AEG 68001K-IN 92C Schematic

DGS-TDS-N
21.04.08
SERVICE MANUAL
HOBS
Muggenhofer Straße 135
D-90429 Nürnberg
Germany
Fax +49 (0)911 323 1022
DGS-TDS-N
Ausgabe: 04.08
Publ.-Nr.
599 519 523
685
EN
Repair-Instruction
for induction hobs
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1 General Information
These instructions serve the repairing of autarkic cooking hobs and cooking hobs in combination with
an oven with 3 or 4 inductions cooking zones respectively of the type E.G.O.. Also includes hobs with
2 induction zones (Domino, Mixed, Mixed gas) and the Frontline appliance series.
Please search for the corresponding alarm
symptom and then go through the alarm remedy measures from top to bottom.
Information concerning the replacement of parts is to be found in the corresponding replacement
instructions or are included with the spare parts.
All work is only to be carried out on the induction modules and the heating elements are only to be
carried out after they have been disconnected.
1.1 Leak current
A leak current of 5mA is normal and is therefore much higher than with other appliances.
1.2 Standby
The Standby power consumption amounts to < 1W (Induction plus user interface in the autonomous,
exception Frontline up to 2W).
The µprocessor for the measuring of the coil temperature is deactivated in standby, i.e. should the
cooking hob be heated up to hot pan being on the zone, no heating display "H“ is displayed when
switched off.
In this condition, the ventilator is also not switched on by external heating.
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1.3 Block Diagram/Hob elements
Coils incl. Temperature
sensors.
Touch control w. carrier
Cover plate
Coil carrier
Induction module w.
plastic housing incl.
mains terminal
Filter pcb
Power mod. Left
PowerMod. Right
Cooling fan
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2 Alarm Symptoms
2.1 Appliance not functioning at all, cannot be switched on
References e.g. (1) refer to the illustrations in Chapter 2.8
Alarm Symptom Cooking
Hob
Display
Possible Alarm
Cause
Alarm Remedying
House fuse triggered None Incorrect connection at
the power connection
terminal
.
(1) Test the pin assignment and
230VAC between N and the phases on
the supply line.
Final induction phase
defect.
See chapter 3 Testing Power Component
Cooking field cannot
be switched on.
Normally no "pips"
approx. 4 sec. after
mains voltage is
applied
None Electronic system no
longer reacts
Disconnect the appliance from the mains
using the house fuse, reactivate after
approx. 10 sec..
respectively no quick
flashing up of the
display in the cooking
zone with not self-
sufficient cooking
zones or front line
appliances.
No mains voltage or
incorrect connection
(1 phase missing ->no
control voltage; N not
connected to terminal 4
and 5 not connected)
(1) Test the pin assignment and
230VAC between 4 N and the 2 phases
on supply line terminals 1 and 2.
Both of the "N“s should be connected to
terminals 4 + 5, if appr. jumper.
No 5VDC betw. Pin 1 +
3 of the Bus for the
Touch Control
(2) Test 1+3 5VDC on the underside of
the cooking field
(corresponds with the external lines of
the bus between filter and Touch
Control), if not applied, replace the
Filterboard.
Caution: this is difficult to test from
underneath using normal test probes!
Connector of the cable
to the Touch Control
/
Display not inserted.
(3) Test connector at the filter and Touch
Control.
Reapply the mains voltage.
Fuse strip conductor burnt
out and/or final induction
phase defect
See chapter 3 "Check power section'"
Touch control/display
defect.
If 5VDC exist and power component already
replaced: replace
Touch Control, ensure
that the Touch Control is applied to the
glass
.
Every 5-10 sec "beep"
of touch control
None N not connected to
terminal 4 or 5.
(1) Test the pin assignment and
230VAC between 4 N and the 2 phases
on supply line terminals 1 and 2.
Both of the "N“s should be connected to
terminals 4 + 5, if appr. jumper.
Only Frontline
appliances: cooking
zone can not be
activated. Display fully
on for more than 5 sec.
All
indications
ON
Flat band cable
between user interface
and glass (touch
keyboard) not plugged
correctly.
Check line for seat and correct position
(contact direction), see capter
"References Frontline"
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2.2 Individual cooking zones do not work (partially) or work incorrectly or
cannot be used
Alarm Symptom Cooking
Hob
Display
Possible Alarm
Cause
Alarm Remedying
Pan does not heat
up.
Normal
cooking
phase
Pan in the border
area of the pan
detection and only
works with low power
Use different pot or this pot on a smaller
hob. See Chapter 4 Pot Detection
Information
Flashing
"F“
Pan not detected. Check whether the pots or pans are
suitable for induction. See 4 Pot Detection
Information
Coil not correctly
connected.
Check whether the coil lines are connected
and the torque has been adhered to.
Distance between coil
and glass ceramic too
large.
Check whether the coil is applied to the
glass ceramic and whether the glass was
pushed was pushed down when screwing
in position.
Display "F" with 2
hobs with all pots
(also 1 hob with 3
hob models)
Flashing
"F“
1 phase missing ; only
possible with
induction SW.Ver.
0.50.
(1) Test the pin assignment and
230VAC between 4 N and the 2 phases on
supply line terminals 1 and 2.
Both of the "N“s should be connected to
terminals 4 + 5, if appr. jumper.
Should the above not succeed, replace the
affected power component..
No power on all hobs Normal
cooking
phase
Demo mode
activated.
See Chapter 5.2
Individual buttons
cannot be used or
cannot always be
used.
Touch Control defect. 1) See Chapter 5. Touch Control Autarkic
Cooking Hobs Information..
2) Should this not help, replace Touch
Control.
Cooking hob power
too low or not
provided for a longer
duration.
Normal
cooking
phase
Incorrectly installed,
exhaust not possible
to the front.
(4) Change installation situation.
Unsuitable pots
(bottom bent)
See Chapter 4 Pot Detection Information
Induction coil is not
applied to the glass
ceramic
Check whether the glass ceramic w as
pushed down when being screwed in
position and the coil has been correctly
positioned.
Fan does not start. 1) When setting a cooking phase >0, the
fan runs at a slow speed. If not, check the
fan for foreign bodies, remove these where
appropriate.
2) If necessary, replace fan.
3) Should this not succeed, replace power
component.
"H" in display when
cooking hob and
oven cold and
switched off.
"H“ Temperature sensor
defect.
Replace corresponding coil with
temperature sensor. Also see Instructions
"E4“.
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2.3 Alarm message "E“
When the appliance is switched on, "E“ / „xx“ Alarm Number is displayed in the timer display. With
Frontline the display of the front zone indicates the error number when switching on. The affected
zones are subsequently displayed with an "E" in the cooking phase display and are thereby disabled.
The other zones can still be used.
example (left touch control / right indication in the cooking zone):
1) Display alarm number after switching on for 10 sec.
E
Alarm number
5
2) 2 zones are disabled.
E
E0
0
Alarm
Symptom
Display in
the
Cooking
Hob Timer
Possible Alarm
Cause
Alarm Remedying
Alarm display in the
Touch Control
display.
"E0“
Incorrect configuration on
the Filterboard.
Disconnect cooking hob from mains,
wait 10 sec and reconnect the mains
supply.
Should alarm still be displayed,
replace filterboard..
"E3“ Under voltage or over
voltage, is only displayed
for 10 sec. after voltage
has been applied.
1) Disconnect cooking hobs from the
mains, wait 10 sec. and reconnect the
mains.
2) Should alarm still be displayed,
test L1 against N (4),
test L2 against N (5) at the mains
connection
(1).
3) If OK, see
See Chapter 3 Testing Power
Component
"E4“ Coil temperature sensor
defect or not correctly
connected.
1)
(5)Inspecting the contacts on the
power component.
Is the connector inserted?
2) The resistance at room
temperature (25°C) amounts to 1000
Ohm. This corresponds to approx. 3.3
Ohm per +1°C deviation.
If not in this range, replace affected
coil including temperature sensor.
3) Should above not succeed, replace
power component concerned.
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Alarm
Symptom
Display
in the
Cooking
Field
Timer
Possible Alarm
Causes
Alarm Remedying
A
larm display in the
Touch Control
"E5“ 1 phase missing 1) Check the house fuse.
2) Check the pin assignment, (1)
test L1 against N (4),
test L2 against N (5)
3) If ok, see Chapter 3.
"E6“ Communication
interference
between filter and
power component.
or temp. Sensor is
defective/missing
Note: a norm
requirement with
regard to new
powerboards results
in the power supply
for the electronics
on the powerboard
being deactivated in
the case of a
missing or incorrect
temp. sensor value.
1) (5)Checking of the contact with the power
element.
Is the temp. Sensor connector locked in place
or the dummy connector (3 zone appliances,
no coil connected) inserted?
2) The resistance at room temperature (25°C)
is 1000 Ohm.A deviation of +1°C
corresponds to approx. +3.3 Ohm
Replace the corresponding coil incl.
Temperature sensor if not in this zone.
1) Check the cables between the two boards.
(6), Reinsert connector.
Or replace cable.
2) Should all of the zones on the cooking hob
be affected (Display "E" in the cooking phase
display), replace filter board .
3) Should the above not succeed, replace
power component.
"E7“ Alarm Temperature
sensor heat sink
power component
Replace affected power component.
"E8“ Communication
interference betw.
filter and Touch
Control.
Central line at
RAST2.5 connector
/ line defect.
1) (3) Inspect connector at filter and the
Touch Control. Replace cable or filter and
Touch Control.
Reconnect mains voltage.
2) Should above not succeed, replace Touch
Control.
3) Should above not succeed, replace Filter
board.
"E9“ Incorrect
configuration for the
Touch Control on
the Filter board.
Disconnect cooking field from the mains. Wait
10 sec. and reconnect to the mains voltage.
Should alarm still be displayed, replace Filter
board.
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