AERCO Modulex 303, Modulex 454, Modulex 606, Modulex 757, Modulex 909 User Manual

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GAS-FIRED, MODULATING HOT WATER BOILER
USER’S INFORMATION MANUAL
If the information in this manual is not followed exactly, a fire or explosion may result, causing propert
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance. Do not touch any electrical switch; do not use any
phone in your building.
Immediately call your gas supplier from a neighbor’s
phone. Follow the gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire
damage, personal injury, or loss of life.
department.
Installation and service must be performed by a qualified installer, service agency, or the gas supplier.
OCTOBER 16, 2007
USER’S INFORMATION MANUAL
FOR YOUR SAFETY, READ BEFORE OPERATING
A. This appliance does not have a pilot. It is equipped with an ignition device that
automatically lights the burner. Do not try to light the burner by hand.
B. BEFORE OPERATING: smell all around the appliance area for gas. Be sure to smell
next to the oor because some gas is heavier than air and will settle on the floor.
WHAT TO DO IF YOU SMELL GAS
Do not try to light any appliance. Do not touch any electrical switch; do not use any phone in your building. Immediately call your gas supplier from a neighbor’s phone. Follow the
gas supplier’s instructions.
If you cannot reach your gas supplier, call the fire department.
C. DO NOT use this appliance if any part has been under water. Immediately call a
qualied service technician to inspect the appliance and to replace any part of the control system and any gas control that has been under water.
OPERATING INSTRUCTIONS
1. STOP! Read the safety information above in this manual.
2. Set the thermostat to the lowest setting.
3. Turn off all electric power to the appliance.
4. his appliance is equipped with an ignition device that automatically lights the burner. DO NOT try to light the burner by hand.
5. Remove the front jacket panel.
6. Turn the gas control valve (located outside the boiler on the 1½-inch clockwise to “OFF”. The handle of the valve should be perpendicular to the pipe in the “OFF” position.
7. Wait five (5) minutes to clear out any gas. Then smell for gas, including near the oor. If you smell gas, STOP! Follow “B” in the safety information above in this manual. If you do not smell gas, go to the next step.
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USER’S INFORMATION MANUAL
8. Turn the gas control valve handle counterclockwise to the “ON” position. The handle of the valve should be parallel to the pipe in the “ON” position.
Control Valve “ON” Control Valve “OFF”
9. Replace the front jacket panel.
10. Set the thermostat to the desired setting.
11. Turn on all electric power to the appliance.
12. If the appliance will not operate, follow the instructions under “To Turn Off Gas To The Appliance” and call your service technician or gas supplier.
TO TURN OFF GAS TO THE APPLIANCE
1. Turn off all electric power to the appliance if service is to be performed.
2. Set the thermostat to the lowest setting.
3. Turn the gas control valve clockwise to “OFF”. The handle of the valve should be perpendicular to the pipe in the “OFF” position.
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USER’S INFORMATION MANUAL
MAINTENANCE CLEANING
Annual service and maintenance (preferably at the beginning of each heating season) by a qualied service agency must be performed to assure continued safe trouble-free operation and maximum efficiency. The boiler owner SHOULD NOT attempt these procedures. This annual service should include, at a minimum: examining the flue passages between boiler sections, burner, and condensate lines, and cleaning if necessary; inspecting venting and air intake system and cleaning if necessary; placing the boiler in operation and performing the checkout procedure; inspecting the condensate drain pipe and cleaning if necessary; and checking all gasketed and threaded joints for leakage and repairing if necessary. Particular attention should be given to potential deterioration from corrosion or other sources. Detailed procedures for maintenance and cleaning can be found in the Modulex Installation, Operation and Maintenance Manual GF-115.
The boiler owner should perform the following periodic maintenance procedures.
A. Daily during heating season:
Check that the boiler area is free from combustible materials, gasoline and other
ammable vapors and liquids.
Check for, and remove, any obstruction to the ow of combustion air or venting of
ue gases.
B. Monthly during heating season:
Remove front and top jacket panels and check for piping leaks around relief valve
and other ttings. If found, contact a qualied service agency to repair. DO NOT use stop leak compounds.
Test relief valve. Refer to relief valve manufacturer’s instructions packaged with
relief valve.
Visually inspect the venting and air intake system for proper function, deterioration,
or leakage. If the vent or air intake show any signs of deterioration or leakage, contact a qualied service agency to repair or replace them immediately and to insure proper reassembly and resealing of the vent and air intake system.
Visually inspect the condensate line and the PVC drainpipe for proper operation,
leakage, and deterioration. If the condensate line or drain pipe show any signs of blockage, leakage, or deterioration, contact a qualied service agency to clean, repair, or replace them immediately.
Check air vent(s) for leakage.
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USER’S INFORMATION MANUAL
C. Periodically during heating season:
Where low water cut-offs are used, a periodic inspection of the low water cut-off is
necessary, including ushing of oat type devices. Refer to the low water cut-off manufacturer’s specic instructions.
D. End of each heating season – annual shut down procedure:
Follow instructions in this manual under “To Turn Off Gas To The Appliance.”
If heating system is to remain out of service during freezing weather, and does not
contain antifreeze, drain system completely. If boiler will be exposed to freezing temperatures, drain condensate lines. Otherwise, do not drain system or boiler.
E. Should overheating occur or the gas supply fails to shut off, do not turn off or
disconnect the electrical supply to the pump. Instead, shut off the gas supply at a location external to the appliance.
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AERCO INTERNATIONAL INC.
159 PARIS AVENUE NORTHVALE, N.J. 07647 –
PHONE 201-768-2400 FAX 201 784-8073
www.aerco.com
AERCO declines every responsibility for the possible inaccuracies if owed to errors of transcript or press. Also,
AERCO reserves the right to bring those changes that will hold necessary to its own products or profits, without
jeopardizing its essential characteristics.
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