AEM AQ-1 Instruction Manual

STOP! - READ THIS BEFORE INSTALL OR USE!
WARNING: THIS INSTALLATION MAY REQUIRE WELDING OR INTEGRATION INTO A VEHICLE'S ELECTRICAL SYSTEM. D AMAGE TO SENSITIVE ELECTRONICS, FIRE, OR EXPLOSION MAY OCCUR IF PROPER PRECAUTION IS NOT TAKE N. IF THERE I S ANY DO U B T , DO NOT ATTEMPT THE INSTALLATION AND CONSULT A PROFESSIONAL. NOTE: IT IS THE RESPONSIBILITY OF THE ENGINE TUNER TO ULT IMATELY CO NFIRM THE CALIBRATION USE FOR ANY PARTICULAR ENGIN E IS SAFE FO R ITS INTENDED USE. AEM HOLD S NO RESPONSIBILITY FOR ANY ENGINE DAMAGE THAT RESULTS FROM THE MISUSE OF THIS PR ODUCT.
Instruction
Features
· Four (4) 0-5VDC Analog Inputs with software select able 2.2k pull-up resistor
· Four (4) 0-16.5VDC Analog / Frequency Inputs
· Three (3) Digital (Switch to Ground, 16V M ax ) Inputs
· Serial (RS-232) Input (AEM EM S / NMEA 0183 GPS
Only)
· AEMnet (CAN) Input (AEMnet Devices Only )
· 3-axis Internal Accelerometer +/- 4g
· 1000Hz Max im um Logging Rate
· Envi roSeal Boot / S ealed Connect or
· 2 GB SD Card (Supports up to 32GB)
· AQ-1 Data Acquisiti on Sy stem Configuration Software
(USB)
· AEMdata A nalysis Software
PN
Description
35-2500
DATA LOGG ER MODULE
35-5603
DATALOGG ER ENVIROSEAL
35-3008
USB A-B CABLE
1-2059
NUT, 6-32 NYLOCK STAINLESS (4)
1-2047
SCREW,PAN HD 6-32x1-1/4 SS (4)
10-2500
INST, AQ-1
Optional
PN
Description
30-2906-96
HARNESS, AQ1
Manual
AQ-1 DATA LOGGER
P/N 30-2500
The AEM A Q-1 Data Logger is the ideal entry level data logger for virt ually all forms of raci ng and Motorsports because it installs easily , can read live parameters from anci llary sensors, A E M net enabled devices, GPS and more, and put t hem into a single log make your data easy to view. W hether you race a late model EFI-equipped OR carbureted vehicl e, t he AQ-1 is the ideal solution for your data acquisit i on needs.
AEM Performance Electronics, 2205 126th Street Unit A, Hawthorne, CA 90250 - Pho n e: (310) 484-2322
http://www.aemelectronics.com
AQ-1 DATA LOGGER
Manufacturer
Part
Number
Description
Delphi
12110487
36 Way Black Micro-Pack 100W Sealed Female Connector, Max Current 7.5 a mps
Delphi
12110490
LOCK STRAIN RLF M IC/P 100W R H GRA
Delphi
12110488
LOCK RET AINER CONN 36 CL R
Delphi
12110489
Green Multiple Cable Seal
Delphi
12084913
Micro-Pack 1 00W Series Female Unsealed Gold Plating Terminal Assembly, Cable
Range 0.35 - 0.5 0 mm2
Delphi
12084912
Micro-Pack 1 00W Series Female Unsealed Gold Plating Terminal Assembly, Cable
Range 0.80 - 0.8 0 mm2
2
Installation
Mounting
The AQ-1 is provided with a sealed main connect or and EnviroSeal boot to cover the integrated USB port and SD card slot. Nevertheless, c are should be taken to located the logger in a relatively cl ean, dry envi ronment as it is not completely water-proof. The provided hardware and mounting template (included in this manual) may be used to mount the unit; alternatively , hook and loop fast ener (not provided) may be used. It is ac c eptable to pierce the EnviroSeal boot t o accommodate mounting hardware.
For the internal acc elerometer to work properly, the AQ-1 must be mounted such t hat its largest surface (top or bott om) is either coincident with, or at a right angle to one of the primary axes of the vehic le. Please reference t he acc elerometer calibration sect ion of this manual and/or the configuration s oftware for more detail and images of acceptable orientations.
Electrical Wiring I nstallation
A wiring harness is not included with the 30-2500 kit, however the purchase and use of the AEM 30-2906-96 AQ-1 Data Logg er Harne ss is highly recommended. This harness has been designed to ensure easy ins tallation, si gnal integrity, and proper logger operation. Only skilled, experienced installers s hould attempt t o s ource and design their own harness. The connector part numbers (AEM does not s upply t hes e parts separately outside the 30-2906-96 or 30-2907-96) are provi ded below for this purpose.
Impo rta nt Wirin g Tips
· Permanen t 12V (Pin 6) must be connect ed t o a cons t ant 12V batt ery source that is not disconnected via a cut-off switc h or sim il ar.
· Switc hed/Ignition 12V (Pin1) must be c onnected to a swit ched ignition s ource that energizes when the vehicle is i n use and is off when the vehicle is not i n use.
· Frequency i nputs (Pins 12-15) must only be connected to c l ean DC square wave signals. Connections t o igniti on coils or magnetic/VR sensors will damage the logger.
· CAN wiring (Pins 27-28, 33-34) must utilize twist ed pairs with greater than one twist per inch.
· USB wiring (Pins 31-32, 35-36) is only required if users wish to mount a USB port remotely; t he integrated USB port
funct ions ex ac t ly the same. USB wiring requires special care; please contact t he USB consortium (usb.org) for proper wiring conventions.
· Proper crimping, s hielding, and harness routing practices should always be implemented.
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© 2016 AEM Performance Electronics
Pinout
Pin
Description
Notes
1
Switched/Ignition 12V
"Battery Voltage" log channel source
2
Digital Input 1 (16 V Max)
Must be a switched ground signal
3
Digital Input 2 (16 V Max)
Must be a switched ground signal
4
Digital Input 3 (16 V Max)
Must be a switched ground signal
5
Power Gr ound
6
Permanent 12V
This must be connected to a permanent 12 V source (~200mA)
7
Sensor G r ound
8
Analog Input 1 (5V Max)
Software selectable 2 .2 k pull-up
9
Analog Input 2 (5V Max)
Software selectable 2 .2 k pull-up
10
Analog Input 3 (5V Max)
Software selectable 2 .2 k pull-up
11
Analog Input 4 (5V Max)
Software selectable 2 .2 k pull-up
12
Analog / Frequency Input 5 (1 6V Max)
Frequency signals must be "clean" DC square wave only
13
Analog / Frequency Input 6 (16V Ma x)
Frequency signals must be "clean" DC square wave only
14
Analog / Frequency Input 7 (16V Ma x)
Frequency signals must be "clean" DC square wave only
15
Analog / Frequency Input 8 (16V Ma x)
Frequency signals must be "clean" DC square wave only
16
RS-232 Serial Tx
AEM E MS Series 1/2 or NMEA0183 GPS Only
17
RS-232 Serial Rx
AEM E MS Series 1/2 or NMEA0183 GPS Only
18
RS-232 Serial Ground
AEM E MS Series 1/2 or NMEA0183 GPS Only
19
Sensor G r ound
20
5V Sensor Reference
100mA maximum
21 - 26
Reserved
27
AEMnet+ (CANH)
AEMnet devices only
28
AEMnet- (CANL)
AEMnet devices only
29
Reserved
30
Sensor G r ound
31
USB D -
Redundant with integrated USB port
32
USB D +
Redundant with integrated USB port
33
OBD-II (CANH)
30-2501 Only
34
OBD-II (CANL)
30-2501 Only
35
USB Ground
Redundant with integrated USB port
36
USB 5V
Redundant with integrated USB port
AQ-1 DATA LOGGER
3
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© 2016 AEM Performance Electronics
AQ-1 DATA LOGGER
· Throttle Posi t ion Sensor (TPS)
· Accelerator Pedal Posi t ion Sensor (APP )
· Manifold Absolute P ress ure Sensor (MAP)
· Shock Travel Sensor
· Gear Pos ition Sensor (GPS)
· AEM UEGO/A FR, P ress ure, Temperature Gauges with 0 - 5V
Outputs
· Mass A i rflow Sensor (MAF) *Analog type only!*
· Engine Coolant Temperature (ECT)
· Engine Oil Temperature (EOT)
· Air Inlet Temperature (AIT)
· ... and many more!
· Throttle Posi t ion Sensor (TPS)
· Accelerator Pedal Posi t ion Sensor (APP )
· Manifold Absolute P ress ure Sensor (MAP)
· Shock Travel Sensor
· Gear Pos ition Sensor (GPS)
· AEM UEGO/A FR, P ress ure, Temperature Gauges with 0 -
5V Outputs
· Mass A i rflow Sensor (MAF) *Analog type only!*
· Engine Coolant Temperature (ECT)
· Engine Oil Temperature (EOT)
· Air Inlet Temperature (AIT)
· ... and many more!
· Engine Speed / Tachometer (RPM)
· Vehicle Speed Sensor (VSS)
· Mass A i rflow Sensor (MAF) Frequency t ype
· Flow Sensor
· Flex Fuel Sensor
· Hall Effect S ensor
W i ring: A nalog Input 1 - 4
This class of inputs is suitable for logging the output from a variety of sensors which have a continuously variable (analog) output between 0 and 5 Volts. A software selectable 2.2kOhm pull-up resistor is available.
Typical Automotive 0-5V Analog Sensors
The majority of these sensors are either "two wire" or "t hree wire" t y pe s ensors. Typically , these s ensors will have a 1) signal ground wire, 2) si gnal wire, and sometimes 3) power (5V) wire. W i ring the sensor into the analog input of the AQ-1 logger is a m att er of connecting one of the logger's analog inputs t o t he "signal" wire of the sensor. Please refer to the documentation that came with y our sensor, gauge, or the factory service m anual for your vehicl e to loc at e and identify the appropriate signal wire.
Software S electabl e 2.2kOhm P ul l -Up Resistor
Analog inputs 1-4 are the only A Q-1 inputs t hat are equipped with a pull-up resist or. P ull-up resist ors are required when using two wire sensors (RTD, t hermistor, temperature sensors, e.g. ECT, EOT, AIT) that ARE NOT already wired to a second data sy stem or ECU.
4
Yes, you need a pull-up resis t or when
You want a log a pre-existing AIT sensor that's already wired to your engine management sy stem or ECU.
No, you don't need a pull-up resist or when
You want to log an AIT sensor that you purchased from a third party, l ike AEM, and installed in y our intake and is not connected to any other ECU, EMS, logger.
W i ring: A nalog / Frequency Input 4 - 8
This class of inputs is suitable for logging the output from a variety of sensors which have a continuously variable (analog) output or, optionally a DC frequency, between 0 and up to 16 Volts. These i nputs do not have any pull-ups available.
Typical Automotive 0-5V Analog Sensors
The majority of these sensors are either "two wire" or "t hree wire" t y pe s ensors. Typically , these s ensors will have a 1) signal ground wire, 2) si gnal wire, and sometimes 3) power (5V) wire. W i ring the sensor into the analog input of the AQ-1 logger is a m att er of connecting one of the logger's analog inputs t o t he "signal" wire of the sensor. Please refer to the documentation that came with y our sensor, gauge, or the factory service m anual for your vehicl e to loc at e and identify the appropriate signal wire.
No Pull -Up Resistor Avai l able
Analog inputs 4-8 do not have any pull-up resistor available. Two wire sensors m ay only be c onnected to t his i nput if they are connect ed to another data sys t em or ECU within which there is a pull-up resistor.
Typical Automotive Frequency Type Sensors
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© 2016 AEM Performance Electronics
AQ-1 DATA LOGGER
· Inject or Duty Cycle
· Boost Control Solenoid
· ... and many more!
· Clutch Switch
· Brake Switc h
· Cooling Fan Switch
· Nitrous Solenoid
· Transmission Shift Solenoid (non-pulsed)
· Driver operated start/stop switch
· ... and many more!
Series 1 or 2 EMS / GPS
AQ-1 L og ger
Serial Tx - DB9 Pin3
Serial Rx - Pin 17
Serial Rx - DB9 Pin 2
Serial Tx - Pin 16
Gnd - DB9 Pin 5
Gnd - Pin 1 8
THIS INPUT ONLY ACCEPTS CLEAN DC SQUARE WAVE SIGNALS. DAMAGE TO THE LOGG ER IS LIKELY TO O CCUR WHEN DIRECTLY CONNECTED TO COILS OR MAGNETIC SENSORS.
Engine Speed / Tac hometer (RPM) / Vehic le S peed Sensor (VSS) / Hall Ef fect S ens or
The use of a tac h adapter such as t he MSD “Tach S ignal GMR Pic kup” Part Number #8918 is usually required when attempting to log engine rpm from high-voltage noisy sources.
Inject or Duty Cycle / B oos t Control Solenoid
Solenoids are typically t wo wire devices where 1) one wire is c onnected to batt ery voltage and the 2) sec ond wire is connected to a low-side output of an ECU or controller -- wire 2) should be connected to this input for the purposes of logging.
W i ring: Digital Input 1 - 3
This class of inputs is suitable for logging the output from "switc hed to ground" digital signals with a maximum voltage of 16V.
Typical Automotive Digital Signals
5
Solenoids are typically t wo wire devices where 1) one wire is c onnected to batt ery voltage and the 2) sec ond wire is connected to a low-side output of an ECU or controller or ground -- wire 2) should be connected to t his input for the purposes of logging.
A s t art/ s top switch t ypically has t wo terminals where 1) is t o be connected to t he logger and 2) is connected to ground. Important Note: These inputs are not int ended for use with solenoids or signal sources that are pulsed with a (high)
frequency for the purposes of control or feedback.
W i ring: Serial/GPS
This input is only c ompatible with the AE M E M S S eries 1/ 2 s erial telemetry output or a serial (RS-232) NMEA0183 GPS receiver.
AEM EMS Series 1 / 2 Serial Telemetry
The 30-2906-96 or 30-2907-96 AQ-1 Harness comes with t he appropriately wired DB9 connect or that can simply be plugged into the Series 1 or 2 EMS.
The following connections should be made if const ruct i ng your own harness.
GPS Receiver - NMEA0183 RS-232 Serial
The following Garmin GPS receivers have been validated for use with the AQ-1
· Garmin GPS 18x PC – 1 Hz model with DB9 connector and 12 volt power adapter - The 30-2906-96 AQ-1 Harness comes wit h t he appropriately wired DB9 c onnector that c an s im ply be plugged into the Garmin GPS 18x P C.
· Garmin GPS18x 5Hz- 5 Hz OEM model - This unit will require wiring; please refer to Garmin documentation and the following pinout.
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© 2016 AEM Performance Electronics
GPS
AQ-1 L og ger
5V
5V (10 0mA max) - Pin 2 0
Serial Tx
Serial Rx - Pin 17
Serial Rx
Serial Tx - Pin 16
Gnd
Gnd - Pin 1 8
W i ring: A EMnet
The AQ-1 AEMnet is designed only to work with approved AE M net devices ; please reference t he "Compatible AEM P roducts " sec t ion locat ed within this m anual. The 30­2906-96/30-2907-96 AQ-1 Harness c omes wit h an appropriately wired Deutsc h DTM 4-pin AEMnet connector allowing easy c onnecti on to mos t A E Mnet devices. The following AEMnet pinout is provided for users c onstructing their own harness.
Pin
Name
1
AEMnet+ (CANH)
2
AEMnet- (CANL)
3
Switched +1 2V
4
Ground
Termi nation, Wiring, and Resistors
Refer to the following guidelines when wiring AEM net (CAN) devices.
· Twisted wire is required with >1 twist per inch.
· AEMnet buses must be properly terminated.
Termination resistors are 120 Ohms each, two total, located at the physical ends of the bus wires.
· The AQ-1 logger is equipped with a non-configurable 120 Ohm resistor.
PN
Description
35-3440-F
AEMNET T E RMINATION PLUG, FEMALE
35-3440-M
AEMNET T E RMINATION PLUG, MALE
AQ-1 DATA LOGGER
6
The following Deutsch DT M 4-pin termination plugs are available from your AEM dealer.
Configuration Software Overview
The AE M AQ-1 Data Logger is configured using PC s oftware available for download at www.aemelectronics.com. Once downloaded and installed, connect the provided USB cable to the PC and the AQ-1.
The USB c able may be plugged either direct ly into AQ-1 it s elf or, if usi ng the AEM 30-290x-96 harness, m ay be plugged in to the harness ' USB connector -- they are electrically equivalent. Note: i f this i s the first time the AQ-1 is being us ed, please wait for Windows t o recognize the device which, on some PCs may tak e up to si x ty s econds; no additional drivers are necessary and a sys t em rest art i s not t ypically required.
NOTE: The devic e can be powered by USB (alone) for certain configuration or viewing tas ks. Certain functions or live readings will not be available, however, unless t he AQ-1 is powered by a 12V syst em t hrough its main c onnector.
The annotated image below s hows the main user interfaces of the software.
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AQ-1 DATA LOGGER
7
Navigation Tree
The Navigation Tree allows t he user to s witch between the available configuration pages. Each c onfiguration page provides the available options for each of the logger's inputs or other feature. Clic k on the desired input/feature t o navigate to it s configuration page.
Center P ane
All c onfigurable options or live readings from the devic e will be display ed in this area. Some information or options are only available when connect ed through USB t o an AQ-1 that is powered by a 12V s yst em t hrough the main connect or.
Device I nformation
When connected to an AQ-1 via USB , this area will display information about the device itself and its SD c ard if installed.
Status Ba r
Displays t he c urrent connection and logging status .
10/25/201 6 - DOCUMENT NUMBER: 10-2500
© 2016 AEM Performance Electronics
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