AEM Infinity Supported Applications Dodge HEMI Engine User Manual

STOP!
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READ THIS BEFORE INSTALLING/USING!
THIS PRODUCT MAY BE USED SOLELY ON VEHICLES USED IN SANCTIONED COMPETITION WHICH MAY NEVER BE USED UPON A PUBLIC ROAD OR HIGHWAY, UNLESS PERMITTED BY SPECIFIC REGULATORY EXEMPTION. (VISIT THE “EMISSIONS” PAGE AT HTTP://WWW.SEMASAN.COM/EMISSIONS FOR STATE BY STATE DETAILS.)
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Manual
Infinity Supported Application
2005–2008 Hemi 5.7L, 6.1L
WARNING: This installation is not for the tuning novice! Use this system with EXTREME caution! The AEM Infinity Programmable EMS allows for total flexibility in engine tuning. Misuse or improper tuning of this product can destroy your engine! If you are not well versed in engine dynamics and the tuning of engine management systems DO NOT attempt the installation. Refer the installation to an AEM-trained tuning shop or call 800-423-0046 for technical assistance.
NOTE: All supplied AEM calibrations, Wizards and other tuning information are offered as potential starting points only. IT IS THE RESPONSIBILITY OF THE ENGINE TUNER TO ULTIMATELY CONFIRM IF THE CALIBRATION IS SAFE FOR ITS INTENDED USE. AEM holds no responsibility for any engine damage that results from the misuse or mistuning of this product!
AEM Performance Electronics, 2205 126th Street Unit A, Hawthorne, CA 90250
AEM Performance Electronics
Phone: (310) 484-2322 Fax: (310) 484-0152
http://www.aemelectronics.com
Instruction Part Number:
Document Build 8/25/2014
2

OVERVIEW

The AEM Infinity EMS can be adapted to most fuel injected engines. The base configuration files available for the Infinity ECU are starting points only and will need to be modified for your specific application. This manual lists the files available and suggested changes for your engine. It is the responsibility of the installer to assign pin locations, build a wiring harness, and to verify their information before starting the engine.

MODELS

Chrysler
2005–2008 5.7 Hemi 2005–2008 6.1 Hemi

DOWNLOADABLE FILES

Files can be downloaded from www.aeminfinity.com. An experienced tuner must be available to configure and manipulate the data before driving can commence. The Quick Start Guide and Full Manual describe the steps for logging in and registering at www.aeminfinity.com. These documents are available for download on the AEM Electronics website: http://www.aemelectronics.com/

FILES

Downloadable files for Hemi
7100-XXXX-62 Infinity-10 (XXXX = serial number) 7101-XXXX-63 Infinity-8 (XXXX = serial number)
In order to properly control a Hemi engine, the application specific settings described in this document MUST be changed to the given settings. Failure to do so may result in improper function and possible ECU damage.

ADAPTER HARNESS OPTIONS

30-3702 Harness, Mini Lead
This harness includes a fused power distribution center with main relay. Pre-terminated connectors are available for the internal UEGO sensors and AEMNet. A bag of multi-color flying leads is included to simplify custom harness builds.
30-3701 Connector Kit
This kit includes mating connectors and terminals for the Infinity. It also includes a main relay kit which is necessary for proper power distribution. This kit is best suited for experienced installers who want to build their own harness.
30-3600 O2 Sensor Extension Harness
30-3601 IP67 Comms Cable
30-3602 IP67 Logging Cable
© 2014 AEM Performance Electronics
Infinity Supported Application

IMPORTANT APPLICATION SPECIFIC SETTINGS

Infinity Tuner Wizard Setup

Engine

In the Wizard Engine tab confirm the following settings:
Number of Cylinders = 8 Engine Cycle Type = 4 Stroke Ignition Type = Sequential (Coil On Plug) Firing Order = 1-8-4-3-6-5-7-2

Cam/Crank

In the Wizard Cam/Crank tab confirm the following setting:
Dodge Hemi V8 (2005–2008)
3

Injector Setup

In the Wizard Injector Setup tab confirm the following setting:
Number of Injectors = 8

Input Functions

In the Wizard Input Functions tab confirm the following setting:
AC Input Switch Setup = AC_Req_dig

Output Functions

In the Wizard Output Functions tab confirm the following setting:
LowSide 8 Setup = MILOutput or EngineProtectOut

Ignition Sync

** NOTE: These settings are applicable to firmware release v95 and greater only.**
Add a text grid control to your layout and select the following channels. Make sure their values match the settings below for initial timing sync.
TrigOffset [degBTDC] = 24.00 CamSyncAdjustment = 18.00
See QuickStart Guide section Setup: Ignition Sync for instructions on timing sync.
© 2014 AEM Performance Electronics
4

IMPORTANT ALTERNATOR CONTROL

In order to control the 5.7/6.1 Hemi alternator, Hemi pin 16 must be connected to Infinity pin C1-2 (LS5). The user must then configure the 2D table named “LS5_Duty [%]” for proper alternator charging.
Below is a baseline table that will allow basic alternator behavior. Higher duty cycle yields higher alternator output.
© 2014 AEM Performance Electronics

PINOUTS

Dedicated
Dedicated and not reconfigurable
Assigned
Assigned but reconfigurable
Available
Available for user setup
Not Applicable
Not used in this configuration
Required
Required for proper function
Infinity
Pin
Hardware Reference
7100-XXXX-62 7101-XXXX-63
Function
Hardware Specification
Notes
C1-1
LowsideSwitch_4
A/C Relay Control
Lowside switch, 4A max, NO internal fly back diode.
See "LowSide Assignment Tables" for output assignment.
C1-2
LowsideSwitch_5
LS5
Lowside switch, 4A max with internal fly back diode. Inductive load should NOT have full time power.
See Setup Wizard Page "LowSide Assignment Tables" for output assignment and 2D table "LS5_Duty [%]" for activation.
C1-3
LowsideSwitch_6
LS6
Lowside switch, 4A max with internal fly back diode. Inductive load should NOT have full time power.
See Setup Wizard Page "LowSide Assignment Tables" for output assignment and 2D table "LS6_Duty [%]" for activation.
C1-4
UEGO 1 Heat
UEGO 1 Heat
Bosch UEGO controller
Lowside switch for UEGO heater control. Connect to pin 4 of Bosch UEGO sensor. NOTE that pin 3 of the Sensor is heater (+) and must be power by a fused/switched 12V supply .
C1-5
UEGO 1 IA
UEGO 1 IA
Trim Current signal. Connect to pin 2 of Bosch UEGO sensor.
C1-6
UEGO 1 IP
UEGO 1 IP
Pumping Current signal. Connect to pin 6 of Bosch UEGO sensor.
C1-7
UEGO 1 UN
UEGO 1 UN
Nernst Voltage signal. Connect to pin 1 of Bosch UEGO sensor.
C1-8
UEGO 1 VM
UEGO 1 VM
Virtual Ground signal. Connect to pin 5 of Bosch UEGO sensor.
C1-9
Flash_Enable
Flash Enable
10K pulldown
Not usually needed f or automatic firmware updates through Inf inity Tuner. If connection errors occur during update, connect 12 v olts to this pin before proceeding with upgrade. Disconnect the 12 v olts signal af ter the update.

Infinity Pinouts

Infinity Supported Application
5
© 2014 AEM Performance Electronics
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