Agria 3100 Operating Instructions Manual

Before commissioning the machine, read operating instructions and observe warnings and safety instructions.
Operating Instructions No. 998 767 02.10
&
5301
Single-Wheel CultivatorSingle-Wheel Cultivator
Single-Wheel CultivatorSingle-Wheel Cultivator
Single-Wheel Cultivator 31003100
3100
Honda Engine
OriginalOriginal
OriginalOriginal
Original
OperatingOperating
OperatingOperating
Operating InstructionsInstructions
InstructionsInstructions
Instructions
2 agria Single-wheel Cultivator 3100
Symbols, Name Plate
Symbols
Warning – Danger
Important information
Choke
Fuel
Oil
Hoeing/tilling drive
Fast
Slow
Open (unlocked)
Closed (locked)
Visual check
è -Serviceç = contact
Your agria workshop
Please complete:
Machine Type No .:........................
Identification No.:
.....................................................
Engine Type:.................................
Engine No.:...................................
Date of Purchase:.......................
For name plate, refer to p3/fig. A/19 For engine type and number, refer to p3/fig. B/6.
Please state these data when ordering spare par ts to avoid wrong deliveries.
Only use original agria spare parts!
Specifications, figures and dimensions stated in these instructions are not binding. No claims can be derived from them. We reserve the right for improvements without changing these instructions.
This delivery comprises:
l
Operating instructions
l
Single-wheel power hoe – basic machine – handlebar with tensioning lever
l
Tool kit
agria Single-wheel Cultivator 3100 3
Designation of Parts
A
B
4 agria Single-wheel Cultivator 3100
Designation of Parts
Fig. A
3 Handlebar 4 Tool kit 5 Tensioning lever for handlebar side adjustment 6 Hexagonal screw for handlebar height adjustment 8 Gear shift lever for speed ratios
9 Shift lever for tilling drive 10 Tilling attachment 11 Cap for chain gear housing 13 Drive-wheel 16 Location nut for front weight mounting 18 Square nut for handlebar height adjustment 19 Name plate/machine identification no. 24 Hexagonal screw for drive-wheel 25 Oil drain screw mechanical gearbox 26 Oil filler screw/oil control screw mechanical gearbox
Fig. B
1 Air filter
2 Carburetor
3 Fuel tank cap
4 Fuel tank
5 Choke lever
6 Engine type and number
7 Starter handle
8 Cooling-air screen
9 Exhaust with protecting device 10 Spark plug/spark plug connector 11 Filler screw plug for engine oil- controlling opening 12 Engine oil drain plug 13 Fuel tap
agria Single-wheel Cultivator 3100 5
Index
3
5
6
2
1
4
Amount of Delivery .................. 3
Recommendations
Lubricants, Anti-Corrosive Agents.... 4
Fuel ................................................... 4
Maintenance and Repair .................. 4
Designation of Parts ................ 5
Assembly Instructions ............ 7
1. Safety Instructions......... 8–13
2. Specifications
Dimensions ..................................... 14
Po wer Hoe ...................................... 14
Hoeing Drive ................................... 14
Noise Level ..................................... 14
Vibration Acceleration Value........... 14
Engine............................................. 15
Operation on Slopes....................... 15
3. Devices and Operating Elements
Safety Circuit .................................. 17
Clutch.............................................. 18
Gearbox .......................................... 18
Steering Handle .............................. 19
Tilling Tool ....................................... 20
Drive-Wheels .................................. 21
Front Weight.................................... 21
Leaf Deflector ................................. 22
4. Commissioning and Operation
Commissioning the Machine .......... 23
Starting the Engine ......................... 24
Tilling .............................................. 25
Switching off the Engine ................. 27
Ridging............................................ 28
5. Maintenance
Air Cooling System ......................... 29
Mechanical Gearbox....................... 30
Adjustments on Hand Levers ......... 32
Handlebar Side Adjustment............ 33
General Maintenance ..................... 34
Cleaning.......................................... 34
Storage ........................................... 35
6. Troubleshooting...........36 - 37
Diagram: Electric Circuit ....... 38
Maintenance Chart ................. 38
Varnishes, Wear Parts ............ 39
Inspection and
Maintenance Sheet ................ 40
Conformity Declaration ......... 43
Note fold-out pages!
Fig. A + B................................... 3
Fig. C ....................................... 42
6 agria Single-wheel Cultivator 3100
Lubricants and Anti-Corrosive Agents:
Use the specified lubricants for engine and gearbox (see “Specifications”).
We recommend using bio-lubricating oil or bio-lubricating grease for “open” lubricating points or nipples (as specified in the operating instructions).
We recommend using bio-slushing oil for preservation of machines and imple­ments (do not apply on painted external covers). Oil can be brushed or sprayed on.
Anti-corrosive agents are environmen­tally friendly and degrade fast.
Using ecologically safe bio-lubricants and bio-anti-corrosives, you contribute to environmental protection and to the wellbeing of humans, animals and plants.
Fuel:
This engine runs smoothly on commercial unleaded regular and
supergrade petrol as well as on leaded supergrade petrol.
Do not add oil to petrol.
If, for environmental reasons, you use unleaded petrol, make sure the fuel is drained completely when shutting down the engine for more than 30 days. This is to prevent resin residue from deposit­ing in the caburetor , fuel filter , and tank. Or add a fuel stabilizer to the fuel.
For further instructions refer to "Engine Preservation".
Maintenance and Repair
The trained mechanics of your agria workshop carry out expert maintenance and repair.
You should only carry out major main­tenance work and repairs on your own, if you have the proper tools and knowledge of machines and internal combustion engines.
Do not hammer against the flywheel with a hard object or metal tools as it might crack and shatter in operation causing injuries and damage. Only use suitable tools for pulling the flywheel.
Recommendations
agria Single-wheel Cultivator 3100 7
Instructions for Unpac king
Open top of cardboard box. Mount handlebar
- Unscrew hexagonal screws (3 + 4).
- Place handlebar (1) onto locking disk and hold – make sure that bowden ca­bles and electric cables are not twisted or squeezed.
- Insert threaded bolt (6) of tensioning lever into steering bar joint and handle­bar . Push threaded bolt in from below.
- Move tensioning lever to the left and screw hexagonal nut (4) onto threaded bolt until hexagonal n ut fits into triangu­lar relief on handlebar.
- Move tensioning lever backwards to centre position and press down (ten­sion). Now the handlebar must be firmly jammed with steering bar. If this is not the case, screw hexagonal nut (4) fur­ther down (for adjusting tensioning le­ver, refer to page 32).
- If handlebar jamming is not sufficient, screw hexagonal nut (3) onto bolt and lock with hexagonal nut (4).
- Place nut cap (2).
- Fasten bowden cables and electrical lines with clamps (7) onto handlebar rods.
Fit the hoeing tools and adjust
hoeing skid (refer to page 20).
Mount protective hood (ref er to page
20).
Carry out all steps for starting-up
(refer to page 23) and see operation instructions for Honda engine!
20
20
32
and Assembly
8 agria Single-wheel Cultivator 3100
1. Safety Instructions
Before starting the engine, read the op­erating instructions and note:
Warning
This symbol marks all paragraphs affect­ing your safety. Pass all safety instruc­tions to other users and operators.
Due Use
The single wheel cultivator is a hand­controlled automatic single-axle machine which can power and/or pull various implements approved by the manufacturer. Propulsion is achieved using the hoe tools approved by the manufacturer. The single wheel cultivator hoe is intended for use in turning over the ground in landscape gardening (including the leisure sector). The area to be covered must be in line with the usual size of such areas in landscape gardening. (Due use)
Any other type of use is considered un­due. The manufacturer is not liable for any damages resulting from undue use, for which the risk lies with the user alone.
Due use includes compliance with manufacturer’s instructions on opera­tion, maintenance and repair.
The single wheel cultivator is not intended for use on such areas as vary stony or rocky ground or as a tree-stump milling machine.
Any unauthorized changes to the sin­gle-wheel cultivator render manufacturer liability null and void.
General Instructions on Safety and Accident Prevention
Basic Rule:
The standard accident prev ention regu­lations must be adhered to, as well as all other generally accepted rules gov­erning operational safety, occupational health and road traffic regulations.
For travelling on public roads, the cur­rent traffic code applies.
Check the single-wheel cultivator for road and operational safety each time you take up operation.
Only persons familiar with the single­wheel cultivator and instructed on the hazards of operation are allowed to use, maintain and repair the machine.
Teenagers of 16 years or younger may not operate the single-wheel cultivator!
Only work in good light and visibility. Operator’s clothes should fit tight. Av oid
wearing loose fitting clothes. W ear solid shoes.
Note the warning and instruction signs on the single-wheel cultivator for safe operation. Compliance is for your own safety.
When transporting the single-wheel cultivator on vehicles or trailers outside the area to be cultivated, ensure that the engine is turned off.
Careful with rotating tools – keep at a safe distance!
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agria Single-wheel Cultivator 3100 9
1. Safety Instructions
Beware of coasting tools. Before you start any maintenance or repair on them, wait until tools hav e come to a complete stop.
Foreign pow ered parts shear and crush! Riding on the attachment during opera-
tion is not permitted. Attachments and their weight affect the
driving, steering, braking, and tip-over characteristics of the single-wheel cultivator. Therefore, ensure steering and braking functions are sufficient. Match operating speed to conditions.
Do not change governor settings. High engine speed increases risk of accidents.
Working Area and Dangerous Area
The user is liable to third parties work­ing within the single-wheel cultivator’s working range.
Staying in the hazardous area of the sin­gle-wheel cultivator is not permitted.
Check the immediate surroundings of the single-wheel cultivator before you start it. Watch out for children and ani­mals.
Before you start work, clear the area from any foreign object. During opera­tion, always w atch out for further objects and remove them in time.
For operation in enclosed areas , ensure that a safety distance is kept to enclo­sures to prevent damage to tools.
Operation and Safety Devices
Before you start operation
Become familiar with the devices and operating elements and their functions. Above all, learn how to turn off the en­gine quickly and safely in case of an emergency.
Ensure that all protective devices are mounted and positioned to provide pro­tection.
With no attachment mounted, make sure PTO-shaft is covered with the pro­tective cap.
Starting the engine
Do not start engine in closed rooms. The carbon monoxide contained in the ex­haust fume is extremely toxic when in­haled.
Before you start the engine set all oper­ating elements to neutral or idling posi­tion.
For starting the engine, do not step in front of the single-wheel cultivator and the attachment.
Operation
Never leave the operator’ s position at the steering handle while single-wheel cultivator is at work.
Never adjust the steering handles dur­ing work – danger!
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10 agria Single-wheel Cultivator 3100
1. Safety Instructions
For any operation do not leave the op­erator’s position as defined by the steer­ing handle, especially not when you turn the machine.
Riding on the attachment during opera­tion or in transport is not permitted.
If clogging occurs in the attachment, turn off the engine and clean the attachment with an appropriate tool.
In case of damage to the single-wheel cultivator or to the attachment, immedi­ately turn off the engine and have it re­paired.
If steering causes problems, immedi­ately bring the single-wheel cultivator to a halt and turn it off. Have the malfunc­tion removed without delay.
To prevent the single-wheel cultivator from sliding on slopes make sure it is secured by another person using a bar or a rope. This person must be located at a higher position than the vehicle at a safe distance from the attachment at work.
If possible, always work horizontally to the slope.
End of Operation
Never leave the single-wheel cultivator unattended with the engine running.
Before you leave the single-wheel cultivator, turn off the engine. Then close fuel tap.
Secure single-wheel cultivator against unauthorized use – remove spark plug connector.
Attachments
Only mount attachments with the engine and attachment drive switched off.
Always use appropriate tools and wear gloves when changing attachments and parts thereof.
For mounting and dismounting attach­ments bring support leg into proper po­sition and ensure stability.
Secure single-wheel cultivator and at­tachments against rolling off (wheel wedge).
Beware of injuries when coupling attach­ments. Proceed with extreme caution.
Mount attachments as specified and only couple at specified points.
Secure single-wheel cultivator and at­tachment against unauthorized use and rolling off when you leave the machine. If necessary, install transport or secu­rity devices and secure.
Hoeing Attachment
Adjust protective hood of hoeing attach­ment so that only those parts of tools which penetrate the soil are not cov ered. When hoeing, make sure hoeing skid is adjusted properly.
Weights
Fit weights properly and at specified points.
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agria Single-wheel Cultivator 3100 11
1. Safety Instructions
Maintenance
Never carry out any maintenance or cleaning with the engine running.
In addition, always remove spark plug connector before you work on the en­gine.
Check regularly and, if necessary, re­place all protecting devices and tools subject to wear and tear.
Replace damaged cutting tools. Always wear safety gloves and use
proper tools when exchanging cutting tools.
Do not carry out repairs like welding, grinding, drilling, etc. on structural and safety-relevant parts (e.g. coupling de­vices)!
Keep single-wheel cultiv ator and attach­ment clean to avoid risk of fire.
Check nuts and scre ws regularly for tight fit and re-tighten, if necessary.
Ensure that you re-install all safety and protective devices and adjust them prop­erly after maintenance and cleaning.
Only use original agria spare parts. All other commercial spare parts must cor­respond to quality and technical require­ments specified by agria.
Storage
It is not allowed to store the single-wheel cultivator in rooms with open heating.
Never park the single-wheel cultivator in closed rooms with fuel left in tank. Fuel vapours are hazardous.
Engine, Fuel, and Oil
Never let the engine run in closed rooms. Extreme danger of intoxication!
Careful when dealing with fuel. Great danger of fire! Never refill fuel close to open fire, inflammable sparks or hot engine parts. Do not refill fuel in closed rooms. Do not smoke when refilling!
Refill only with the engine switched off and cooled down.
Do not spill any fuel, use a proper filling device.
In case of fuel-spillage, push the single­wheel cultivator away from the spillage before you star t the engine.
Make sure fuel is of specified quality. Store fuel in approved cans only.
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12 agria Single-wheel Cultivator 3100
1. Safety Instructions
Explanation of Warning Signs
Before any cleaning, maintenance, and repair work switch off the engine and pull spark plug connector.
With engine running, keep at a safe distance from hoeing or cutting tools.
Do not work without protective covers mounted. Before starting the engine, bring covers
into proper position.
Do not touch any moving machinery parts. W ait until the y have come to a complete stop.
With the engine running, keep at a safe distance.
Signs
When working with the machine, wear individual protective ear plugs.
Wear protective gloves.
Wear solid shoes.
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agria Single-wheel Cultivator 3100 13
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14 agria Single-wheel Cultivator 3100
2. Specifications
2
Vibration acceleration value:
on handlebar:................ ahw = 5,9 m/s
2
(in accordance with EN 709 and EN 1033)
Noise level:
Noise level
at operator’s ear.................... 83 dB(A)
(in accordance with EN 709)
Weight: ......................... approx. 51 kg
Machine Dimensions:
a ........................................ 340 mm
b ........................................ 620 mm
c....................................... 1030 mm
d ........................................ 710 mm
h .......................... ca.700 - 900 mm
l........................................ 1360 mm
A ............................... 100 - 500 mm
(depending on tilling attachment)
e ..................................... > 150 mm
f ..............> 500 mm at h = 800 mm
T ype:........................................... 3100
T yre:......................... 3.00-4 (field tyre)
Tyre air pressure:................... 0.8 bar
Clutch:.................... Multi-plate clutch,
running in oil bath
Gearbox:2-speed mechanical gearbox
with 1 roller chain to wheel and tilling
shaft respectively.
Oil filling quantity: ......... approx. 0.6 l
Transmission oil BP TFJD - GL4
Lubricant filling quantity:
Travelling drive
chain housing............... approx. 150 g
Tilling drive
chain housing................ approx. 150 g
Transmission flow grease
(e.g. BP Energrease LS-EP00)
Travelling Speeds:
1st gear ................................. 2.7 km/h
2nd gear................................ 4.8 km/h
Tilling shaft speed:
1st gear ..................................196 r pm
2nd gear................................. 350 rpm
Tilling work width: .............10–50 cm
depending on tilling attachment
version = accessory
Accessories:
...............Tilling attachment 10–50 cm
.............Ridging attachment 2152 011
........................ Front weight 3128 011
...................... Leaf deflector 2130 031
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