
Precision Air Conditioning
Technical Manual :6877401 12 / 2011
Technical Manual :6877401 V1.1.0 02_2013
About Airedale Products & Customer Services
WARRANTY,
COMMISSIONING &
MAINTENANCE
As standard, Airedale guarantees all non consumable parts only for a period of 12 months,
variations tailored to suit product and application are also available; please contact Airedale for full
terms and details.
To further protect your investment in Airedale products, we have introduced Airedale Service, who
can provide full commissioning services, comprehensive maintenance packages and service cover
24 hours a day, 365 days a year (UK mainland). For a free quotation contact our Airedale Service or
your local Sales Engineer.
All Airedale products are designed in accordance with EU Directives regarding prevention of build up
of water, associated with the risk of contaminants such as Legionella.
Where applicable, effective removal of condensate is achieved by gradient drainage to outlets and
where used, humidification systems produce sterile, non-toxic steam during normal operation.
For effective prevention of such risk it is necessary that the equipment is maintained in accordance
with Airedale recommendations.
Warranty cover is not a substitute for Maintenance. Warranty cover is conditional to
maintenance being carried out in accordance with the recommendations provided during the
warranty period. Failure to have the maintenance procedures carried out will invalidate the
warranty and any liabilities by Airedale International Air Conditioning Ltd.
A spares list for 1, 3 and 5 years will be supplied with every unit and is also available from our
Spares department on request.
As well as our comprehensive range of products, Airedale offers a modular range of Refrigeration
and Air Conditioning Training courses, for further information please contact Airedale.
For further assistance, please e-mail: enquiries@airedale.com or telephone:
tech.support@airedale.com
For information, visit us at our Web Site: www.airedale.com
AIAC Ltd endeavours to ensure that the information in this document is correct and fairly stated, but
none of the statements are to be relied upon as a statement or representation of fact. AIAC Ltd does
not accept liability for any error or omission, or for any reliance placed on the information contained
in this document.
The development of Airedale products and services is continuous and the information in this
document may not be up to date. It is important to check the current position with AIAC Ltd at the
address stated. This document is not part of a contract or licence unless expressly agreed.
No part of this document may be reproduced or transmitted in any form or by any means, electronic
or mechanical, including photocopying, recording, or information storage and retrieval systems, for
any purpose other than the purchaser’s personal use, without the express written permission of
AIAC Ltd.
2013 Airedale International Air Conditioning Limited. All rights reserved. Printed in the UK.
ABOUT AIREDALE

Technical Manual :6877401 V1.1.0 02_2013
All AIAC products or parts (non consumable) supplied for installation within the UK mainland
and commissioned by an AIAC engineer, carry a full Parts & Labour warranty for a period of 12
months from the date of commissioning or 18 months from the date of despatch, whichever is
the sooner.
Parts or Equipment supplied by AIAC for installation within the UK or for Export that are
properly commissioned in accordance with AIAC standards and specification, not
commissioned by an AIAC engineer; carry a 12 month warranty on non consumable Parts only
from the date of commissioning or 18 months from the date of despatch, whichever is the
sooner.
Parts or equipment installed or commissioned not to acceptable AIAC standards or
specification invalidate all warranty.
Warranty is only valid in
the event that
In the period between delivery and commissioning the equipment: is properly protected &
serviced as per the AIAC installation & maintenance manual provided where applicable the
glycol content is maintained to the correct level.
In the event of a problem being reported and once warranty is confirmed as valid under the
given installation and operating conditions, the Company will provide the appropriate warranty
coverage (as detailed above) attributable to the rectification of any affected Airedale equipment
supplied (excluding costs for any specialist access or lifting equipment that must be ordered by
the customer).
Any spare part supplied by Airedale under warranty shall be warranted for the unexpired period
of the warranty or 3 months from delivery, whichever period is the longer.
To be read in conjunction with the Airedale Conditions of Sale - Warranty and Warranty
Procedure, available upon request.
When a component part fails, a replacement part should be obtained through our Spares
department. If the part is considered to be under warranty, the following details are required to
process this requirement.
Full description of part required, including Airedale's part number, if known
The original equipment serial number
An appropriate purchase order number
A spares order will be raised under our warranty system and the replacement part will be
despatched, usually within 24 hours should they be in stock.
When replaced, the faulty part must be returned to Airedale with a suitably completed and
securely attached "Faulty Component Return" (FCR) tag. FCR tags are available from Airedale
and supplied with each Warranty order.
On receipt of the faulty part, suitably tagged, Airedale will pass to its Warranty department,
where it will be fully inspected and tested in order to identify the reason for failure, identifying at
the same time whether warranty is justified or not.
On completion of the investigation of the returned part, a full "Report on Goods Returned" will
be issued. On occasion the release of this complete report may be delayed as component
manufacturers become involved in the investigation.
When warranty is allowed, a credit against the Warranty invoice will be raised. Should warranty
be refused the Warranty invoice becomes payable on normal terms.
Warranty may be refused for the following reasons:
Misapplication of product or component
Incorrect site installation
Incomplete commissioning documentation
Inadequate site installation
Inadequate site maintenance
Damage caused by mishandling
Replaced part being returned damaged without explanation
Unnecessary delays incurred in return of defective component
All faulty components returned under warranty are analysed on a monthly basis as a means of
verifying component and product reliability as well as supplier performance. It is important that
all component failures are reported correctly.

Precision Air Conditioning
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Technical Manual :6877401 V1.1.0 02_2013
\CONTENTS
Contents
General Specification 5
Unit Identification .................................................................................................................... 5
Standard Features .................................................................................................................. 6
Fan & Motor Assembly ........................................................................................................... 7
Electrical ................................................................................................................................. 7
Main Electric Isolator ................................................................ .............................................. 7
Electronically Commutated (EC) Fan Motor ........................................................................... 8
Optional Extras – General 8
Short Case Axial Fans (SCAF) ............................................................................................... 8
Corrosion Resistant Coated Coils .......................................................................................... 8
Shut Off Valves ...................................................................................................................... 8
Coil Guards ............................................................................................................................ 8
Installation data 9
Dimensions / Weights / Positioning 9
Unit Lifting 14
General ................................................................................................................................. 14
Horizontal Air Discharge ....................................................................................................... 14
Vertical Air Discharge ........................................................................................................... 14
Performance Data – Dry Coolers 15
Standard Dry Cooler Fan ...................................................................................................... 15
Operating Limits 16
Sound Data 17
Method of Sound Measurement ........................................................................................... 17
Semi Hemispherical.............................................................................................................. 17
Sound Data - STANDARD FAN ........................................................................................... 17
Mechanical Data – Condensers and Dry Coolers 19
Dry Cooler Waterside Pressure Drop ................................ ................................................... 23
Electrical Data 24

Technical Manual :6877401 V1.1.0 02_2013
Dry Cooler – Water / Glycol
Model Size (expressed as Total Heat Rejection in kW)
This range comprises of 14 air cooled dry cooler models with total heat rejection 10 – 95
kW
Custom designed for a small footprint, low sound level, slimline and aesthetically
pleasing appearance.
Available in either horizontal or vertical air discharge orientation, please specify at order.
All units are despatched following extensive leak and pressure testing and carry a holding
charge of inert gas.
Airedale certify that the equipment detailed in this manual conforms with the following
EC Directives:
Electromagnetic Compatibility Directive (EMC)
Low Voltage Directive (LVD)
89/392/EEC in the
version 2006/42/EC
Pressure Equipment Directive (PED)
To comply with these directives appropriate national & harmonised standards have been
applied. These are listed on the Declaration of Conformity, supplied with each product.

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Unit cabinets shall be manufactured from galvanised sheet steel coated with epoxy baked
powder paint to provide a durable finish.
Standard unit colour shall be Light Grey (RAL 7035).
Dual position fixing legs shall be supplied attached to the unit via captive bolts and shake
proof washers.
As standard, unit legs are attached and delivered in the horizontal air discharge mode as
are the isolator and fan speed controller.
The legs attached to the top of the unit are for lifting and stacking and shall be removed
and stored safely if not required.
Only 2 units may be stacked together.
As standard, unit legs shall be attached and delivered in the horizontal air discharge
mode and shall be repositioned on site to offer vertical air discharge mode, refer to
Dimensions / Weights / Positioning, for details.
To ensure the unit isolator and fan speed controller are in the correct orientation
for vertical air discharge please specify at order.

Technical Manual :6877401 V1.1.0 02_2013
The external rotor AC motor shall allow the use of a low power output, single phase, and
speed controllable motor to power the fan.
The motor shall have inbuilt thermal overload protection and the assembly shall be
supplied complete with a finger guard for protection.
Shall be available in either horizontal or vertical air discharge orientation, please specify
at order.
All electrical components shall be rated for all year round outdoor use.
All wiring shall be colour coded and numbered for identification. All units shall be wired in
accordance with current local and European standards.
A weatherproof mains isolator shall be fitted to ensure complete unit isolation of the
electrical panel during adjustment and maintenance.

Precision Air Conditioning
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Optional Extras - Energy Saving
ELECTRONICALLY
COMMUTATED (EC) FAN
MOTOR
Shall incorporate external EC rotor motor technology to provide highly accurate
discreet speed control. The fans offer maximum air flow performance while keeping
sound levels to a minimum.
Each fan shall incorporate electronically commutated DC motor control using semi-
conductor modules responding to a signal from the Airedale indoor unit.
EC motors are DC motors with integrated AC to DC conversion; this gives the
flexibility of connecting to AC mains with the efficiency and simple speed control of a
DC motor. The EC fan shall offer significant power reduction in comparison with
equivalent AC fan at both full and modulated fan speeds. The inbuilt EC fan control
module shall allow for fan speed modulation from 0-100%, the modulating range of a
standard AC fan is typically 40-100% of full fan speed.
Optional Extras – General
SHORT CASE AXIAL FANS
(SCAF)
Short case axial fans shall be supplied for indoor installations where discharge air
requires to be ducted to an outdoor location. The fans shall meet duty plus nominal
75Pa of external static pressure.
CORROSION RESISTANT
COATED COILS
For aggressive atmospheres a corrosion resistant coating shall be applied to the
aluminium fins.
Where unit isolation for easier maintenance is required, shut off valves shall be
supplied loose for on site fitment.
Protective mesh guards can be fitted to each of the outer coils to protect against
damage.

Technical Manual :6877401 V1.1.0 02_2013
Dimensions / Weights / Positioning
Unit diagrams can be supplied on request.
The following illustrations show the unit following fixing leg re-orientation,
instructions are provided for this at delivery.
The legs attached to the top of the unit are for lifting and stacking and may be removed and stored
safely if not required.
Only 2 units may be stacked together. In addition to the standard minimum clearances around the
unit further space is required.
Positioning dry coolers on top of each other can cause the bottom unit to be starved of
air.
A= 1.5m (Two stacked units)
B= 0.5m (For single unit)
Installation data
The range of condensers and dry coolers are grouped together for easier identification.
Case sizes 1-5 (16 Condensers, 14 Dry coolers)
Case 1 and 2
Case 3
Case 4
Case 5

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Horizontal case size 1 and 2 (1 fan)
Diagram illustrated in mm
(1) Airflow
(2) Minimum clearances
(3) 12.7mm fixing hole
(4) Mains electric isolator
(5) Top brackets may be used to secure unit of similar size
on top, using, 2 x 12.7mm fixing holes
(6) 40mm lifting holes
Horizontal case size1 (1 fan)
Vertical case size 1 and 2 (1 Fan)
Diagram illustrated in mm
(1) Airflow
(2) Minimum clearances
(3) 12.7mm fixing hole
(4) Mains electric isolator
(5) 40mm lifting holes
Vertical case size1 (1 fan)

Technical Manual :6877401 V1.1.0 02_2013
Horizontal case size 3 (2 Fans)
Vertical case size 3 (2 Fans)

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Optional Short Case Axial Fan (SCAF)
Diagram illustrated in mm
(1) Airflow
(2) Minimum clearances
(3) 12.7mm fixing hole
(4) Mains electric isolator
(5) Top brackets may be used to secure unit of similar size
on top, using, 2 x 12.7mm fixing holes
(6) 40mm lifting holes
(7) Optional Short Case Axial Fan with integral duct fixing
holes
Optional Short Case Axial Fan (SCAF)
Diagram illustrated in mm
(1) Airflow
(2) Minimum clearances
(3) 12.7mm fixing hole
(4) Mains electric isolator
(5) 40mm lifting holes
(6) Optional short case axial fan with integral duct fixing holes
Horizontal case size 4 (3 Fans)
The SCAF fans in the horizontal mode do not obtrude past the mounting feet.
Vertical case size 4 (3 fans)
Vertical case size 3 (3 fans)

Technical Manual :6877401 V1.1.0 02_2013
150
150
(4)
(5a)
(5b)
A
B
D(a)
D(b)
D(c)
(3)
(1)
(1)
E
C
A vertical air discharge unit is recommended for installation in windy locations or wherever a
horizontal airflow would be obstructed.
B
(5b)
(5a)
(4)
(3)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)
(1)(1)
(1)
(1)
3000
(2)
(6)
D(a)
D(b) D(c)
A
E
C
Horizontal case size 5 (4 fans)
For Minimum Clearances (2) see previous outdoor units in horizontal configuration
Diagram illustrated in mm
(1) Airflow
(2) Minimum clearances
(3) 12.7mm fixing hole
(4) Mains electric isolator
(5) Top brackets may be used to secure unit of similar size on top, using, 2 x 12.7mm fixing holes
(6) 40mm lifting holes
Vertical case size 5 (4 fans)
For minimum clearances (2) see previous outdoor units in vertical configuration
Diagram illustrated in mm
(1) Air flow
(2) Minimum clearances
(3) 12.7mm fixing hole
(4) Mains electric isolator
(5) 40mm lifting holes
(6) Optional short case axial fan with integral duct fixing holes

Precision Air Conditioning
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Technical Manual :6877401 V1.1.0 02_2013
Employ lifting specialists
Local codes and regulations relating to the lifting of this type of equipment should
be observed
Each chain/sling must be capable of lifting the whole unit
Lift the unit slowly and evenly
Only use lifting points provided.
Do not use 1 chain between 2 lifting points to avoid load shift.
Ensure that chains/slings DO NOT crush the casework, coil or fan assemblies.
If the unit is dropped it should immediately be checked for damage and reported
to Airedale.
Airedale will accept no responsibility for mishandling during the positioning of
the equipment.
Check the unit is as ordered, discrepancies or transit damage should be reported
to Airedale immediately.
The unit is delivered in horizontal air discharge configuration secured to a pallet. Where
possible the unit should be moved with the pallet in place.
Use 4 lifting eyes attached to 4 individual slings/chains
(supplied by others) and attach 2 to each top leg using
the holes provided as illustrated.
The unit is delivered in horizontal air discharge configuration (with the mains isolator and
fan speed controller already configured for vertical air discharge) secured to a pallet.
Where possible the unit should be moved with the pallet in place.
Before lifting into final position, the unit legs should be re-orientated, refer to instructions
provided at delivery.
Care should be taken to ensure the unit does not sustain damage before it is lifted
into final position.
Use 4 lifting eyes attached to 4 individual slings/chains
(supplied by others) and attach 1 to the top of each of the
4 corner legs using the holes provided as illustrated.

Technical Manual :6877401 V1.1.0 02_2013
(1) Output kW refers to the dry cooler heat rejection
Performance Data – Dry Coolers

Precision Air Conditioning
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Technical Manual :6877401 V1.1.0 02_2013
(1) Output kW refers to the dry cooler heat rejection
Standard Variable Speed Head Pressure Control
Minimum Ambient Air DB °C
Maximum Ambient Air DB °C
Optional On/Off Head Pressure Control
Minimum Ambient Air DB °C
Maximum Ambient Air DB °C
For conditions outside those quoted, please contact Airedale.
CAPACITY DATA
Standard Dry Cooler Fan
Operating Limits

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METHOD OF SOUND
MEASUREMENT
All sound data quoted has been measured in the third-octave band limited values, using
a Real Time Analyser calibrated sound intensity meter in accordance with
BS EN ISO9614 Part 1: 1995.
All Sound Power Levels quoted are calculated from measured sound intensity according
BS EN ISO9614 Part 1: 1995.
Sound Pressure Levels are calculated from sound power using the semi-hemispherical
method where the noise source is in junction with 2 boundaries i.e. the floor and 1 wall.
SOUND DATA - STANDARD FAN
The sound data quoted is based on the unit having the STANDARD FAN running at
FULL SPEED under normal operating conditions.
For sound data of optional fan selections, please contact Airedale.

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Mechanical Data – Condensers and Dry Coolers
Total Heat of Rejection DR
Galvanised Sheet Steel, Epoxy Baked Powder Paint - Light Grey (RAL 7035)
Air Cooled - Copper Tube/Turbulated Aluminium Fins
-H Horizontal or -V Vertical (Please Specify at Order)
Nominal data based on 35°C ambient and 45/40°C Water entering / leaving.
Overall dimensions for clearance;.

Precision Air Conditioning
Technical Manual :6877401 12 / 2011
Technical Manual :6877401 V1.1.0 02_2013
Mechanical Data- Condensers and Dry Coolers
Total Heat of Rejection DR
Galvanised Sheet Steel, Epoxy Baked Powder Paint - Light Grey (RAL 7035)
Air Cooled - Copper Tube/Turbulated Aluminium Fins
-H Horizontal or -V Vertical (Please Specify at Order)
Nominal data based on 35°C ambient and a 45/40°C Water entering / leaving.
Overall dimensions for clearance.

Technical Manual :6877401 V1.1.0 02_2013
Mechanical Data- Condensers and Dry Coolers
Total Heat of Rejection DR
Galvanised Sheet Steel, Epoxy Baked Powder Paint - Light Grey (RAL 7035)
Air Cooled - Copper Tube/Turbulated Aluminium Fins
-H Horizontal or -V Vertical (Please Specify at Order)
(1) Nominal data based on 35°C ambient and a 45/40°C Water entering / leaving.
(2) Overall dimensions for clearance; refer to Dimensional & Installation Data, for detail.

Precision Air Conditioning
Technical Manual :6877401 12 / 2011
Technical Manual :6877401 V1.1.0 02_2013
Mechanical Data- Condensers and Dry Coolers
Total Heat of Rejection DR
Galvanised Sheet Steel, Epoxy Baked Powder Paint - Light Grey (RAL 7035)
Air Cooled - Copper Tube/Turbulated Aluminium Fins
-H Horizontal or -V Vertical (Please Specify at Order)
(1) Nominal data based on 35°C ambient and a 45/40°C Water entering/leaving.
(2) Overall dimensions for clearance; refer to Dimensional & Installation Data, for detail.

Technical Manual :6877401 V1.1.0 02_2013
0
20
40
60
80
100
120
140
160
0 1 2 3 4 5 6
DR10 DR15 DR25 DR35 DR40 DR55 DR70, DR95
DRY COOLER WATERSIDE PRESSURE DROP

Precision Air Conditioning
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Technical Manual :6877401 V1.1.0 02_2013
Mains Supply 50Hz 230V/1Ph
Short Case Axial Fan - Per Fan
EC Dry cooler Fan - Per Fan
Short Case Axial Fan - Per Fan
EC Dry cooler Fan - Per Fan
(CR26,35,60,75,95,130,165)
Mains Incoming 400V / 3Ph + N / 50Hz
(CR12,16,22,30,50,60,65,80,105,140)
Mains Incoming 230V / 1Ph + N / 50Hz
Nominal data based on 35°C ambient and a 50°C mean condensing temperature and using standard fan.

Technical Manual :6877401 V1.1.0 02_2013
NOTES

Head Office:
Airedale International Air Conditioning Ltd
Leeds Road
Rawdon
Leeds LS19 6JY
United Kingdom