AEMC Instruments 6529, 6528 User Manual

Megohmmeter Models 6528 and 6529
User Manual
True Megohmmeter
®
ENGLISH
www.aemc.com
Copyright © Chauvin Arnoux®, Inc. d.b.a. AEMC® Instruments. All rights reserved.
No part of this documentation may be reproduced in any form or by any means (including electronic storage and retrieval or translation into any other language) without prior agreement and written consent from Chauvin Arnoux®, Inc., as governed by United States and International copyright laws.
®
Chauvin Arnoux
, Inc. d.b.a. AEMC® Instruments 15 Faraday Drive • Dover, NH 03820 USA Tel: (800) 945-2362 or (603) 749-6434 • Fax: (603) 742-2346
This documentation is provided “as is,” without warranty of any kind, express, implied, or otherwise. Chauvin Arnoux but does not warrant the accuracy or completeness of the text, graphics, or other information contained in this documentation. Chauvin Arnoux
®
, Inc. has made every reasonable effort to ensure that this documentation is accurate;
®
, Inc. shall not be liable for any damages, special, indirect, incidental, or inconsequential; including (but not limited to) physical, emotional or monetary damages due to lost revenues or lost prots that may result from the use of this documentation, whether or not the user of the documentation has been advised of the possibility of such damages.
®
Chauvin Arnoux®, Inc, AEMC
, and DataView® are registered trademarks of AEMC® Instruments.
Statement of Compliance
Chauvin Arnoux®, Inc. d.b.a. AEMC® Instruments certifies that this instrument has been calibrated using standards and instruments traceable to international standards.
We guarantee that at the time of shipping your instrument has met its published specifications.
An NIST traceable certificate may be requested at the time of purchase, or obtained by returning the instrument to our repair and calibration facility, for a nominal charge.
The recommended calibration interval for this instrument is 12 months and begins on the date of receipt by the customer. For recalibration, please use our calibration services. Refer to our repair and calibration section at www.aemc.com.
Serial #: ______________________________
Catalog #: 2126.54 / 2126.55
Model #: 6528 / 6529
Please fill in the appropriate date as indicated:
Date Received: _________________________
Date Calibration Due: ____________________
Chauvin Arnoux®, Inc. d.b.a AEMC
www.aemc.com
®
Instruments
MEASUREMENT CATEGORIES
770 V
Thank you for purchasing the True Megohmmeter® Model 6528 or 6529. For best results with your instrument:
Read this user manual carefully
Respect precautions for use
AC - Alternating current DC - Direct Current
AC or DC Double insulated
Shock Hazard Fuse
Battery
Instrument follows recycling directives
Instructions that must be read and understood
Comply with US directives
Sorting for the recycling of electric and electronic
Earth Ground
waste
Danger Hazard
Voltage on the instrument should not exceed 770VRMS
Definition of Measurement Categories (CAT)
CAT IV: Test and measurement circuits connected to the source of the building’s low-voltage network installation.
Example: Measurement on equipment installed upstream of the main fuse or
building installation cut-off switch.
CAT III: Test and measurement circuits connected to parts of the building’s low voltage network installation.
Example: Measurement on distribution switchboards (including secondary meters),
the circuit breakers, cabling including cables, busbars, junction boxes, circuit breakers, power outlets in the xed installation and industrial instruments and other equipment such as motors permanently connected to the xed installation.
CAT II: Test and measurement circuits directly connected to points of use (power outlets and other similar points) on the low voltage network.
Example: Measurement on circuits in network for household appliances, portable tools and other similar instruments.
4
Megohmmeter Models 6528/6529
PRECAUTIONS FOR USE
Failure to comply with safety instructions can create a risk of electric shock, re, explosion and destruction the instrument or the installations. If the instrument is used other than as specied in this User Manual, the protection provided by the instrument may be impaired.
■ The operator and/or the responsible authority must carefully read and clearly understand the various precautions to be taken in use.
■ Before using the instrument, make sure it functions properly by measuring a known voltage and a known insulation resistor, and check continuity by short circuiting both test leads.
■ Do not use the instrument in an explosive atmosphere or in the presence of inammable gas or smoke.
■ Do not use the instrument on networks with a rated voltage or category higher than those listed in this manual.
■ Respect the maximum rated voltages and currents between terminals and in relation to the earth.
■ Do not use the instrument if it seems damaged, incomplete, or incorrectly closed.
■ Before each use, check the condition of the cable insulation, the instrument, and its accessories. All elements on which the insulation is damaged (even partially) must be put out of service for repair or disposed as waste.
■ Use cables and accessories for voltage according to IEC 61010-031 and measurement categories at least equal to those of the instrument. If not, an accessory of a lower category reduces the category of the combined megohmmeter plus the accessory to that of the accessory.
of
■ Respect the environmental conditions of use.
■ Strictly comply with the fuse specications. Disconnect all cables before opening the fuse access cover.
■ Do not modify the instrument, and, do not replace components using equivalent parts. Repairs and adjustments must be performed by qualied, approved personnel.
■ Replace the battery as soon as the before opening the battery access cover.
■ Use personal protection equipment (PPE) when conditions require it.
■ Keep your hands and ngers away from the unused instrument terminals. When handling sensors or test probes, do not place ngers beyond the physical nger guard.
5
symbol appears on the display. Disconnect all cables
Megohmmeter Models 6528/6529
TABLE OF CONTENTS
1.INTRODUCTION ............................................................................................... 7
1.1 Receiving Your Shipment ................................................................................................................... 7
1.2 Ordering Information .......................................................................................................................... 7
1.3 Accessories ........................................................................................................................................ 8
1.4 Replacement Parts ............................................................................................................................ 8
2.OVERVIEW ...................................................................................................... 8
2.1 Description ......................................................................................................................................... 8
2.2 Insulation Resistance Testing Principal of Operation ......................................................................... 9
2.3 Megohmmeter Models 6528 & 6529 — Front View ........................................................................... 9
2.4 TEST Button and Function Keys ...................................................................................................... 10
2.5 Instrument Display ........................................................................................................................... 10
2.6 Terminals ...........................................................................................................................................11
2.7   Conguration Mode ...........................................................................................................................11
2.8 Alarm Buzzer ................................................................................................................................... 12
2.9 Permanent Mode ............................................................................................................................. 12
2.10 Backlight (BL) ................................................................................................................................. 12
2.11 Firmware Version ............................................................................................................................ 12
2.12 Alarm Functions and Indicators ...................................................................................................... 12
3.OPERATION ................................................................................................... 14
3.1 Battery Installation ........................................................................................................................... 14
3.2 Instrument Check ............................................................................................................................. 14
3.3 Power Supply and Battery Life ......................................................................................................... 14
3.4 Stand, Door or Magnetic Mount ....................................................................................................... 15
3.5 AC+DC or DC Voltage ..................................................................................................................... 15
3.6 Continuity ......................................................................................................................................... 16
3.7 Resistance ....................................................................................................................................... 17
3.8 Insulation Resistance Tests.............................................................................................................. 18
4. MAINTENANCE .............................................................................................. 24
4.1 Cleaning ........................................................................................................................................... 24
4.2 200mA Fuse Test ............................................................................................................................. 24
4.3 Battery and Fuse Replacement ....................................................................................................... 24
5. GENERAL SPECIFICATIONS .......................................................................... 25
6. ELECTRICAL SPECIFICATIONS ..................................................................... 26
6.1 General Condition of Reference ...................................................................................................... 26
6.2 AC/DC Voltage Measurement .......................................................................................................... 26
6.3 Ground Bond Continuity Measurement ............................................................................................ 26
6.4 Ground Bond Resistance Measurement .......................................................................................... 26
6.5   Insulation Resistance Specication  ................................................................................................ 27
7. REPAIR AND CALIBRATION ........................................................................... 28
8. TECHNICAL AND SALES ASSISTANCE .......................................................... 28
9. LIMITED WARRANTY ..................................................................................... 29
1.INTRODUCTION

1.1 Receiving Your Shipment

Upon receiving your shipment, make sure that the contents are consistent with the packing list. Notify your distributor the carrier and notify your distributor at once, giving a detailed description damaged packing container to substantiate your claim.

1.2 Ordering Information

Megohmmeter Model 6528 (Digital, 250V, 500V, 1kV, 420K-Ohm, V, Continuity, Alarm &
Timer) .................................................................................................................................. Cat. #2126.54
Megohmmeter Model 6529 (Digital, 50V, 100V, 250V, 500V, 1kV,420k-Ohm, V, Continuity, Alarm &
Timer, PI/DAR) ....................................................................................................................Cat. #2126.55
Both models include soft carrying case, set of (2) 5 ft color-coded silicone leads, (2) color-coded alligator clips, (2) color-coded test probes (red/black), {Rated 1000V CAT IV, UL V2}, (6) 1.5V AA batteries and a user manual.
of any missing items. If the equipment appears to be damaged, le a
of any damage. Save the
claim immediately with
(1) of the following Megohmmeter Models: Model 6528 Cat. #2126.54 or Model 6529 Cat. #2126.55
Lead – set of (2), 5 ft silicone color-coded (red/black) with 4mm straight/right angle banana plugs (Rated 1000V CAT IV, UL)
Cat. #5000.94
Also includes 6 AA batteries and a user manual.
7
(1) Pouch – replacement for Models 1026, 6528, & 6529 (7 x 8.5 x 2”) Cat. #2117.73
Probe – black test probe (Rated 1000V CAT IV, 15A, UL V2)
Cat. #5000.97
Probe – red test probe (Rated 1000V CAT IV, 15A, UL V2)
Cat. #5000.98
Clip – safety alligator – black (Rated 1000V CAT IV, 15A, UL V2)
Cat. #5000.99
Clip – safety alligator – red (Rated 1000V CAT IV, 15A, UL V2)
Cat. #5100.00
Megohmmeter Models 6528/6529

1.3 Accessories

Continuity Probe for use with Megohmmeters and Installation
Testers .................................................................................................Cat. #2138.54

1.4 Replacement Parts

Pouch – replacement for Models 1026, 6528, & 6529 (7 x 8.5 x 2”) ................................. Cat. #2117.73
Lead – set of (2), 5 ft silicone color-coded (red/black) with 4mm straight/right angle banana plugs
(Rated 1000V CAT IV, UL) ..................................................................................................Cat. #5000.94
Fuse – set of 2, FF, 200mA, 1000V, 10kA, 6x32mm .......................................................... Cat. #2971.04
Probe – black test probe (Rated 1000V CAT IV, 15A, UL V2) ............................................ Cat. #5000.97
Probe – red test probe (Rated 1000V CAT IV, 15A, UL V2) ............................................... Cat. #5000.98
Clip – safety alligator – black (Rated 1000V CAT IV, 15A, UL V2) .....................................Cat. #5000.99
Clip – safety alligator – red (Rated 1000V CAT IV, 15A, UL V2) ......................................... Cat. #5100.00
For accessories and replacement parts, visit our store at www.aemc.com.
2.OVERVIEW

2.1 Description

The Megohmmeter Models 6528 and 6529 are portable measuring instruments with digital displays. They are powered by batteries. These instruments can check the safety of electrical insulation. For example, they can be used to test new insulation before they are powered up, check existing insulation in a power-off condition, or troubleshoot potential faulty insulation.
Features include:
Model 6528 Model 6529
Insulation test voltages 250, 500, and 1000V 50, 100, 250, 500, and 1000V
Insulation Resistance
PI and DAR ratios calculation
Continuity measurement
Resistance measurement
Programmable alarms
8
     
Megohmmeter Models 6528/6529

2.2 Insulation Resistance Testing Principal of Operation

Insulation resistance measurement is based on Ohm’s Law. By applying a known DC voltage and then measuring the current owing, the instrument can determine the value of the resistance. In principle, the value of the insulation resistance is very high, but not innite. Therefore, by measuring the low current owing, the instrument indicates the insulation This resistance characterizes the quality of the insulation and
resistance value, providing a result in kΩ, MΩ, or GΩ.
provides a good indication of the risks
of leakage currents.

2.3 Megohmmeter Models 6528 & 6529 — Front View

HOLD
HOLD
V
k
600 V CAT IV
REL
OFF
FUSED
700 V max
MEGOHMMETER
MODEL 6528
P
0
NOISE
SET-UP
V% mA
1000 V
V k G M
0
250 V
500
M
MEGOHMMETER
MODEL 6529
HOLD
REL
Backlit LCD
AC
+
DC
display unit
PI DAR
TEST button
P
0
V% mA
AC
+
V
DC
k G M
NOISE
Four Function
Keys
V
Test Modes
Six (Model 6528)
Eight (Model 6529)
Fused
Test Lead Terminals
HOLD
V
k
600 V CAT IV
OFF
FUSED
700 V max
SET-UP
0
50 V
250 V
500 V
1000 V
M
V
100
9
Megohmmeter Models 6528/6529

2.4 TEST Button and Function Keys

0
0
SET-UP
2.4.1 TEST Button
Pressing the TEST button starts an insulation measurement. It also serves to conrm a programmed threshold.
• Performs battery voltage check (§3.2)
• In resistance measurement, it is used to enter/exit the DMR mode and record the reference measurement (§3.7.1)
• Starts insulation resistance test (§3.8)
2.4.2 Function Keys
KEY DESCRIPTION
HOLD
Freezes/unfreezes the measurement on the display. To unfreeze the display press HOLD key again. In SET-UP mode, the function of the key parameters.
Toggle between AC+DC and DC (§3.5) Activate/deactivate audible continuity indicator (§3.6) and insulation alarm (§3.7)
is to cycle through
▲, ►

2.5 Instrument Display

1. Indicates the measurement is on hold.
2. Indicates the Differential Mode Resistance (DMR) or relative mode function is active in a resistance measurement.
3. Indicates the resistance of the leads is compensated in a continuity measurement.
4. Indicates auto-off is deactivated.
5. Indicates the remaining battery life.
6. Indicates that the measurement is within or outside of the alarm threshold set point.
7. Indicates the presence of a hazardous voltage.
8. Indicates the alarm is active in the insulation or DMR measurement mode.
9. Indicates the audible buzzer is activated.
10. Indicates a voltage interference in a conti or resistance measurement.
(short press <2s) Activate/deactivate backlight (§2.10)
(long press >2s) Perform lead compensation for continuity checks (§3.6.1)
SET-UP (long >2s press): congure settings (§2.7)
(short press <2s): select type of insulation test (
6529)) (§3.8)
Navigate the conguration menu (§2.7)
nuity
1 2 3 4 5
HOLD
REL
0
6 7 8 9 10
, , PI, DAR (Model
P
V% mA
V k G
AC
+
DC
Secondary Display
Primary Display
M
NOISE
10
Megohmmeter Models 6528/6529
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