Agria 7100 Operating Instructions Manual
5782
100 cm
Before commissioning the machine, read operating
instructions and observe warnings and safety instructions.
Operating Instructions No.
998 776-A03.12
&
SweeperSweeper
SweeperSweeper
Sweeper
7100 Cleanstar premium7100 Cleanstar premium
7100 Cleanstar premium7100 Cleanstar premium
7100 Cleanstar premium
Operating InstructionsOperating Instructions
Operating InstructionsOperating Instructions
Operating Instructions
Translation of the original operating instructionsTranslation of the original operating instructions
Translation of the original operating instructionsTranslation of the original operating instructions
Translation of the original operating instructions
2 agria Sweeper 7100 Cleanstar premium
Symbols, Name Plate
Please complete:
Machine Type No. .....................
ID/Machine No. ....................
......................................................
Engine Type: ............................
Engine No. ............................
Date of Purchase: ......................
For name plate,
refer to p3/fig.A/5.
For engine type and number,
refer to p42/fig. C/7.
Please state these data when ordering spare parts to avoid wrong deliveries.
Only use original agria spare
parts!
Specifications, figures, and dimensions stated in these instructions are
not binding. No claims can be derived
from them. We reserve the right for
improvements without changing
these instructions.
Amount of delivery:
l
Operating instructions
l
Base machine
l
Handlebars with attachment bolts
l
Tool kit
Symbols
Warning – Danger
Important information
Choke
Fuel
Oil
Engine Start
Engine Stop
Brush drive
Wheel drive
Wheel drive engaged
Wheel drive disengaged
slow
fast
Open (unlocked)
Closed (locked)
Forward
Reverse
è
refer to operating instructions ...
è
- Serviceç= contact
your agria-workshop
agria Sweeper 7100 Cleanstar premium 3
Fig. A
Designation of Parts
25
1 2
467
3
8
910
111213
14 15
16
17
18
19
20
21
23
24
5
4 agria Sweeper 7100 Cleanstar premium
Designation of Parts
Figure A
1 Pa wl for clutch lever
2 Clutch lever for brush drive engagement
3 Safety circuit lever
4 Twist grip for adjustment of driving speed and travelling direction
5 Name plate
6 Speed control lever
7 Rod that pivots the implement
8 Height adjustment crank
9 Protective hood
10 Notched plate to lock the rod
11 Main guard
12 Coupling pin for implement attachment (optional)
13 Extension guard
14 Rotary brushes
15 Transmission (Hydrostat)
16 Wheel dog
17 Drive wheel
18 V-belt housing cover (rear)
19 V-belt housing
20 Engine base plate
21 Clamping lever for handlebars height adjustment
23 Engine
24 Handlebars
25 Dial for manual speed adjustment of rotary brushes
agria Sweeper 7100 Cleanstar premium 5
1
3
5
6
4
2
Index
Recommendations
Lubricants, Anti-Corrosive Agents .. 6
Fuel ................................................... 6
Maintenance and Repair .................. 6
Unpacking and Assembly ........... 7
Designation of Parts ................ 3, 41
1. Safety Instructions............... 8
Due Use ........................................... 8
Explanation of Warning Signs ........ 12
Explanation of Signs....................... 12
2. Specifications
Sweeper ......................................... 13
Engine............................................. 14
3. Devices and Operating
Elements
3.1 Engine.................................... 15
3.2 Speed Control Lever ............. 15
3.3 Safety Circuit Function .......... 16
3.4 Wheel Drive ........................... 17
3.5 Brush Drive ........................... 17
3.6 Handlebars ............................ 18
Handlebars Height Adjustment18
3.7 Drive Wheels ......................... 18
3.8 Snow Chains ......................... 18
3.9 Wheel dogs............................ 18
3.10 Attaching the Rotary Brushes 20
3.11 Sweeping Height Adjustment 20
3.12 Side Adjustment .................... 20
3.13 Brush Speed .......................... 20
3.14 Implements ............................ 21
4. Commissioning and
Operation
4.1 Commissioning the Machine. 22
4.2 Starting the Engine ................ 23
4.3 Shutting off the Engine .......... 24
4.4 Danger Zone ......................... 25
4.5 Sweeping ............................... 26
4.6 Snow Clearance .................... 26
5. Maintenance
Machine .......................................... 27
5.1 Hydrostat............................... 27
V-Belt ..................................... 27
Driving chains ....................... 27
5.2 Rotary Brushes Worm Gear 28
5.3 Brush drive ............................ 28
5.4 Drive Wheels ......................... 28
5.5 Wheel Shaft ........................... 28
5.5 Sweeper ................................ 29
5.6 Adjusting Spindle ................... 29
5,8 Safety Circuit Function .......... 16
Engine
5.9 Checking the Engine Oil Level 30
5.10 Changing the Engine Oil ....... 30
5.11 Air Filter ................................. 31
5.12 Fuel System .......................... 32
5.13 Spark Plug ............................. 33
5.14 Cooling Fan Grille .................. 33
5.15 Air Cooling System................ 33
5.16 Governor ............................... 34
5.17 Exhaust System .................... 34
5.18 Speed Control ....................... 34
5.19 Carburetor settings ............... 34
5.20 General .................................. 35
5.21 Cleaning ................................. 35
5.22 Storage .................................. 36
Lubrication Chart , Electrical
Wiring ...................................... 37
6. T r oubleshooting ..................38
Inspection and
Maintenance Chart................. 40
Designation of Parts
Note fold-out pages!
Fig. A ......................................... 3
Fig. C Honda GCV160 Engine 41
Varnishes and Wear Parts ..... 41
Conformity Declaration ......... 43
6 agria Sweeper 7100 Cleanstar premium
Lubricants and
Anti-Corrosive Agents:
Use the lubricants specified for engine
and gearbox (see “Specifications”).
We recommend using Bio-lubricating
oil or Bio-lubricating grease for “open”
lubrication points or nipples (as specified in the operating instructions).
We recommend using Bio-slushing oil
to preserve machines and attachments
(do not apply on painted covers). You
can brush or spray the oil.
Anti-corrosive agents are environmentally friendly and degrade fast.
Using ecologically safe Bio-lubricants
and Bio-anti-corrosives, you contribute
to environmental protection and to the
wellbeing of humans, animals and
plants.
Fuel
This engine runs smoothly on
commercial unleaded regular and
supergrade petrol (including E10).
Do not add oil to petrol.
If, for environmental reasons, you
use unleaded petrol, make sure the
fuel is drained completely when shutting down the engine for more than
30 days. This is to prevent resin residue from depositing in the carburetor ,
fuel filter, and tank. Or add a fuel
stabilizer to the fuel.
For further instructions see “Engine
Preservation”.
Maintenance and
Repair:
The trained mechanics of your agria
workshop expertly carry out any
maintenance and repair work.
You should only carry out major maintenance work and repairs on your
own, if you hav e the proper tools and
knowledge of machines and internal
combustion engines.
Do not hammer against the flywheel
with a hard object or metal tools as it
might crack and shatter in operation,
causing injuries and damage. Only
use suitable tools to pull off the
flywheel.
Recommendations
agria Sweeper 7100 Cleanstar premium 7
Unpacking and Assembly
Unpacking
l
Open the box top.
l
Cut all corners open and
fold down the sides.
1. Attaching the handlebars
Raise the handlebars
l
Unscrew the clamping lev er (21) until
the notches are exposed
l
Pivot the handlebars (24) to the rear
up to correct working height
è
page 18
l
Re-tighten clamping lever (21).
Attach cables and electric lines with
the three clips (28) to the handlebars in
accordance with fig.
2. Fitting the protective hood (9)
with spacer (D), crank (8) and linch pin
(K)
3. Fitting the drive wheels
l
Coat the wheel shaft on both sides
with a little grease
l
fit spacer tube and drive wheels on
both sides - pay attention to direction of
arrow for cleated tyres
l
Mount wheel dog with screw (2) and
securing nut - wheel dog settings
è
page18.
4. Mounting extension guards
l
Attach an extension guard to either
side of the main guard (11), using three
hex head bolts and loc king nuts for each
guard.
5. Attaching the rotary brushes
See page 19 for details
6. Starting up
See page 22 for details
1.
3.
2.
4.
5.
9
24
21
8
K
D
28
8 agria Sweeper 7100 Cleanstar premium
Before starting the engine, read the operating instructions and note:
Warning
This symbol marks all paragraphs which
affect your saf ety . P ass all safety instructions to other users and operators.
Due Use
The sweeper, including the implements
approved by the manufacturer, is
constructed for normal use in cleaning
park and pathway areas, for gathering
and sweeping up loose dirt, and may
also be used as a snow-clearing
machine after it has been fitted with
suitable brushes and a rake blade (due
use).
Any other type of operation is considered undue. The manufacturer is not liable for any damages resulting from
undue use, for which the risk lies with
the user alone.
Due use includes compliance with
manufacturer’s instructions on operation, maintenance and repair.
Any unauthorized changes to the
sweeper render manufacturer liability
null and void.
General Instructions on
Safety and Accident
Prevention
Basic Rule:
The standard accident prevention regulations must be adhered to, as well as
all other generally accepted rules governing operational safety, occupational
health and road traffic regulations.
For drives on public roads, the national
traffic code applies.
Accordingly, check the sweeper f or road
and operational safety each time you
take up operation.
Only persons familiar with the sweeper
and instructed on the hazards of operation are allowed to use, maintain and
repair the sweeper.
Teenagers of 16 years or younger may
not operate the sweeper!
Only work in good light and visibility.
Operator’s clothes should fit tight. Av oid
wearing loose fitting clothes. Wear solid
shoes.
Note the warning and instruction signs
on the sweeper f or safe operation. Compliance is for your own safety.
When transporting the sweeper on vehicles or trailers outside the area to be
sweeped, ensure that the engine is
turned off and the wheel dogs are
engaged.
Careful with rotating tools – keep at a
safe distance!
Beware of coasting tools. Before you
start any maintenance or repair on
them, wait until tools have come to a
complete stop.
1. Safety Instructions
1
agria Sweeper 7100 Cleanstar premium 9
Riding on the machine during operation
is not permitted.
Implements and their weight affect the
driving, steering, braking, and tip-over
characteristics of the sweeper. Therefore, ensure steering and braking functions are sufficient. Match operating
speed to conditions.
Do not change settings of governor . High
engine speed increases risk of accidents.
Working Area and Danger
Zone
The user is liable to third parties working within the sweeper’s working range.
Staying in the danger zone is not permitted.
Check the immediate surroundings of
the sweeper before you start it. Watch
out for children and animals.
Careful! Dirt and stones may get airborne during sweeping. P eople and animals must keep out of this area. Watch
out for v ehicles, window panes and other
objects to avoid damage.
Before you star t work, clear the area
from any foreign object. During operation, always w atch out for further objects
and remove them in time.
For operation in enclosed areas , ensure
that a safety distance is kept to enclosures to prevent damage to tools.
Operation and Safety
Devices
Before You Start the Engine
Become familiar with the devices and
operating elements and their functions.
Above all, learn how to turn the engine
off quickly and safely in an emergency.
Ensure that all protective devices are
mounted and positioned to provide protection.
Starting the Engine
Do not start engine in closed rooms. The
carbon monoxide contained in the exhaust fume is extremely toxic when inhaled.
Before you start the engine set all operating elements to neutral or idling position.
For starting the engine, do not step in
front of the sweeper and the implement.
Operation
Never lea ve the operator’ s position at the
handlebars while sweeper is at work.
Never adjust the operating handles during work – danger!
During operation the operator must keep
at a distance as defined by the handlebars, especially when turning the machine.
Riding on the machine during operation
or in transport is not per mitted.
1. Safety Instructions
1
10 agria Sweeper 7100 Cleanstar premium
If clogging occurs in the brushes or in
the implement, turn off the engine and
clean the brushes or the implement with
an appropriate tool.
In case of damage to the sweeper or to
the implement, immediately turn off the
engine and have it repaired.
If steering causes problems, immediately bring the sweeper to a halt and turn
it off. Have the malfunction removed
without delay.
To prevent the sweeper from sliding on
slopes, make sure it is secured by another person using a bar or a rope. This
person must be located at a higher position than the vehicle and at a saf e distance from the attachment at work.
If possible, always work horizontally on
the slope.
End of Operation
Never leave the sweeper unattended
with the engine running.
Before you leave the sweeper, tur n off
the engine.
Secure sweeper against unauthorized
use - remove spark plug connector.
Implements
Only mount implements with the engine
and the implement drive switched off.
Always use appropriate tools and wear
gloves when changing implements and
parts thereof.
For mounting and dismounting implements bring stands into proper position
and ensure stability.
Secure sweeper and implements
against rolling off (wheel chocks).
Beware of injuries while coupling implements.
Mount implements as specified and only
couple at specified points.
Secure sweeper and implement against
unauthorized use and rolling off when
you leav e the machine. If necessary , install transport or security devices and
secure.
Weights
Always fit weights onto appropriate
weight mounting devices.
Snow Clearing
Ensure snow dozer is mounted correctly! Wear slip-proof shoes.
When pivoting the snow dozer w atch out
for crush and shear points. Adjust working speed to conditions. Operator may
be injured when the machine hits an
obstacle.
1. Safety Instructions
1
agria Sweeper 7100 Cleanstar premium 11
Maintenance and
Cleaning
Nev er carry out any maintenance or
cleaning with the engine running.
Before you wor k on the engine, always
remove spark plug connector (petrol
engine only).
Check regularly and, if necessary, replace all guards and tools subject to
wear and tear.
Keep sweeper and implement clean to
avoid risk of fire.
Check nuts and bolts regularly for tight
fit and re-tighten, if necessary.
After maintenance and cleaning, ensure
that you re-install all safety devices and
guards and adjust them properly.
Only use original agria spare parts. All
other commercial spare parts must correspond to quality and technical requirements specified by agria.
Storage
It is not allowed to store the sweeper in
rooms with open heating.
Never park the sweeper in closed rooms
with fuel left in tank. Fuel vapours are
hazardous.
Engine, Fuel, and Oil
Never let the engine run in closed
rooms. Extreme danger of intoxication!
For the same reason, also replace
damaged exhaust parts immediately.
Caution with hot engine parts!
The exhaust and other engine parts
become very hot, if the engine runs and
immediately after turning off. Hold for
sufficient distance from hot surfaces
and keep children away from the
running engine.
Be careful when dealing with fuel. Great
danger of fire! Never refill fuel close to
open fire, inflammable sparks or hot
engine parts. Do not refill fuel in closed
rooms. Do not smoke when refilling!
Refill only with the engine switched off
and cooled down.
Do not spill any fuel, use a proper filling
device.
In case of fuel spillage, pull the sweeper
away from the spillage before you start
the engine.
Make sure fuel is of specified quality.
Store fuel in approved cans only.
For safety reasons the petrol tank and
fuel cap should be replaced regularly.
Store anti-corrosive agents and stabi-
lizing liquids out of reach of children. If
sickness and vomiting occur , see a doctor. If fuel has contacted ey es, rinse them
thoroughly , avoid inhaling of vapours.
Read and observe enclosed instructions.
1. Safety Instructions
1
12 agria Sweeper 7100 Cleanstar premium
Before you dispose of opened and
seemingly empty pressurised tins (e.g.
of assist-starting liquids) make sure they
are completely empty. Empty them in
ventilated places safe from spark f ormation or flames. If necessar y, dispose of
tins in hazardous waste deposits.
Be careful when draining hot oil, danger of burns.
Make sure oil is of specified quality . Storage is in approved cans only.
Dispose of oil, greases, and filters separately and properly.
Tyres and
Tyre Air Pressure
When working on tyres, make sure
sweeper is parked properly and secured
against rolling off.
Any repairs are to be carried out by
trained mechanics only and with the
appropriate tools.
Regularly check tyre air pressure.
Excessive pressure may cause bursts.
Use appropriate tyre air pressure when
mounting weights or implements.
Electrical System and
Battery
Persons having a pacemaker must not
touch live parts of ignition system when
the engine is running.
1. Safety Instructions
Explanation of
Warning Signs
Before any cleaning, maintenance, and
repair work switch off the engine and pull
spark plug connector.
With engine running, keep at a safe distance. Dirt and stones may get airborne
during sweeping. People and animals
must keep out of this area.
Signs
When working with the machine, wear individual protective ear plugs.
Wear protective gloves.
Wear solid shoes.
1
agria Sweeper 7100 Cleanstar premium 13
2. Specifications
T ransmission:
Wheel drive .......................... Hydrostat
Drive on driving wheels with chain drive
Ground speeds:
Forward travel, steplessly .. 0 - 5 km/h
Reverse travel , steplessly.. 0 - 3 km/h
Brush drive......................... worm gear
...............V-belt clutch with idler pulley
Brush speed is adjusted steplessly via
a variator from 100 rpm to 200 r pm
Always use original agria V -belts (see
wear parts list on page 41)
Handlebars:
height-adjustable without tools
Noise level:
Noise level: .......................... LpA 75 dB
in accordance with EN 11201
(at
operator’s ear)
sound power level in accordance with
EN ISO 3744:1995
:...............................
measured............................. LWA95 dB
guaranteed........................... LWA96 dB
Vibration acceleration value:
on handlebar grip........ ahw = 3,02 m/s
2
in accordance with 2002/44/EC
Sweeper
agria-Cleanstar
premium
7100 221 .......... 100 cm brushes fine
7100 321 ..... 100 cm brushes coarse
Weights:
Cleanstar
premium...approx. 102.5kg
Collector 100 cm.........approx. 13,0 kg
Snow dozer blade100 cm approx. 13,5 kg
Spray apron ..................approx. 2,5 kg
Sprinkling assy .............approx. 4,0 kg
Tyres:..................... 3.50 - 6 field tyres
Optional:........... 13x5.00-6 Lawn tyres
Tyre pressure: ........................ 0,8 bar
2
Dimensions:
a ...................................... 890 mm
b ...................................... 630 mm
e .................................... 1335 mm
h .............................960-1060 mm
l...................................... 1650 mm
L Collector .................... 1930 mm
L Snow dozer ............... 1890 mm
A .................................... 1000 mm
S ...................................... 480 mm
14 agria Sweeper 7100 Cleanstar premium
Engine
Manufacturer: ........................ Honda
Type: ........................... GCV 160 N2E
Version:....................... Fan-air-cooled
1 cylinder-4-stroke
OHC engine (petrol)
Bore: ........................................ 64 mm
Stroke:..................................... 50 mm
Piston displacement:.......... 160 ccm
Output: ............... 4.1 kW at 3600 rpm
Torque:
max. 11.4 Nm at 2500 rpm
Spark plug: ...... NGK BPR6ES Bosch
Spark plug gap: ............... 0.7–0.8 mm
Ignition:
Transistor trip coil, contactless;
ignition point: 20° before dead centre,
radio remote screened according to
VDE 0879
Valve lash (engine cold)
Intake: ........................ 0.15 ± 0.04 mm
Outlet: ........................ 0.20 ± 0.04 mm
Starter: ..........................Recoil starter
Fuel tank capacity: ................... 1.1 l
Fuel:............................ unleaded petrol,
octane number at least 91 RON
(also E10)
refer to fuel recommendations
Air filter:................. Dry element filter
Carburetor: .............. Float carburetor
Throttle valve type
Mixture control screw: ... opened by
approx. 1 turn in base setting
Top no-load speed: .......... 3250 rpm
Idling speed: ........... 1550–1850 rpm
Engine oil:
Filling quantity ............... approx. 0.55 l
Multi-grade oil SAE 10 W-40
SG, SF or higher quality grade
Operability on Slopes:
Engine is suited for use on slopes
(with oil level at “max” = upper level
mark)
Continuous operation possible up to
20° inclination (37 %)
2. Specifications
2
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