AFP Mini-Medical Military User manual

AFP

PROCESSING

MINI-MEDICAL

MILITARY

MACHINE,

WITH

NSN#

DAYLIGHT

6525-01-422-6122

RADIOGRAPHIC

LOADER

FILM

January

1996

120

VAC,

Installation,

Service & Parts

60

Hz,

Operation,

IMAGING

250

Clearbrook

Elmsford,

(914)

N.Y.

592-6100

15

Amps

Manual

Rd.

10523

0000061152

P/N

IMAGING

AFP

IMAGING

workmanship

within
product
the

remainder

this

warranty

components

prepay
reasonable

parts

including,

been

repaired

not

to

be

removed.

CORPORATION

and

material

30

days

of

installation,

or

component

of

the

period

which

all

transportation

service

but

or

altered

unreasonably

This

warranty

=

=

-

Instability

and

Lack

recommended

Changes

sensitized

for

of

equipment
original
is

expressly

it

finds

defective.

costs

and

labor

not

limited

with

withheld,

also

of

replenishing

of

applied

in

materials

warrants

12

months

date

of

period

or

limited

and

return

charges

to

lamps,

parts

or

or

(3)

shall

NOT

sensitized

rates

adequate

by

the

characteristics

to

of

normal

shipment

is

replaced

ninety

to

repair

Upon

authorization

the

incident

photocells,

by

persons

to

any

APPLY

materials

of

chemical

quality

sensitized

or

or

chemicals

days

equipment
to

product

WARRANTY

the

original

usage,

from

AFP

by

AFP

from

or,

in

any

warranty

or

not

approved

on

to

any

or

chemical

and

production

material

process

after

purchaser

from

the

warehouse

under

this

the

date

of

its

discretion,

from

AFP,

to

a

location

claim.

consumable

in

writing

which

the

AFP

product

concentrations

wash

water

control

and

chemical

procedures

delivery

of

that

each

new

AFP

date

of

installation.

will

be

used

to
warranty,
installation,

replacement

a

This

supplies

serial

whose

immersions

made

the

such

proper

party

specified

warranty

(2)

by

AFP,

number

unsatisfactory

procedures

suppliers;

by

suppliers

AFP

product

item

whichever

of

by

AFP.

to

provided,

or

or

product

Tf

begin

is

is

no

warranty

warranty

covered

is

longer.

free

by

non-expendable

asserting

does

any

sequences;

as

That
NOT

AFP

name

has

performance

a

claim
party

APPLY
product
however,

been

of

to

the

purchaser;

from

defects

card

is

period.

this

same

AFP’s

obligation

original

under

this

shall

also

(1)

to

or

component

that

such

altered,

or

condition

in

returned

In

the

to

event

warranty

during

equipment

warranty

bear

all

any

expendable

which

approval

defaced,

or

is

due

AFP
any

for

or

shall

has

is

to:

-

-

-

=

THE

IMPLIED

AND
WARRANTIES
WARRANTIES,
AREEXCLUDED

THE

PROVISIONS

THE

EXCLUSIVE

AGES

(WHETHER

LABOR,

TIME,

CONSEQUENTIAL

THIS

PRODUCT.

SOLONG

THIS

AND

AS

WRITING

REMEDY
STATEMENT
SUCH

STATEMENTS

Lack

of

Failure

to

recommended

Unusual

Accident,

humidity

for

which

ABOVE

EXPRESS

THERE

ARE

OF

MERCHANTABILITY

EXPRESSED

AND

SHALL

FOR

REPAIR

AND

SOLEREMEDY

IN

TORT,

MATERIALS,

DAMAGES

THIS

EXCLUSIVE

AFP

IS

WILLING

CONSTITUTES
AS

AGREED

MADE

BY

ANY

ARE

sufficient

follow

physical

neglect,

control,

for

the

product

the

or

volume

AFP

electrical

misuse,

transportation

LIMITED

NO

WARRANTIES

OR

IMPLIED,

NOT APPLY

OR

REPLACEMENT

DUE

TO

NEGLIGENCE

CUSTOMER

IN

CONNECTION

REMEDY

AND

ABLE

THE

FINAL

TO

BY

THE PARTIES

REPRESENTATIVE

SUPERSEDED

of

sensitized

maintenance,

product

operation;

stress;

failure

of

or

was

intended;

WARRANTY

BEYOND

AND

FITNESS

OR

INFERABLE

TO

THIS

OF

THE

PURCHASER.

PROFITS,

WITH

SHALL

TO

REPAIR

COMPLETE

TO

WHICH

BY

THIS

DOCUMENT.

materials

venting,

electric

causes

IS

IN
THOSE

for

or

safety

power,

other

than

LIEU

economical

procedures

air

conditioning,

ordinary

OF

ALL

OTHER

STATED

IN

FOR A PARTICULAR PURPOSE

FROM

THE

COURSE

PRODUCT.

OF

DEFECTIVE

OR

OTHERWISE)

GOODWILL,

THE

FURNISHING,

NOT

BE

OR

REPLACE

AND

THIS

SALE.

DIFFERS

PARTS

AFP

SHALL

INCLUDING

OR

ANY

DEEMED

DEFECTIVE

EXCLUSIVE

AFP

NEITHER

FROM

PROVIDED
NOT

OTHER

OPERATION

TO

HAVE

EXPRESSION

THE TERMS

AFP

use

in

WARRANTIES,

THIS

DOCUMENT.

OF

DEALING

BELIABLEFOR

BUT

INDIRECT,

FAILED

PARTS

AUTHORIZES

product

the

purposes

AND

IN

THIS

NOT

LIMITED

OR

FAULTY

OF

IN

THE

OF

THE

OF

THIS

operation;

EXPRESSED

THE

IMPLIED

ALL

OTHER

OR

USAGE

WARRANTY

ANY

OTHER

TO,

SPECIAL,

INCIDENTAL

PERFORMANCE

ITS

ESSENTIAL

PRESCRIBED

TERMS

NOR

ADOPTS ANY

WRITING

OF

TRADE,

SHALL

LOSS

PURPOSE

MANNER,

OF

WARRANTY

AND

OR

BE

DAM-

OF

OR

OF

ALL

AFP

IMAGING

CORP.

250

Clearbrook

Road,

Elmsford,

N.Y.

10523

Warranty

Information

Section 1 -

AFP

Mini-Medical

X-Ray

Table

Introduction

Figure
with

Content

Description

Operation

Capabilities

Transport
Figure

Developer
Fixer
Developer & Fixer

Anti-Crystallization

Wash
Dryer

Cover

General

Specifications

1-1,

Daylight

1-2,

System

System

System

Interlock

Film

115VAC

Of

Contents

AFP

Mini-Medical

Loader, Storage

System

Transport

System

System

Replenishment

Switch

Military

Processor

X-Ray

and

Film

Transport

Processor
case

#1

1-1

1-2
1-2
1-2
1-2

1-2
1-3

1-4
1-4
1-5
1-5
1-5
1-5

1-5
1-6.

Section 2 -

Installation

Unpacking & Setup
Unpacking & Setup
Introduction

Pre-Installation

Figure

Location

Dimensions

Weight

Ventilation

Electrical

Plumbing

Installation

Set

Figure

Set

2-1,

Up

Unpack

Position

2-2,

Up

(Cont'd)

Instructions
Instructions

Processor & Stand

Processor

Packing

for
for

Crates

Transport
Transport

I

Case
Case

Dimensions

#1
#2

EDR

DD DE

D D
©
©
D

AMIN:

D
D

ň

©

DA

è

iù

pep

Mini

Medical

Military

Index

Section 2 -

Set

Set

Replenish

Batch

Processor

Test
Transporting

Final

Processor

Operational

Notes

Installation

Processor
Figure
Figure

Figure

Up

(Cont'd)

Daylight
Figure

Up

(Cont'd)

Figure
Daylight
Replenishment

2-3,
2-4,

2-5,

2-6,

2-7,

(Cont'd)

Assembly

Placing

Dryer

Film

Loader

Mounting

Mounting

Loader

Mode

Figure

Mode

Figure

Checkout

Cleaning

Figure

Figure

2-8,

“Replenish”

2-9,

"Batch"

Inspection

Film

With

Before

Water

Before

Set

Up

Checklist

2-10,

Set

Test

Checklist

2-11,

Operational

Operation

Processor

Power

Storage

Assembly

Daylight

Film

Set

Up

Mode

Adding

in

Tanks

Up

Checklist

onto

Packing

Receptacle

Box

and

Cover

Loader

Storage

Mode

Box

Operation

Operation

Chemicals

as a Processor

Checklist

to

Case

#1

2-6
2-6
2-7

2-7

2-7
2-7
2-8

2-8

2-9
2-9

2-10

2-10
2-11

2-11
2-12

2-13
2-14

2-14

2-15
2-15
2-16
2-16

2-17

Section 3 -

Medical

Mini

Military

Operation

Figure

Controls

Loading

Daily

Processing

and

Indicators

User

Controls

Chemicals

Up

Start

Processor

Check

Check

Film

Daylight

3-1,

Control

Power

Manual
Power
Dev
Wait
Low

Drain

Switch

Replenishment

ON/OFF

Temp

Lamp

Dev

Valves

Overflow
Top

Cover

Fill

ON,

Developer

Drive

Loader

Operation

Panel

Lamp

(3)

Lines

Interlock

Tank

Wash

and

Fixer

II

Switch

Levels

3-

3-
3-1..
3-

3-2
3-2
3-2
3-2

3-2

3-2

3-2
3-2

3-3

3-4

3-4

3-4

3-4

3-5

3-5

Section 3 -

Section 4 -

Operation

Shutdown

Quality Control

Checklists

(Cont'd)

and

Daily

Cleaning

Drain

Wash

Clean

Top

Cover,

Wipe

Off

Processor

Developer
Fixer
Replenishment

Manual

Replenishment

Automatic

for

Daily

Use

Startup

Tank

Guides & Rollers

Pushbutton

Operation

Shutdown

and

Daily

Cleaning

Maintenance / Storage

Maintenance
Maintenance
Cleaning
Mini-Medical

Mini-Medical

Weekly
Monthly

Annual
Special

Long

Term

Removing

Lubrication

Program
Records

Processor
Daily
Weekly
Monthly
Yearly
Figure

Or After

4-1,

Processor

Figure

Cleaning

4-2,

Cleaning

Maintenance
Maintenance

Storage & Inspection

Old

Lubricants

Points

Figure

4-3,

Maintenance

Long

Maintenance

Maintenance

Maintenance

or

Before

or

After

Notes

Lubrication

Term

Transport

90

and

(Reset

Switch)

Schedule

Storage

Schedule

Log

Log

or

Storage

Day

Plus

Storage

Information

Points

for

Periods

ひひ

WW WW

ひひ

ココ

ココ
コ

WWW WWW

WW

PEW

oooooeoeo

==
5

1
D

D

PREPRESS

D

卡

D

不

D
D

下

下

&

卡

d

下

i

下

O

aga

ser

4-7

IN

Mini

Medical Military

Section 5 -

Service

Content
Troubleshooting

Test

Equipment

for

Service

Service

Schematics...(list

Procedures.

Troubleshooting
Service

Service

Procedure

Inspecting,
Procedure
Film

Illustration
Film

Service

Procedure

Servicing

Installation

Illustration

Service

Service

Procedure

Cleaning
Illustration

Procedure

Circuit

i

Service

Procedure
Theory

Waveforms & Voltages

Figure

Figure

Figure

Figure

Figure
Figure
Figure

Figure

and

and

Repair

Processor

Sensors

Sensors

Removal,

Descriptions & Calibration

Developer
Developer
Dryer
Dryer
Overtemperature

Replenishment

Replenishment
Triacs & Scr's

Outputs

Fuses

of

Solution
Dryer
Solution

Automatic
AC

5-1,

5-2,

5-3,

5-4,

5-5,
5-6,
5-7,

5-8,

Tool

Kit

List

Required

(list

of)

of)

Problems

5-1

Adjusting & Changing

5-1A

and

Adjustments

A.

Film

Sensor

and

Adjustments

Configuration

5-2

Circulation

B,

Pumps

Disassembly & Cleaning,

Recirculation

Pump

5-3

and

Servicing

C,

Disassembly

Replenisher

of

5-4

Temperature

Temperature
Temperature
Temperature

Control
Calibration

Protection

Operation

Calibration

5-5

Operation

Temperature

Temperature

Level

Shut-Off

Interface

Main

Wiring

Dryer

Rack

AC

Interface

AC

Interface

Logic

Board

Logic

Board

Tone

Ready

Board

LED

Control

Sensor

Board

Diagram

Wiring

Board
Board

Layout

Schematic

Generator

Schematic

the

Main

Pumps

Replenisher

Procedures

Control
Calibration

Control

Diagram

Layout
Schematic

Layout

Drive

Belt

Assembly

Pump

Schematic

&

an

nn

qo

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a

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a

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5-28
5-29

Mini

Medical

Military

IV

Section 6 -

Introduction
How
When
Documentation

General

Figure
Daylight
Film
Illustration

Illustration
Figure

Figure
Figure
Figure

Wet
Figure

Figure

Figure
Dryer
Figure
Figure
Figure
Plumbing
Figure
Notes

Parts

Parts

Ordering

Assembly

6-1,

Loader

Box

Assembly

6-2,

6-3,
6-4,
6-5,

Transport

6-6,

6-7,

6-8,

Assembly,

6-9,
6-10,
6-11,

Schematic

6-12,

Are

Listed

Parts

General

A,

B,

Feed Tray & Control Chassis

Drive
Tank/Frame
Wash

Wet

Wet

Wet

Dryer

Dryer
Recirculation

Plumbing

Assembly

Assembly

(parts

Daylight

Film

Loader

Box

System

Assembly

Transport,

Assembly

Transport

Transport

Transport

Front

Exit

Assembly,

Assembly,

(parts

Schematic

(parts

listing)

listing)

Assembly

Assembly

Squeegee

(Parts

Listing)

Assembly,

Assembly,

Assembly,

(parts

Full

View

Side

Pump

listing)

Top

Bottom

Film

Listing)

View

Assembly

Roller

Group

Roller

Guide

Group

Roller

Group

Group

の
ひひ

の
ひひ

の
の

ひひ

の
の

ひひ
ひひ

の

ひひ
の

の

の ひ
の

ひひ

の
の

ひひ

の
ひひ

ひみ

の

二

ー ら

らい
の
いよ

ひ

さぶ

Mini

Medical

Military

List

of

Illustrations

Figure

Figure

Figure

Figure

Figure
Figure
Figure

Figure

Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure

Figure

Figure
Illustration

Illustration
Illustration

Waveforms & Voltages

Figure
Figure

Figure
Figure

Figure
Figure

Figure
Figure
Figure

Illustration
Illustration

Figure

Figure
Figure

Figure

Figure
Figure
Figure

Figure
Figure

Figure
Figure

1-1,

with

1-2,

2-1,

2-2,
2-3,
2-4,

2-5,

2-6,
2-7,
2-8,
2-9,
2-10,
2-11,
3-1,
4-1,

4-2,

4-3,

5-1,
5-2,

5-3,
5-4,

5-5,
5-6,

5-7,
5-8,
6-1,

6-2,
6-3,
6-4,

6-5,

6-6,
6-7,
6-8,

6-9,
6-10,

6-11,
6-12,

AFP

Mini-Medical

Daylight

Loader,

Transport

System

Processor & Stand

Packing

Placing
Dryer

Cases

Processor

Power

Positioning

Mounting
Mounting

"Replenish"
"Batch"

Setup

Operational
Control
Maintenance

Daylight
Film

Mode

Checklist

Panel

Maintenance

Lubrication

A,

Film

Sensor

B,

Recirculation

C,

Disassembly

Main

Wiring

Dryer

Rack

AC

Interface

AC

Interface

Logic

Board

Logic

Board

Ready
LED
General

A,
B,

Feed

Tone

Board

Assembly
Daylight
Film

Box

Tray & Control

Drive

System

Tank/Frame

Wash

Transport

Wet

Transports,

Wet

Transports,

Wet

Transports,

Dryer

Assembly,

Dryer

Assembly,

Recirculation
Plumbing

Military

Storage

(Daylight

Dimensions

onto

Receptacle

the

Film

Storage

Loader

Storage

Mode

Operation

Operation

Checklist

Schedule

Log

Points

Configuration

Pump

of

Replenisher

Diagram

Wiring

Board
Board

Diagram

Layout
Schematic

Layout
Schematic

Generator

Schematic

Loader

Assembly

Assembly

Chassis

Assembly

Squeegee

Top

Roller

Bottom

Film

Full

View

Side

Pump

Schematic

X-Ray

and

Transport

Packing

Box

Film

Case

Loader

Box

to

System

Case

#1

Support Bracket

Daylight

Processor

Loader

Pump

Layout & Schematic

Assembly

Roller

Group

Group

Roller

Group

Guide

Group

View

#1.

not

shown)

Page

=

いこ

D =

と

D
1

ひい

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6

ぷ

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ここ

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Medical

Mini

Military

VI

TO

REDUCE

THE

INFORMATION

EQUIPMENT,

BEFORE

Á

WARNING:

A

WARNING:

A

WARNING:

snap

and

Á

WARNING:

installed.

entangled

À

DANGER:

MENT.

A

CAUTION:

electrician.

fied

THE

AND

ATTEMPTING

SERIOUS

NEVER

ALWAYS

injure

you.

NEVER

Beware

in

of

them.

POTENTIALLY

NEVER

IMPORTANT

RISK

OF

ON

ALL

move

rotating

make

SAFETY

INJURY

THIS

OR

SHEET,

INSTRUCTIONS

INSTALLATION,

BODILY

the

use

care

operate

gears

INJURY

equipment

when

the

eguipment

and

FATAL

electrical

connections

ILLNESS,

ALL

USE,

opening

belts,

VOLTAGES

INFORMATION

READ,

PRECAUTIONARY

INCLUDED

OR

MAINTENANCE.

can

result

without

enough

the

shipping

without

rollers

and

ARE

to

the

UNDERSTAND,

WITH

from

improper

help

carton.

its

protective

chains,

PRESENT

equipment

THE

and/or

Strapping

and

keep

unless

AND

LABELS

EQUIPMENT,

handling

lifting

panels

from

IN

THIS

you

HEED

ON

or

usage.

tools.

bands

and

guards

becoming

EQUIP-

are

a

quali-

THE

can

A

WARNING:

A

WARNING:

qualified

A

connections

A

A

A
through

electronics

CAUTION:

or

CAUTION:

WARNING:

CAUTION:

the

water

PROCESSORS,

DANGER!

FATAL

follow

IF

the

hazard

SWALLOWED.

manufacturer.

A.

CAUTION:

certain

that

all

ALWAYS

NEVER

technician,

ALWAYS

servicing

ALWAYS

NEVER

NEVER

system.

AND

PROCESSOR

POISON!

warnings

Install

TO

all

AVOID

plumbing

route

power

attempt

shut

off

electrical

components.

replace

touch

supply

operate

the

PROCESSING

KEEP

and

the

fluids

correctly

POSSIBLE

complies

with

supply

electrical

power

fuses

at

with

those

voltages;

equipment

ACCESSORIES:

OUT

OF

REACH

ventilation,

before

operating.

DRINKING

local

codes.

wiring

service

the

disconnect

of

they

until

CHEMICALS

use

and

through a nearby

on the

the

can

it

is

equipment

device

same

type

be

lethal.

reliably

and

electrically

MAY

OF

CHILDREN.

disposal

WATER

instructions

CONTAMINATION,

disconnect

before

rating.

BE

Always

unless

making

grounded,

HARMFUL

of

the

device.

you

are

electrical

review

chemicals

and

make

a

not

OR

A

WARNING:

in

eyes,

on skin, on
ventilation.
CALS

ALWAYS

MANUFACTURER.

PROCESSING

clothing.

FOLLOW

Avoid

THE

CHEMICALS

breathing

SAFETY

CAN

CAUSE

vapor,

mist

or

RECOMMENDATIONS

SEVERE

dust,

and

BURNS.

use

only

OF

with

THE

Do

not get
adequate
CHEMI.

-

LITERATURE.

The

following

publications

relate

to

safety

in

film

processing.

Publication

ANSI.

Technical

Wastes

J4,

J28,

J43, A Simple
J50,
J52,

K13,

S39,

PH

(6

Safe

Handling

Disposal

Effluents

Sampling
Disposal

Processing

Photolab

Water

Processing

4.37,

Photographic
Effluents

Data

Sheet,

pages)

of

Photographic

of

Photographic

and

Solutions

Waste-Treatment

and

Flow-measurement

of

Small

Solutions

Design

Conservation

Volumes

Processing

Photographic

Chemicals

Processing

System

of

Photographic

in

Photographic

Processing

Methods

Available

American

1430

New

E.

I.

Photo

Wilmington

Dept.

Eastman

343

State

Rochester,

From

National

Broadway

York,

DuPont

N.

Products

412-L

Kodak

Street

New

Standards

Y.

10018

DeNemours

Department

Delaware

Co.

York

and

19898

14650

Institute

Co.

(Inc.)

The

preceding
processing. No
mation.

assistance.

Please

information

claim

do

not

is

made

fail

is

presented

as

to

to

contact

as a guide

the

currency,

your

to

accuracy

chemicals

precautions

or

completeness

supplier

to

associated

obtain

additional

with

photographic

of

the

listed

advice

infor-

and

Section

1

Introduction

-

General

Index

-

Section

Section

Section

Section

Section

Section

1

-

Introduction

2

-

Installation

3

-

Operation

4

-

Maintenance

5

-

Service

6

-

Parts

/

Storage

AFP

Mini-Medical

X-Ray

Film

Military

Processor

Figure

1-1,

with

AFP

Mini-Medical

Daylight

Loader,

Military

Storage

1-1

X-Ray

and

Transport

Film

case

Processor

#1

Mini

Medical

Military

Introduction

Content

This
AFP

Description

The
loader,
necessary

The

Operation

manual
Mini-Medical

Mini-Medical

processor

contains

transport

hoses

and

is

shown

instructions

Military

system

/support

this

manual.

in

X-Ray

includes

case

(stand),

Figure

for

unpacking,

film

processor

the

processor,

replenishment

1-1.

installing,

with

with

operating

Daylight

daylight

tanks,

film

and

Loader,

tight

(Zero

storage

maintaining

Light)

bin,

film

hardware,

the

The
in

Capabilities

The
medical

Hourly
set,
time

Transport

System

Four

developer,

The

developing
vertical
and

All

shaft

processor

the

following

Mini-Medical

production

lead

for a single

removable

developer,

return

transports

is

X-ray

films

edge

in

fixer,

quality and

dryer

to

the

film

and

paragraphs.

to

roller

fixer

assure

by a fractional

operated

capacity

14" X 17”

wash

rollers

from

Military

of

all

lead

edge

transport

and

and

wash

improve

film

to

the

operator's

in

horsepower

the

control

Figure

processor

sizes,

of

out

sheet

dryer

drying

the

1-2

will

from

4" X 4"

14" X 17" (35 X 45

time

of

of

film

modules

sections.

sections

productivity.

wet

AC

make

at

short

position

sections

motor.

panel.

is a diagram

90
is

transport

Basic

develop,

(10 X 10

cm)

seconds,

120

seconds.

use

of

The

dryer

developing

for

ease

and

dryer

processor

of

the

film

fix,

wash

cm)

to

sheets

of

is

85

sheets

the

film

being

“Deep Tank”

section

times,

of

pickup.

are

driven

functions

transport

and

14" X 36"

film,

per

includes a long

reduce

system.

dry

exposed

(35 X 91

at

the

indicated,

hour.

The

processed

transports

space

from a common

are

described

RP

type

cm).

pre-

dry

to

dry

through

to

path

requirements

the

maintain

length

drive

For

ease

of

use,

and

accuracy

are

factory

Mini

Medical

Military

set

at

22

seconds

of

processing,

at

95

degrees.

1-2

developing

times

and

developing

temperatures

Introduction

Transport

(Cont'd)

Control

With

Panel

Indicator

Lamps

System,

LY

ラク

[E]

ES

м

LX RS

Developer

Figure

(Daylight

Loader

1-2,

Fixer

Transport

System

Exit

2%

System

not

shown)

Wash

&

do

Infra

Dryer

Red

Before

developer
when

As
heater,

Film

When

the

Note:

as

The

mode,

system

Shortly
operator

An
mately 4 minutes

the

ergy

processing

up

starting

the

processor
dryer

being

fed

film

is

trailing

discussed

above

edge

The

Wait lamp

activation

starting

(for

the

after

that

electronic

film,

after

and

wear

film,

to

operating

from

an

ambient temperature

warms

heater,

sensed,

into

of

one

the

processor

the

the

film

is

on

page

1-5.

of

the

the

transport

duration

the

Wait lamp

additional

holding

which

on

film

circuit

after

the

time

the

processor.

the

processor

temperature.

up,

it

remains

dryer

blower

Wait lamp

has

also

illuminated

film feed

system,

that

the

and

is

detected

will

passed

switch(s)

the

switch(s)

extinguishes,
may

now

will

keep

feed

switch

the

processor

must

first

Typically

of

68

in

the

Stand-By

the

circulation

by

film

illuminate

the

sensor.

for

the

duration

also

dryer

blower,

are

activated).

an

audible

be

fed

into

the

processor

is

released.

will

return

be

turned

this

will

to

70

degrees

mode.

feed

and

stay

of

places

wash

signal

the

processor.

in

This

will

to

the

ON

and

allowed

take

approximately

F.

In

this

mode,

pumps

switches

operate.

located

illuminated

the

Anti-Crystallization

the

processor

water

pump

will

sound,

the

Process

allow

complete

Stand-By

in

until

into

and

indicating

mode

mode

to

replenishment

to

bring

15

minutes,

the

developer

the

feed

slot.

shortly

after

Cycle

the

Process

to

for

approxi-

processing

conserve

the

the

of

en-

1-3

j

Mini

Medical

Military

Introduction

Transport

(Cont'd)

Developer

System,

Film

is

pulled

being

processed
developer,
the

fix,

wash

Processed

System

As

the

film

circulated

This

developer

down

into
pumped
per

The

ishment
pump
trolled

back

minute.

developer

tank

continuously

by

into

then

excess

and

and

the

the

chemicals

and

dryer

dried

being

processed

agitated

circulation

developer

through

is

replenished

by a pump

processor’s

the

processor
passes

sections.

film

around

the

controlled

with

by

the

through

are

stripped

is

then

deposited

passes

through

the

rollers

and

agitation

circulation

bottom

during

the
circuitry.

and

by

actual

pump,

operation

output

input

roller

the

recirculating

off

by

the

in

the

the

developer

in

the

developer

is

provided

located

side

of

the

by

the

replenishment

rate

set

on

the

developer

exit

rollers.

film

delivery

by

the

developer chemistry

in

the

tank

at a rate

chemicals

circuit.

(in

ml/minute)

developer

bath.

This

process

area

on top

tank,

developer

transport.

base

of

the

of

approximately 2 gallons

being

drawn

This

being

transport.

As

of

tank

from

circuit

electronically

The

it

leaves

is

repeated

the

processor.

is

continuously

being

drawn

and

then

the

replen-

operates

film

the

in

being

the

con-

Fixer

Developer

Developer

developer

Developer
to

potentiometer

System

The

temperature

film

the

in

ished

changer

well.

as

heat

is

provided

temperature

tank.

temperature

values

located

processed

being

manner

same

passes

it

by a 500

is

sensed

is

factory

from

80

on

the

control

fixed

is

as

through

watt

heater

by a temperature

set

for

95

to

115

degrees f (46

panel.

fix

the

in

developer.

the

the

rubber

jacket

located

degrees

Fixer

tank.

fixer

The

installed

in a thermal

sensor,

and

may

C)

using

agitated,

is

heated

is

around

well

below

located

be

in

the

bottom

readjusted

the

temperature adjustment

by

outside

the

by a technician

in

of

and

the

circulated

transfer

the

tank.

of

replen-

heat

a

thermal

the

ex-

Mini

Medical

Military

1-4

Developer & Fixer

Replenishment

The

Mini-Medical

mode.

flow
recycled

discarded
Operation

ered

Anti-Crystallization

To

“Jog”

When
20
rollers,

As

such,

being

back

and

and

in

the

prevent

feature

the

power

seconds

effectively

directed

into

fresh

Maintenance

replenishment

the

buildup

is

every 4 minutes,

processor

replenishment

is

into a drain

the

replenisher

chemicals

sections

configuration.

of

chemicals

built

into

the

Mini-Medical

is

on,

this

feature

allowing

preventing

crystallization

designed

chemicals

or

collection

holding

are

installed

of

this

on

automatically

fresh

to

operate

may

be

container

tank

installed

(batch).

manual.

the

processing

processor.

runs

chemistry

of

chemistry

in

either

“Batch”

replenished

as

for

disposal

inside

For

additional

Units

are

rollers,

the

drive

to

be

washed

on

the

Introduction

or

“Replenishment”

necessary

the

machine

information

assembled,

an

system

roller

with

(replenishment),

until

tested

anti-crystallization

at

process

over

the

surfaces.

tank

over-

or

exhausted,

refer

to

the

and

deliv-

or

speed

for

air-exposed

Wash

Dryer

Cover

System

The

water
water

System

As

film

heating

Upon

Interlock

prevent

To
with
cally
oper

cover

Note:
during

Support

C

film

being

pump

is

from

the

passes

elements

leaving

Switch

accidental

processor’s

the

down

shuts

dryer

and

will

allow

clamping

A

service

the

Kits.

processed

actuated

wash

water

through

and a pair

dryer

the

dryer
logic

all

heaters

the

machine

tool

and

is

washed

during

replenisher holding

the

dryer

of

film

the

from

injury

cover.

board

the

and

to

provided

routine

in

film

feed

it

is

blowers.

being

moving

If

controlled

blower

operate

to

maintenance

the

wash

and

refreshes

tank

subjected

processed

the

mounted

to

parts,

cover

dryer

functions

to

normally.

machine

allow

the

of

tank

before

the

water

located

warm

air

deposited

is

magnetic

a

removed,

is

such

dryer

the

operation

processor

entering

in

the

inside

the

from

two

linear

receiving

the

in

switch

safety

the

drive

the

as;

transport.

with

provided

is

the

dryer.

wash

tank

machine.

infrared

bin.

is

processor

motor,

Replacing

covers

the

A,

the

in

The

wash

with

fresh

quartz

interlocked

automati-

devel-

the

dryer

the

removed

&

B2

Bl,

1-5

Medical

Mini

Military

Introduction

General

Materials

Material

Developing

Developer,

Specifications

RP

type

medical

Size

Minimum

Maximum

thicknesses

Base

Time

Factory

Model

Mini-Medical

set

Fix, & Wash

Capacity:

1.9

Size:

Size:

as

follows:

Military

gallons

X-Ray

(7.2

films

and

compatible

4"

X

4"

14"

X

-

0.004

Dev.

Time

22

sec.

Systems

L.).

(10

36"

(35.6

0.008"

K

10

chemicals

cm)

X

91.4

cm)

Linear

36"

designed

Speed

(91.5

cm)

for

per

RP

type

minute

processing.

Wash:
feed

Integral

Dryer

Replenisher

Two

one

processor
tanks
processor

System

Twin
thermostat.

Temperature:

Temperature

Developer

Control

Fixer

approximates

Ambient

cycle.

(1)

There

(2) 1 gallon

2.2

gallon

and

by

means

and

Infrared

Control:

is

Factory

Panel

variable

the

temperature;

no

is

System

(3.76

(8.27

are

an

of

three

as

such,

lamps

Factory

Set

as

from

developer

water

L.)

replenisher

L.)

replenisher

integral

with

part

self-priming

are

an

integral

air

circulation

set

at

130

follows:

80

to

temperature

Volume

in

flow

of

the

degrees

110

degrees

equivalent

standby

bottle

pumps.

part

mode.

bottles,

one

for the

machine.

of

the

blowers

f.

(54.5

F.

(26.8 - 37.7

to

developer

each

for

Wash

are

Solutions

These

are

machine.

and

overtemperature

C).

C)

replenishment

the

Developer

located

are

delivered

also

located

inside

in

the

safety

during

and

the

to

the

base

cutoff

Fixer

base

working

of

film

and

of

the

the

Mini

Medical

Military

Introduction

General

(Cont'd)

Daylight

Environmental

Electrical

Dimensions

Specifications

Loader

A

rigid,

zero-light

-

dual

arm

-

cassette

-

removable,

(each

compartment

Operating

Temperature:

Humidity:

Requirements

120

VAC,

15

enclosure

holes

entry

door

2

compartment

amps,

60

with:

film

has

a

capacity

Conditions

40-90

Degrees

40% - 60%

Hz.

bin

of

RH.

with

50

films

F.

light

-

tight

14"x

cover

17"

maximum

size)

Table

top

operation:

Width

28" (71.2

Height:

Total

27"

Length:

Footprint:

Cm)

(68.6

Cm),

44.25"

28"x36"

(112.4

(7

square

with

dryer

Cm),

feet)

Weight - Processor

Approximate

Approximate
Approximate

Approximate

Shipping

Operating
Shipping

Shipping

Wt.:

Wt.:

weight

weight

Transport / Storage / Support

Case # 1 - 42.75"

Case # 2 - 30"

L. x 31"

L. x 30"

W. x 27.125"

W. x 34.375"

cover

including

110

Ibs.

160

Ibs.

in

transport

in

transport

Stand

in

Cases

H. ( for

H.

place

daylight

(without

(with

case

#1:

case

#2:

processor

(

for

daylight

loader

chemical

chemical

200

Ibs.

87

Ibs.

)

loader

solutions)

solutions)

(processor)

(daylight

loader)

)

Mini

Medical Military

Section

2

Installation

-

General

Index

-

Section

Section

Section

Section

Section

Section

1

-

Introduction

2

-

Installation

3

-

Operation

4

-

Maintenance

5

-

Service

6

-

Parts

/

Storage

AFP

Mini-Medical

X-Ray

Film

Military

Processor

==

Dev

ME

377353
ーー

+

les!

UNPACKING & SETUP

FOR

TRANSPORT

ーー

⑨

E

—O

repcew

transport

Pen

Foam

Fix

Wash

Refer

1.

È

3.

10.

11.

12.

13.

.

(Dav,

Fix & Wash)

(200)

INSTRUCTIONS

CASE

#1

to

Drawing

Remove

Remove

Dryer

There
that
Using

out

Replace
and

Place

Transport
Remove
Processor.
Modules

Foam

Using
cover, adjust
as
the
Replace
respective
Replace

Install

support
Plug
and

Save

store
Transport

Refer

section

top

the

Cover

is

no

is

between

two

of

the

the

secure

the

the

(11)

the

needed

locking

the

the

the

and

in

the

replace

all

pieces

in

Transport

to

Pages

of

need

(2)

case

all

Processor

Case

Remove

(9

from

bull's

with a 9/16"

nut

Tanks

Dryer

electrical

Case

the

Numbers

cover

Dryer,

@) . Save

the

people,

and

cover © on

snaps.

#1

Front

and

eye

each

on

three

Processor

(1)

from

(2) Packing

Foam.

to

remove

Processor

lift

set

aside

near

one

Top

Cover © from

each

the 6 pieces

the

Solution

level

of

the

open

each

foot

(3)

Transport

for

Developer,

Front

Assembly

engage

the

with

cable

Dryer

of

Packing

Case

#2 - "Last

2-4

through

Manual

Cover

for

i

+

|

Note:

......

Case

#1.

Foam

the

Packing

and

the

processor

in a safe

Transport

onto

the

Top

end

as

of

the

three

(2

ea.)

Tanks.

that

is

installed

four

(4)

leveling

end

wrench.

against

Modules

Fixer

Top

Cover.

(13

on the

the

Wash

to

the

rear

dd

Foam

for

#2.

(See

instructions

Operation").

2-8

in

the

details.

№

Eir:

@)

Foam

the

Dryer

by

location.

Case

#1

Cover

shown.

the

(3)

Transport

of

Packing

Save

on
feet

the

machine

in

and

pivot

Transport.

of

the

re-use

Installation

(3)

Dryor

43

dryer

ーー

pwr

Plug

eration

and

(8)

Parts.

lift

handles

of

Foam.

the

top

Secure

frame.

their

Wash.

Dryer

and

for

Cover

Receptacle

©)

P/N

0000061153

Mini

Medical Military

2-A

Installation

o

FRONTI

|

-

UNPACKING

One

(1)

1

&

Two

(2)

repl

bottles

here.

Smaller

bottle

on

bottom.

EI
Daylight

S

©

Three

stored

FOR

gal.

2

gal.

stored

se
ES

nr

ToP

(3)

around

&

SETUP

TRANSPORT

Refer

to

2

3.

4.

5.

©

Loader

©

view

chemical

replenishment

loader.

INSTRUCTIONS

CASE

Drawing

Remove

Remove

set
Remove

replenishment

around
replenishment

In

back

will

Remove

aside

Place

Case
cover.

]

Case

Film

aside.

two

the

of

used

be

Daylight

in

a

all

Packing

#1

in

Included

Film

Numbers

loader

Transport

for

safe

Transport

Storage

bottles

#2

@

#2

Top

Storage

(2)

of

the

bottles,

and

bottles

future

Loader

location.

Foam

are:

(1)

piece,

1/2"

and

(1)

piece,

1/2"

and

(8)

pieces,

114"X3"X6"
each

Box

Cover

(D

Box

(2)

with

four

(4)

refillable

@

(1

ea.

one

(1)

(for

Case.

replacement.

of

Wash)

Second

Enclosure

pieces

Case

X

Processor

X17"

Dryer

©)

#2.

Replace

P/N

001-026041-1

6"

X

21"

P/N

001-026041-2

X21"

Cover.)

P/N

001-026014

Transport

Note:

.

handle

Dev

&

the

two

from

set

@

removed

(used
is

not

(used

(2pcs.

and

its

Last

Operation

and

1

gallon

Fix)

from

(2)

2.2

the

of

and

gallon

compartment

three

(3)

set

from

and

secure

Ethafoam

between
to

between

ea.

respective

Dryer

be

Fatal)

Ethafoam

Urethane

used

bottles

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Dryer

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between

tank.)

RIGHT

Transport

Medical

Mini

SIDE

Case

#1

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|

|

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6.

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front

as

(© on

front

Engage

into
and

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into

engage

of

close.

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processing

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with

of

Processor

per

First

Loader

of

Processor

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Eyebolts

Film

Storage

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Film

the

opening

collar

Daylight

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bottles

each

Developer

each

pick

lower

up

Blue - Fix,

Refer

to

Pages

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for

2-B

Daylight

Operation),

fits

(7)

over

Loader

(already

ensuring

Mounting

Y)

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provided

Storage

at

into

Loader

with

appropriate

and replace

full

bottle

bottle

tube.

Black - Water.

2-4

details.

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Box

on

left

rear

Daylight

with

the

bottle

42

Fixer

and

cap

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through

(0)

(7)

and replace

Enclosure

sitting

that

on

each

on

processor

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(as

required

left

side

of

Daylight

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latch

plate

chemistry

cap

into

base

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front

in

place.

2-8

in

the

©

towards

on

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side

of

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(right

(left

side).

to

prevent

of

processor

Loader

Engage

on

top

and

water

tor

handling.

of

Processor.

to

rear.

each

with

Note;

Red - Developer,

Installation

P/N

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light-leaks).

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and

the

latch

of

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for

film

replenisher

Section

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to

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Figure

3

2-1,

Processor & Stand

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Dimensions

27

1/8"

|

Note:

Actual
Including
28"

W. X 36"

54

1/8"

|

|

Processor

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—

Introduction

This

section

AFP

Mini-Medical

Pre-Installation

Pre-installation

includes

instructions

Military

includes

for

X-Ray

instructions

film

for

2-1

Pre-Installation,

processor.

preparing

Installation

the

processor

and

Check

operating

Mini

Medical

Out

of

site.

Military

the

Installation

Location

Dimensions

AFP

Mini-Medical

is

made

possible

sor.

Packing

level

surface.

by

Case

Military

the

Daylight

#1

is

intended

processors

Loader

for

may

Assembly

use

as

be

operated

the

processor

ina

mounted

stand,

daylight

to

the

feed

and

should

environment.

end

of

be

placed

the

proces-

This

on

a

Mini-Medical

print)
the

unit

“front”
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Weight

The

Mini-Medical

mately

To

support

Ventilation

WARNING:
tems
provide

Provide
cessor
confined
ditions.

Processors

of

work

for

of

the

Case

space.

routine

processor

#1

The processor

cleaning

is

of

sufficient

Military

160

lbs.

when

operating.

this

weight

Some

when

used

for

at

least

adequate

generates a moderate

space.

Packing

processing

in a poorly

ten

complete

ventilation

Daylight

occupy

and

below

the

size

Processor

Case

chemical

ventilated

for

proper

amount

Loader

approximately

should

preventive

feed

to

be

maintenance.

tray

must

be

used

weighs

#1

is

used

fumes

area.

If

changes

allows

of

machine

of

heat

for

air

when

flexibility

7.0

square

positioned

as

the

approx.

as a stand.

may

the

processor

per

operation

to

be

routed

support

110

irritate

hour.

operating

in

selecting

feet

allow
Drain

to

be

stand

lbs.

when

See

figure

eyes

is

to

and

operator

and

(28" x 36"

easy

access

tubes,

leading

readily

for

processor

empty,

2-3.

and/or

operate

in a confined

comfort.

must

not

processor

actual

foot-

to

all

sides

out

of

accessible.

operation.

and

approxi-

respiratory

area,

The

be

placed

site

and

con-

of

the

The

sys-

pro-

in

a

Electrical

Medical

Mini

Military

Electrical
sor

dot)

connections

plugs

into a standard

grounded

plug

must

120

assembly

include a ground

VAC,

60

Hz,

15

is

provided.

2-2

and

conform

amp., 3 wire

to

military

outlet. A hospital

codes.

The

grade

proces-

(green

Pre-Installation,

(Cont'd)

Plumbing

WARNING:
mended

The
Military

1. A water

2. A sink

safety

following

Processor:

or

cleaning

3. A drain

Caution:

photographic

or

In

Obey

all

precautions

plumbing

source

film

for

tub,

with

transport

collection

some

situations,

processing

instructions

when

handling,

requirements

wash

water

and

running

tempered

modules.

system

suitable

regulations

wastes

other

of

the

chemical
using

are

recommended

for

cleaning

water,

for

may

than

in

manufacturer,

and

disposing

for

the

approximately

disposing

require

the

of

the

sanitary

and

of

chemicals.

installation

processor.

12" X 16",

photographic

capturing

sewer

system.

follow

of

the

Mini-Medical

for

chemical

and

safe

all

recom-

use

when

wastes.

disposal

of

2-3

©

Mini

Medical

Military

Installation

Installation

Set

Up

NOTE:
container

Contents:

1.

2.

3.

4.

Contents:

1.

2.

3.

Do

for

Main

Processor

Wash

attached

is

Top

Front
Infrared

Manuals

Daylight
Film

Storage
Replenishment
&

transport

Note:

not

unpack

evidence

Packing

installed

Packing

Three

in
with

in

the

to

Cover

transport

Dryer

(2)

Loader

Box

Chemistry

of

solutions.

(3)

the

Processor

replenishment

the

processor

damage.

of

Case

#1

Assembly

the

Processor
Processor
(1)

(1);

Case

#2

Assembly

with

hinged

Containers

containers

Base

until

(Will

serve

(includes

Base

Dryer

(1)

are

solution

three

solution

Pan.

cover

cover

and

to

be

for

use

and

filled

during

you

have

as

the

processor

[3]

film

sections).

-

(1)

security

(6),

with

with

processing

held

ready

thoroughly

stand

transports

The

Film

straps

solid

for

later

reusable

(1)

screw

and

(Includes

(8)

replenishment

inspected

during

for

Developer,

Storage

foam

caps

for

solutions

three

(3)

use.

the

shipping

operation)

Fixer

Support

are

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packing

safe

storage

and

installed

to

be

filled

and

pad.)

Unpack

Position

1.

Open

2.

Carefully
Carefully
and
Processor.

cate

proximity

Processor

Position

supply.

3.

Using
Using

ing

feet

directions.

4.

Identify
Transports.
spect
from

use

when

after

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set

aside

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Use a trenching

two

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each

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lift

and

lift

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in a safe

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to

120VAC

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people,

bull's

eye

with

the

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and

remove

Inspect

of

the

each

packing

contents

#1

remove

remove

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#1

#1

tool

carefully

level

9/16"

the

from

all

racks

transport

for

are

removed.

and

identify

the
the

location.

Case

in

the

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on a flat,

if

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position

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locking

the

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loose

in

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#1

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position

power

source

level

surface

to

the

is

installed

wrench

nuts

against

Processor

at

parts

its

respective

redeployment.

contents

Assembly

and

the

two

case

for

and

within 4 feet

prepare

processor

on

the

provided

the

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this

time

or

screws.

tank.

Store

all

referenced

using

Dryer

Transport.

(2)

Manuals

serves

as

the

processing

solution

the

surface.

on

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top

cover,

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machine

the

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any

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material

above.

the

two

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waste

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adjust

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processor

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visible

the

foam

the

packing

handles provided.

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the

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in

the

next

operation).

films.

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point.

60

#1 ( See

four

(4)

is

level

damage.

packing

material

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transport

to

the

power

level-

in

Wash

material

for

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2-3

).

both

In-

later

#2

Medical

Mini

Military

2-4

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Cases

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Fa

Processor

Case

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P/N001-026041

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2-2,

Packing

2-5

Cases

Mini

Medical

Military

Set

Up

(Cont'd)

ww

Processor

Assembly

5.

Position

tanks.

tank

6.

Position

into

the

7.

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the

rear

access,
swing
capturing

functions

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8.

Remove

the

Developer,

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and

WASH

the

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pivot

the

electrical

airknife

loosen

the

plate

the

as a cable

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the

processor

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blocks

supply

under

the

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upwards.

cable

in

up

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label)

label)

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the

harness

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the

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and

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into

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covers.

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the

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in

the

the

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front

tank,

tank.

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lower

left

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the

supply

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to

or

removal

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placing

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the

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the

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on

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Figure

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in a safe

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the
the

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processor

front

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location.

for

Store

redeployment.

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by

four

of

the

processor

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holes

face

#2.

Remove

all

processor

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(4)

1/4-20

by

Loader

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forward

contents

Mounting

screws.

three

(3)

in

front

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packing

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to

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of

the

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supplied

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page

4)

this

case

secured

is

supplied

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and

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Figure

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secured

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to

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the

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use.

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CAUTION:
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daylight

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if

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to

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as

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overflow

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isher

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red

developer

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blue

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2-8,

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2-10

Mode

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2.

Route
same

3.

Route
fixer

4.

Route

container

mode

the

replenisher

and

will

then,

again.

As

the

chemical’s

of

and

new

chemistry

the

processor

2-9)

the

red

developer

developer

the

container

the

replenishment

the

replenishment

red

developer

as

the

blue

fixer

blue

fixer

as

the

fixer

will

via the

tank

processing

installed.

for

“Batch”

replenisher

container

drain

hose

developer

replenisher

container

drain

filled

line

and

replenisher

be

recycled

overflow

strength

mode

replenishment

pickup

hose

filled

and

red

overflow

replenisher

pickup

hose

with

blue

overflow

pickup

fixer

hose

from

the

port,

return
becomes

from

the

with

developer

hose

pickup

from

tube,

the

fixer

replenisher.

hose

from

replenisher

to

the

replenisher

depleted,

operation

developer

proceed

chemistry.

from

the

replenisher

the

processor

supply

processor

to

the

supply

the

entire

batch

as

follows:

replenisher

to

pump

to

to

the

pro-

to

be

pump

the

the

same

is

2

am

ewe

μαι

©

©

5.

6.

NOTE:

DRAIN

HERE

AND

(NOT

SHOWN)

TO

ALLOW

Route

the

pump

to

the

Route

the

processor

Note:
overflow

HOSES

ARE

ARE

USE

In

hose.

(NOT

24"

IN

REMOTED

WITH

THE

clear

wash

wash

clear

wash

to

the

same

all

of

the

SHOWN)

LENGTH.

THE

TO

DAYLIGHT

water

water

water

container

above

EXIT
DRAIN

THE

END

LOADER.

replenisher

replenisher

drain

wash

cases, a 7/8"

THE

MACHINE

VALVES.

OF

THE

HOSES

pickup

container

hose

and

the

water

replenisher

diameter

σ

М

7

NOTE:

INSTEAD

TO

GO

TO

THEY

SEPARATE

ARE

REPLENISHMENT

ROUTED

hose

from

containing

clear

wash

pickup

hole

must

Fm

OF

OVERFLOW

CONTAINERS

INTERNALLY

CHEMISTRY

CONTAINERS.

the

wash

clean

water

be

added

=

HOSES

OR

BACK

TO

water

wash

water.

overflow

hose.

to

accept

pos

ae

EXITING

HERE

DRAIN(S),

THE

replenisher

from

the

the

παω

ama

Figure

2-9,

"Batch"

2-11

Mode

Operation

Mini

Medical

Military

Installation

Processor

Inspection

Following

CAUTION:

READING

WARNING:
the

wall

plug.

Inspect

1.

2.

3.

4.

and

Open
tanks.
valves.

Inspect

hose

at

Check

Check

Before

set

up,

DO

THE

During

clean

the

drain

Use

warm

all

hoses

one

end,

and

tighten

that

processor

inspect

NOT

POUR

NEXT

this

the

processor

valves

water

to

check

flush

if

Adding

the

processor

CHEMISTRY

PAGE.

inspection,

tanks,

on

the

front

to

rinse

for

foreign

with

water

necessary,

is

level

from

Chemicals

as

described

INTO

be

sure

that

film

transports

of

the

processor

each

tank

clear

matter.

and

reconnect.

loose

hose

clamps

front-to-rear

below

THE

PROCESSOR

the

processor

and

hoses

for

of

dust

To

remove

and/or

and

side-to-side.

to

make

power

as

the

developer,

and

debris.

debris

hardware

sure

it

is

ready

TANKS

is

disconnected

described

fixer

Close

if

found,

on

the

Correct

for

use.

UNTIL

below:

and

wash

all

drain

disconnect

processor.

as

necessary.

at

Medical

Mini

Military

2-12

Installation

Test

Checkout

Read
Developer

WARNING:

1.

2.

3.

4.

5.

6.

7.

With

these

Close

If

not

Carefully

the

from

Water

instructions

or

Fixer

Never

the

tank

already

pour

plastic

the

bottom.

PURPOSES

Replace

Remove

With

Caution:

Switch

the

the

top

top

Power

Never

solutions

drain

done,

about

fill

mark

ONLY.

front

front

Switch

Power

in

Tanks

completely

in

operate

the

valves.

remove

1.5

gallons

located

Do

Not attempt

FILM

cover

and

cover

and

OFF,

attempt

Switch

to

to

before

the

tanks

processor

the

three

of

warm

on

the

inside

to

fill

WILL

NOT

check

bull's

install

all

plug

in

operate

ON.

the

starting

or

replenisher

without

film

the

three

the

the

an

transports

water

into

of

the

tank

tank

BE

PROCESSED

eye

level.

film

power

processor

processor.

containers.

electrical

and

set

each

of

wall

on

to

the

overflow.

Re-level

transports

cord.

without

For

ground

aside.

the

solution

the

non-drive

OR

FIXED.

the

unit

in

their

liquid

in

testing,

connection.

do

tanks.

side,

THIS

IS

FOR

if

necessary.

appropriate

the

tanks.

not

use

Fill

4"

up

TEST

tanks.

to

8.

The
the

recirculation

9.

Inspect

10.

Carefully

necessary.

11,

Operate

developer,

12.

Activate

and
the

sensor.

13.

Set

14.

When
metallic

temperature
temperature

transport

all

rack

inspect

the

Manual

fixer

either

every

few

In a few

the

Temperature

the

Dev

thermometer.

does
as

system

will

pumps

modules

the

underside

Replenishment

and

wash

Film

Feed

seconds

seconds

Potentiometer

Temp

not

outlined

run

at

will

operate

to

verify

tanks

switch

the

replenishment

the

lamp

turns

not

is

it

If

agree

with

in

Section

Process

of

are

and

that

they

the

processor

switch

full

of

speed

the

water

with a piece

pumps

Wait

light

located

OFF,

check

correct

the

for

potentiometer

5,

Service.

for

the

dryer

heaters

are

turning

for

to

run

the

to

the

of

material,

will

will

go out

on

the

control

the

temperature
film

the

duration

any

replenishment

overflow

cycle.

of

and

freely.

signs

of

The

Remove

and

the

panel

fans

Wait

of

be

will

you

dial

setting,

one

processing

will

leakage.

pumps

port.

light

beeper

to

95

the

developer

using

adjust

be

activated.

Correct

until

will

the

film

will

sound.

degrees

the

if

or

the

cycle,

the

turn

from

F.

with

actual

if

ON

a

2-13

Mini

Medical

Military
5

Installation

Transporting

Transport

necessary,

1.

19

3.

Final

Cleaning

Film

Film

Feed

seconds

switch.

As

the

another

The

processor

film feed

Drift

or

it

drifts,

Be

certain

that

the

Drying.

may

still

Before

several

correct

Wait

pieces

for

the

switch operation,

after

the

trailing

light

tums

piece

of

film.

will

remain

switch

Skewing.
skews

processor

Be

be

is

or

wrinkles,

you

are

sure

the

slightly

released.

The

feeding

is

Operation

of

film

of

your

following:

The

edge

of

off,

an

audible

in

the

film

should
check
the

film

level.

dryer

is

operating

tacky

or

damp

as a Processor

usual

Wait

lamp

the

film

beeper

process

feed

through

the

racks

in

straight

properly.

when

size(s)

should

being

processed

will

mode

for

for

proper

before

exiting

through

sound

the

Film

the

the

processor.

stay

on

continuously

is

clear

of

the

indicating

approximately 4 minutes

processor

seating
checking

processor.

or

processed

it

is

in a straight

loose

assembly

racks.

Check

in

water

Inspect

and

until a few

Film Feed

safe

to

feed

after

line.

screws.

to

ensure

alone

if

in

the

If

1.

Tum

2.

Drain
the

developer,

3)

Wipe

The

processor

structed

in

the

Power

test

water

any

excess

is

Section

Switch

from

fix

‘and

water

now

ready

3,

OPERATION.

OFF.

each

of

the

wash

replenishment

from

the

to

be

Unplug

charged

the

processing

film

transports

power

cord.

tanks

and

systems. Close

and

tanks.

with

fresh

Developer,

the

replenishment

all

drain

Fixer

containers

valves.

and

water

as

for

in-

Medical

Mini

Military

2-14

m5

на

Processor

Checklist

Set

Up

Uncrate
ply

tanks.

Position

Level

Inspect

Install

Connect

Rinse

Perform

processor,

Inspect

processor

processor

tank

replenisher

wash

out

solution

Operational

for

on

on

and racks

containers.

water

tanks,

Figure

daylight

shipping

Packing

Packing

for

loose

system

inspect

Checkout.

2-10,

loader

assembly,

damage.

Case

No.

Case

No.

parts.

Set

up

and

drain.

recirculation

Setup

Checklist

1.

1.

Adjust

for

replenish

brackets,

as

lines.

hardware,

required.

or

batch

and

mode.

replenisher

sup-

ююз

©

MB

©

MB

SB

em

2-15

Mini

Medical

Military

Installation

Operational

Checklist

Test

Close

Remove

Partially

Replace

Plug

Inspect

Check

Top

Confirm

.

Check

.

Check

drain

valves.

film

transports.

fill

tanks

racks.

in

processor,

transport

recirculation

off

tanks

using

if

filled

Film

Feed

temperature

with

turn on

drive

system.

plumbing

Manual

unit

is

switch

control

warm

water.

Power.

for

Replenishment

level.

Re-level

and

“Beeper”

systems.

leaks.

if

operation.

switch.

necessary.

Check

.

Check

.

Check

.

Drain

.

Charge

developing

for

dryer

heat

transport

Processor.

with

of

fresh

Figure

time.

and

operation

material.

chemistry.

2-11,

Operational

of

both

Checklist

fans.

Mini

Medical

Military

2-16

D D

Installation

=

az

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Notes:

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gp

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2-17

a

Mini

Medical

Military

Section

3

Operation

-

General

Index

-

Section

Section 2 -

Section 3 -

Section

Section 5 -

Section 6 -

1

4

-

-

Introduction

Installation

Operation

Maintenance

Service

Parts

/

Storage

AFP

Mini-Medical

X-Ray

Film

Military

Processor

Manual

Red

Replenishment

(Reset

Pushbutton)

Developer

Potentiometer

Indicator

Switch

Temperature

Lamps

—

—

POWER

DEV

WAIT

LOW

ii

TEMP

DEV

ON

P—

On/Off

Power

Switch

Controls

User

1.

Power

and

Indicators

All

Processor

scribed

Controls

Switch

OFF
ON

CENTER

of

the

user

are

below

Figure

controls

located

and

on

All

power
Processor
and

air
dryer
will

light.

This
tripped

trips
use

the

3-1,

Control

and

indicators

on

the

front

the

following

to

processor

is

ON,

circulation

will

operate

switch

again,

also

to

the

center

the

processor

3-1

Panel

for

right

side

page.

is

in

standby

fan

are

when

Film

serves

as

position

processor

if

it

trips

operation

of

the

OFF.

mode.

ON.

Transport,

Feed

the

circuit

reset

probably

off

repeatedly.

of

the

Mini-Medical

processor.

Circulation

switch

breaker

to

OFF,

needs

pumps,

replenishment

is

activated.

for the

then

service.

These

turn

Do

Mini

Medical

ON.

Military

controls

developer

Power

processor.

not

are

system

On

If

the

switch

attempt

heater

lamp

If

Military

de-

and

to

Operation

User

Controls,

(Cont'd)

2.

Manual

3.

4.

5.

Power

Dev.

Wait

ON/OFF

Temp.

Lamp

replenishment

Provides
turn

for

over

chemistry

Lamp

Lights

when

Lamp

Lights

day.

Illuminates

To
the

when

prevent

side

door

when

fogging

(Reset

Power

developer

of

manual

Film

of

the

Daylight

Switch)

operation

when

Switch

activity

heater

Feed

film,

of

is

ON.

is

ON.

switch

wait

until

Loader.

replenishment
levels

have

dropped.

Wait

for

light

is

activated

lamp

goes

and

OFF

pumps.

to

cycle

during

or

Use

to

“top

off”

OFF

before

Anti-Crystallization

beeper

sounds

first

before

tanks

use

cycle.

opening

or

to

each

6.

Low

7.

Drain

8.

Overflow

9

Top

Dev.

Valves

Cover

Lamp

ON

the

processor,

exists.

(3)

One

(1)

Lines

Drain

lines

Interlock

To

prevent

processor's

shuts

down.

down

bracket

Caution:

overridden.

indicates

the

each

to

from

Switch

accidental

dryer

This

provided

DO

NOT

that

developer

developer

drain

the

Developer,

developer,

injury

cover.

interlock

under

attempt

heat

fix & wash

from

If

the

dryer

may

be

the

feed

to

process

is

too

low

function

Fixer,

overflow

moving

parts, a safety

cover

overridden

tray.

film

for

is

turned

Wash

is

removed,

in

this

safe

operation.

OFF

tanks

ports.

for

service

unit

To

when

a

and

recirculation

switch

when

the

processor

use

only

the

is

interlock

prevent

low

interlocked

by

damage

level

condition

pumps.

with

automatically

using

the

is

to

the

hold

Mini

Medical

Military

3-2

Operation

Loading

Chemicals

Always

normal

With

the

described

WARNING:

mixing,
taminate

To

prevent

carefully.

1)

Close

processor.

2)

If

not

3)

Cover

from

accidental

ppm)

is
processor
flushed

begin

with a clean

course

of

installation

developer

below:

Read

using and

the

developer

and/or

disposing

chemical

the

tank

drain

already

the

done,

developer

splashes

sufficient

first

out

to

so

that

before

the

processor.

or

fixer

and

heed

safety

of

solution.

splashing

remove

tank

and

valves

the

with a sheet

of

fixer.

contaminate

any

splashes

addition

The

processor

maintenance.

tank

cleaned

precautions

processing

the

on

the

three

solutions.

risk

of

ends

of

film

of

Caution:

the

developer

into

the

of

developer.

should

and

drained,

given

by

add

č

the

Do

contamination

the

hoses

coming

transports

film,

Minute

paper

amounts

and

or

solution.

developer

have been

processing

chemical

not

allow

follow

from

set

aside.

other

material

of

Always

tank

can

cleaned

chemicals

manufacturer

the

fixer

these

instructions

the

front

to

protect

fixer

chemical

add

fixer

be

wiped

in

to

of

to
up

the

as

in

con-

the

it

(5

the

or

4)

Carefully
plastic
bottom).
insure

5)

accidental

6)
tank

side

7)

fill
flow.

8)

or

that
worm

9)
supply

fill

mark

Do

that

no

Cover

the

splashes

Carefully pour

the

to

up

(4"

from

Carefully

located

mark

Replace

overflow.

tank

main

the

gears

Attach

containers.

pour

about

located

Not

attempt

fixer

has

fixer

tank

of

about

plastic

bottom).

about

pour

similarly

transports.

film

the

Check

drive gears

main

the

on

screw

the

1.5

gallons

on

the

inside

to

fill

the

splashed

or

with a sheet

developer.

1.5

gallons

located

mark

fill

Do

Not

attempt

gallons

1.5

the

to

Lower

correct

for

the

on

shaft.

drive

on the

caps

of

fixer

of

the

tank

to

the

spilled

of

other

into

film

or

of

developer

the

on

to

fill

warm

of

two.

them

seating

transport

replenisher

drive

working

tank

wall

overflow.

it.

Wipe

paper,

working

inside

the

tank

into

water

attempt

Not

Do

the

into

locating

the

on

shafts

hoses

solution

on

the

Inspect

up

or

or

other

material,

solution

tank

the

of

to

the

wash

the

to

slowly

tanks

pins

properly

are

fittings on

the

to

into

the

fix

non-drive

the

developer

flush

out

to

into

on

wall

overflow.

tank

tank

the

fill

prevent

to

driveshaft.

and

engaged

tank
side

if

fixer

protect

the

developer

non-drive

the

the

to

up

to

replenisher

the

up

to

the

(4"

from

tank

to

is

found.

it

from

plastic

over-

the

splashing

Verify

the

with

Power

the

Turn

10)

replenishment

drain

tubes.

pumps

Switch-ON.

developer,

the

until

3-3

Operate

Manual

the

fixer

and

Replenishment

water

wash

switch

the

in

seen

are

Mini

Medical Military

the

run

to

overflow

Operation

Daily

Processor
Fill

Start

Up

Wash

The

daily

start

up

ON,
Tank

1)

Close

the

wash

into

the

wash

tank

from

the

bottom

overflow.

2)

Switch

mode

3)

Allow

cycle

Caution:

ing

correctly.

without

Caution: A kink
the

processor.

the

and

run

the

OFF).

Always

dips

Power

for

developer

Check

All

or

procedure

tank
up

on

the

Switch

approximately 4 minutes.

for

inspect

drain

loops

that

or

twist

is

as

drain

valve.

to

the

plastic

non-drive

to

the

to

warm

leaks

around

to

see

that

tubes

must

can

cause

in a drain

follows:

Carefully

fill

side

of

ON

up

to

all

all

be

airlocks.

tube

pour

mark

located

the

unit..

position.

operating

hose

drain

routed

can

The

fittings.

tubes

in a continuously

cause a serious

about

1.5

on

the

inside

Do

Not

attempt

processor

temperature

are

properly

chemical

gallons

will

(Dev

positioned

of

of

the

to

fill

start

Temp

downward

or

warm

tank,

the

tank

in

the

process

light

and

drain-

direction,

water

spill

water

4"

up

to

the

will

in

Check
Fixer

and

Levels

Check

Dev

eloper,

Wash

If
adequate
plenishment

Drive

With

mesh
freely,

Bull's

necessary

Water

not

previously

solution.

the

Power

properly

without

Eye

done,

Prepare

switch,

level

top

Switch

and

turn

interference

provided

check

the

fresh

off

each

in

the

ON

without

or

to

ensure

developer,

replenisher

tank

with

position,

binding.

binding.

Replace

that

fix

and

if

necessary

chemistry

check

all

Make

sure

the

the

machine

wash

tanks

and using

to

the

turning

the

transport

lower

is

level.

to

see

overflow

drive

gears

rollers

front

cover

Make

that

they

contain

the

Manual

port.

to

see

that

are

turning

and

check

adjustments

Re-

they

the

as

Mini

Medical

Military

Processing

Daylight

Film

Loader

The

front

arms

(located
box. A similar

cassettes

A typical

Ensure

of

the

the

cassette
tightly
recommended
the

Film

pressing

disengage
bending

the

film

Caution:
light

Operation

of

the

Daylight

are

inserted.

in

the

front

door-is located

are

fed

into

cassette

that

the

Film

loader.

shut.

fog

Insert

recess

Put

jewelry,

Storage

the

stainless

the

two

it

to

the

is

in

position,

Close

Film

damage

Box,

right

Film

left

corner

and

loading

Storage

film

in

the

bottom

arms

through

etc.,

located

steel

(2)

steel

and

close

Storage

to

stored

Loader

may

be

loaded

of

on

removed

sequence

Box

door

cassette

of

the

be

removed

in

the

plate

inward

snaps.

place

it

the

cassette.

Box

film.

has

two

(2)

into

the

loader),

the

right side

from

the

loader

is

as

follows:

is

securely

(14" X 17"

the

loader

sleeved

holes

first)

left

rear side

on

the

Carefully

between

door

the

before

arm

holes

and

accessed

by

opening

of

through

shut.

maximum

and

close

in

front

and

open

of

the

right side

pull a film

two

halves

removing

through

from

the

door

the

loader.

this

Open

the

size

),

the

door.

of

the

the

cassette.

Daylight

of

the

box

towards

of

the

arms

which

the

Film

on

Boxes

door.

door

on

hinged

Make

loader

Open

Loader

(See

you

open

cassette.

from

loader

the

operator's

Storage

the

front

of

film

the

right

side

down

sure

the

(Note:

the

Assembly

Figure

while

to

Box

of

the

and

side
into

door

is

It

is

door

to

by

2-5)

to

gently

When

avoid

Open

the

After

exposure,

tom

of

the

loader

sleeves

it

90

degrees

Caution:
placed
film

The

sor.
film

cassette

against

sensors

machine
Once

and

ro)

1)

has

cleared

After

the

By

mode

door

on

the

return

Daylight

and

open

and

bend

When

feeding

the

is

activated

will

go

the

film

is

reload

goes

processor

awaiting

ent

the

the

이

and

entry

the

right

side

the

cassette

Loader

Assembly

the

film

it

forward

film

right

or

left

and

into

the

accepted

cassette.

right

GET

the

rollers

completes

next

film.

of

loader

cassette.

into

sizes 8" X 10"

inside

to

maintain a straight

process
and

is

Do

side

u

and

its

processing

and

hinged

and

Pull

the

edge

mode

feeding

remov

of

the

i

indicating

is

safe

remove

edge

close

the

film

or

of

and
into

"WAIT"

from

cycle

down

feed

the

potential

the

to

the

the

door

film

upward

tray.

smaller,

feed

tray

film

begin

to

the

processor,

loader

or

remove

that

the

it

will

automatically

cassette

cassette

tightly.

from

make

sure

to

ensure

path.

pull

the

it

is

the

locate

trailing

light

fogging.

to

be

recess

Put

the

film

safe

Film

edge

into

exposed.

in

the

arms

into

cassette,

that

that

to

Storage

return

the

one

the

let

go

of

to

the

rotate

film

of

proces-

of

Stand-

bot-

the

is

the

the

t

Bo:

r

film

3-5

Mini

Medical

Military

Shutdown

Drain

Clean

Guides & Rollers

Wipe

and

Wash

Daily

Basic

work,

Tank

Open

tank

Top

Cover,

Using a separate

transport.

Caution:
contaminate

off

Processor

Thoroughly
a

damp

prevent

Cleaning

care

of

the

allow

15

the

wash

with

fresh

Do

the

wipe
cloth.
condensation

processor

minutes

tank

warm

not

drain

wet

use

to

water,

cloth

the

developer.

the

inside

Replace

the

of

chemistry

goes

clean

valve

then

for

developer

same

and

top

and

cover,

hand-in-hand

the

processor

allow

the

close

the

drain

and

cloth

for

fixer

outside

surfaces

leaving a slight

vapors.

with

its

as

described

wash

water

valve.

fixer,

wipe

and

developer

of

the

operation.

below.

to

drain.

the

exposed

transports.

top

cover

opening

over

Following

Rinse

out

rollers

and

side

the

drive

each

the

on

Fixer

panels

shaft

day’s

wash

each

may

with

to

Mini

Medical

Military

Quality

Control

Developer

Fixer

A

good

quality control

It is

recommended

maintained

Following

your

tance.

Developer
monitoring

Exhausted

appear

processing.

Exhausted

quently

to

are

film

and

activity

of

fixer

immediately

fixer

prevent

program

that a quality

assure

the

some

suggestions

chemistry

can

be

your

production

will

usually

after

can

also

proper

drying

is

essential

control

quality

of

your

for

technical

representative

monitored

work.

result

in

processing

contribute

from

taking

program

output.

those

by

use

dark

or

may

to

transport

place,

to

the

production

for the

areas

that

for

additional

of

pre-exposed

streaks

not

appear

problems

in

resulting

processor

should

control

your

film’s

until

hours

such

in

sticky

of

quality

be

established

be

monitored.

information

strips

emulsion

or

even

as

jams

film

radiographs.

and

Contact

and

assis-

or

by

careful

that

may

days

after

and

will

fre-

surfaces.

The

general

istry.

When
immerse

on

the

limit,

NOTE:

processor.

Replenishment

Manual

(Reset

Pushbutton

Switch)

The

depressed,
it

a

Medical

water
ishment

Manual

released,

is

process

quality

pH

is

too

pH

test

strip.

If

discard

the

Only

terminal-type

Do

Pushbutton

including

the

cycle,

Military

with

tanks

the

by

of

your

fixer

high,

films

may

strips

in

the

fixer

the

pH

rises

toward

old

fixer

and

silver

not

try

to

reuse

(Reset

developer,

the

machine

after

Processor

fresh

timing

it

which

consists

working

replenishment

can

be

jam

in

and

read

the

replace

recovery

fixer

after

Switch)

fixer

functions

returns

to

of

solution

system,

triggered

determined

the

wash

tank

its

pH

value

chemical

with

manufacturer's

fresh

chemicals.

systems

silver

has

activates

wash

and

initiated

are

standby.

“topping”

start

the

at

by

by

monitoring

and

the

from

are

recommended

been

removed.

functions

all

replenishment

water

the

and

Manual

off
of
film

replenishment

developer,

the

shift

each

presence.

the

dryer.

the

resultant

recommended

the

in

machine

and

pH

of

the

To

determine

color

for

use

with

machine

pumps.

through

goes

the

in

and

fixer

automatic

chem-

pH,

change

upper

this

when

When

Mini-

wash

replen-

3-7

Mini

Medical

Military

Operation

.

Quality

-

(Cont'd)

Replenishment

(Cont'd)

Automatic

Control

Automatic
which,

cian

film

replenishment

in

turn,

actuates

set

adjustments,

feeding

to

replenish

is

accomplished

the

electronic

the

developer,

the

working

by

the

replenishment

fixer

and

wash

solution

in

film

tripping

circuitry.

pumps

their

respective

will

cycle

the

Film

Feed

Depending

on

and

tanks.

Switch

on

techni-

off

during

Manual

1)

2)

3)

NOTE:

are
switch
the

ishment.

Replenishment

To

top

off

To

restore

To

compensate

Chemistry

processing.

to

add

replenishment

the

tanks

chemical

for a basic

requirements

If

you

fresh

chemistry,

control

may

be

required

at

start-up.

strength

find

after

several

under-replenishment

vary

by

that

you

must

it

is

recommended

circuits

as

required

for

one

of

days

the

type

of

frequently

that

to

allow

three

reasons.

of

shut

down.

condition.

work

and

average

use

the

you

have

for

adequate

They

(See

NOTE

Manual

your

technician

automatic

are:

below)

size

of

films

Replenishment

you

adjust

replen-

Mini

Medical

Military

3-8

Checklists

Start-up

Operation

Shutdown

for

Daily

.

Check
Top

off

.

Power
allow

.

Clean

.

Check

.

Feed

.

Wait

W

Daylight
Film

Storage

and

Daily

Use

solution

processing

Switch

15-30

feed

developer

film

until

to

minutes

tray,

to

start

Wait

Loader

Box

Cleaning

levels.

tanks

and

ON,

check

warm

receiving

activity,

processing

Lamp

goes

or

opening

from

the

fill

wash

drive

up.

bin.

fixer

pH.

cycle.

out

or

the

side

Loader.

tank.

gears

Tone

door

for

meshing;

sounds

on

the

before

removing

Daylight

Loader

arms

from

or

removing

the

the

.

Switch

.

Drain

-

Clean:

a)

b)

Wipe

.

panels.

Leave

.

tion.

NOTE:

power

and

rinse

Roller

surfaces,

Splashes

outside

cover

top

Duplicate

off.

wash

transport

from

inside

surfaces

and

these

tank.

Close

and

top

cover.

processor,

the

of

Daylight

checklists

Loader

valve.

tank

post

and

area.

inside

door

side

them

surfaces

slightly

near

of

open

processor.

the

feed

to

and

tray

prevent

side

both

condensa-

3-9

Mini

Medical Military

Section

4

Maintenance

-

General

Section 1 -

Section 2 -

Section 3 -

Section 4 -

Section 5 -

Section 6 -

Index

Introduction

Installation

Operation

Maintenance / Storage

Service

Parts

/

Storage

-

AFP

Mini-Medical

X-Ray

Film

Military

Processor

Maintenance

Maintenance

Cleaning

Program

Maintenance

operations,

has a set

quality

Records

Good
cessor.
formed

Figure
nance

Figure
Make

Cleaning

late

on

affect

routinely

maintenance

performance.

preventive

Keeping

when

4-1

is a Maintenance

intervals.

4-2

is a Maintenance

additional

is

the

processor

production

of

the

Mini-Medical

performed,

program,

maintenance

on-going

scheduled.

copies

most

and

important form

parts

they

and

output

Military

to

keep

with

is

essential

records

of

Schedule

Log

for

post

near

can

cause

quality.

Processor

the

processor

specific

operations

to

assure a long

maintenance

that

lists

tasks

keeping

the

of

monthly

processor.

maintenance.

corrosion

consists

operating

will

to

be

records

If

or

other

of

cleaning

correctly.

responsible

and

trouble

help

assure

performed

of

maintenance

chemicals

damage

are

and

The

for

maintenance

free

life

that

the

at

prescribed

allowed

which

may

adjustment

processor

of

the

pro-

work

is

per-

mainte-

performed.

to

accumu-

seriously

of

Perform

shutdown

Weekly

cleaning.
portation

Do

cleaning,

not

replace

daily

cleaning,

procedure.

should

Additional

and

storage.

items

as

outlined

take

about

cleaning

removed

schedule

for

on

the

thirty

daily

Maintenance

minutes

should

cleaning

be

performed

until

Schedule,

following

before

after

weekly

Figure

the

last

disassembly

cleanup

4-1,

as

shutdown

has

part

and

for

been

of

the

daily

trans-

com-

pleted.

abrasive

harsh

use

scrub

Never

pads

such

as

"'Scotchbrite"

Caution:
use

material

on

to

rollers.

Mini

processing

or

racks

clean

tanks.

Medical

Never

Military

4-1

Maintenance

Daily

Weekly

NOTE:
DISASSEMBLY

THE

MONTHLY

FOR

Mini-Medical

Clean:

Developer
Top
Feed

Check:

Chemical
Replenisher
Processor

Clean:

Developer

Fix

Rack

Wash

Wash
Tank

MAINTENANCE

TRANSPORT

Rollers

Covers,

Tray,

Receiving

Levels

Level

Rack

Rack

Tank

Exteriors

Maintenance

Side

Panels

Bin

Levels

OR

STORAGE.

Military

SCHEDULE

Processor

Schedule

SHOULD

BE

PERFORMED

BEFORE

Monthly

Yearly

Or

Clean:

Developer
Replenishment

Fixer

Replenishment
Wash

Check:

Hose
Rack

Lubrication

After

Clean:

Developer

Check:

Drive

Drive

Lubrication

Tank,

Circulation

System

Tank,

Circulation

System

Tank,

Drain & Overflow

Clamps & Plumbing
Bearings

Points

Long

Term

& Fixer

Belt

Motor

Circulation

Brushes

Points

&

&

System

Storage

Pumps

|

Mini

Medical

Military

Figure

Maintenance

4-1,

4-2

Schedule

Mini-Medical

Military

Maintenance

HRS | DATE

MONTHLY

9

10

11

12

13

14

15
16

17

18
19

20

1

22

23

24

25

26

27
28

29

30

31

Note:

it

Processor

1s

run

80

hours

or

more a week.

+

perform

maintenance

YEARLY

LUBRICATION

twice

MAINTENANCE

CLEAN
CLEAN

CLEAN

CHECK

CHECK

MAINTENANCE

CLEAN

CHECK

CHECK

CHECK

DRIVE

TRANSPORT

DRIVE

as

ohen.

Processor

Log

OPERATION

DEVELOPER
FIXER

SYSTEM

WASH

SYSTEM

HOSE

CLAMPS

LUBRICATION

FIX 8 WASH

DRIVE

BELT

MOTOR

BRUSHES

LUBRICATION

SHAFT

BRGS

BEARINGS

SHAFT

GEARS

1.

Duplicate

2.

Perform

3.

List

4.

Retain

*

Where

SYSTEM

DIAGRAM

PUMPS

DIAGRAM

(MONTHLY)

(MONTHLY)

(MONTHLY)

this

copy

to

operations

as

operating

hours

at

completed

log

applcanie

provide a supply

instructed
each operation

sheets

ot

log

in

Users

Manual

and

intial

for

continuing

history

sheets

Figure

4-2,

Maintenance

Log

Mini

Medical

Military

Maintenance

Weekly

Cleaning

1)

Remove

tamination,
Clean

each

traces

of

NOTE:
non-metallic,
damage

2)
and
dry

3)

non-metallic

Caution:
rust

4)

5)

Soft

the

Inspect

baffles

while

Clean

to

form

Clean

Replace

the

developer,

wash

off

roller

over

adhesives.

scrub

scrub

roller

surface.

each

transport

are

properly

you

are

cleaning

the

outside

scrub

pad.

Never

the

on

the

dryer

all

removed

use

rollers

fixer

each

assembly

its

entire

pads,

such

pads such

thoroughly.

in

place.

the

surfaces

steel

wool

metallic

and

transports

and

wash

transport

separately

surface.

as

nylon

net

as

"Scotchbrite",

Verify

Carefully

rest

of

the

processor,

of

the

processing

on

any

part

parts

of

the

transport

and

parts

other

assemblies.

with

clean,

Use

isopropyl

over

sponge,

must

that

the

rollers turn

set

each

transport

tank,

using

of

the

processor

processor.

with a damp

parts.

lint-free
alcohol

work

not

be

warm

cloth

To

prevent

cloths

if

necessary

well

on

rollers.

used

on

rollers

freely

assembly

water

as

its

residue

and

wipe

chemical

and

warm

water.

to

remove

Metallic,

as

they

and

that

all

guides

aside

to

drain

with a sponge

may

cause

dry.

con-

or

will

and

or

Mini

Medical

Military

4-4

Monthly

As

must

thoroughly
NOTE:

1)

tanks

fixer
sidual

the
chemistry

machine
Caution:

(54

2)

3)

The
developer

Dissolve

neutralizing

Cleaning

film

is

processed,

be

removed

This

Open

the

and

recirculation

and

wash

chemistry

solid

caps onto

and

is

When

degrees

Rinse

out

Systems

use

of

and

any

by

clean

the

cleaning

drain

valves,

replenishment

or

water

going

to

filling

C).

each

tank

Cleaning.

Developer

fixer

powdered

and

rinsing

or

Before

by-products

regular

developer,

cleaning.

will

replace

drain

systems

water

that

the

containers

and replace

continue

or

rinsing

and

then

Systems

system.

chemicals
steps

Transport

are

released
Every

fixer

and

wash

the

scheduled

and

dispose

to

drain

completely.

bottles,

may

to

be

Carefully

recommended

remain.

if

they

into

the

used.
the

close

and

Fixer

in

water

remove

are

machine

processor

the

drain

follow

into

month,

systems.

Weekly

of

the

used

the

Rinse

going

with

tanks,

valves

Systems

the

before

by

the

or

Storage

the

developer,

schedule

developer,

Remove

bottles

all

replenishment

to

be

the

and

Cleaners

two

hours

Cleaning

fixer

the

pickup

from

the

stored

or

transported.

appropriate

use

water

fill

the

wash

are

recommended

manufacturer's

adding

systems

to

the

tank.

cleaner

fix

and

wash

systems.

of

processor

due

on

the

same

and

wash

water.

tubes

from

machine

bottles

pickup

no

and

thoroughly.

tube

hotter

tank

with

pour

OR

assemblies

than

warm

for

instructions

Be

sure

and

to

accomplish

manufacturer.

These

downtime

date.

Allow

the

the

developer,

out

any

re-

Replace

Fill

with

fresh
if

the

120

degrees

water.

cleaning

the

precautions.

the

to

F

WARNING:
sor

with

its

4)

After

the

tank

with

fresh

the

transport

5)

Systems

blies.

For

additional

A)

Remove

Clean

B)

Appropriate

C)

"Scotchbrite"

has

been

Inspect

D)

Bearing

bearings

should

piates

Inspect

6)
brush

or

pad

and

drain.

Beware

access

panels

developer

warm

and

recirculation

cleaning

will

cleaning

the

transport

developer

the

Systems

type

cleaned.

transport

all

differs

wear

wear

to

tend

checked

be

empty

the

warm

and

of

all

rotating

removed.

and

fixer

systems

water

and

install

systems

remove

most,

and

from

fix

and

Cleaner

roller

on

pads

assembly

according

quickly

more

more

clean

to

tank

processing

water

gears,

inspection,

the

transports

may

surfaces.

end

the

to

frequently

the

are

the

transport

to

run

if

not

tank.

be

plates

solution

the

in

foreign

for

tank

shafts

thoroughly

for

all,

proceed

without

used

Rinse

fixer
for

interior.

and

drive

cleaned,

assemblies.

about

15

minutes

of

the

chemical

as

outlined

disassembling

remove

to

transport

the

wear.

for

which

in

solution,

wear.

matter

and,

Flush

belts

neutralized

Switch

residue

below:

stubborn

thoroughly

sure

Be

transport

the

fixer

the

necessary,

if

tank

the

when

operating

processor

as a final

from

them.

deposits.

rollers

the

used.

is

transport

use

warm

with

and

rinsed,

rinse.

the

transport

Never

after

turn

Since

end

soft

a

water

the

proces-

fill

ON

and

assem-

use

it

freely.

scrub

each

allow

Mini

Medical

Military

4-5

Maintenance

on

Monthly

7)
pump
Caution:

8)

as

Annual

Cleaning

Check

Refer

indicated.

for

the

leaks.

Do

to

or

hose

clamps

Secure

not

over-tighten

Figure

Be

4-2,

sure

to

Maintenance

Once a year

cleaning,

1)

Inspect

sively

2)

Refer

drive

3)

Refer

Developer

additional

or

perform

the

worn

or

to

Service

belt.

to

Service

pumps

servicing.

Before

on

the

as

necessary.

clamps.

Maintenance

clean

off

or

After

after

extended

the

following

drive gears

damaged.

Procedure

Procedure

are

usually

Transport

developer,

Log

all

old

90

(90

on

each

5-2.

cleaned

fixer

This

can

and

Figure

lubricants

Day

day

plus)

tasks

on

the

transport

5-1.

Inspect,

Inspect

adequately

or

Storage

and

wash

cause

leakage

4-3,

Lubrication

and

any

Plus

storage

Storage

periods

processor:

assembly

and

adjust

and

clean

by

pumps

excessive

the

systems

and

or

damage

and

and replace

or

replace

fixer

and

(Cont'd)

the

base

of

each

to

the

pump

Points

new

and

lubricate

lubricants.

Periods

following a routine

any

gears

that

are

if

necessary,

wash

circulation

cleaning

and

do

not

heads.

monthly

exces-

the

main

pumps.

require

Special
Long

Term

4)

Refer

to

Service

Procedure

pumps.

5)

Refer

to

Figure

as

indicated.

Be

sure

to

clean

Maintenance

4-2,

off

all

Notes

Storage & Inspection

be

processor

The

tioning
from
to

or

precipitation

calibration

Certain

projected

a
time

interval

These

parts

Item

may

temperature

other

by

other

or

life

shelf

and

are

listed

items,

replaced

elastomer

for

Location

5-3.

Maintenance

old

lubricants

and

stored

Information

indefinitely,

controls.

waterproof

settings

tarpaulin

are

specifically

months.

60

if

necessary.

below:

Inspect

Log

and

and

and any

as

Outdoor

or

required

during

O-rings

should

They

clean

the

Figure

4-3,

excessive

for

shipped,

storage

other

and

indoors

would

comparable

storage.

replenishment

examined

be

Qty\Unit

developer

and

Lubrication

new

lubricants.

without

require

covering.

pump

loss

for

fixer

replenishment

Points

and

requiring

be

units

the

No adjustment

poppet

resiliency

of

P/N

AFP

lubricate

condi-

air

protected

valves

have

this

at

O-Ring

O-Ring

O-Ring
Poppet

Mini

Medical

Military

Valve

Dev.
Chemical
Chemical
Chemical

Recirc.
Recirc.

Pump
Pump

Replen.

Pump

Sensor

Temp

2
8
2
2

0000045805
0000045822

0000045825

0000083915

4-6

Section

Service

-

General

Index

5

-

Section 1 -

Section 2 -

Section 3 -

Section 4 -

Section 5 -

Section 6 -

Introduction

Installation

Operation

Maintenance / Storage

Service

Parts

AFP

Mini-Medical

X-Ray

Film

Military

Processor

WARNING:
any

electrical

adjustment

a

qualified
technician
technician.

Never

attempt

troubleshooting,

or

service

electrician,

or

factory

trained

to

perform

unless

you

electronics

service

are

Content

This

section

Medical

contains

Military

information

Processor.

on

trouble-shooting

and

repairing

the

AFP

Mini-

Always
fore

Even

plain

consult

calling a service

if

you

the

problem

WARNING:
with

the

power

several

Following

repair

Also

applicable
and

NOTE:
event

Attempting

exchange

points.

the

procedures

in

this

schematics

equipped

The

of a component

credit

the

Troubleshooting

representative.

do

not

plan

to

to a service

Be

extremely

on.

Dangerous,

Troubleshooting

that

may

be

section

is a description

and a wiring

for

electronics

circuit

cards

in

failure,

to

repair

them

could

value

that

some

Chart

before

service

the

processor

representative.

careful

when

potentially

Charts

required

of

are

to

the

diagram.

trouble-shooting

lethal,

instructions

keep

control

These

trouble-shooting

this

processor

should

invalidate

cards

are

be

replaced.

any

may

have.

not

attempting

yourself,

electrical

the

processor

electronics

will

to

trace

failures

considered

remaining

service

the

chart

or

servicing

voltages

for

performing

functioning.

enable

in

field

warranty,

or

repair,

will

help

the

are

adjustment

in

the

processor,

users

who

the

electronics.

repairable

or

may

or

be-

you

ex-

processor

present

at

and

with

are

trained

and

in

the

cancel

tae

Troubleshooting

The

on

diminishing
right-hand

Test
for

Equipment

Service

and

Repair

Multimeter,
Oscilloscope,

Portable
Portable
Tool

Dryer

Troubleshooting

symptom,

under

left,

the

of

order

column,

and

Tool

Kit

Digital

Dual

Densitometer
Sensitometer

Kit,

Medical

Cover

Equipment.

Hold-Down

Charts

are

problem

a

likelihood,

Remedy,

provides

List

Trace

Storage

Bracket

divided

are

into

that

Probable

the

three

sounds

corrective

Required

Repairman

5-1

columns.

yours.

like

Causes

action(s)

for

for

To

use

either

middle

the

In

symptom.

a

such

probable

each

Mini

Medical Military

chart.

find

column,

The

cause.

in

Service

Service

Procedures

Following

nance

Below

Procedure

5-1

of

is

the

an

the

Troubleshooting

processor.

index

to

those

procedures:

Title

Inspecting,

Film

Servicing

Servicing

Calibration

Theory

Waveforms & Voltages

Adjusting & Changing

Sensors

Circulation

Replenisher

Procedures

of

Operation

Charts

and

Adjustments

Pumps

are

service

Pumps

procedures

the

Main

Drive

for

repair

and

Belt

mainte-

Schematics

The

following

Medical

Illustration

Illustration

Illustration

Figure

Figure

Figure

Figure

Figure

Figure

Military

A

B

C

5-1

5-2

5-3

5-4

5-5

5-6

illustrations

X-Ray

Film

Recirculation

Disassembly

Main

Dryer

AC

Interface

AC

Interface

Logic

Logic

and

film

Sensor

Wiring

Rack

Board

Board

Configuration

Wiring

schematics

processor.

Pump

of

Replenisher

Diagram

Diagram

Board

Board

Schematic

Layout

Schematic

are

included

Pump

for

servicing

the

AFP

Mini

Mini

Medical

Military

Figure

Figure

5-7

5-8

Ready

LED

Tone

Board

5-2

Generator

Schematic

Layout

Schematic

&

Troubleshooting

Processor

Symptom

1.

Developing

constant.

2.

Solution

too

high.

3.

Solution

too

low.

4.

Dryer

low.

5.

Dryer

high.

6.

Film

temperature

temperature

jams.

Problems

time

not

temperature

temperature

too

too

Probable

A.

Excessive

B.

Solution

A.

Temperature

B.

Shorted

C.

Defective
(Open)
D.

Logic

A.

Heater

B.

Heater

C.

Temperature

D.

Shorted

E.

Logic

A.

Failed

B.

Open

C.

Shorted

A.

Open

B.

Blower

C.

Logic

A.

Film

not

B.

Improper

too

high,

fixer

replenisher.

Cause

load

on

drive

motor.

levels

heater

low.

control

setting

triac.

temperature

sensor.

moved.

failure.

failed

triac

failed.

temperature

failure

heating

overtemp

temperature

temperature

failure.

(Open)

control

setting

sensor.

element.

switch

sensor.

sensor.

on

dryer.

moved.

failure. C.

fed

in

squarely.

fixing,

or

improperly

fixer

too

mixed

old,

pH

fixer

A.
seated

B.

required.

A.

B.

C.

sensor.

D.

A.
B.
C.

D.
E.

A.

B.

Inspect
running,

C.

A.

B.

A.
leading
rollers.

B.

above

or

fresh.

instructions

Remedy

Check

Add

Restore

Replace

Replace

Replace

Replace

Replace

Restore

Replace

Replace

Replace

Will

Replace

Replace

Replace

Replace

Feed

Check

that

and

turn freely.

chemicals

reset

for

cause;

dirt

film

edge

pH.

5.0,

dump

Follow

racks

are

as

correct

heater

temperature

logic

setting.

triac.

board.

heater.

heater

correct

sensor.

logic

element.

triac.

setting.

board.

when

cool.

fan

not

build-up,

etc.

sensor

sensor.

blower.

logic

board.

in

carefully,

parallel

the

exactly.

If

pH
and

mfg's

to

is

mix

Mini

Medical

Military

—

==:

Service

Troubleshooting

Processor
Continued

Symptom

7.

Films overlap

become

transport.

8.
curled

9.

10.

emulsion.

skewed

Filmis

tacky,

when

Dirt

particles

Scratches

Problems,

or A.

during

wetor

leaving

dryer.

on film.

on

film

Probable

Bound

Rack

Missing

Improper

A.

Dryer

B.

A.

Foreign

squeegee
B.

Algae

C.

Foreign

roller(s).

A.

Dirt

Chemicals

B.
of

top

C.

Dirt

rollers.

D.

Roller

E.

Dirty

rollers

end

temperature

particles

rollers.

deposits

particles

on

feed

fiml

guides.

or

silver

in

feed

Cause

plate

bearings

rack

springs.

fixing.

too

in

dryer

on

film.

on

rollers

crystallized

accumulation

rack

not

turning.

tray

surface.

worn.

low.

or

on

squeegee

underside

on

on

Remedy

A.

Clean

check
binding.
B.

Replace

C.

Replace

A.

See

B.

Check

operation.

A.

Run

sheets

B.

Clean

racks

brush

Drain
night.
C.

Clean

roller(s).

A.

Clean

B.

Clean

C.

Clean

nylon

water,

systems

developer
systems

racks.
D.
operation;

required.
E.

Clean

for

5B.

several

of

unexposed

with

and
wash

scrub

or

developer

cleaner

cleaner

Check

each

causes

dryer

wash

nylon

warm

squeegee

feed

film

rollers

racks/fixer

all
repair

feed

roller;

of

bearings.

springs.

for

proper

outdated

film.

tanks

&

scrub

water.

tank

each

rollers.

guides.

using

pad and

warm

for

for

fix

rollers

for

as

tray.

a

Mini

Medical

Military

=

Troubleshooting

ls

—

Service

Processor

Continued

Symptom

Increase

11.

density.

Problems,

image

in

Probable

is

Film

A.

B.

Developer

C.

Excessive

mechanical

D.

New

developer

E.

Developer

haywire,

Cause

exposed.

over

temperature

developing

binding.

improperly

temperature

too

high

time

due

to

mixed.

completely

Remedy

Coordinate

A.

developing

with

B.

Have

service

adjust

temperature.

C.

D.
following
instructions

E.
temperature.

developer

See

symptom

Dump

and

mfg's

Check

solution

exactly.

exposure

time.

technician

1.

mix

fresh

12.

Decrease

density.

13.

Over

14.

No

in

image

replenishing.

functions.

A.

Film

is

under

B.

Developer

exhausted.

C.

Developer

D.

Developer

E.

New

developer

A.

Shorted

B.

Shorted

switch.

C.

Pendulum

the

up

position.

D.

Logic

A.

Interupter

B.

Interupter

failure.

exposed.

under replenished

temperature

time

too

too

short.

improperly

film

presence

manual

magnet

switch

switch

switch.

replenishment

weak

or

not

activated.

defective.

or B.

low

mixed.

stuck

in

A.

Coordinate

with

developing

Change

Check

C.

D.

low

E.

mix

A.
B.

С.

replenishment

See

Symptom

Check

level.

Dump

fresh.

Replace

Replace

Clean

or

pendulum.
D.

Replace

A.

Put

top

B.

Replace

exposure

time.

developer.

3.

developer

developer

and

switch.

switch.

replace

logic

board.

cover

in

place.

switch.

rates.

for

Note:

The

either

utilizing

Jumping

interupter

the

the

pins

hold

on

switch

down

J-14

on

may

tool

the

5-5

be

bypassed

(P/N

logic

board

for

troubleshooting

0000021801)

is

an

alternate

to

keep

method.

the

Mini

Medical

purposes

switch

Military

only

by

activated.

Service

Service

Inspecting,
the

Inspection

Adjustment

Procedure

Adjusting & Changing

Main

Drive

The

main

with

The

belt

conditions

1)

Excessive

2)

Frayed

3)

Missing

5-1

Belt

drive

normal

should

are

or

or

belt

use.

be

found:

slack

badly

damaged

requires

inspected

that

worn

only

cannot

edges.

drive

minimal

yearly.

be

corrected.

lugs

on

maintenance

Replacement

the

belt

surface.

and

is

indicated

normally

if

any

lasts

of

the

many

years

following

Adjusting
Adjust

1)

2)

the

3)

4)

5)

Replacement

The

1)

2)

3)

processor.

slots

in

the

following

Unplug

Loosen

processor,

Slide

Tighten

If

all

the

the

the

motor

the

slack

below

cannot

following

Unplug

Remove

.Loosen

the

all

the

Move

to

tension

processor from

motor

four

to

four

screws.

procedure

processor

four

four

the

manner:

the

dryer.

make

removed,

be

racks

drive

motor

the

mounting

the

to

is

from

(dev,

motor

to

drive

its

power

plate

belt

just

the

followed

be

its

power

wash

fix,

mounting

remove

belt

outlet.

snug.

belt

outlet.

the

are

provided

screws.

excessively

worn

is

replacing

when

dryer)

&

attaching

plate

belt.

drive

in

These

carefully

and

the

motor

accessible

are

and

worn

a

set

screws

mounting

on

should

drive

aside.

the

on

the

replaced.

be

belt:

rear of

plate.

back

of

the

Mini

Medical

4)

Military

Remove

the

cotter

holding

pin

5-6

the

drive

belt

pulley

to

the

driveshaft.

Service

Drive

Procedure

Belt

Replacement,

5)

Slide

the

end

6)

Install

7)

Adjust

5-1

the

of

the

the

the

Continued

driveshaft

driveshaft.

new

new

belt

belt

pulley

in

as

forward

the

reverse

described

far

enough

order.

above.

to

allow

removal

of

the

belt

around

Medical Military

5-7

Mini

,

Service

Procedure

5-1A

Film

Sensors

The
form

three

magnetic

in

conjunction

Activation
the

sembly

Illustration A shows

and

Adjustments

Mini-Medical

of

two

hall-effect

inches

dual

in

pendulum

of

either

switch

is

P/N

from

with

arrangement

21876.

Military

the

assemblies

these

switch

the

processor

magnetic

iriner

sensors.

will

(The

part

vertical

digital

right

and

(P/N

21893),

put

the

is

to

accommodate

numbers

sensor

features

left

machine

configuration

dual

sensors

sides

located

into

smaller

given

above

(P/N

of

switch

the

the

film

21878)

feed

above

the

process

size

are

for 1 each

currently

sensing.

located

tray.

There

feed

mode.

films.

bein

This

is

approximately

are

now

tray,

that

are

The

purpose

The

feed

tray

of

the

parts.)

used.

in

the

two

used

as-

of

Mini

Medical Military

Illustration

Sensor

Film

adjustment.

need

not

1)

adapter;

tray

feed

2)

machine

the

machine

the
sensor

in

Adjustment:

Loosen

Locate

question

the

the

each

remains

the

into

until

A,

Film

However,

screw

sensors

sensor

standby.

in

process

it

does.

Sensor

These

should

each

on

may

upward

Raising

mode.

Configuration

adjusted

sensors

be

are

adjustment

bracket

small

moved

If

up

enough

close

either

does

this

required,

be

securing

down.

or

to

magnet

occur

not

factory

the

at

the

magnet

the

inserting

by

in

and

follow

sensors

opposing

a

either

normally

procedure:

this

the

to

it

should

film

lower

case,

do

molded

that

so

put

the

Section

Parts

-

General

Index

6

-

Section 1 -

Section 2 -

Section

Section 4 -

Section 5 -

Section 6 -

3-

Introduction

Installation

Operation

Maintenance / Storage

Service

Parts

AFP

Mini-Medical

X-Ray

Film

Military

Processor

General

Item

1
2
3
4

5
6
7
8
9

10

11

12

13

14

15

16

17

18

19

20
21

22

23

24

25
26
27

28

29
30

31

32

Assembly

Part

Number

0000021
0000021

257-2

421-1
0000022025
0000084469-1
0000022029
0000022029-1
0000021700
0000086709-1
0000086709
801-049281
801-049291
801-049291-1
0000021801
0000021845
0000021846
0000021865

0000022003-1
0000021876-1
0000022142
0000044501
0000022053
0000037112
0000037283
0000080000
0000037051

0000046251-C
0000049004
9526062640
9527062640
9528062640
9902001201
9902001202

Description

Tank/Frame
Side

Cover
Cover,
Fan

Assembly,
Darkwall
Darkwall
Panel,

Water

Bottle, 1 Gal.

Assembly,
Assembly,

Assembly,

Int.
Front
Rear

2-Piece
listed

Foot,
Film

Feed
Level,

Wrench,

Manual
Switch/Circuit

Leveling
Interrupter

Elbow,

Ball

Tubing,

Tubing,

Tubing,

»Daylight

Film

Drain

Tank,

Switch

Top

Top

above)

Plastic,

Feed

Tray

Circular

Valve,

Box

Unit

(Not

Electronics,

Panel,
Foam

2.2

Replenisher
Developer
Fixer

Wash

Hold

Cover

Cover

Top

Cover

Modified,

Tray,

Cover

9/16" X 13mm

Replenishment/Reset

Breaker,

Foot

Switch

1/2"

Drain

1.D.

1/2"

1.D.

1/2"

I.D.

1/2"

Loader

Assembly

Shown)

Military

Daylight

Daylight

Seal

Gal.

(1

Pickup

Pickup

Pickup

down

Bull's

tool

Set

MM,

Military

Eye

(Not

Shown)

11/16"

X

11/16"

X

11/16"

X

Assembly

Loader,

Loader,

used/1

(2

(Not

(includes 2 covers

Military

(Not

(level

15

Amp

O.D.

O.D.
O.D.

Mil

Mil

spare)

ea

dev/fix)

Shown)

shown)

foot)

Switch

Clear

Red
Blue

No.
Used

SE

REO

2

total

4

total

a:

Ak

ris

rs

DO

Mini

Medical Military

Introduction

This

section
Medical
corresponding

is

Military

lists

each.

an

illustrated

processor.

give

the

catalog
Illustrations

part

of

repair

number,

show

description

and

replacement

the

locations

and

parts

of

replaceable

quantity

per

Parts

for

the

parts

assembly

Mini-

and

for

How

When

Parts

Are

Ordering

Documentation

Listed

Most

parts

shown

repeated

description

Attaching

on

the

and

parts,

Parts

Give

the

part

model

Mini

and

serial

Medical

in

the

accompanying

quantity

when

listed,

number,

Military

description

number

Manual,

illustrations

of

the

are

of

the

are

parts

list(s).

parts.

shown

processor

P/N

below

and

quantity

0000061152

identified

The

the

with

list(s)

listing

required

for

which

the

reference

will

include

for

that

part

for

each

parts

are

needed.

numbers

the

part

or

assembly.

part.

Give

which

number,

also

are

the

Mini

6-I

Medical

Military

Parts

*Note:

remoted

the

attached

Ball

to

valves

the

ends

hoses

are

of

Figure

6-1,

General

6-1

Assembly

Mini

Medical

Military

Daylight

Item

1
2
3

4

5
6

7
8
9

10

11

12

13

14

15

16

17

18

19
20

21

Loader

Part

Assembly

Number

0000022023
0000022021-1
0000022032

0000022044

0000022026
0000022027-1
0000022027-2
000-01108-AW-R
0000022038
0000022039
0000022040
000-01116-BS-B
000-05400-AA-H
0000044760

0000044759

0000047806
0000022041

0000044773

0000045451
0000044043

0000048262

P/N

9902001201

Description

Box,

Daylight

Cover,

Hinge,

Shim,

Door,
Modified

Door

Sleeve,
Clamp
Clamp
Screw,

Ring,
Ring,

Thumb,
Hanger,
Shim,
Shim,
Eye
Nut,

Hanger,

Hinge,

Bolt,

Hex,

Arm

Load

Daylight

Hinge,

Outer
Inner

1/4-20 X 1/2"

Daylight

Load

Daylight

Daylight

1/4-20 X 1"

1/4-20

SST

Turnbuckle 4 RH/LH

Gate

Hook,

Catch

Door
Latch,

Latch,

Label,
Knob,

Stand-Off

5 In.

Spring

Door,

Southco,

Male

Caution:

Door

Assembly

97-60-320-11

Film

Loader

Box

Load

Load

or

right

Nylon

Box

Box

Left

No.
Used

1
1
1

1

2
2
2

12

1

1
1

2
2
2

2

2
2

1

1

1

2

Film

Item

1

2
3
4

5
6
7
8
9
10

11
12
13

Mini

Box

Medical

Assembly

Number

Part

0000022022

0000022021-2
0000022032
0000022044
0000022031

14083390002
0000044006
0000022045

0000022046

0000047833-1

0000022030

0000022049

0000022048

Military

P/N

9902001202

Description

Film

Cover,
Hinge,
Shim,
Divider,
Fastener,

Storage

Door,

Modified

Door

Film

Handle,
Latch
Latch
Spring,
Seal,
Mount,
Retainer,

Case
Bar,
Catch,

Compression,

Film

Angle,

Film

6-2

Box

Film

Hinge,

Box,

Black

F1-10-106-12

Box

Film

Film

Storage

Film
Box

Box

MMed

MMed

Box

Modified

Box

Box

Military

Military

Military

(Not

Door

(Not

Shown)

(Not

Shown)

Shown)

No.
Used

1

1
1
1

1

4

1
1

2

2
1
1

1

HD:

13702)

(A

dB

c

a“

Illustration

B,

Film

6-3

Box

Assembly

Mini

Medical

Military

Figure

6-2,

Feed

Tray & Control

Chassis

Assembly

Item

1
2
3
4
5
6
7

8

9

10

11

12

13

14
15
16
17
18

Part

Number

0000021871-1
0000020692
0000021893
0000021874-1
0000022024
0000037283
0000031713
000-00706-BA-H
0000021878

0000022025
0000035299
0000037112
0000045588
0000045584
0000035233
0000035348
0000035306-1
0000035685

Description

Film

Feed

Tray,

Roller

Pendulum

Adaptor,

Plate,
Switch,
Mount,
Screw,

Film

Cover,

P.C.B.
Switch,

Label,

Label,
P.C.B.
P.C.B.

P.C.B.
Assembly,

Assy,

Assy,

Feed

PCB

Mount,

Circuit
Tie,
6-32

Presence

Electronics,

Assembly,

Manual

Replen

Contrtol

Assy,

Assy,

Assy,

Dev

(2

Sensor,

Feed

(Not

X

Tray

(2

Sensor)

Tray,

Breaker,

3/8",

Switch,

AC

Logic,
Beeper,

(2

Military

Shown)

Slot

Switch

Replenishment

Panel,

Temp

Assy

Military

L.E.D.,

Interface

110V

Double

Pot

Not

Sensor)

15

Amp

Hd

Pn

(2

Sensor)

Med

Mini

Push/Hold

Mini-Med

Sensor

(Not

Shown)

Shown)

(Not

Shown)

6

gi

5

A

SEU)

Data
DO

ANSA

nad
A

hı

a

Mini

Medical

Military

6-4

Item Part

1

2

3
4
5

6

7

8
9

10

11
12

Number

0000021302
0000020145-1

0000021406-1
0000021002
0000041552-B
0000083799

0000041550-B

0000021483
0000021309
0000021671

0000041028

L3081901041

Figure

6-3,

Description

Driveshaft

Worm

Saddle
Pulley,
Cotter

Pin

Bearing,

Cotter

Drive
Motor
Motor

Belt
Bead

Pin

Motor

Bracket
Pulley

(Not

Shield

Drive

Bearing,

System

Flanged

Driveshaft

Thrust

Ball

Assy

Shown)

Shown)

(Not

6-5

Mini

Medical

No.
Used

1
6

3

1

6

1

1

1
1

1

i
1

Military

(a)

©

Frame/Tank

Item

1
2
3
4

5

6
4

8

9
10

11

12
13
14
15

16

v

18

19

20

21

22

Part

0000021869
0000021848-1
0000038150
0000045805

000-06000-AA-R

0000045822
0000045825

0000020995

0000083915
0000021145

0000021436

0000021642
0000021483
0000038920
0000021308
0000021668

0000021666

0000020354

0000021210

568-007038

0000045824
0000048326

Figure

Assembly

Number

6-4,

Tank/Frame

Description

Overtemp

Heater

Temperature

Ring,

"O"

Nylon

"O"

Ring,

"O"

Ring,

Replenisher

Poppet
Recirculation

Rubber

Restrictor
Drive
Line

Bar

Nut
Rear

Dryer

Replenishment

Diffuser,

Recirc.

Ring

"O"
Recirc.

Safety

Weldment,

Temperature

Nut,

Temperature

Size
Size

Valve,

Tee

For

Motor

Cord

Cover

Support

(See

Assy,

Motor

For

(Curved

Dev.

For

Pump

Sensor

Pump

Pump

Inlet

Above

Assembly

Thermostat

500W

Sensor

Sensor

008

025

Replenisher

Elbow

Inlet

Dev

6-3)

Fig

W/Plug

6'

14/3,

Mount

Gooseneck

Baffle

Elbow

Screen

Dev

(Not

Elbow

(Inlet

Pump

(Not

Bracket

Shown)

(Not

Not

-

Shown)

Shown)

(Not

Not

-

Shown)

Shown)

Shown)

No.

Used

AA

SN

ュー
ユニ

Mini

Medical

Military

6-6

Exit

Wash

ぎ

WIN

O1

JO
©

(0
—

—

EX

Transport

3

Part

0000020261-4
0000021704
0000021
0000021759
000-15304-AE-H
0000021562
0000040803
0000020261-5

0000021705
000-00510-BR-H
000-00514-BR-H

Figure

6-5,

Squeegee

Number

346

Wash

Transport,

Roller

Description

Rubber
Bracket,
Retaining

Worm

Pin,
Gear,
Bushing,
Roller,
Side
Screw,
Screw,

Group

Roller,

Squeegee

Ring,

Gear,

Plain,

3/32"

Dryer

Nyliner,

Driving,

Plate,

X

#4

X

#4

Squeegee

Driven

Roller,

1/4"

Noryl

Reworked

Dia X 5/8"

Drive

1/4"

Long

Shaft

Modified,

5/8"
7/8"

Wash
Self-Tap,
Self-Tap,

Roller

Reworked

Long

Dia

Rack
Phillips
Phillips

Group

No.
Used

一
Nm
一

一

一
下

一

mA

Mini

Medical

Military

Parts

Wet

Item

1
2
3
4

5
6
7
8
9

10
11
12
13

14

15

16

17

18
19
20

21
22
23

24
24

25

26
27
28
29
30

31

32

33
34

35
36

37

38
39
40

Transport

Assembly

Part

000-15304-AE-H
0000040803
000-00808-BQ-H
0000047802
0000021468
0000020474
0000020433
000-09500-AA-H
0000048205

0000020576
568-007004-1
0000021306-K
0000021467
0000021085
0000047701
000-09200-AF-H
000-00706-AM-H
0000020654
0000021346
0000048204

0000021796
0000021797
0000021238-1

0000021546

0000021546

0000021602

0000021603-1
0000021705
0000020652
000-05100-AA-H
0000020577
0000021493-2
000-00808-AM-H
000-0081

0000021616
000-00810-AM-H
0000021492-2
503-000746
503-000747
0000021658
0000020664

Number

6-BL-H

Description

Pin,

Plain,
Bushing,
Drive
Spring,
Driveshaft
Roller,
Bushing,

Washer,
Spacer,
Exit,

Dev
Gear,
Washer,
Worm
Gear,
Gear,
Ring,
Washer,
Screw,
Idler

Post
Ring,
Spacer,

Only)

Gear,
Gear,
Roller,

Group,
Film

Guide,

Film

Guide,

Diffuser

Side

Plate

Side

Plate
Shaft,
Nut,

Hex,
Guide,
Guide,
Screw,
Screw,

Rack

Screw,
Handle,
Lable,
Lable,

Key,

Key,

3/32" X 5/8"

Nyliner

Screw 8 X 1/2"

Extension

3/4"

Rubber

Grooved

Flat,

1/4"

and

Drive,

Retaining,

Gear
Drive,
Idler,

24P,

Retaining,

#6

6-32 X 3/8"

Retaining,

1/4"1.D. X .084

Idler,

54T

Idler,

60T

3/4"

Dia.

Wash

(Dev

(Dev & Fix)

(Wash

Film

Guide

8-32
Film
Film

8-32 X 1/2",

8-32 X 1",

Support,

8-32 X 5/8"

Extruded

Dev

Rack

Fix

Rack

Rack
Rack

Locater,

Locater,

Long

1/4"

1/4"

(Exit,

Wash

1.D. X 3/8"
Fix)

24P,

18T D Bore

24P,

24T

18T

5/16"

Split

Lock,

1/4"

Polyurethane

Rack

Entrance/Exit,

Entrance/Exit

Rack

Only)

Philips

Molded

Handle

Handle

O.D.

.640

Dia

Noryl

S.S.

Phil

Pan

Noryl

(Entrance,

Only)

(Fix)

Only)

Philips

Pan

Philips

2-Hole,
1-Hole,

(Dev & Wash)

Pan

Pan

Only)

(Entrance

Head

Wash

(Bottom

Head

Head

Head

Drive

Non

Drive

Side

&

Roller

Side

No.

Used

AN

00 00
00

©
—

o

D
D

020

0000060

08888
그

D

一
D

=
D

NN
2
=

oo

p
2

o

NB
D
1
nu
ュ

ュ

ユ
ユ

mmmmm

DD

DOD

Mini

Medical

Military

6-8

P/N

Developer

Fixer

Transport

Wash

Transport

Transport

0000021764

P/N

0000021765

P/N

0000021766

©

수

2

©

1

|

|

|

|

1
I

T

レン

o

a

る

NN

|

©)

κ

A

00

©
OS

BA

Figure

6-6,

ン

Transports,

Wet

6-9

Top

Roller

Group

Mini

Medical

Military

(5)

©

|

(©

|

Developer

Fixer

Transport

Wash

Transport

Transport - P/N

-

-

P/N

P/N

0000021764

0000021765

0000021766

Mini

Medical

Figure

Military

6-7,

Transports,

Wet

i

6-10

Bottom

Roller

Group

(RO

Prese

DD

Developer
Fixer

Transport

Wash

transport

Transport - P/N

-

-

P/N
P/N

0000021764
0000021765
0000021766

Figure

6-8,

Transports,

Wet

6-11

Film

Guide

Group

Mini

Medical

Military

Dryer

Item

1

2
3

4
5
6
7

8

9

10
11

12
13
14
15

16

17
18
19
20

21

22

23

24
25

26

27

28

29

30

31

32
33
34
35
36
37
38
39

40

41

42

43

44

Assembly,

Part

Number

0000020572

0000047802
568-007095

0000021678
0000021
0000021175-1
0000021684

0000021726

0000021728
0000088981
0000081993
575-007028
0000037800
0000021781
0000021734

0000032676

0000021690
0000021675
0000037760
0000020260-2

000-01108-AW-R

0000021463

0000021579

0000020417-1
0000021564

086-000228

0000021563
0000021365

0000020575

0000020654
0000021086-3
0000021686
0000021730

0000021569
0000021582
0000021669
0000021231
0000021679
0000021
0000041550-B

0000021464
0000021467
000-00805-AQ-H
0000047701

Front

493-2

493-1

Exit,

P/N

Description

Bushing,
Spring,
Spacer,
Block,
Guide,
Lamp

Wire,

Reflector
Bracket,

Terminal

Strip

Marker,
Cover,
Thermostat,

Sensor,
Bracket,
Harness,

Air

Knife

Duct,

Jumper

Roller,
Screw,
Side

Plate
Pivot
Bearing,

Gear,

Ring

(Collar),

Gear,

Idler,

Gear,
Gear,
Stud,

Gear,

Air

Knife

Bracket,
Dryer

Coupler,

Vertical

Roller

Coupler

Guide,

Pin,

Cotter,

Plate,

Gear,

Screw,

Retaining,

Clip,

0000021767

Spring

Extension,

Film

Dryer

1-Piece

Assy,

Film

Assy

Air

Strip

Terminal

Dryer

Connector

Dryer

Assy,

Plenum

Rubber

Thumb

Stud,

Roller,

Driving

24P,
Idler,

Idler

24P,

Assy,

Blower

Assy

Fan

Rear

Duct

Assy

Duct,

1-Piece

|.R.

Mounting

Drive,

8-32 X 5/16",

Groove,

Guide

Adjustment

Film,

I.R.,

Guide

Knife

MS601-0

Strip

Dryer,

Rack

Rear

1/4-20 X 1/2"

Dryer

3/8"

Hub

24P,

24T

60T

24P,

48T

24T

Front

Mount

(2

Blower

Fan

Film,

1/16" X 1"

24P,

5/16"

Racks

Dryer

14",

High

Tap,

Per

Dryer

24T

3/8"

275W,

Limit

8/32"

Machine,

Soc.

Set

Noryl

115V

1

Per

Dryer)

No.
Used

=

№

人

N

Mini

Medical

Military

6-12

OO

S

v

Si

©

Q

o

>

k,

o

x

<

a

a

8

=

5

u

=

>

È

=

Figure

6-10,

Dryer

Assembly,

Side

View

6-13

Mini

Medical

Military

Not

available

assembly,

order

P/N

separately.

P/N

0000021145.

0000021525).

Order

(For

complete

220VAC,

Recirculation

Item

WP

ONOuB

Pump

Part

0000045830

0000091099

0000091100
0000091101
0000091102
0000045826

0000091923

Number

Figure

P/N

6-11,

Recirculation

0000021145

-Description

"O"

Ring,
Housing,
Shaft,

Washer,

Impellor

"O"

Ring,
Cover

March

1/2

Impellor

Rear

Magnet

Size

Adapter

Pump

027

Pump

EP

70,

No.
Used

Duro

Mini

Medical

Military

6-14

Plumbing

Schematic,

Item Part

1
2
3

4

5

6

7
8
9

10

11

12

13

14

15

16

17

18

19
20
21

22

0000035316
0000021483
0000021145

0000020995

0000021436

0000021904

0000021569
0000021903
0000041405

0000046251-C
800-070391

0000021880

0000021848-1

0000021869
0000021851
0000049004

0000046251-C

0000046191-E

0000046303-C
0000021051
0000021700

0000041449

Number

(Figure

Description

P.C.B
Main

Drive

Recirulation

Replenisher

Tee

Fitting,

Clamp,

Fan

Assy,
Nipple,
Clamp,

Elbow,
Clamp,

Jacket,

Heater,

Sensor

Bracket,

Valve,

Elbow,
Nipple,

Spring,
Hanger,
Drain

Clamp,

6-12)

Assy,

Drain,

Panel

Main

Motor

Pump

Pump

Rubber

SNP

22

Lower

Heat

Exchanger

Hose,

1/2"

SNP

Heat

500W,

Assy,

Worm

Barb

28

Exchanger

110V

Overtemp

Heater

Mounting

Specialty

90Deg,

1/4

1/4

MPT

Replenisher

Replenisher

12

SNP

Harness

Gear

1/2"

X

FN

FPT

PVC

3"

X

Pump

Pump

Barb

Safety

(Not

FPT

1/4

X

Mount

Shown)

No.
Used
1
1

2

3

2

2

1

2

12

3
2

1

1

1
1
3

3
3

12
6

1

9

Mini

Medical

Military

6-15

SB

à

=

O

Fsg

a

в

(oa)

45)

we

bo

の

=

O

a

Bo} oa}

©

T,

\

DÁ

= =

Ree) Grp)

©

ZA

SSL

E

Bel

Fa

O

DA

©

m

=
(2)

E

ló

2

8)

O

©

DD)

Figure

Mini

Medical

Military

6-12,

Plumbing

Schematic

Notes:

Mini

Medical

Military

6-17

WARNING:

any

electrical
adjustment
a

qualified

technician

technician.

Never

attempt

troubleshooting,

or

service

electrician,

or

factory trained

unless

electronics

to

perform

you

service

are