Agria 2100 Operating Instructions Manual

Before commissioning the machine, read operating instructions and observe warnings and safety instructions.
Operating Instructions No.
998 705-A 12.07
3220
&
Single-Wheel Power HoeSingle-Wheel Power Hoe
Single-Wheel Power HoeSingle-Wheel Power Hoe
21002100
2100
OperatingOperating
OperatingOperating
Operating InstructionsInstructions
InstructionsInstructions
Instructions
2 Single-wheel power hoe 2100
Symbols, Name Plate
Please complete:
Maschine T ype No.:............................
ID/Machine No.:
..........................................................
Engine T ype:......................................
Engine No.: ........................................
Date of Purchase: .........................
For name plate, refer to p3/fig. B/20. For engine number, refer to p3/fig.
B/24. Please state these data when order-
ing spare parts to avoid wrong deliv­eries.
Only use original agria spare parts!
Specifications, figures and dimen­sions stated in these instructions are not binding. No claims can be derived from them. We reserve the right for improvements without changing these instructions.
This delivery comprises:
Operating instructions
Single-wheel hoe – basic machine – handlebar with tensioning lever
Tool kit
Symbols
Warning – Danger
Important information
Fuel
Oil
Engine Start
Engine Stop
Hoeing/tilling drive
Fast
Slow
Visual check
Open (unlocked)
Closed (locked)
-
Service
= contact Your agria workshop
Single-wheel power hoe 2100 3
A
B
24
Designation of Parts
4 Single-wheel power hoe 2100
Designation of Parts
Figure A and B
1 Fuel tank 2 Fuel tank cap 3 Gear shift lever 4 Handlebar 5 Tool kit 6 Tensioning lever for handlebar side adjustment 7 Hexagonal screw for handlebar height adjustment 8 Oil bath air filter
9 Spark plug 10 Cooling-air baffle 11 Location for front weight mounting and engine hoop guard 12 Exhaust 13 Drive-wheel 14 Cap for clutch and chain gear housing 15 Tilling attachment 18 Square nut for handlebar height adjustment 19 Shift lever for tilling drive 20 Name plate/ID No. 21 Fuel tap 22 Carburetor 23 Carburetor - tickler 24 Engine No. 25 Spark plug/spark plug connector 26 Tensioning lever for protective hood 27 Tensioning spring for protective hood 28 Mechanical gearbox – oil filler screw/oil control screw 29 Starter handle 30 Tilling drive 31 Cooling-air screen 32 Drive-wheel 33 Hexagonal nut for drive-wheel
Single-wheel power hoe 2100 5
Index
Amount of Delivery ................. 2
Designation of Parts .......... 3, 46
Assembly Instructions ...........
6
1. Safety Instructions........ 7 - 11
2. Specifications
Dimensions ..................................... 12
Power Hoe ...................................... 12
Tilling Drive ..................................... 12
Noise Level ..................................... 12
Vibration Acceleration Value......... 12
Engine............................................. 13
Operation on Slopes....................... 13
3. Devices and Operating Elements
Engine............................................. 14
Safety Circuit .................................. 15
Clutch.............................................. 16
Gearbox .......................................... 16
Steering Handle .............................. 17
Tilling Tools ..................................... 18
Drive-Wheels .................................. 19
Front Weight.................................... 19
Leaf Deflector ................................. 20
4. Commissioning and Operation
Commissioning the Machine .......... 22
Starting the Engine ......................... 23
Tilling .............................................. 24
Change of work-site........................ 25
Switching off the Engine................. 26
Ridging............................................ 27
5. Maintenance
Engine............................................. 28
Mechanical Gearbox ...................... 31
Tilling Drive .................................... 32
Adjustments on Hand Levers ........ 34
General Maintenance ..................... 36
Cleaning.......................................... 36
Storage ........................................... 37
Recommendations
Lubricants, Anti-Corrosive Agents 38
Fuel ................................................. 38
Maintenance and Repair ................ 38
6. Troubleshooting ............ 40 -41
Varnishes, Wear Parts ........... 42
Diagram: Electric Circuit ....... 43
Maintenance Chart.................4 3
Inspection and
Maintenance Chart................. 44
Conformity Declaration ......... 47
Note fold-out pages!
Fig. A + B
........................................ 3
Fig. C ............................................. 46
6 Single-wheel power hoe 2100
Instructions for Unpacking
Instructions for Unpacking and Assembl y
Open top of cardboard box.
Mount handlebar
- Unscrew hexagonal screws (3 + 4).
- Place handlebar (1) onto locking disk and hold
- make sure that bowden cables and electric cables are not twisted or squeezed.
- Insert threaded bolt (6) of tensioning lever into steering bar joint and han­dlebar . Push threaded bolt in from be­low.
- Move tensioning lever to the left and screw hexagonal n ut (4) onto threaded bolt until hexagonal nut fits into trian­gular relief on handlebar.
- Move tensioning lever backwards to centre position and press down (ten­sion). Now the handlebar must be firmly jammed with steering bar. If this is not the case, screw hexagonal nut (4) further down (for adjusting tensioning lever, refer to page 34).
- If handlebar jamming is not sufficient, screw hexagonal nut (3) onto bolt and lock with hexagonal nut (4).
- Place nut cap (2).
- Fasten bowden cables and electrical lines with clamps (7) onto handlebar rods.
Mount tilling shaft (refer to page 17).
Mount tilling tools and hoeing skid
(refer to page 18).
Mount protective hood (ref er to page
18).
Carry out all steps for starting-up
and Assembly
17
18
34
18
Single-wheel power hoe 2100 7
1. Safety Instructions
Before starting the engine, read the op­erating instructions and note:
W arning
This symbol marks all paragraphs aff ect­ing your safety. Pass all safety instruc­tions to other users and operators.
Due Use
The single-wheel power hoe and the mounted implements authorized by the manufacturer ha ve been designed for all common applications and tasks in farm­ing and forestry, horticulture and park maintenance (due use).
Any other type of use is considered un­due. The manufacturer is not liable for any damages resulting from undue use, for which the risk lies with the user alone.
Due use includes compliance with manufacturer’s instructions on opera­tion, maintenance and repair.
Any unauthorized changes to the sin­gle-wheel power hoe render manufac­turer liability null and void.
General Instructions on Safety and Accident Prevention
Basic Rule:
The standard accident prev ention regu­lations must be adhered to, as well as all other generally accepted rules gov­erning operational safety, occupational health and road traffic regulations.
For travelling on public roads, the cur­rent traffic code applies.
Check the single-wheel power hoe for road and operational safety each time you take up operation.
Only persons familiar with the single­wheel power hoe and instructed on the hazards of operation are allowed to use, maintain and repair the machine.
Teenagers of 16 years or younger may not operate the single-wheel power hoe!
Only work in good light and visibility. Operator’ s clothes should fit tight. A void
wearing loose fitting clothes. Wear solid shoes.
Note the warning and instruction signs on the single-wheel power hoe for safe operation. Compliance is for your own safety.
When transporting the single-wheel power hoe on vehicles or trailers out­side the area to be cultivated, ensure that the engine is turned off.
Careful with rotating tools – keep at a safe distance!
1
8 Single-wheel power hoe 2100
1. Safety Instructions
Beware of coasting tools. Before you start any maintenance or repair on them, wait until tools have come to a complete stop.
Foreign powered parts shear and crush! Riding on the attachment during opera-
tion is not permitted. Attachments and their weight affect the
driving, steering, braking, and tip-over characteristics of the single-wheel power hoe. Therefore, ensure steering and braking functions are sufficient. Match operating speed to conditions.
Do not change governor settings. High engine speed increases risk of acci­dents.
Working Area and Dangerous Area
The user is liable to third parties work­ing within the single-wheel power hoe’s working range.
Staying in the hazardous area of the sin­gle-wheel power hoe is not permitted.
Check the immediate surroundings of the single-wheel power hoe before you start it. Watch out for children and ani­mals.
Before you start work, clear the area from any foreign object. Dur ing opera­tion, always w atch out for further objects and remove them in time.
For operation in enclosed areas , ensure that a safety distance is kept to enclo­sures to prevent damage to tools.
Operation and Safety Devices
Before you start operation
Become familiar with the devices and operating elements and their functions. Above all, learn how to turn off the en­gine quickly and safely in case of an emergency.
Ensure that all protective devices are mounted and positioned to provide pro­tection.
With no attachment mounted, make sure PTO-shaft is covered with the protec­tive cap.
Starting the engine
Do not start engine in closed rooms. The carbon monoxide contained in the ex­haust fume is extremely toxic when in­haled.
Before y ou start the engine set all oper­ating elements to neutral or idling posi­tion.
For starting the engine, do not step in front of the single-wheel power hoe and the attachment.
Operation
Never leave the operator’s position at the steering handle while single-wheel power hoe is at work.
Never adjust the steering handles dur­ing work – danger!
1
Single-wheel power hoe 2100 9
1. Safety Instructions
For any operation do not leave the op­erator’ s position as defined by the steer­ing handle, especially not when you turn the machine.
Riding on the attachment during opera­tion or in transport is not permitted.
If clogging occurs in the attachment, turn off the engine and clean the attachment with an appropriate tool.
In case of damage to the single-wheel power hoe or to the attachment, imme­diately turn off the engine and have it repaired.
If steering causes problems, immedi­ately bring the single-wheel power hoe to a halt and turn it off. Have the mal­function removed without delay.
To prevent the single-wheel power hoe from sliding on slopes make sure it is secured by another person using a bar or a rope. This person must be located at a higher position than the vehicle at a safe distance from the attachment at work.
If possible, always work horizontally to the slope.
End of Operation
Nev er leave the single-wheel power hoe unattended with the engine running.
Before you lea ve the single-wheel power hoe, turn off the engine. Then close fuel tap.
Secure single-wheel power hoe against unauthorized use – remove spark plug connector.
Attachments
Only mount attachments with the engine and attachment drive switched off.
Always use appropriate tools and wear gloves when changing attachments and parts thereof.
For mounting and dismounting attach­ments bring support leg into proper po­sition and ensure stability.
Secure single-wheel power hoe and at­tachments against rolling off (wheel wedge).
Beware of injuries when coupling attach­ments. Proceed with extreme caution.
Mount attachments as specified and only couple at specified points.
Secure single-wheel power hoe and at­tachment against unauthorized use and rolling off when you leave the machine. If necessary, install transport or secu­rity devices and secure.
Hoeing Attachment
Adjust protective hood of hoeing attach­ment so that only those parts of tools which penetrate the soil are not covered. When hoeing, make sure hoeing skid is adjusted properly.
1
10 Single-wheel power hoe 2100
1. Safety Instructions
Maintenance
Never carry out any maintenance or cleaning with the engine running.
In addition, always remove spark plug connector before you work on the en­gine.
Check regularly and, if necessary, re­place all protecting devices and tools subject to wear and tear.
Replace damaged cutting tools. Always wear safety gloves and use
proper tools when exchanging cutting tools.
Do not carry out repairs like welding, grinding, drilling, etc. on structural and safety-relevant parts (e.g. coupling de­vices)!
Keep single-wheel power hoe and at­tachment clean to avoid risk of fire.
Check nuts and scre ws regularly for tight fit and re-tighten, if necessary.
Ensure that you re-install all safety and protective devices and adjust them prop­erly after maintenance and cleaning.
Only use original agria spare parts. All other commercial spare parts must cor­respond to quality and technical require­ments specified by agria.
Storage
It is not allowed to store the single-wheel power hoe in rooms with open heating.
Never park the single-wheel pow er hoe in closed rooms with fuel left in tank. Fuel vapours are hazardous.
Engine, Fuel, and Oil
Never let the engine run in closed rooms . Extreme danger of intoxication!
Careful when dealing with fuel. Great danger of fire! Never refill fuel close to open fire, inflammable sparks or hot en­gine parts. Do not refill fuel in closed rooms. Do not smoke when refilling!
Refill only with the engine switched off and cooled down.
Do not spill any fuel, use a proper filling device.
In case of fuel-spillage, push the single­wheel power hoe away from the spill­age before you start the engine.
Make sure fuel is of specified quality. Store fuel in approved cans only. Store anti-corrosive agents and stabi-
lizing liquids out of reach of children. If sickness and vomiting occur , see a doc­tor . If fuel has contacted ey es, rinse them thoroughly, avoid inhaling of vapours.
Read and observe enclosed instruc­tions.
Before you dispose of opened and seemingly empty pressurised tins make sure they are completely empty. Empty them in ventilated places saf e from spark formation or flames. If necessary, dis­pose of tins in hazardous waste depos­its.
1
Single-wheel power hoe 2100 11
1. Safety Instructions
Careful when draining hot oil, danger of burns.
Make sure oil used is of specified qual­ity. Storage is in approved cans only.
Dispose of oil, greases, and filters seperately and properly.
Tyres and Tyre Air Pressure
When working on tyres, make sure sin­gle-wheel power hoe is parked properly and secured against rolling off.
Any repairs are to be carried out by trained mechanics only and with the ap­propriate tools.
Regularly check tyre air pressure. Ex­cessive air pressure may cause bursts.
Use appropriate tyre air pressure when mounting front weight.
Re-tighten fastening screws of drive­wheels or check tightness when doing maintenance work.
Electrical System and Battery
Persons having a pacemaker may not touch live parts of the ignition system when the engine is running.
Explanation of Warning Signs
Before any cleaning, maintenance, and re­pair work switch off the engine and pull spark plug connector.
With engine running, keep at a safe dis­tance from hoeing tools.
Do not work without protective covers mounted. Before starting the engine, bring covers into proper position.
Do not touch any moving machinery parts. Wait until they have come to acom­plete stop.
With the engine running, keep at a safe distance.
Signs
When working with the machine, wear individual protective ear plugs.
Wear protective gloves.
1
12 Single-wheel power hoe 2100
Machine Dimensions:
a ........................................ 310 mm
b ........................................ 620 mm
c....................................... 1000 mm
d ........................................ 890 mm
h ........................... ca.700–950 mm
l........................................ 1250 mm
A ................................ 100–650 mm
(depending on tilling attachment)
Safety requirements in accordance with CEN/GS are met:
e ..................................... > 150 mm
f ..............> 500 mm at h = 800 mm
2. Specifications
T ype:........................................... 2100
T yre:.........................3.00-4 (field tyre)
T yre air pressure:................... 0.8 bar
Clutch:.................... Multi-plate clutch,
running in oil bath
Weight: ..........................approx. 47 kg
Gearbox:3-speed mechanical gearbox
with 1 roller chain to wheel shaft
Oil filling quantity:
Mechanical gearbox
in motor unit ............................... 0.30 l
in wheel drive............................. 0.15 l
in hoeing drive ........................... 0.30 l
Transmission oil BP TFJD - GL4 each
Travelling speeds:
1st gear ................................. 1.2 km/h
2nd gear................................ 2.6 km/h
3rd gear ................................ 4.5 km/h
Tilling shaft speed: .............. 293 rpm
at engine speed 4500 rpm
Tilling work width: .............10–65 cm
depending on tilling attachment
version = accessory
Accessories:
Tilling attachment 10–65 cm
Ridging attachment.............. 2152 011
Front weight ......................... 2128 011
Leaf deflector ....................... 2130 031
Noise levels:
Noise level
at operator’s ear LP: ................ 90 dBA
Sound lev el LW: .................. 101.5 dBA
(in accordance with EN 709)
Vibration acceleration value:
on handlebar:.............. a
hw
= 2,7 m/s
2
in accordance with EN 709, EN 1033 at 85% of rated engine speed with tool at work.
2
Single-wheel power hoe 2100 13
2. Specifications
Engine
Manufacturer: ............................ agria
Type: ................................... 66/3 or 2*
Version: ....................... Fan-air-cooled
1-cylinder-2-stroke engine (petrol)
Engine lubrication: Petroil lubrication;
stoichiometric ratio 1:30
Bore: ........................................ 56 mm
Stroke:..................................... 58 mm
Cubic capacity: ....................150 ccm
Compression:.............................. 6 :1
Output: .................................... 4.8 kW
at 4500 rpm
Spark plug: .................... Bosch M10A
Spark plug gap ...............0.5…0.6 mm
Ignition system: .................. Flywheel
magnet ignition
Contact clearance....... 0.35…0.45 mm
Ignition point ............. 2.5 before u.d.c.
radio remote screened according to
VDE 0879
Starter: ..........................Recoil starter
Stop device:................. Contact break
via short circuit cable
Engine-stop-switch on handlebar
Fuel tank capacity: ....... approx. 4.5 l
Fuel:................................. Commercial
petrol/oil mixture 1:30
octane number min. 90 RON
and self-mixing
supergrade 2-stroke engine oil, e.g.
Shell: Super T, Super TX;
Esso: Exxon Special 2T Engine oil;
BP: 2T Special
(refer to fuel recommendations)
Air filter: ....................Oil bath air filter
Engine oil filling
quantity: ........................approx. 150ml
Carburetor: .... Piston slide carburetor
Bing 1/18/31 or 1/18/106
Air control screw: ..... in basic setting
approx. 1/2…1 1/2 revs. open
Main jet: ......................................... 95
Idle jet: ........................................... 45
Needle jet:.................................. 1108
Needle setting: ................................ II
Rated speed: ...................... 4800 rpm
Top no-load speed: ............6300 rpm
Idling speed:....................... 1800 rpm
Operability on Slopes:
Engine is suited for use on slopes: continuous operation possible
up to ................. 45° inclination (100%)
2
14 Single-wheel power hoe 2100
The single-wheel power hoe agria 2100 is suited for common applications in farming and forestry, horticulture and park maintenance
The following attachments are a vailable:
Tilling attachment 10–65 cm
Ridging attachment
Front weight
Leaf deflector
Draft hoe
Engine
The two-stroke-petrol engine runs on commercial petrol/oil mixture of a stoi­chiometric ratio 1:30.
For the first tank filling use a ratio of 1:25.
I
Note! Only use self-mixing spe-
cial 2-stroke engine oil (see
“Specifications”). Also, ref er to fuel recommendations, p4. During the first 20 operating hours
(break-in period) do not use engine to maximum power. Even after break-in period nev er use engine at higher speed than necessary for the work in hand.
I
High engine speed is harm-
ful to any engine and consid­erably affects its durability. This ap­plies especially for no load operation. Any overspeed (have the engine r oar) can result in immediate damage.
Cooling System
Cooling system is fan-cooled. Therefore keep screen at recoil starter and cool­ing ribs of cylinder clean and free from sucked-in plant trash.
Idling speed
Always ensure that idling-speed is ad­justed correcty. At low speeds and with the speed control lever set to idle, the engine is supposed to run smoothly and without run-out.
Air Filter
The air filter purifies the air intake. A clogged filter reduces engine output.
Ignition System
The engine is equipped with a mainte­nance-free, contactless electronic igni­tion system. We recommend to have necessary check-ups done by an expert only.
3. Devices and Operating Elements
3
Single-wheel power hoe 2100 15
Speed Control Lever
The speed control lever (C/7) on the steering handle is for stepless setting of engine speed from min. = idle to max. = full throttle.
Engine-off-switch
The single-wheel power hoe is equipped with an electric off-switch (C/3). On pressing the switch, the ignition is turned off (engine is switched off).
Position "I" = Operation Position "0" = Engine off
I
The engine-off-switch also
serves as emengency-off- switch. Set the switch to “0” for fast switch-off.
Safety Circuit
The single-wheel power hoe is equipped with a safety switch (lever C/4). When releasing the lever, the ignition system is turned off (engine is off).
Stop position: When releasing the lever, the ignition system is s witched off (engine is off). Beware – engine keeps running due to centrifugal mass.
Star t position: For starting the en­gine and for short breaks, pull the hand clutch lever (C/5) and fasten with pawl (C/6).
Operating position: To operate the machine press safety lever (C/4).
W
Do not fasten safety lever.
I
The safety lever also serves to
switch off in an emergency.
Release the safety lever for fast engine switch-off . The lev er automatically goes to STOP position.
3. Devices and Operating Elements
3
max
min
C/4
C/5
C/6
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