AEM 30-6620 Series 2 Plug Play EMS Installation Instructions

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WARNING:

This installation is not for the tuning novice nor the PC illiterate!

Installation Instructions for:

EMS P/N 30-6620

1989-1998 Nissan Skyline RB26DETT 1993-1998 Nissan Skyline RB25DETT

1989-1994 Nissan Skyline RB20DET

1990-1995 Nissan 300ZX VG30DE, VG30DETT

1992-1994 Nissan Maxima VE30DE

1994-1996 Nissan Silvia SR20DET (Except Europe)

1988-1990 Nissan Silvia S13 CA18DET

1988-1990 Nissan 180SX CA18DET

Use this system with EXTREME caution! The AEM EMS System allows for total flexibility in engine tuning. Misuse of this product can destroy your engine! If you are not well versed in

!

engine dynamics and the tuning of management systems or are not PC literate, please do not attempt the installation. Refer the installation to a AEM trained tuning shop or call 800-423-0046 for technical assistance. You should also visit the AEM EMS Tech Forum at http://www.aempower.com

NOTE: AEM holds no responsibility for any engine damage that results from the misuse of this product!

This product is legal in California for racing vehicles only and should never

be used on public highways.

Note: Part number 30-6620 supersedes and replaces p/n 30-1620, 30-1621, and 30-1622.

Vehicle Series I EMS Series II EMS 1989-1998 Nissan Skyline (RB26DETT) 1621/U 6620 1993-1998 Nissan Skyline (RB25DETT) 1621/U 6620

1989-1994 Nissan Skyline (RB20DET) 1621/U 6620

1991-1995 Nissan 300ZX (VG30DETT, VG30DE) 1620/U 6620

1992-1994 Nissan Maxima (VE30DE) 1620/U 6620 1994-1996 Nissan Silvia S14 (SR20DET) 1622/U 6620 1988-1990 Nissan Silvia S13 (CA18DET) 1622/U 6620

1988-1990 Nissan 180SX (CA18DET) 1622/U 6620

 2010 ADVANCED ENGINE MANAGEMENT INC.

2205 126th Street Unit A Hawthorne, CA. 90250

Phone: (310) 484-2322 Fax: (310) 484-0152

http://www.aempower.com

Instruction Part Number: 10-6620

Page 1 of 14

Thank you for purchasing an AEM Engine Management System.

The AEM Engine Management System (EMS) is the result of extensive development on a wide variety of cars. Each system is engineered for the particular application. The AEM EMS differs from all others in several ways. The EMS is a stand alone system, which completely replaces the factory ECU and features unique Plug and Play Technology, which means that each system is configured especially for your make and model of car without any jumper harnesses. There is no need to modify your factory wiring harness and in most cases your car may be returned to stock in a matter of minutes.

For stock and slightly modified vehicles, the supplied startup calibrations are configured to work with OEM sensors, providing a solid starting point for beginner tuning. For more heavily modified cars, the EMS can be reconfigured to utilize aftermarket sensors and has many spare inputs and outputs allowing the elimination of add-on rev-limiters, boost controllers, nitrous controllers, fuel computers, etc. It also includes a configurable onboard 1MB data logger that can record any 16 EMS parameters at up to 250 samples per second. Every EMS comes with all functions installed and activated; there is no need to purchase options or upgrades to unlock the full potential of your unit.

The installation of the AEM EMS on the supported vehicles uses the stock sensors and actuators. After installing the AEMTuner software, the startup calibration will be saved to the following folder on your PC: C:\Program Files\AEM\AEMTuner\Calibrations\Nissan\ Multiple calibrations may be supplied for each EMS; additional details of the test vehicle used to generate each calibration can be found in the Calibration Notes section for that file.

Please visit the AEM Performance Electronics Forum at http://www.aempower.com and register. We always post the most current strategy release, PC Software and startup calibrations online. On the forum, you can find and share many helpful hints/tips to make your EMS perform its best.

TUNING NOTES AND WARNING: While the supplied startup calibration may be a good starting point and can save considerable time and money, it will not replace the need to tune the EMS for your specific application. AEM startup calibrations are not intended to be driven aggressively before tuning. We strongly recommend that every EMS be tuned by someone who is already familiar with the AEM software and has successfully tuned vehicles using an AEM EMS. Most people make mistakes as part of the learning process; be warned that using your vehicle as a learning platform can damage your engine, your vehicle, and your EMS.

Read and understand these instructions BEFORE attempting to install this product.

1) Install AEMTuner software onto your PC

The latest version of the AEMTuner software can be downloaded from the AEMTuner section of the AEM Performance Electronics forums. Series 2 units are not supported by the older AEMPro tuning software.

2) Remove the Stock Engine Control Unit

Access the stock Engine Control Unit (ECU). The Skyline ECU is located behind the passenger-side kick panel.

Carefully disconnect the wiring harness from the ECU. Avoid excessive stress or pulling on the wires, as this may damage the wiring harness. Some factory ECUs use a bolt to retain the factory connectors, and it must be removed before the harness can be disconnected. There may be more than one connector, and they must all be removed without damage to work properly with the AEM ECU. Do not cut any of the wires in the factory wiring harness to remove them.

Remove the fasteners securing the ECU to the car body, and set them aside. Do not destroy or discard the factory ECU, as it can be reinstalled easily for street use and troubleshooting.

3) Install the AEM Engine Management System

Plug the factory wiring harness into the AEM EMS and position it so the wires are not pulled tight or stressed in any manner. Secure the EMS with the provided Velcro fasteners.

Plug the comms cable into the EMS and into your PC.

Turn the ignition on but do not attempt to start the engine.

At the time these instructions were written, new EMS units do not require USB drivers to be installed on the PC. Windows

With the AEMTuner software open, select ECU>>Upload Calibration to upload the startup calibration file (.cal) that most closely matches the vehicle’s configuration to be tuned. Check the Notes section of the calibration for more info about the vehicle it was configured for. These files can be found in the following folder:

C:\Program Files\AEM\AEMTuner\Calibrations\Nissan\

Set the throttle range: Select Wizards>>Set Throttle Range and follow the onscreen instructions. When finished, check that the ‘Throttle’ channel never indicates less than 0.2% or greater than 99.8%, this is considered a sensor error and may cause some functions including idle feedback and acceleration fuel to operate incorrectly.

For Nissan vehicles, the OEM camshaft angle sensor’s trigger disc must be removed and an AEM trigger disc must be installed before attempting to start the engine. Please see pg. 7 for more info.

4) Ready to begin tuning the vehicle.

Before starting the engine, verify that the fuel pump runs for a couple of seconds when the key is turned on and there is sufficient pressure at the fuel rail. If a MAP sensor is installed, check that the Engine Load indicates something near atmospheric pressure (approximately 101kPa or 0 PSI at sea level) with the key on and engine off. Press the throttle and verify that the ‘Throttle’ channel responds but the Engine Load channel continues to measure atmospheric pressure correctly.

Start the engine and make whatever adjustments may be needed to sustain a safe and reasonably smooth idle. Verify the ignition timing: Select Wizards>>Ignition Timing Sync from the pull-down menu. Click the ‘Lock Ignition Timing’ checkbox and set the timing to a safe and convenient value (for instance, 10 degrees BTDC). Use a timing light and compare the physical timing numbers to the timing value you selected. Use the Sync Adjustment Increase/Decrease buttons to make the physical reading match the timing number you selected.

Crankshaft timing marks are not labeled for some vehicles. Consult the factory service manual for more information. The diagram below shows labels for the R33 Skyline:

Note: This calibration needs to be properly tuned before driving the vehicle. It is intended for racing vehicles and may not operate smoothly at idle or part-throttle.

NEVER TUNE THE VEHICLE WHILE DRIVING

5) Troubleshooting an engine that will not start

Double-check all the basics first… engines need air, fuel, compression, and a correctly-timed spark event. If any of these are lacking, we suggest checking simple things first. Depending on the symptoms, it may be best to inspect fuses, sufficient battery voltage, properly mated wiring connectors, spark using a timing light or by removing the spark plug, wiring continuity tests, measure ECU pinout voltages, replace recently-added or untested components with known-good spares. Check that all EMS sensor inputs measure realistic temperature and/or pressure values.

If the EMS is not firing the coils or injectors at all, open the Start tab and look for the ‘Stat Sync’d’ channel to turn ON when cranking. This indicates that the EMS has detected the expected cam and crank signals; if Stat Sync’d does not turn on, monitor the Crank Tooth Period and T2PER channels which indicate the time between pulses on the Crank and T2 (Cam) signals. Both of these channels should respond when the engine is cranking, if either signal is not being detected or measuring an incorrect number of pulses per engine cycle the EMS will not fire the coils or injectors.

If the Engine Load changes when the throttle is pressed this usually indicates that there is a problem with the MAP sensor wiring or software calibration (when the EMS detects that the MAP Volts are above or below the min/max limits it will run in a failsafe mode using the TPS-to-Load table to generate an artificial Engine Load signal using the Throttle input). This may allow the engine to sputter or start but not continue running properly.

Application Notes for EMS P/N 30-6620

RB26DETT, RB25DETT, RB20DET, VG30DE, VG30DETT, VE30DE, SR20DET, and CA18DET

Make: Nissan Spare Injector Driver: Inj 7, Pin 17 Models: Various, see pg.1 Spare Injector Driver: Inj 8, Pin 33 (except SR20)

Years Covered: Various, see pg.1 Spare Injector Driver: Inj 9, Pin 111 Displacement: 2.0L / 2.5L / 2.6L (Skyline) Spare Injector Driver: Inj 10, Pin 115 Engine Configuration: Inline 6 (Skyline), V6 (300ZX) Spare Injector Driver: Inj 11, Pin 113 Firing Order: 1-5-3-6-2-4 (Skyline), 1-2-3-4-5-6

(300ZX), 1-3-4-2 (SR20/CA18) N/A, S/C or T/C: Turbocharged Load Sensor Type: MAF Boost Solenoid: PW 2, Pin 5 and Pin 25 # Coils: 6 Ignition driver type: 0-5V, falling edge trigger # Injectors: 6 (P&H drivers: Inj 1-6) Injector Flow Rate: 270cc/min (180SX, Skyline RB20),

370cc/min (300ZX, SR20DET),

380cc/min (Skyline GTS-T),

440cc/min (Skyline GT-R) Injector Resistance: 2 ohm (GT-R, 180SX), 11 ohm

(others) Factory Inj Resistors: Yes (GT-R, 180SX), No (others) EGT 1 Location: Pin 39 Injection Mode: Sequential EGT 2 Location: Pin 21 Knock Sensors used: 2 (Skyline, 300ZX), 1 (others) EGT 3 Location: Pin 31 Lambda Sensors: 2 (aftermarket wideband: EGT 4 Location: Pin 47 factory O2 not supported) Spare 0-5V Channels: ADCR11, Pin 104 Idle Motor Type: Pulse Width Spare 0-5V Channels: ADCR14, Pin 37 Main Relay Control: Yes (not user programmable) Spare Low Side Driver: Low Side 3, Pin 19 Crank Pickup Type: Optical Spare Low Side Driver: Low Side 12, pin 8 **Crank Teeth/Cycle: 24 (AEM trigger disc) Check Engine Light: Low Side 10, Pin 32 Cam Pickup Type: Optical **Cam Teeth/Cycle: 1 (AEM trigger disc) Spare Switch Input: *Switch 1, Pin 54 Transmission Offered: Trans Supported: M/T only Spare Switch Input: *Switch 3, Pin 22 Drive Options: AWD (Skyline) / RWD (Skyline,

Supplied Connectors: AEM extension/patch harness

M/T, Automatic Spare Switch Input: *Switch 2, Pin 34

300ZX, Silvia, 180SX)/ FWD

(Maxima)

N/A A/C Switch Input: *Switch 6, Pin 46

30-2998 Clutch Switch Input: ---

Spare Injector Driver: Inj 12, Pin 102

Speed Density Input: MAP, Pin 35

Spare Switch Input: *Switch 4, Pin 44

Wire View of AEM EMS

WARNING:

*All switch input pins must connect to ground; the switch should not provide 12V power to the EMS because that will not be detected as on or off.

**Cam / Crank Angle Sensor: AEM trigger disc MUST be used Discrepancies have been observed in the OEM cam/crank angle signals between model years and/or trim levels; to avoid confusion the Series 2 EMS does not support the OEM Nissan trigger pattern. A replacement trigger disc is now included with every Nissan EMS and must be installed before attempting to start the engine. Two discs are supplied with each 30-6620 EMS: one disc fits the CAS sensor found on RB, VG, CA and VE engines, the other disc fits SR and ’99-‘03 Skyline GTR sensors. Please consult the following instructions supplement, which will be installed to the C:\Program Files\AEM\AEMTuner\Instructions folder: ‘10-6600-B for EMS - 30-66XX supplement- CAS trigger install RB and SR engines.PDF’ ‘10-6620-A for EMS - 30-6620 supplement- CAS trigger install RB, VG and VE engines.PDF’

Engine Wiring Harnesses, ‘swapped’ engine installations Many Nissan wiring harnesses have been found to contain significant differences between model years and/or trim levels. Likely differences include: Crank signal, Cam signal, Ignition switch wiring (the Ignition switch input controls the Main Relay output), injector and coil destinations. Official documentation for many of these vehicles was not offered in English, so it would be very wise to double-check the pinout destinations for these circuits. This is especially true if the vehicle contains a ‘swapped’ engine or if the wiring harness has been cut, spliced, soldered, re-routed, re-pinned or modified in any other manner. It is the user’s responsibility to check that the wiring on the vehicle matches the pinout chart contained in this instruction manual. AEM will not be held responsible for loss or damage that can occur if the EMS is installed in a vehicle in which the wiring harness does not match the AEM-supplied pinout chart!

The function of several pins have been changed from the original 30-1620, 30-1621, and 30-1622 EMS, please see the pinout chart for more info.

Primary Load Sensor, EMS Fuel Strategy

The factory MAF (mass air flow) sensor(s) can be removed to help decrease intake air

restriction; the EMS can be configured to use a MAP sensor to determine engine load. It is recommended to use a 3.5 bar MAP sensor or higher (P/N 30-2130-50). The factory Mass Air Flow sensor can be used as the primary load input for the AEM EMS if desired (the EMS will only use one MAF sensor for fuel calculations even if the vehicle is equipped with two). Please check the Notes section of each calibration for more info about the vehicle setup and fuel strategy that calibration was configured to use.

EMS Fuel Map, Boost Fuel Trim Table

The 30-6620 maps provided utilize the “Boost Fuel Trim Table” to provide a 1:1 fuel compensation above and below atmospheric pressure. In the startup calibration, the “Boost Fuel Trim Table” is configured to provide twice as much fuel when the manifold pressure is twice as high and half the fuel when the manifold pressure is half as high; this should help simplify the tuning process for different vacuum and boost levels. Notice the values in the main “Fuel Map” do not change above 100 kPa (0 psi boost), the fuel correction is being made by the “Boost Fuel Trim Table.” Note: the “Boost Fuel Trim Table” must be adjusted if a different MAP sensor is installed or if the Load breakpoints are adjusted. The Boost Fuel Trim value should be set to -90 at 10kPa, 0 at 100 kPa, +100 at 200 kPa, +200 at 300 kPa, etc…

Peak and Hold Injector Drivers

Injectors 1-6 include Peak (4 amps) and Hold (1 amp) injector drivers. These drivers may be used with peak and hold or saturated type injectors. The factory Nissan wiring harness may contain a resistor pack to prevent excessive current when using low-impedance injectors with the stock ECU. With the 30-6620 installed, users can elect to remove and bypass the OEM resistor pack for more precise control of low-impedance injectors.

Please note that the injector response time will be different with and without the factory injector resistor pack. If the OEM resistor pack has been removed and bypassed, please use the correct battery offset wizard for your injectors. Most battery offset wizards will specify <P&H DRIVER> if they are intended for use without a resistor pack.

Wiring accessories to the EMS:

Please follow this suggested wiring diagram when adding accessories such as UEGO gauges, MAP sensors, IAT sensors, or switches for use with the EMS. Note that wire polarity is not important for the Air Temperature sensor.

Connection Diagram for EMS P/N 30-6620

‘89-

‘98 Nissan Skyline RB26DETT

1990-

1995 Nissan

300ZX

‘94-‘96 Nissan S

ilvia S14

SR20

DET

‘93-‘98 Nissan Skyline RB25DET,

‘89-‘94 Nissan Skyline RB20DET

Fuel Pump Relay Control Signal

Power Steering Oil Pressure Switch Cooling Fan Relay Cooling Fan Relay (SR20DET only)

Ignition 1 Ignition 1 Ignition 1

Ignition 5 Ignition 2 Ignition 2

Ignition 3 Ignition 3 Ignition 3 (CA18DET only)

AAC Valve

A/T Control Unit

Cooling Fan Relay

(RB26DETT only)

Tachometer

---

Air Conditioner Relay

ECM Ground

Ignition 6 Ignition 4

Ignition 2 Ignition 5 Ignition 4 (SR20DET only)

Ignition 4 Ignition 6 ---

A/T Control Unit

ECCS Relay control,

Ignition Relay control

--- Data Link Connector Data Link Connector

ECM Ground

VG30DE, VG30DETT, 1992-

1994 Nissan Maxima VE30DE

← ←

Cooling Fan Sub Relay

(300ZX Turbo Only)

←

AIV Solenoid (90-92 300ZX),

Power Solenoid (Maxima)

← ←

←

‘88-‘91 Nissan Silvia S13 CA18DET,

‘89-‘93 Nissan 180SX CA18DET

Wastegate Solenoid (JDM CA18 only)

Air Conditioner Relay (CA18DET only)

Variable Butterfly Solenoid

(JDM CA18DET only) Low Side 12

Ignition 3 (SR20DET only) Ignition 4 (CA18DET only) Coil 6

PnP These pins are used in the AEM-supplied startup calibration. They can be reconfigured by the end user.

Available Not used by the startup calibration. Modifications to the OEM wiring may be required before use.

Dedicated The location of these pins is fixed and must not be changed.

---

←

← ←

←

AEM EMS

30-6620 I/O Notes

Coil 1

Coil 5

Coil 3

PW 1

PW 2

Low Side 5

Low Side 7

Low Side 6

Power Ground Input Dedicated

Coil 2

Coil 4

Idle 5

Idle 6

Main Relay

(control) Output Dedicated, EMS activates relay with switched GND

Injector 7

Low Side 1

Low Side 3

Power Ground Input Dedicated

Output

PnP for Coil 1, 0-5V rising edge trigger

PnP for Coil 5, 0-5V rising edge trigger

PnP for Coil 3, 0-5V rising edge trigger

PnP for Idle Air Control, connects to Pin 106

PnP for Boost control, connects to Pin 25

PnP for Cooling Fan (CA18DET only: PnP for AC)

PnP for Tachometer, internal pull-up resistor to 12V

Available, switched Ground, 1.5A max

PnP for A/C Compressor

PnP for Coil 6, 0-5V rising edge trigger

PnP for Coil 2, 0-5V rising edge trigger

PnP for Coil 4, 0-5V rising edge trigger

Avail, switched Ground / +12V, 1.5A Max

Avail, switched +12V / Ground, 1.5A Max

Avail, Switched Ground, 1.5A max

PnP for Fuel Pump

PnP for Cooling Fan

Wire View of AEM EMS

Connection Diagram for EMS P/N 30-6620

‘89-

‘98 Nissan Skyline RB26DETT

1990-

1995 Nissan

300ZX

‘94-‘96 Nissan S

ilvia S14

SR20

DET

‘93-‘98 Nissan Skyline RB25DET,

‘89-‘94 Nissan Skyline RB20DET

Diagnostics Receive Data

Diagnostics Transmit Data

Knock Sensor (Cylinders 1-3) Knock Sensor Knock Sensor

Knock Sensor (Cylinders 4-6) --- ---

Wastegate Valve Control Solenoid

Signal

Mass Air Flow Sensor Ground

Rear Mass Air Flow Sensor

(RB26DETT)

Engine Coolant Temperature Sensor

Front Heated Oxygen Sensor Signal

Sensor Ground

Diagnostics Clock

Malfunction Indicator Lamp

Exhaust Temperature Light

(RB25DET Only)

Front Mass Air Flow Ground

(RB26DETT)

Front Mass Air Flow Signal

(RB26DETT)

IAT Sensor (RB26) / FICD solenoid

(RB25)

--- ---

Throttle Position Sensor

--- EGR Temperature Sensor ---

--- --- ---

VG30DE, VG30DETT, 1992-

1994 Nissan Maxima VE30DE

← ←

Wastegate Solenoids

(300ZX TT Only)

←

Mass Air Flow Sensor Mass Air Flow Sensor

←

Right Side Heated Oxygen

FICD Solenoid (300ZX Only)

Power Steering Oil Press sw

Fuel Pump Voltage Control

Fuel Temperature Sensor

Sensor

←

(300ZX Turbo Only)

(300ZX Only) --- AIT Input Avail, Air Temperature, 2.2kΩ pull-up resistor

←

‘88-‘91 Nissan Silvia S13 CA18DET,

‘89-‘93 Nissan 180SX CA18DET

← ←

Wastegate Solenoid (SR20DET only)

←

Heated Oxygen Sensor Signal

←

Cooling Fan Hi Speed (SR20DET) /

Diagnostics (CA18DET) Injector 8

Power Steering Oil Press sw

(SR20DET Only) Switch 2 Input Available, switch must connect to ground

Boost Pressure Sensor (SR20DET

Only) MAP Input Available, use this pin for Speed Density conversion

Mass Air Flow Pin D (CA18DET-Non

Catalytic Model Only) ADCR14 Input Avail, 0-5 Volt Input

←

AEM EMS

30-6620 I/O Notes

EGT 2 Input Available, jumper set for 0-5V Input

Switch 3 Input Available, switch must connect to ground

Knock 1 Input Available, software knock filter

Knock 2 Input Available, software knock filter

PW 2

Power Ground Input Dedicated

MAF Input PnP for MAF Sensor

Coolant Input PnP for Engine Coolant Temp

O2 #1 Input Dedicated, 0-5V signal

Sensor

Ground

EGT 3 Input Available, jumper set for 0-5V Input Low Side Driver 10

TPS Input PnP for Throttle Position signal

EGT 1 Input Available, jumper set for 0-5V Input

CAN1H

Output

---

PnP for Boost control, connects to Pin 5

Dedicated

Avail, Switched Ground, 1.5A Max

PnP for Cooling Fan

Dedicated

Wire View of AEM EMS

Connection Diagram for EMS P/N 30-6620

‘89-

‘98 Nissan Skyline RB26DETT

1990-

1995 Nissan

300ZX

‘94-‘96 Nissan S

ilvia S14

SR20

DET

‘93-‘98 Nissan Skyline RB25DET,

‘89-‘94 Nissan Skyline RB20DET

Camshaft Position Sensor

Reference Signal

Camshaft Position Sensor Signal

Ignition Switch (start position)

Neutral Position Switch

Ignition Switch

Air Conditioner Switch

Diagnostics Check Signal

+5V Sensor reference power

Power Supply For ECM

ECM Ground

Camshaft Position Reference Signal

Camshaft Position Sensor Signal

Vehicle Speed Sensor Signal

Idle Position Switch

Rear Heated Oxygen Sensor

(RB26DETT)

Throttle Sensor Output Signal

Power source for Idle Position switch

Power Supply Back-Up

Power Supply for ECM

ECM Ground

VG30DE, VG30DETT, 1992-

1994 Nissan Maxima VE30DE

←

← ← ← ←

←

Left Side Heated Oxygen

Throttle Sensor Output Signal

Sensor

(Auto Trans only)

←

← ←

‘88-‘91 Nissan Silvia S13 CA18DET,

‘89-‘93 Nissan 180SX CA18DET

←

← ← ← ←

←

A/C FICD (CA18DET Only)

Throttle Sensor Output Signal

(Auto Trans only) TPS Out

Power for Idle Position switch

(CA18DET) CAN1L

←

← ←

AEM EMS

30-6620 I/O Notes

Cam Signal Input

Crank Signal Input

+12V starting

power Input Dedicated

Switch 4 Input Available, switch must connect to ground

Main relay

(input) Input Dedicated, +12V activates Main Relay circuit

Switch 6 Input PnP for A/C request switch

EGT 4 Input Available, jumper set for 0-5V Input

+5V Sensor Output Dedicated

+12V

Switched Input Dedicated, +12V power when ECCS Relay is on

Power Ground Input Dedicated

Cam Signal Input

Crank Signal Input Dedicated, connects to Pin 42

T3 (Vehicle

Speed) Input PnP for Vehicle Speed Sensor

Switch 1 Input Available, switch must connect to ground

O2 #2 Input Dedicated, 0-5V signal

Output

Permanent

+12V Input Dedicated, backup power for internal datalog +12V

Switched Input Dedicated, +12V power when ECCS Relay is on

Power Ground Input Dedicated

Dedicated, must use AEM replacement trigger disc

(connects to pin 51)

Dedicated, must use AEM replacement trigger disc

(connects to pin 52)

Dedicated, must use AEM replacement trigger disc

(connects to pin 41)

Dedicated, for use with GT-R auxiliary devices (Attesa AWD

control, Dashboard display)

Dedicated

Wire View of AEM EMS

Connection Diagram for EMS P/N 30-6620

‘89-

‘98 Nissan Skyline RB26DETT

1990-

1995 Niss

300ZX

‘94-‘96 Nissan S

ilvia S14

SR20

DET

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

‘93-‘98 Nissan Skyline RB25DET, ‘89-‘94 Nissan Skyline RB20DET

Injector 1 Injector 1 Injector 1

--- EGR Control Solenoid Valve

Injector 3 Injector 3 Injector 3

Fuel Pump Voltage Control

Injector 2 Injector 5 ---

Fuel Pump Voltage Control-2

(RB26DETT)

ECM Ground

Back Electromotive Current

Feedback Circuit

Injector 5 Injector 2 Injector 2

--- PRVR Control Solenoid Valve PRVR Control Solenoid Valve (CA18)

Injector 6 (RB20: Inj 4) Injector 4 Injector 4

VTC Solenoid Valve (RB25DET) VTC Solenoid Valves VTC Solenoid Valve (SR20DET only)

Injector 4 (RB20: Inj 6) Injector 6 ---

Oxygen Sensor Heater Control

Signal

ECM Ground

VG30DE, VG30DETT, 1992-

1994 Nissan Maxima VE30DE

←

--- AAC Solenoid Valve

← ←

Power Supply For ECM

←

‘88-‘91 Nissan Silvia S13 CA18DET,

‘89-‘93 Nissan 180SX CA18DET

EGR Control Solenoid Valve

(SR20DET only) Injector 12

---

← ←

Power (CA18) / Back-Up Power

(SR20) --- --- Not Used

←

AEM EMS

30-6620 I/O Notes

Injector 1

Injector 3

ADCR11 Input Available, 0-5 Volt Input

Injector 2

PW 1

Power Ground Input Dedicated

Injector 5

Injector 9

Injector 6

Injector 11

Injector 4

Injector 10

Power Ground Input Dedicated

Output

PnP for Injector 1 (Peak & Hold 4A/1A driver)

Avail, Switched Ground, 1.5A max (not Peak&Hold)

PnP for Injector 3 (Peak & Hold 4A/1A driver)

PnP for Injector 2 (Peak & Hold 4A/1A driver)

PnP for Idle Air Control, connects to Pin 4

PnP for Injector 5 (Peak & Hold 4A/1A driver)

Avail, Switched Ground, 1.5A max (not Peak&Hold)

PnP for Injector 6 (Peak & Hold 4A/1A driver)

Avail, Switched Ground, 1.5A max (not Peak&Hold)

PnP for Injector 4 (Peak & Hold 4A/1A driver)

Avail, Switched Ground, 1.5A max (not Peak&Hold)

Wire View of AEM EMS

‘89-

‘98 Nissan Skyline RB26DETT

1990-

1995 Nissan

300ZX

‘93-‘96 Nissan S

ilvia S14

SR20

DET

← ←

30-1620 (Series 1) vs 30-6620 (Series 2) EMS differences:

The EMS functions assigned to certain pins have been changed and no longer match the 30-1620 EMS. Unless otherwise noted, the following pins and functions will need to be manually reconfigured after using AEMTuner to convert a V1.19 (30-1620, Series 1 EMS) calibration for use with the 30-6620 Series 2 hardware.

102 113

‘93-‘98 Nissan Skyline RB25DET,

‘89-‘94 Nissan Skyline RB20DET

13 18

Fuel Pump Relay Control Signal

Throttle Sensor Output Signal

Power source for Idle Position switch

VTC Solenoid Valve (RB25DET) VTC Solenoid Valves VTC Solenoid Valve (SR20DET only)

Ignition 5 Ignition 2 Ignition 2

---

Ignition 6 Ignition 4

Ignition 4 Ignition 6 ---

--- --- ---

--- EGR Control Solenoid Valve

VG30DE, VG30DETT, 1992-

1994 Nissan Maxima VE30DE

AIV Solenoid (90-92 300ZX),

Power Solenoid (Maxima)

Throttle Sensor Output Signal

(Auto Trans only)

←

‘88-‘91 Nissan Silvia S13 CA18DET,

‘89-‘93 Nissan 180SX CA18DET

Variable Butterfly Solenoid

(JDM CA18DET only) Ignition 3 (SR20DET only) Ignition 4 (CA18DET only)

Throttle Sensor Output Signal

(Auto Trans only)

Power for Idle Position switch

(CA18DET)

EGR Control Solenoid Valve (SR20DET

only)

30-1620

function

30-6620

function Notes

Coil #2 Coil 5

Coil #5 LS 12

Coil #1 Coil 6

Coil #3 Coil 4

LS #11 LS 1

Coil #4 CAN1H

HS #1 TPS Out

Idle #8 CAN1L

Idle #7 INJ 12

LS #08 INJ 11

Coil outputs reallocated for sequential ignition, Coil2 no longer wasted spark

Coil 5 moved to pin 2

Coil outputs reallocated for sequential ignition, Coil1 no longer wasted spark Coil outputs reallocated for sequential ignition, Coil3 no longer wasted spark

LS 11 no longer available

Coil 4 moved to pin 13

HS 1 no longer available

Idle 8 not available

Copy settings from Idle 7 to INJ12

Copy settings from LS 8 to INJ11

AEM Electronics Warranty

Advanced Engine Management Inc. warrants to the consumer that all AEM Electronics products will be free from defects in material and workmanship for a period of twelve months from date of the original purchase. Products that fail within this 12-month warranty period will be repaired or replaced when determined by AEM that the product failed due to defects in material or workmanship. This warranty is limited to the repair or replacement of the AEM part. In no event shall this warranty exceed the original purchase price of the AEM part nor shall AEM be responsible for special, incidental or consequential damages or cost incurred due to the failure of this product. Warranty claims to AEM must be transportation prepaid and accompanied with dated proof of purchase. This warranty applies only to the original purchaser of product and is non-transferable. All implied warranties shall be limited in duration to the said 12-month warranty period. Improper use or installation, accident, abuse, unauthorized repairs or alterations voids this warranty. AEM disclaims any liability for consequential damages due to breach of any written or implied warranty on all products manufactured by AEM. Warranty returns will only be accepted by AEM when accompanied by a valid Return Merchandise Authorization (RMA) number. Product must be received by AEM within 30 days of the date the RMA is issued.

Please note that before AEM can issue an RMA for any electronic product, it is first necessary for the installer or end user to contact the tech line at 1-800-423-0046 to discuss the problem. Most issues can be resolved over the phone. Under no circumstances should a system be returned or a RMA requested before the above process transpires.

AEM will not be responsible for electronic products that are installed incorrectly, installed in a non approved application, misused, or tampered with.

Any AEM electronics product can be returned for repair if it is out of the warranty period. There is a minimum charge of $75.00 for inspection and diagnosis of AEM electronic parts. Parts used in the repair of AEM electronic components will be extra. AEM will provide an estimate of repairs and receive written or electronic authorization before repairs are made to the product.

 2010 ADVANCED ENGINE MANAGEMENT INC.

2205 126th Street Unit A Hawthorne, CA. 90250

Phone: (310) 484-2322 Fax: (310) 484-0152

http://www.aempower.com

Instruction Part Number: 10-6620

Page 14 of 14

AEM 30-6620 Series 2 Plug Play EMS Installation Instructions

Specifications and Main Features

Frequently Asked Questions

User Manual