 113 250 7219
e-mail:
enquiries@airedale.com
website:
www.airedale.com
PART NO:
ISSUE
(TM E)
10/2012
1.1.0
02_2013
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