No p art o f this manu al may be re produce d in
any form or by any means (including electronic storage and retrieval or translation
into a foreign language) without prior agreement and written consent from Agilent
Technologies, Inc. as governed by United
States and international copyright laws.
Manual Part Number
G3430-90051
Edition
First edition, January 2013
Printed in USA and China
Agilent Technologies, Inc.
2850 Centerville Road
Wilmington, DE 19808-1610 USA
The material contained in this
document is provided “as is,” and
is subject to being changed,
without notice, in future editions.
Further, to the maximum extent
permitted by applicable law,
Agilent disclaims all warranties,
either express or implied, with
regard to this manual and any
information contained herein,
including but not limited to the
implied warranties of
merchantability and fitness for a
particular purpose. Agilent shall
not be liable for errors or for
incidental or consequential
damages in connection with the
furnishing, use, or performance of
this document or of any
information contained herein.
Should Agilent and the user have
a separate written agreement
with warranty terms covering the
material in this document that
conflict with these terms, the
warranty terms in the separate
agreement shall control.
Safety Notices
A CAUTION notice denotes a
hazard. It calls attention to an
operating procedure, practice, or
the like that, if not correctly
performed or adhered to, could
result in damage to the product or
loss of important data. Do not
proceed beyond a CAUTION notice
until the indicated conditions are
fully understood and met.
A WARNING notice denotes a
hazard. It calls attention to an
operating procedure, practice, or
the like that, if not correctly
performed or adhered to, could
result in personal injury or death.
Do not proceed beyond a
WARNING notice until the
indicated conditions are fully
understood and met.
27890 Series GC Safety Manual
Agilent 7890 Series Gas Chromatograph
Safety Manual
1
Introduction
Important Safety Warnings 4
Hydrogen Safety 7
Micro-Electron Capture Detector (µECD) 14
Fuses and Batteries 16
Safety and Regulatory Certifications 17
Intended Use 21
Cleaning 21
Recycling the Product 21
Agilent Technologies
3
Introduction
WARNING
WARNING
WARNING
Important Safety Warnings
Before moving on, there are several important safety notices that you
should always keep in mind when using the Agilent 7890 Series GC.
When handling/using chemicals for preparation or use within the GC, all applicable
local and national laboratory safety practices must be followed. This would include,
but is not limited to, correct use of Personal Protective Equipment (PPE), correct use
of storage vials, and correct handling of chemicals, as defined in the laboratory’s
internal safety analysis and standard operating procedures. Failure to adhere to
laboratory safety practices could lead to injury or death.
Many internal parts of the GC carry dangerous voltages
If the GC is connected to a power source, even if the power switch is off,
potentially dangerous voltages exist on:
• The wiring between the GC power cord and the AC power supply, the
AC power supply itself, and the wiring from the AC power supply to
the power switch.
47890 Series GC Safety Manual
With the power switch on, potentially dangerous voltages also exist on:
• All electronics boards in the instrument.
• The internal wires and cables connected to these boards.
• The wires for any heater (oven, detector, inlet, or valve box).
All these parts are shielded by covers. With the covers in place, it should be difficult
to accidentally make contact with dangerous voltages. Unless specifically
instructed to, never remove a cover unless the detector, inlet, or oven are turned off.
If the power cord insulation is frayed or worn, the cord must be replaced. Contact
your Agilent service representative.
Do not use an Uninterruptable Power Supply (UPS) with a GC
WARNING
If the area where the GC is located suddenly looses power, an unsafe
condition can result if the GC remains powered on. Do not use the GC
with a UPS.
Electrostatic discharge is a threat to GC electronics
The printed circuit (PC) boards in the GC can be damaged by electrostatic
discharge. Do not touch any of the boards unless it is absolutely
necessary. If you must handle them, wear a grounded wrist strap and take
other antistatic precautions. Wear a grounded wrist strap any time you
must remove the GC right side cover.
Many parts are dangerously hot
Many parts of the GC operate at temperatures high enough to cause
serious burns. These parts include but are not limited to:
• The inlets
• The oven and its contents
• The detectors
• The column nuts attaching the column to an inlet or detector
• The valve box
Introduction
7890 Series GC Safety Manual5
You should always cool these areas of the GC to room temperature before
working on them. They will cool faster if you first set the temperature of
the heated zone to room temperature. Turn the zone off after it has
reached the setpoint. If you must perform maintenance on hot parts, use a
wrench and wear thermally protective gloves. Whenever possible, cool the
part of the instrument that you will be maintaining before you begin
working on it.
Be careful when working behind the instrument. During cool-down cycles, the GC
emits hot exhaust which can cause burns.
Introduction
WARNING
WARNING
Oven thermal leaks
The insulation around the inlets, detectors, valve box, and the insulation cups is
made of refractory ceramic fibers. To avoid inhaling fiber particles, we recommend
the following safety procedures: ventilate your work area; wear long sleeves,
gloves, safety glasses, and a disposable dust/mist respirator; dispose of insulation
in a sealed plastic bag; wash your hands with mild soap and cold water after
handling the insulation.
Objects passing through the oven door seal can cause thermal leaks which create
hazardous hot spots which cause burns and melt equipment.
Do not allow wiring or temperature probes to pass through the oven door
jam. Agilent recommends using one of the access holes.
67890 Series GC Safety Manual
Hydrogen Safety
WARNING
Hydrogen gas may be used as carrier gas, and/or as fuel for the FID, FPD,
and NPD. When mixed with air, hydrogen can form explosive mixtures.
When using hydrogen (H2) as the carrier gas or fuel gas, be aware that hydrogen
gas can flow into the GC oven and create an explosion hazard. Therefore, be sure
that the supply is turned off until all connections are made and ensure that the inlet
and detector column fittings are either connected to a column or capped at all times
when hydrogen gas is supplied to the instrument.
Hydrogen is flammable. Leaks, when confined in an enclosed space, may create a
fire or explosion hazard. In any application using hydrogen, leak test all
connections, lines, and valves before operating the instrument. Always turn off the
hydrogen supply at its source before working on the instrument.
Hydrogen is a commonly used GC carrier gas. Hydrogen is potentially
explosive and has other dangerous characteristics.
• Hydrogen is combustible over a wide range of concentrations. At
• Hydrogen has the highest burning velocity of any gas.
• Hydrogen has a very low ignition energy.
• Hydrogen that is allowed to expand rapidly from high pressure into the
• Hydrogen burns with a nonluminous flame which can be invisible under
Introduction
atmospheric pressure, hydrogen is combustible at concentrations from
4% to 74.2% by volume.
atmosphere can self- ignite due to an electrostatic spark.
bright light.
7890 Series GC Safety Manual7
GC precautions
When using hydrogen as a carrier gas, remove the large round plastic
cover for the MSD transfer line located on the GC left side panel. In the
unlikely event of an explosion, this cover may dislodge.
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