Aerovent IM-173 User Manual

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IM-173
June 1997
General Installation, Operation and Maintenance Instructions For Aerovent Products
Adjustable Pitch Propeller Taper-Lock Hub
Reversible Propeller With Thru-Bolt Construction
Assembly Procedures
1. Lay hub on a horizontal surface with openings of shank sockets (Fig. 3) facing up. This is normally the discharge side of the assembly.
2. Lay blade shank in socket with discharge side of the blade up. The discharge side of the blade is the side with the angle setting mark. Line up the index mark on the blade with the proper angle mark on the end of the shank socket (Figs. 2 and 4) on the underside of assembly.
3. Place cap over blade shank with beveled end toward center. Install U-bolts and elastic nut stops. Before tightening lock nuts, pull the blade outward to set the key against the key­way and check angle setting (Fig. 3).
4. Tighten elastic stop nuts evenly and torque to the following foot-pounds:
PROPELLER HUB U-BOLT TORQUE DIA. DIA. SIZE (FT/LBS) 54" – 72" 14" 1/2" 20 81" – 96" 18" 3/4" 45
5. Check angle setting to be sure it has not changed during assembly. If so, loosen lock nuts and reset angle. Tighten nuts again to proper torque. Do not over-tighten. Be sure to tighten U-bolts evenly.
Setting Angle With Protractor (optional)
Under most conditions, the preceding assembly procedure using the index marks is of sufficient accuracy. When greater accuracy is desired, use a level bubble protractor. Before the final tightening of the nuts, set the protractor on the angle setting mark. (The hub and blade assembly must be level for accurate setting.) Adjust the angle by tapping the shank end with a mallet. Tighten lock nuts to proper torque. Again check the angle setting. Rotate propeller to check angle on each blade in the same location. Propellers may be assembled so the cap side of the hub is the inlet side (reverse bore). If blades do not have the index mark on the discharge side, it is then necessary to adjust the blade angle with a protractor. The hub and blades are balanced separately. The weight distribution throughout the length of the blade varies slightly. Therefore, the balance is to a constant moment and blades may be assembled at random even though the weights are slightly different.
Fig. 1
Cap and U-Bolt Side Lock Nut Side
Fig. 2
Angle setting index on shank socket. Marked from 10° through 50°. Each mark is 2°. When hub is viewed as shown above, scale on left side should be used for right-hand propeller and scale on right side should be used for left-handed propellers.
Fig. 3
Blade
Shank
Hub
U-Bolts
Cap
Key
Index Marks
Keyway
Elastic Stop Nuts
Blade
Fig. 4
Angle Setting Mark
Index Mark
Inlet Side Discharge Side
©2005 Aerovent
Installation Instructions For Propellers Equipped With
Browning Malleable Iron Split Taper Bushings
Aerovent adjustable pitch propellers are furnished with hubs that have a tapered bore. A split taper bushing is used for mounting the propeller assembly to the shaft. When properly assembled, the bushing grips the hub and the shaft with a positive clamping action. The split taper bushing is always mounted on the discharge or cap side of the hub unless the propeller has been ordered with a reverse bore.
A. Bushing barrel and bore of propeller hub are tapered. This
assures concentric mounting and a true running propeller.
B. Capscrews, when tightened, lock bushing in propeller. Use
plated capscrews threaded full length (see table below).
BUSH CAPSCREW TORQUE NO. SIZE THREADS/IN LENGTH (FT./LBS.) Q2 R2
C. Bushing is split so that when the locking capscrews force
bushing into tapered bore, the bushing grips the shaft with a positive clamping fit. This will withstand vibration and punishing loads without being loosened.
D. Propeller and bushing assembly is keyed to shaft and
held in place by compression. This gives added driving strength.
Installation Instructions
Put bushing loosely into propeller. Do not press or drive. Insert the capscrews through the untapped holes in the bush­ing and through the hub. Start the self-locking nuts on the bolts but do not tighten. Be sure shaft and keyway are clean and smooth. Check key size with both shaft and bushing keyways. Slide propeller and bushing assembly onto shaft, making allowance for end play of shaft to prevent rubbing. Do not force propeller and bush­ing onto shaft. If it does not go on easily, check shaft, bushing and key sizes. Tighten capscrews progressively with wrench while hold­ing self-locking nuts securely with wrench. Do this evenly as in mounting an automobile wheel. Take a part turn on each capscrew successively until all are tight.
3
8" 16 41⁄2" 24
3
8" 16 6" 24
B
DO NOT LUBRICATE
CAPSCREWS, BORE, OR
BUSHING BARREL.
D
C
E
A
These capscrews force the taper bushing into the hub which in turn compresses the bushing onto the shaft. This makes a positive clamping fit. The torque must not exceed 24 ft. lbs. for Q bushings and for R bushings. WARNING: Do not attempt to pull bushings flange flush with hub end. There should be 1∕8" to 1∕4" clearance when tightened.
Removing Propeller Assembly From Shaft
1. Remove all three capscrews and self-locking nuts from propeller and hub assembly.
2. Start capscrews into the threaded holes in the bushing flange.
3. Tighten each bolt part of a turn successively to force the propeller off the bushing.
4. Pull the bushing off the shaft. If the assembly has been in place some time, it may be necessary to use a wheel puller to remove the bushing. Never use a wheel puller on the propeller.
For propeller dimensions, see drawing R-8709.
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AEROVENT | WWW.AEROVENT.COM
5959 Trenton Lane N | Minneapolis, MN 55442 | Phone: 763-551-7500 | Fax: 763-551-7501
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