Agilent HSDL-3220 IrDA Service Manual

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Description
9.6kbit/s to 4.0 Mbit/s (FIR) and is IEC825-Class 1 Eye Safe.
V
CX2
CC
CX4
CX1
V
(6)
IOV
SD (5)
RXD (4)
TXD (3)
LED C (2)
R1
V
led
Figure 1. Functional block diagram of HSDL-3220.
LED A (1)
CX3
CC
(7)
CC
HSDL-3220
TRANSMITTER
GND (8)
RECEIVER
Agilent HSDL-3220 IrDA
®
Data Compliant Low Power
4.0 Mbit/s Infrared Transceiver
Data Sheet
Features
Fully compliant to IrDA 1.4 physical layer low power specification from
9.6 kbit/s to 4.0 Mbit/s (FIR)
• Miniature package – Height: 2.5 mm – Width: 8.0 mm – Depth: 3.0 mm
• Typical link distance > 50 cm
Guaranteed temperature performance,
o
to 70oC
-25
The HSDL-3220 can be shutdown completely to achieve very low power consumption. In the shutdown mode, the PIN diode will be inactive and thus produc­ing very little photocurrent even under very bright ambient light. It is also designed to interface to input/output logic circuits as low as 1.8V. These features are ideal for mobile devices that require low power consumption.
SHIELD
Critical parameters are guaranteed over temperature and supply voltage
• Low power consumption
Low shutdown current
– – Complete shutdown of TXD, RXD, and PIN diode
• Excellent EMI performance
• Vcc supply 2.7 to 3.6 Volts
• Interfacing with I/O logic circuits as low as 1.8 V
• Lead-free package
• LED stuck-high protection
• Designed to accommodate light loss with cosmetic windows
• IEC 825-class 1 eye safe
• Lead-free and RoHS Compliant
Applications
• Mobile telecom – Mobile phones – Smart phones – Pagers
• Data communication – Pocket PC handheld products
– Personal digital assistants – Portable printers
• Digital imaging – Digital cameras – Photo-imaging printers
• Electronic wallet
• Small industrial & medical instrumentation – General data collection devices – Patient & pharmaceutical data collection devices
1
2
3
4
5
6
7
8
Figure 2. Rear view diagram with pinout.
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Application Support Information
The Application Engineering Group is available to assist you with the application design
associated with the HSDL -3220 infrared transceiver module. You can contact them through your local sales representatives for additional details.
Order Information
Part Number Packaging Type Package Quantity
HSDL-3220-021 Tape and Reel Front View 2500
HSDL-3220-001 Tape and Reel Front View 500
I/O Pins Configuration Table
Pin Symbol Description I/O Type Notes
1 LED A LED Anode I 1
2 LED C LED Cathode 2
3 TXD Transmit Data. Active High. I 3
4 RXD Receive Data. Active Low. O 4
5 SD Shutdown. Active High. I 5
6 Vcc Supply Voltage 6
7 IOVcc Input/Output ASIC Vcc 7
8 GND Ground 8
- Shield EMI Shield 9
Marking Information
The unit is marked with the letter “G” and “YWWLL” on the
shield where:
Y is the last digit of the year WW is the work week LL is the lot information
Recommended Application Circuit Components
Component Recommended Value Notes
R1 5.6Ω ± 5%, 0.25 watt for 2.7 ≤ Vled <3.3V
10 ± 5%, 0.25 watt for 3.3 Vled <4.2V 15 ± 5%, 0.25 watt for 4.2 Vled < 5.5V
CX1, CX4 0.47 µF ± 20%, X7R Ceramic 10
CX2, CX3 6.8 µF ± 20%, Tantalum 11
Notes:
1. Tied through external series resistor, R1, to regulated Vled from 2.7 to 5.5V. Please refer to table above for recommended series resistor value.
2. Internally connected to LED driver. Leave this pin unconnected.
3. This pin is used to transmit serial data when SD pin is low. If this pin is held high for longer than 50 µs, the LED is turned off. Do NOT float this pin.
4. This pin is capable of driving a standard CMOS or TTL load. No external pull-up or pull-down resistor is required. The pin is in tri-state when the transceiver is in shutdown mode. The receiver output echoes transmitted signal.
5. The transceiver is in shutdown mode if this pin is high for more than 400 µs. On falling edge of this signal, the state of the TXD pin sampled and used to set receiver low bandwidth (TXD=low) or high bandwidth (TXD=high) mode. Refer to the section Bandwidth selection timing for programming information. Do NOT float this pin.
6. Regulated, 2.7 to 3.6 Volts.
7. Connect to ASIC logic controller Vcc voltage or supply voltage. The voltage at this pin must be equal to or less than supply voltage.
8. Connect to system ground.
9. Connect to system ground via a low inductance trace. For best performance, do not connect directly to the transceiver pin GND.
10. CX1 must be placed within 0.7 cm of the HSDL-3220 to obtain optimum noise immunity.
11. In environments with noisy power supplies, including CX2, as shown in Figure 1, can enhance supply ripple rejection performance.
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Bandwidth Selection Timing
The transceiver is in default SIR/ MIR mode when powered on. User needs to apply the following programming sequence to both the SD and TXD inputs to enable the transceiver to operate at FIR mode.
SD/MODE
t
S
50%
V
V
IH
SD/MODE
V
IL
t
H
t
S
50%
t
H
IH
V
IL
V
IH
50%50%TXD
V
IL
Figure 3. Bandwidth selection timing at SIR/MIR mode. Figure 4. Bandwidth selection timing at FIR mode.
Setting the transceiver to SIR/MIR Mode (9.6 kbit/s to 1.152 Mbit/s)
1. Set SD/Mode input to logic HIGH
2. TXD input should remain at logic LOW
3. After waiting for t
25 ns, set
S
SD/Mode to logic LOW, the HIGH to LOW negative edge transition will determine the receiver bandwidth
4. Ensure that TXD input re­mains low for tH 100 ns, the receiver is now in SIR/MIR mode
5. SD input pulse width for mode selection should be > 50 ns.
Setting the transceiver to FIR (4.0 Mbit/s) Mode
1. Set SD/Mode input to logic HIGH
2. After SD/Mode input remains HIGH at > 25 ns, set TXD input to logic HIGH, wait tS 25 ns (from 50% of TXD rising edge till 50% of SD falling edge)
3. Then set SD/Mode to logic LOW, the HIGH to LOW negative edge transition will determine the receiver band­width
4. After waiting for tH 100 ns, set the TXD input to logic LOW
5. SD input pulse width mode selection should be > 50 ns.
Transceiver I/O Truth Table
50%50%TXD
V
IL
Inputs Outputs
TXD Light Input to Receiver SD LED RXD Note
High Dont Care Low On Not Valid
Low High Low Off Low 12,13
Low Low Low Off High
Dont Care Dont Care High Off High
Notes:
12. In-band IrDA signals and data rates ≤ 4.0 Mbit/s
13. RXD logic low is a pulsed response. The condition is maintained for a duration dependent on pattern and strength of the incident intensity.
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CAUTIONS: The BiCMOS inherent to the design of this component increases the component’s susceptibility to damage from electrostatic discharge (ESD). It is advised that normal static precautions be taken in handling and assembly of this component to prevent damage and/or degradation which may be induced by ESD.
Absolute Maximum Ratings
For implementations where case to ambient thermal resistance is ≤50°C/W.
Parameter Symbol Min. Max. Units Conditions
Storage Temperature T
Operating Temperature T
LED Anode Voltage V
Supply Voltage V
Input Voltage: TXD, SD/Mode V
Output Voltage: RXD V
DC LED Transmit Current I
Average Transmit Current I
S
A
LEDA
CC
I
O
(DC) 50 mA
LED
(PK) 200 mA ≤90 µs pulse width
LED
-40 +100 °C
-25 +70 °C
0 6.5 V
0 6.5 V
0 6.5 V
0 6.5 V
25% duty cycle
Recommended Operating Conditions
Parameter Symbol Min. Typ. Max. Units Conditions
Supply Voltage V
CC
Input/Output Voltage IOVcc 1.8 Vcc V
Logic Input Voltage for TXD, SD/Mode
Logic High V
Logic Low V
Logic High
IH
IL
E
IH, min
Receiver Input Irradiance 0.020 mW/cm
E
IH, max
Logic Low E
LED (Logic High) Current I Pulse Amplitude
IL
LEDA
Receiver Data Rate 0.0096 4.0 Mbit/s
Note :
14. An in-band optical signal is a pulse/sequence where the peak wavelength, λp, is defined as 850 ≤ λp ≤ 900 nm, and the pulse characteristics are
compliant with the IrDA Serial Infrared Physical Layer Link Specification v1.4.
2.7 3.6 V
IOVcc – 0.5 IOV
cc
0 0.4 V
0.0081 mW/cm
500 mW/cm
0.3 µW/cm
150 mA
V
2
9.6kbit/s in-band signals 1.152 Mbit/s
2
1.152 Mbit/s < in-band signals
4.0 Mbit/s
2
9.6 kbit/s in-band signals 4.0 Mbit/s
2
For in-band signals
[14]
[14]
[14]
[14]
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Electrical and Optical Specifications
Specifications (Min. and Max. values) hold over the recommended operating conditions unless otherwise noted. Unspecified test conditions may be anywhere in their operating range. All typical values (Typ.) are at 25°C, Vcc set to 3.0V and IOVcc set to 1.8V unless otherwise noted.
Parameter Symbol Min. Typ. Max. Units Conditions
Receiver
Viewing Angle 2θ 30 °
Peak Sensitivity Wavelength λp 880 nm
RXD Output Voltage
Logic High V
Logic Low V
RXD Pulse Width (SIR)
RXD Pulse Width (MIR)
RXD Pulse Width (FIR)
[15]
[16]
[16]
tPW (SIR) 1 4.0 µs θ ≤ 15°, CL = 9 pF
tPW(MIR) 100 500 ns θ ≤ 15°, CL = 9 pF
tPW(FIR) 80 175 ns θ ≤ 15°, CL = 9 pF
RXD Rise and Fall Times tr, t
Receiver Latency Time
Receiver Wake Up Time
[17]
[18]
t
L
t
W
OH
OL
IOVCC – 0.2 IOV
0 0.4 V I
f
60 ns CL = 9 pF
VI
CC
= -200 µA, EI 0.3 µW/cm
OH
= 200 µA, EI 8.1 µW/cm
OL
25 50 µs
50 100 µs
2
2
Transmitter
Radiant Intensity IE
H
10 45 mW/sr I
= 150 mA, θ ≤ 15°, V
LEDA
V
VIL, Ta=25°C
SD
TXD
VIH,
Viewing Angle 2θ 30 60 °
Peak Wavelength λ
p
875 nm
Spectral Line Half Width ∆λ 35 nm
TXD Input Current
High I
Low I
LED ON Current I
H
L
LEDA
150 mA V
10 µAV
10 µA0 ≤ V
TXD Pulse Width (SIR) tPW (SIR) 1.5 1.6 1.8 µst
V
TXD
IH
V
TXD
IL
VIH, R1=5.6ohm, Vled=3.0V
TXD
(TXD) = 1.6 µs at 115.2 kbit/s
PW
TXD Pulse Width (MIR) tPW(MIR) 148 217 260 ns tPW (TXD) = 217 ns at 1.152 Mbit/s
TXD Pulse Width (FIR) tPW(FIR) 115 125 135 ns tPW(TXD)=125 ns at 4.0 Mbit/s
Maximum Optical PW
TXD Rise and fall Time (Optical) t
[19]
t
PW(max.)
, t
r
f
50 100 µs
600 ns tPW(TXD) = 1.4 µs at 115.2 kbit/s 40 ns tPW (TXD) = 125 ns at 4.0 Mbit/s
LED Anode On-State Voltage V
ON(LEDA)
1.6 2.1 V I
=150 mA, V
LEDA
TXD≥VIH
Transceiver
Supply Current Shutdown I
Idle I
Notes:
15. For in-band signals from 9.6 kbit/s to 115.2 kbit/s, where 9 µW/cm
16. For in-band signals from 0.576 Mbit/s to 4.0 Mbit/s, where 22.5 µW/cm
17. Latency time is defined as the time from the last TxD light output pulse until the receiver has recovered full sensitivity.
18. Receiver wake up time is measured from Vcc power on or SD pin high to low transition to a valid RXD output.
19. The maximum optical PW is the maximum time the LED remains on when the TXD is constantly high. This is to prevent long turn on time of the LED for eye safety protection.
CC1
CC2
0.1 1 µAV
V
SD
1.8 3.0 mA VSD VIL, V
2
EI 500 mW/cm2.
2
EI 500 mW/cm2.
Ta= 25°C
IH,
TXD
VIL, EI=0
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t
t
V
OH
V
OL
90%
50%
10%
pw
LED ON
LED OFF
90%
50%
10%
pw
t
f
t
r
t
r
Figure 5. RxD output waveform. Figure 6. LED optical waveform.
SD
TXD
RX LIGHT
LED
t
pw (MAX.)
RXD
t
RW
Figure 8. Receiver wakeup time waveform.Figure 7. TxD “Stuck On” protection waveform.
120
100
80
60
40
RADIANT INTENSITY (mW/sr)
20
(V)
LEDA
V
2.4
2.2
2.0
1.8
1.6
t
f
0
0.10 0.200.15 0.30 0.350.25
Figure 9. Radiant Intensity vs I
6
I
LEDA
(A)
LEDA
1.4
0.10 0.200.15 0.30 0.350.25
I
(A)
LEDA
.
Figure 10. V
LEDA
vs I
LEDA
.
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HSDL-3220 Package Dimensions
0.8
2.0
0.4
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HSDL-3220 Tape and Reel Dimensions
Unit: mm
POLARITY
0.4 ± 0.05
2.8 ± 0.1
Empty
(40 mm min)
Pin 8: VLED
Pin 1: GND
4.0 ± 0.1
+0.1
Ø1.5
0
8.4 ± 0.1
3.4 ± 0.1
Progressive Direction
Parts Mounted Leader
1.5 ± 0.1
8.0 ± 0.1
(400 mm min)
Empty
(40 mm min)
1.75 ± 0.1
7.5 ± 0.1
16.0 ± 0.2
Option # "B"
"C"
178 60 330 80 2500021
Unit: mm
Detail A
2.0 ± 0.5
13.0 ± 0.5
LABEL
21 ± 0.8
Detail A
Note: The carrier tape is compliant to the packaging materials standards for ESD sensitive device, EIA-541
Quantity
500001
R1.0
BC
+2
16.4
0
2.0 ± 0.5
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Moisture Proof Packaging
All HSDL-3220 options are shipped in moisture proof package. Once opened, moisture absorption begins.
This part is compliant to JEDEC Level 4.
Baking Conditions
If the parts are not stored in dry conditions, they must be baked before reflow to prevent damage to the parts.
Package Temp. Time
NO BAKING
IS NECESSARY
YES
UNITS IN A SEALED
MOISTURE-PROOF
PACKAGE
PACKAGE IS
OPENED (UNSEALED)
ENVIRONMENT
LESS THAN 30°C, AND LESS THAN
60% RH
YES
PACKAGE IS
OPENED LESS
THAN 72 HOURS
NO
In reels 60°C 48 hours
In bulk 100°C 4 hours
125°C 2 hours
150°C 1 hour
Baking should only be done once.
Recommended Storage Conditions
Storage Temperature 10°C to 30°C
Relative Humidity below 60% RH
Time from Unsealing to Soldering
After removal from the bag, the parts should be soldered within three days if stored at the recom­mended storage conditions. If times longer than three days are needed, the parts must be stored in a dry box.
Figure 11. Baking conditions chart.
PERFORM RECOMMENDED
BAKING CONDITIONS
NO
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Recommended Reflow Profile
0
255
230 220 200
180
160
120
T – TEMPERATURE – (°C)
R1
80
25
0
P1
HEAT
UP
R2
50 150100 200 250 30
t-TIME (SECONDS)
P2
SOLDER PASTE DRY
MAX. 260°C
R3
60 sec.
MAX.
ABOVE
220°C
P3 SOLDER REFLOW
R4
COOL DOWN
R5
P4
Process Zone Symbol ∆T Maximum ∆T/∆time
Heat Up P1, R1 25°C to 160°C4°C/s
Solder Paste Dry P2, R2 160°C to 200°C 0.5°C/s
Solder Reflow
Cool Down P4, R5 200°C to 25°C-6°C/s
P3, R3 200°C to 255°C (260°C at 10 seconds max) 4°C/s
P3, R4 255°C to 200°C-6°C/s
The reflow profile is a straight­line representation of a nominal temperature profile for a convec­tive reflow solder process. The temperature profile is divided into four process zones, each with different T/time temperature change rates. The ∆T/∆time rates are detailed in the above table. The temperatures are measured at the component to printed circuit board connections.
In process zone P1, the PC board and HSDL-3220 castellation pins are heated to a temperature of 160°C to activate the f lux in the solder paste. The temperature ramp up rate, R1, is limited to 4°C per second to allow for even heating of both the PC board and HSDL-3220 castellations.
Process zone P2 should be of sufficient time duration (60 to 120 seconds) to dry the solder paste. The temperature is raised to a level just below the liquidus point of the solder, usually 200°C (392°F).
Process zone P3 is the solder reflow zone. In zone P3, the temperature is quickly raised above the liquidus point of solder to 255° C (491° F) for optimum results. The dwell time above the liquidus point of solder should be between 20 and 60 seconds. It usually takes about 20 seconds to assure proper coalescing of the solder balls into liquid solder and the formation of good solder connections. Beyond a dwell time of 60 seconds, the intermetallic
growth within the solder connec­tions becomes excessive, result­ing in the formation of weak and unreliable connections. The temperature is then rapidly reduced to a point below the solidus temperature of the solder, usually 200°C (392° F), to allow the solder within the connections to freeze solid.
Process zone P4 is the cool down after solder freeze. The cool down rate, R5, from the liquidus point of the solder to 25°C (77° F) should not exceed 6°C per second maximum. This limitation is necessary to allow the PC board and HSDL-3220 castellations to change dimensions evenly, putting minimal stresses on the HSDL-3220 transceiver.
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Appendix A: SMT Assembly Application Note
L
Solder Pad, Mask and Metal Stencil Aperture
STENCIL APERTURE
SOLDER MASK
Figure 12. Stencil and PCBA.
Recommended Land Pattern
MOUNTING
CENTER
0.10
METAL STENCIL FOR SOLDER PASTE PRINTING
LAND PATTERN
PCB
C
L
1.35
SHIELD SOLDER PAD
1.25
2.05
1.75
0.60
UNIT: mm
Figure 13. Stencil and PCBA.
0.775
FIDUCIA
0.475
1.425
2.375
3.325
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Recommended Metal Solder Stencil Aperture
It is recommended that only a
0.152 mm (0.006 inches) or a
0.127 mm (0.005 inches) thick stencil be used for solder paste printing. This is to ensure adequate printed solder paste volume and no shorting. See the table below the drawing for combinations of metal stencil aperture and metal stencil thickness that should be used.
APERTURES AS PER LAND DIMENSIONS
l
Figure 14. Solder stencil aperature.
t
w
Aperture opening for shield pad is 2.7 mm x 1.25 mm as per land pattern.
Adjacent Land Keepout and Solder Mask Areas
Adjacent land keep-out is the maximum space occupied by the unit relative to the land pattern. There should be no other SMD components within this area.
The minimum solder resist strip width required to avoid solder bridging adjacent pads is 0.2 mm.
It is recommended that two fiducial crosses be place at mid­length of the pads for unit alignment.
Note: Wet/Liquid Photo­Imageable solder resist/mask is recommended.
Stencil thickness, t (mm)
0.152 mm 2.60 ± 0.05 0.55 ± 0.05
0.127 mm 3.00 ± 0.05 0.55 ± 0.05
0.2
SOLDER MASK
Figure 15. Adjacent land keepout and solder mask areas.
Aperture size (mm) length, l width, w
10.1
UNITS: mm
3.85
3.0
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Appendix B: PCB Layout Suggestion
The following PCB layout guide­lines should be followed to obtain a good PSRR and EM immunity resulting in good electrical performance. Things to note:
1. The ground plane should be continuous under the part, but should not extend under the shield trace.
2. The shield trace is a wide, low inductance trace back to the system ground. CX1, CX2, CX3, and CX4 are optional supply filter capacitors; they may be left out if a clean power supply is used.
3. Vled can be connected to either unfiltered or unregu­lated power supply. If Vled and Vcc share the same power supply, CX3 need not be used and the connections for CX1 and CX2 should be before the current limiting resistor R1. In a noisy environment, including capacitor CX2 can enhance supply rejection. CX1 is generally a ceramic capacitor of low inductance providing a wide frequency response while CX2 and CX3 are tantalum capacitors of big volume and fast frequency response. The use of a tantalum capacitor is more critical on the Vled line, which carries a high current. CX4 is an optional ceramic capacitor, similar to CX1, for the IOVcc line.
4. Preferably a multi-layered board should be used to provide sufficient ground plane. Use the layer under­neath and near the transceiver
The area underneath the module at the second layer, and 3 cm in all directions around the module is defined as the critical ground plane zone. The ground plane should be maximized in this
module as Vcc, and sandwich that layer between ground connected board layers. Refer to the diagram below for an example of a 4 layer board.
TOP LAYER CONNECT THE METAL SHIELD AND MODULE GROUND PIN TO BOTTOM GROUND LAYER.
LAYER 2 CRITICAL GROUND PLANE ZONE. DO NOT CONNECT DIRECTLY TO THE MODULE GROUND PIN.
LAYER 3 KEEP DATA BUS AWAY FROM CRITICAL GROUND PLANE ZONE.
BOTTOM LAYER (GND)
zone. Refer to application note AN1114 or the Agilent IrDA Data Link Design Guide for details. The layout below is based on a 2-layer PCB.
Figure 16. PCB layout suggestion.
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Appendix C: General Application Guide for the HSDL-3220
Description
The HSDL-3220, a low-cost and small form factor infrared trans­ceiver, is designed to address the mobile computing market such as PDAs, as well as small-embedded mobile products such as digital cameras and cellular phones. It is fully compliant to IrDA 1.4 low power specification from
9.6 kbit/s to 4.0 Mbit/s, and supports HP-SIR and TV Remote
SPEAKER
modes. The design of the HSDL­3220 also includes the following unique features:
Low passive component count.
Shutdown mode for low power
consumption requirement.
Interface to Recommended I/O chips
The HSDL-3220s TXD data input is buffered to allow for CMOS drive levels. No peaking circuit or capacitor is required. Data rate from 9.6 kbit/s up to 4.0 Mbit/s is available at the RXD pin.
Interface to input/output logic circuits as low as 1.8V
The block diagram below shows how the IR port fits into a mobile
Selection of Resistor R1
phone and PDA platform. Resistor R1 should be selected to provide the appropriate peak pulse LED current over different ranges of Vcc as shown in the table below.
Minimum Peak Pulse
Recommended R1 Vcc Intensity LED Current
5.6 3.0 V 45 mW/sr 150 mA
MICROPHONE
TRANSCEIVER
MOD/
DE-MODULATOR
Figure 17. Mobile phone platform.
AUDIO INTERFACE
RF INTERFACE
USER INTERFACE
DSP CORE
MICROCONTROLLER
ASIC
CONTROLLER
IR
HSDL-3220
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LCD
Panel
RAM
ROM
PCMCIA
Controller
Figure 18. PDA platform.
CPU for embedded
application
RS232C
Driver
The link distance testing was done using typical HSDL-3220 units with SMCs FDC37C669 and FDC37N769 Super I/O controllers. An IR link distance of up to 50 cm was demonstrated for SIR and FIR speeds.
IR
HSDL-3220
Touch Panel
COM
Port
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Appendix D: Window Designs for HSDL-3220
Optical port dimensions for HSDL-3220
To ensure IrDA compliance, some constraints on the height and width of the window exist. The minimum dimensions ensure that the IrDA cone angles are met without vignetting. The maxi­mum dimensions minimize the effects of stray light. The mini­mum size corresponds to a cone angle of 30° and the maximum size corresponds to a cone angle of 60°.
In the figure below, X is the width of the window, Y is the
OPAQUE
MATERIAL
IR TRANSPARENT WINDOW
height of the window and Z is the distance from the HSDL-3220 to the back of the window. The distance from the center of the LED lens to the center of the photodiode lens, K, is 5.1mm. The equations for computing the window dimensions are as follows:
X = K + 2*(Z+D)*tanA
Y = 2*(Z+D)*tanA
The above equations assume that the thickness of the window is negligible compared to the distance of the module from the back of the window (Z). If they are
comparable, Z' replaces Z in the
above equation. Z' is defined as
Z' = Z + t/n
where t is the thickness of the
window and ‘n’ is the refractive
index of the window material.
The depth of the LED image
inside the HSDL-3220, D, is
3.17 mm. A is the required half
angle for viewing. For IrDA
compliance, the minimum is 15°
and the maximum is 30°. Assum-
ing the thickness of the window
to be negligible, the equations
result in the following tables and
graphs.
Y
IR TRANSPARENT
WINDOW
Z
Figure 19. Window design diagram.
A
D
X
K
OPAQUE MATERIAL
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Module Depth Aperture Width (x, mm) Aperture Height (y, mm) (z) mm Max. Min. Max. Min.
0 8.76 6.80 3.66 1.70
1 9.92 7.33 4.82 2.33
2 11.07 7.87 5.97 2.77
3 12.22 8.41 7.12 3.31
4 13.38 8.94 8.28 3.84
5 14.53 9.48 9.43 4.38
6 15.69 10.01 10.59 4.91
7 16.84 10.55 11.74 5.45
8 18.00 11.09 12.90 5.99
9 19.15 11.62 14.05 6.52
APERTURE WIDTH (X) vs. MODULE DEPTH
25
20
15
10
5
APERTURE WIDTH (X) – mm
0
09
13 5 8
MODULE DEPTH (Z) – mm
47
26
X MAX. X MIN.
APERTURE HEIGHT (Y) vs. MODULE DEPTH
16
14
12
10
8
6
4
APERTURE HEIGHT (Y) – mm
2
0
09
13 5 8
47
26
MODULE DEPTH (Z) – mm
Y MAX. Y MIN.
Figure 20. Aperture width (X) vs. module depth. Figure 21. Aperture height (Y) vs. module depth.
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Window Material
Almost any plastic material will work as a window material. Polycarbonate is recommended. The surface finish of the plastic should be smooth, without any texture. An IR filter dye may be
Shape of the Window
From an optics standpoint, the window should be flat. This ensures that the window will not alter either the radiation pattern of the LED, or the receive pattern of the photodiode.
used in the window to make it look black to the eye, but the total optical loss of the window should be 10% or less for best optical performance. Light loss should be measured at 875 nm. The recommended plastic materials for use as a cosmetic window are available from General Electric Plastics.
If the window must be curved for mechanical or industrial design reasons, place the same curve on the back side of the window that has an identical radius as the front side. While this will not completely eliminate the lens effect of the front curved surface, it will significantly reduce the effects. The amount of change in
Recommended Plastic Materials:
Material # Light Transmission Haze Refractive Index
Lexan 141 88% 1% 1.586
Lexan 920A 85% 1% 1.586
Lexan 940A 85% 1% 1.586
Note: 920A and 940A are more flame retardant than 141.
the radiation pattern is depen-
dent upon the material chosen
for the window, the radius of the
front and back curves, and the
distance from the back surface to
the transceiver. Once these items
are known, a lens design can be
made which will eliminate the
effect of the front surface curve.
The following drawings show the
effects of a curved window on the
radiation pattern. In all cases,
the center thickness of the
window is 1.5 mm, the window is
made of polycarbonate plastic,
and the distance from the
transceiver to the back surface of
the window is 3 mm.
Flat Window (First Choice)
Figure 22. Shape of windows.
18
Curved Front and Back (Second Choice)
Curved Front, Flat Back (Do Not Use)
Page 19
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Data subject to change. Copyright © 2003-2005 Agilent Technologies, Inc. Obsoletes 5989-3140EN August 18, 2005 5989-3640EN
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