Agria 5300 Operating Instructions Manual
4238
Before commissioning the machine, read operating
instructions and observe warnings and safety instructions.
Operating Instructions No. 998 747-A
12.11
&
- Honda Engine
- Robin Engine
Grassland MowerGrassland Mower
Grassland MowerGrassland Mower
Grassland Mower
53005300
53005300
5300
Operating InstructionsOperating Instructions
Operating InstructionsOperating Instructions
Operating Instructions
Translation of the original operating instructionsTranslation of the original operating instructions
Translation of the original operating instructionsTranslation of the original operating instructions
Translation of the original operating instructions
2 agria Grassland Mower 5300
Symbols, Name Plate
Please complete:
Machine Type No.:......................
Identification No.:
...................................................
Engine Type:...............................
Engine No.:.................................
Date of Purchase: ......................
For name plate, refer to p3/fig. A/7.
For Engine type and number, refer to
p3/fig. B/6.
Please state these data when order-
ing spare parts to avoid wrong deliveries.
Only use original agria spare parts!
Specifications, figures and dimensions stated in these instructions are
not binding. No claims can be derived
from them. We reserve the right for
improvements without changing these
instructions.
This delivery comprises:
l
Operating instructions
l
Engine operating instructions
l
Grassland mower –basic machine
l
Handlebar with knob screw
l
1 pair of drive-wheels *
l
Cutter bar *
l
Tool kit
* = depending on machine version
Symbols
Warning – Danger
Important information
Choke
Fuel
Oil
Engine Start
Motordrehzahl
Engine Stop
Air filter
Visual check
Clutch
Mowing drive
Wheel drive
Forward
Reverse
Slow
Open (unlocked)
Closed (locked)
see engine operating
instructions
è
- Serviceç
= contact
your agria workshop
Please observe that only those activities of the engine are described here
which are required for operating the Gr assland Mower. All other information on
the engine may be tak en from the enclosed engine oper ating instructions!
agria Grassland Mower 5300 3
Designation of Parts
A
B
5
10
1
2
13 7 8
43
9
6
12 11
Honda Engine
Robin Engine
4 agria Grassland Mower 5300
Designation of Parts
Figure A
1 Cutter bar
2 Running bases
3 Knife driver
4 Lubrication nipple for cutter bar carrier pin
5 Lubrication nipple for crank roll
6 Mowing drive hood
7 Name plate/Machine identification no.
8 Engine
10 Handlebar
11 Pulley and belt guard (V-belt clutch)
12 Interlocking bolt for cutter bar
13 Lubrication nipple for interlocking bolt
14 Transmission oil filler plug/control screw
15 Cap of transmission housing/Transmission oil drain opening
16 Drive-wheel
17 Detent spring for drive-wheel
Figure B
1 Air filter
2 Carburetor
3 Fuel tank cap
4 Fuel tank
5 Choke lever
6 Engine type no.
7 Starter handle
8 Cooling-air screen
9 Exhaust with exhaust guard
10 Spark plug, spark plug connector
11 Engine oil filler plug – control opening
12 Engine oil drain screw
13 Fuel tap
agria Grassland Mower 5300 5
Index
3
5
6
2
1
4
Amount of Delivery ..........................2
Symbols, Name Plate......................2
Designation of Parts ........ 3, 50
Recommendations
Lubricants, Anti-Corrosive Agents ..6
Fuel .................................................. 6
Maintenance and Repair .................6
Instructions for
Unpacking and Assembly ..... 7
1. Safety Instructions...... 8 - 13
Due Use...........................................8
2. Specifications
Dimensions ....................................14
Grassland Mower ...........................14
Mowing Drive .................................14
Noise Level ....................................14
Vibration Acceleration Value..........14
Engine...................................... 15/16
Operation on Slopes................ 15/16
3. Devices and
Operating Elements
Engine............................................17
Safety Circuit .................................18
Travelling Drive ..............................19
Clutch.............................................19
Mowing Drive .................................20
Steering Handle .............................21
Drive-Wheels .................................21
Cutter Bar ......................................25
4. Commissioning and
Operation
Commissioning the Machine .........27
Starting the Engine ........................28
Shutting off the Engine ..................29
Mowing...........................................30
Danger Zone..................................31
Mowing on Slopes .........................31
5. Maintenance
Engine............................................32
Cooling System .............................33
Exhaust..........................................33
Speed Actuating Devices ..............33
Machine .........................................34
Drive-Wheels .................................34
Mowing Attachment .......................35
Universal-S Cutter Bar ..................36
Municipal Cutter Bar ......................37
Re-Grinding Mowing Knives..........38
Safety Circuit .................................39
Adjustments on Hand Levers ........39
Adjusting V-Belt Tension ................40
General Maintenance ....................41
Cleaning.........................................41
Storage .................................. 42 - 43
6. Troubleshooting......... 44 - 45
Electrical Wiring,
Lubrication Chart ................. 46
Varnishes, Wear Parts.......... 47
Inspection and
Maintenance Chart............... 48
Conformity Declaration ....... 51
Note fold-out pages!
Fig. A and B ............................ 3
Fig. C and D .......................... 50
6 agria Grassland Mower 5300
Recommendations
Do not add oil to petrol.
If, for environmental reasons, you use
unleaded petrol, make sure the fuel is
drained completely when shutting down
the engine for more than 30 days. This
is to prevent resin residue from depositing in the carburetor, fuel filter, and
tank. Or add a fuel stabilizer to the fuel.
For further instructions refer to “Engine
Preservation”.
Maintenance and Repair:
The trained mechanics of your agria
workshop expertly carry out any maintenance and repair work.
You should only carry out major maintenance work and repairs on your own,
if you have the proper tools and knowledge of machines and internal combustion engines.
Do not hammer against the flywheel with
a hard object or metal tools as it might
crack and shatter in operation, causing
injuries and damage. Only use suitable
tools to pull off the flywheel.
Lubricants and
Anti-Corrosive Agents:
Use the lubricants specified for engine
and gearbox (see “Specifications”).
We recommend using Bio-lubricating
oil or Bio-lubricating grease for “open”
lubrication points or nipples (as specified in the operating instructions).
We recommend using Bio-slushing oil
to preserve machines and attachments
(do not apply on painted covers). You
can brush or spray the oil.
Anti-corrosive agents are environmentally friendly and degrade fast.
Using ecologically safe Bio-lubricants
and Bio-anti-corrosives, you contribute
to environmental protection and to the
wellbeing of humans, animals and
plants.
Fuel
This engine runs smoothly on commercial unleaded regular and supergrade
petrol (including E10).
agria Grassland Mower 5300 7
Instructions for Unpacking and Assembly
Open the box top.
l
Cut the two rear corners
open and fold down the bo x
sides.
Fold the steering handle
upwards.
l
Remove the hex head
bolt (3) and hex nut (4).
l
Pivot the steering handle
(2) upwards, insert the hex
head bolt (3) into the appropriate holes, attach the hex
nut (4) and tighten it.
Move the wheel drive
engagement lev er (6) to position 0 and lock it to disengage the wheel drive. This
is to push the undriven machine.
l
Pull the machine rearwards to remove it from the
box.
Attach the cutter bar (5),
Carry out the start-up
procedure
27
25
6
3
4
2
1
5
8 agria Grassland Mower 5300
1. Safety Instructions
1
Before starting the engine, read the operating instructions and note:
Warning
This symbol marks all paragraphs which
affect your saf ety . Pass all saf ety instructions to other users and operators.
Due Use
The grassland mower is constructed
solely for the cutting of grass and similar plants as well as thin non-wooded
scrub in land & forest management,
green spaces, and other such areas and
may also be used as a snow-clearing
machine after it has been fitted with a
suitable rak e blade (due use).
Any other type of operation is considered undue. The manufacturer is not liable for any damages resulting from
undue use, for which the risk lies with
the user alone.
When the grassland mower is used on
public roads, the local national road traffic rules must be observed, e.g. reflectors, lights.
The grassland mower is not intended f or
use with a trailer on public roads or as
as a tract
ive machine.
Due use includes compliance with
manufacturer’s instructions on operation, maintenance and repair.
Any unauthorized changes to the mower
render manufacturer liability null and
void.
General Instructions on
Safety and Accident
Prevention
Basic Rule:
The standard accident prev ention regulations must be adhered to, as well as
all other generally accepted rules governing operational safety, occupational
health and road traffic regulations.
For drives on public roads, the national
traffic code applies.
Accordingly, check the grassland mower
for road and oper ational safety each time
you take up operation.
Only persons familiar with the mower
and instructed on the hazards of operation are allowed to use, maintain and
repair the mower.
Teenagers of 16 years or younger may
not operate the grassland mower!
Only work in good light and visibility.
Operator’s clothes should fit tight. A v oid
wearing loose fitting clothes. W ear solid
shoes.
Note the warning and instruction signs
on the mower for safe operation. Compliance is for your own safety.
When transporting the mower on vehicles or trailers outside the area to be
mowed, ensure that the engine is turned
off.
Careful with rotating tools – keep at a
safe distance!
agria Grassland Mower 5300 9
1. Safety Instructions
1
Beware of coasting tools. Before you
start any maintenance or repair on them,
wait until tools hav e come to a complete
stop.
Foreign pow ered parts shear and crush!
Riding on the attachment during opera-
tion is not permitted.
Implements and their weight affect the
driving, steering, braking, and tip-over
characteristics of the mower . Theref ore,
ensure steering and braking functions
are sufficient. Match operating speed to
conditions.
Do not change settings of governor . High
engine speed increases risk of accidents.
Working Area and Danger
Zone
The user is liable to third parties working within the mower’s working range.
Staying in danger zone is not permitted.
Check the immediate surroundings of
the mower bef ore you start it. W atch out
for children and animals.
Before you start work, clear the area
from any foreign object. Dur ing operation, always w atch out for further objects
and remove them in time.
For operation in enclosed areas , ensure
that a safety distance is kept to enclosures to prevent damage to tools.
Operation and Safety
Devices
Before you start the engine
Become familiar with the devices and
operating elements and their functions.
Above all, learn how to turn the engine
off quickly and safely in an emergency.
Ensure that all protective devices are
mounted and positioned to provide protection.
With no implement mounted, make sure
PTO-shaft is covered with the protective cap.
Starting the engine
Do not start engine in closed rooms. The
carbon monoxide contained in the exhaust fume is extremely toxic when inhaled.
Before you start the engine set all operating elements to neutral or idling position.
For starting the engine, do not step in
front of the mower and the implement.
Operation
Never leave the operator’ s position at the
steering handle while mower is at work.
Nev er adjust the operating handles during work – danger!
10 agria Grassland Mower 5300
1. Safety Instructions
1
During operation the operator must keep
at a distance as defined by the steering
handle, especially when turning the
machine.
Riding on the implement during operation or in transport is not permitted.
If clogging occurs in the implement, turn
off the engine and clean the implement
with an appropriate tool.
In case of damage to the grassland
mower or to the implement, immediately
turn off the engine and have it repaired.
If steering causes problems, immediately bring the mower to a halt and turn
it off. Have the malfunction removed
without delay.
To prevent the mower from sliding on
slopes, make sure it is secured by another person using a bar or a rope. This
person must be located at a higher position than the vehicle and at a saf e distance from the attachment at work.
If possible, always work horizontally on
the slope.
End of Operation
Never leave the mower unattended with
the engine running.
Before you leave the grassland mower,
turn off the engine.
Secure grassland mower against unauthorized use. If mower is equipped with
ignition key, remove the ke y . For all other
versions, remov e spark plug connector .
Implements
Only mount implements with the engine
and PTO switched off.
Always use appropriate tools and wear
gloves when changing implements and
parts thereof.
For mounting and dismounting implements bring support leg into proper position and ensure stability.
Secure mower and implements against
rolling off (parking brake, wheel chocks).
Beware of injuries while coupling implements.
Mount implements as specified and only
couple at specified points.
Secure mower and implement against
unauthorized use and rolling off when
you leav e the machine. If necessary , install transport or security devices and
secure.
Mowing Attachment
Handle with care! Sharp blades of the
cutter bar may cause injuries! Remove
knife guards only for mowing and refit
immediately after work has finished.
For transport and storage alwa ys mount
the knife guards. Secure finger bars
additionally with tension springs.
Do not transport the dismounted cutter
bar without knife guards.
agria Grassland Mower 5300 11
1. Safety Instructions
1
Before mounting and dismounting the
cutter bar, mak e sure all blades are protected by the knife guard.
To exchange the mowing knife and to
mount/dismount the knife driver, make
sure that you turn screws away from
cutting edges.
For grinding the mowing kniv es, alw a ys
wear safety goggles and gloves.
Weights
Always fit weights onto appropriate
weight mounting devices.
Snow Clearing
Ensure snow dozer is mounted correctly! Wear slip-proof shoes.
When swivelling the snow dozer watch
out for crush and shear points. Adjust
working speed to conditions. Operator
may be injured when the mache comes
in contact with solid objects.
Maintenance
Never carry out any maintenance or
cleaning with the engine running.
Before you work on the engine, always
remove spark plug connector (petrol
engine only).
Check regularly and, if necessary, replace all protecting devices and tools
subject to wear and tear.
Replace damaged cutting tools.
Always wear safety gloves and use
proper tools when exchanging cutting
tools.
Do not carry out repairs like welding,
grinding, drilling, etc. on structural and
safety-relevant parts (e.g. coupling devices)!
Keep mower and implement clean to
avoid risk of fire.
Check nuts and scre ws regularly for tight
fit and re-tighten, if necessary.
After maintenance and cleaning, ensure
that you re-install all safety and protective devices and adjust them properly.
Only use original agria spare parts. All
other commercial spare parts must correspond to quality and technical requirements specified by agria.
Storage
It is not allowed to store the mower in
rooms with open heating.
Never park the mower in closed rooms
with fuel left in tank. Fuel vapours are
hazardous.
12 agria Grassland Mower 5300
1. Safety Instructions
1
Engine, Fuel, and Oil
Never let the engine run in closed rooms.
Extreme danger of intoxication! For the
same reason, also replace damaged
exhaust parts immediately.
Caution with hot engine parts!
The exhaust and other engine parts
become very hot, if the engine runs and
immediately after turning off. Hold for
sufficient distance from hot surfaces and
keep children away from the running
engine.
Be careful when dealing with fuel. Great
danger of fire! Never refill fuel close to
open fire, inflammable sparks or hot
engine parts. Do not refill fuel in closed
rooms. Do not smoke when refilling!
Refill only with the engine switched off
and cooled down.
Do not spill any fuel, use a proper filling
device.
In case of fuel spillage, pull the grassland mower away from the spillage before you start the engine.
Make sure fuel is of specified quality.
Store fuel in approved cans only.
For safety reasons the petrol tank and
fuel cap should be replaced regularly.
Store anti-corrosive agents and stabi-
lizing liquids out of reach of children. If
sickness and vomiting occur , see a doctor. If fuel has contacted eyes, rinse
them thoroughly, avoid inhaling of vapours.
Read and observe enclosed instructions.
Before you dispose of opened and
seemingly empty pressurised tins (e.g.
of assist-starting liquids) make sure they
are completely empty. Empty them in
ventilated places safe from spark formation or flames. If necessary, dispose
of tins in hazardous waste deposits.
Be careful when draining hot oil, danger of burns.
Make sure oil is of specified quality . Storage is in approved cans only.
Dispose of oil, greases, and filters
seperately and properly.
Tyres and
Tyre Air Pressure
When working on tyres, make sure
grassland mower is park ed properly and
secured against rolling off.
Any repairs are to be carried out by
trained mechanics only and with the
appropriate tools.
Regularly check tyre air pressure. Excessive pressure may cause bursts.
Use appropriate tyre air pressure when
mounting weights or implements.
Re-tighten attachment bolts of drivewheels or check tightness when doing
maintenance work.
Electrical System and
Battery
Persons having a pacemaker must not
touch live parts of ignition system when
the engine is running.
agria Grassland Mower 5300 13
1. Safety Instructions
1
Explanation of
Warning Signs
Before any cleaning, maintenance , and
repair work switch off the engine and
pull spark plug connector.
With engine running, keep at a safe distance from cutting tools.
Signs
When working with the machine, wear individual protective ear plugs.
Wear protective gloves.
Wear solid shoes.
14 agria Grassland Mower 5300
2. Specifications
2
Clutch:
V-belt clutch with idler pulleys between
engine and transmission
Friction clutch for reverse
Only use original agria V-belts! (see
list of wear parts p47)
Transmission:...................Worm gear
with engageable wheel-drive
Transmission oil SAE 90-API GL5
Filling quantity.................. approx. 0.6 l
Travelling speed:
forward .................................. 3.0 km/h
reverse .................................. 2.3 km/h
Mowing drive:
Central crank drive,
Shaft speed............................ 920 r pm
Stroke, dyn................... approx 56 mm
Steering handle:
Vibration dampened,
height-adjustable,
side-adjustable without tools
Weight:
without cutter bar ...................... 70 kg
with cutter bar 105 cm ............... 84 kg
with cutter bar 122 cm ............ 89.5 kg
Noise level:
In accordance with EN 12733 and EN 1553:
Noise level at operator’s ear ..............
.................................. Lp = 83.3 dB (A)
Sound level: .............LW = 103.3 dB(A)
Vibration acceleration value:
In accordance with EN 12733 and EN 1033:
on handlebar grip:......... ahw = 9.6 m/s
2
Machine Dimensions:
a ........................................ 470 mm
b ........................................ 630 mm
e ........................................ 280 mm
h .............................. 860–1080 mm
l........................................ 1550 mm
m ........................... 910 or 1050 mm
(depending on cutter bar version)
s......................................... 375 mm
s..................... twin-wheels 762 mm
A ........................................ 525 mm
A .................... twin-wheels 857 mm
Grassland Mower
T yres:..................... 3.50 - 6 (field tyre)
Tyre air pressure: ................... 0.8 bar
agria Grassland Mower 5300 15
2. Specifications
2
Engine
Version: ....................... Fan-air cooled
1-cylinder, 4-stroke petrol ohv engine
Manufacturer: ..........................Honda
Mower type: 5300 441 5300 531
Engine type: GX 160 GX 200
K1 QPU QHQ4
Bore: 65 mm 68 mm
Stroke: 45 mm 54 mm
Cubic capacity: 163 ccm 196 ccm
Compression
ratio: 8.5 : 1 8.5 : 1
Output:
at 3,600 rpm 4.0 kW 4.8 kW
Max. torque:
at 2,500 rpm 10.8 Nm 13.2 Nm
Spark plug: ................ NGK BPR6 ES
Spark plug gap: ............... 0.7–0.8 mm
Ignition system:
Contactless solenoid ignition, ignition
point is pre-set, radio remote
screened according to VDE 0879
Valve lash (engine cold):
Intake: ............... 0.15 mm ±- 0.02 mm
Outlet: ............... 0.20 mm ± 0.02 mm
Starter:
Soft-pull recoil starter with mechanical
decompression facility
Fuel tank capacity: .................... 3.6 l
Fuel: ........................... unleaded petrol,
octane number at least 91 RON
(also E10)
refer to fuel recommendations
Air filter: ..................Dry element filter
with foamed preliminary filter
Carburetor: .......... Throttle valve type
Mixture control screw:
opened approx. 2 1/8 turns in base
setting
Rated speed: ........ 2,900...3,000 rpm
Top no-load speed: ...........3,000 rpm
Idling speed:...........1,250–1,600 rpm
Engine oil:
Filling quantity.................. approx. 0.6 l
Multi-grade oil SAE 10 W-40
SG, SF or higher quality grade
Operability on Slopes:
max .................................... 30° (58 %)
(with oil level at “max“”= upper level
mark)
16 agria Grassland Mower 5300
2. Specifications
Engine
Version: ....................... Fan-air cooled
1-cylinder, 4-stroke petrol ohc engine
Manufacturer: ...........................Robin
Mower type: 5300 611
Engine type: EX21
Bore: 67 mm
Stroke: 60 mm
Cubic capacity: 211 ccm
Output:
at 3,600 rpm 4.8 kW
Max. torque:
at 2,500 rpm 13.9 Nm
Spark plug: .................. NGK BR6 HS
Spark plug gap: ............... 0.6–0.7 mm
Ignition system:
Contactless solenoid ignition, ignition
point is pre-set, radio remote
screened according to VDE 0879
Valve lash (engine cold):
Intake: ............... 0.15 mm ±- 0.02 mm
Outlet: ............... 0.20 mm ± 0.02 mm
Starter:
Soft-pull recoil starter with mechanical
decompression facility
2
Fuel tank capacity: .................... 3.6 l
Fuel: ........................... unleaded petrol,
refer to fuel recommendations
Air filter: ................. Dry element filter
with foamed preliminary filter
(DUAL-ELEMENT)
Carburetor: .......... Throttle valve type
Rated speed: ........ 2,900...3,000 rpm
Top no-load speed: ...........3,000 rpm
Idling speed:...........1,250–1,600 rpm
Engine oil:
Filling quantity..................approx. 0.6 l
Multi-grade oil SAE 10 W-40
SG, SF or higher quality grade
Operability on Slopes:
max .................................... 30° (58 %)
(with oil level at “max“”= upper level
mark)
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