A&D Weighing AD-1691 Instruction Manual

AD-1691
Weighing Environment Analyzer
INSTRUCTION MANUAL
1WMPD4002670
© 2014 A&D Company, Limited. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, or translated into any language in any form by any means without the written permission of A&D Company, Limited.
The contents of this manual and the specifications of the instrument covered by this manual are subject to change for improvement without notice.
CONTENTS
1. INTRODUCTION.................................................................................................................................3
1-1. Features ...................................................................................................................................3
2. UNPACKING.......................................................................................................................................4
3. INSTALLATION / CONNECTION........................................................................................................5
3-1. Installing the analyzer...............................................................................................................5
3-2. Connecting a balance...............................................................................................................6
3-3. Connecting a printer.................................................................................................................6
3-4. Connecting a USB memory......................................................................................................6
4. HOME SCREEN .................................................................................................................................7
5. DAILY BALANCE CHECK...................................................................................................................8
5-1. Before starting a daily check.....................................................................................................9
5-2. Checking the external appearance.........................................................................................10
5-3. Checking the measurement environment...............................................................................11
5-4. Checking the power supply ....................................................................................................12
5-5. Checking the balance level.....................................................................................................13
5-6. Checking the weighing operation............................................................................................14
5-7. Entering the location and operator..........................................................................................16
5-8. Results output example (PDF file format)...............................................................................17
5-9. Results output example (Printer)............................................................................................18
6. PERIODIC BALANCE CHECK..........................................................................................................19
6-1. Calibration ..............................................................................................................................19
6-2. Repeatability / Minimum weight..............................................................................................21
6-3. Accuracy / Linearity................................................................................................................24
6-4. Eccentricity error.....................................................................................................................27
6-5. Entering the location and operator..........................................................................................30
6-6. Results output example (PDF file format)...............................................................................31
6-7. Results output example (Printer)............................................................................................32
7. BALANCE REMOTE CONTROLLER................................................................................................33
7-1. Balance remote controller screen
8. UNCERTAINTY CALCULATION.......................................................................................................35
8-1. Checking the data transmission..............................................................................................37
...........................................................................................33
8-2. Checking the balance model ..................................................................................................38
8-3. Entering the environmental information 1...............................................................................39
8-4. Entering the calibration weight information.............................................................................40
8-5. Calibration / Accuracy.............................................................................................................41
8-6. Repeatability...........................................................................................................................42
8-7. Entering the environmental information 2...............................................................................43
1
8-8. Eccentricity error.....................................................................................................................44
8-9. Entering the environmental information 3...............................................................................45
8-10. Displaying the calculation results............................................................................................46
8-11. Entering the location and operator..........................................................................................47
8-12. Calibration result report example............................................................................................48
9. AND-MEET ANAL YSIS .....................................................................................................................49
9-1. Selecting AND-MEET data .....................................................................................................50
9-2. Graph screen..........................................................................................................................52
9-3. AND-MEET analysis graph example......................................................................................55
10. SETTING THE ANAL YZER............................................................................................................57
10-1. Setting the date and time........................................................................................................58
10-2. Setting the LCD backlight brightness......................................................................................59
10-3. Setting the RS-232C...............................................................................................................60
11. DIALOGS.......................................................................................................................................61
11-1. Numerical value entry dialog ..................................................................................................61
11-2. Character entry dialog............................................................................................................62
11-3. Pulldown selection dialog.......................................................................................................62
12. INTERFACE SPECIFICATIONS....................................................................................................63
12-1. RS-232C.................................................................................................................................63
13. MAINTENACE...............................................................................................................................64
14. TROUBLESHOOTING...................................................................................................................64
14-1. Checking the analyzer performance.......................................................................................64
14-2. Asking for repair .....................................................................................................................64
15. SPECIFICATIONS.........................................................................................................................65
15-1. External dimensions...............................................................................................................65
15-2. Options...................................................................................................................................66
16. TERMS / INDEX............................................................................................................................67
16-1. Terms......................................................................................................................................67
16-2. Index
.......................................................................................................................................67
2
1. INTRODUCTION
This manual describes how the AD-1691 Weighing Environment Analyzer works and how to get the most out of it in terms of performance. Read this manual thoroughly before using the analyzer and keep it at hand for future reference.
1-1. Features
The AD-1691 Weighing Environment Analyzer is a tool to support various functions such as daily
balance checks, uncertainty calculations and evaluations of the environment where the balance is installed.
The 7-inch color LCD with a pressure sensitive touch panel provides excellent visibility and
operability.
The AD-1691, being compact in size, can be carried to the balance installation site easily.
One analyzer can manage several balances.
Using the AD-1691, daily and periodic balance checks will become easier.
The results of the checks can be output to a USB memory as a PDF file or can be output directly to a printer.
Daily balance check ..............................Page 8
Periodic balance check .........................Page 19
Uncertainty can be calculated only by connecting the AD-1691 to a balance and entering the data in
the screen. At the balance installation site, the calibration results with the uncertainty data can be output as a PDF file and can be saved in a USB memory.
Uncertainty calculation ..........................Page 35
The AD-1691 displays the balance measurement data in real time and allows operating the balance
keys. The AD-1691, when used as a balance remote controller, enables the weighing operation without touching the balance, minimizing external disturbances caused by the balance operation.
Balance remote controller .....................Page 33
The AD-1691 displays the AND-MEET data as a graph to evaluate the environment where a BM
series analytical balance is installed and outputs the results to a USB memory as a PDF file.
AND-MEET analysis..............................Page 49
3
2. UNPACKING
The analyzer is a precision instrument. Unpack the analyzer carefully. Keep the packing material to be used for transporting the analyzer in the future. See the illustrations to confirm that everything is included.
Main unit (With a stand attachment)
Right side view
To connect a USB
USB interface
memory.
Rear view Left side view
RS-232C interface
To connect a balance or printer.
Power switch
Accessories
Instruction manual Balance connection cable
Touch pen with a holder
D-Sub 9-pin - 9-pin
D-Sub 9-pin - 25-pin
AC adapter AC adapter label
D-Sub 9-pin - DIN 7-pin
Note Please confirm that the AC adapter type is correct for your local voltage and receptacle type.
4
3. INSTALLATION / CONNECTION
A
k
3-1. Installing the analyzer
1. Open the stand attachment to install the analyzer. To remove the stand attachment, remove the two knurled
thumbscrews located on the rear of the attachment.
Analyzer main unit
Stand attachment
2. Insert the AC adapter into the AC adapter jack located on the rear and the other plug of the AC adapter into
an electrical outlet.
Rear view
C adapter jac
Note: Please confirm that the AC adapter type is correct for your local voltage and receptacle
type.
5
3-2. Connecting a balance
Use the provided RS-232C cable to connect a balance to the analyzer. Select a cable appropriate for the RS-232C connector type on the balance. Use either one of the COM1 to COM3 connectors for connecting a balance.
Rear view
RS-232C
interface
Note: Either one of the COM1 to COM3 connectors can be used for connecting a balance.
The default value has been set to COM1.
To perform daily checks, the analyzer does not need to be connected to a balance.
D-Sub 9-pin
Balance (e.g. BM series)
3-3. Connecting a printer
Use either one of the COM1 to COM3 connectors for connecting a printer.
3-4. Connecting a USB memory
Measurement results can be output to a USB memory as a PDF file. Using a personal computer, those data can be managed or printed. Insert a USB memory into the USB interface located on the right side. Use either one of the two USB interfaces. The two interfaces cannot be used at the same time.
Right side
USB interface
USB memory
6
4. HOME SCREEN
Turn the Power switch on (I side). After the startup screen, the HOME screen appears.
1
3
4
6
7
No. Name Description
DateTime Displays the date and time in the format specified in the Date, Time
1
settings screen. Set the date and time using the device settings (9).
USB memory Displays the connection status to a USB memory.
2
When not connected, the symbol is crossed out with an X.
Language Select English or Japanese.
3
2
5
9
8
Daily balance check Performs a daily balance check.
4
Results can be output to a printer or to a USB memory as a PDF file.
Periodic balance check Connects a balance and performs a periodic check.
5
Results can be output to a printer or to a USB memory as a PDF file.
Balance remote controller Connects a balance and displays measurement data.
6
Can control the balance keys and functions as a remote controller.
Uncertainty calculation Connects a balance and calibrates the balance using a weight with
7
a defined correction value to obtain the expanded uncertainty. Results can be output to a USB memory as a PDF file.
BM series measurement
8
environment evaluation tool
(AND-MEET)
Device settings Sets the analyzer date and time, the LCD backlight brightness and
9
Displays the AND-MEET data of the BM series balance as a graph. Results can be output to a USB memory as a PDF file.
RS-232C.
7
5. DAILY BALANCE CHECK
Touch [Daily balance check] in the HOME screen to open the Daily check screen. The daily check performs the minimum check required to use the balance and confirms that the balance is in proper operating conditions. How to perform a daily check depends on the balance management level. It is recommended that a daily check be performed before use every day.
Items to be checked
External appearance
The area surrounding the balance is not dirty. The balance and inside of the weighing chamber are not dirty. The balance is not damaged or deformed in any places.
Measurement environment
Temperature and humidity are wi thin an acceptable range. There is no breeze or vibration.
Power supply
The AC adapter is connected. No error messages are displayed. The balance is in weighing mode.
Balance level
The air bubble on the balance’s spirit level is in the middle of the circle. All of the balance’s feet are flatly resting on the surface below.
Measurement (Weighing operation)
The display reads zero after performing “Re-Zero”. After placing a standard weight on the balance, the measurement value is within an acceptable
range.
8
5-1. Before starting a daily check
No. Name Description
NEXT button Goes to the next stage.
1
HOME button Exits the daily check and returns to the HOME screen.
2
Procedure
1. Confirm the balance warm-up duration.
2. Touch the NEXT button >> to go to the next stage.
2
1
9
5-2. Checking the external appearance
1
No. Name Description
Check results check box Check each item and judge the result as “Met” or “Not met”.
1
” appears when is touched.
PREVIOUS button Returns to the previous stage.
2
NEXT button Goes to the next stage.
3
HOME button Exits the daily check and returns to the HOME screen.
4
2
Procedure
1. Confirm that the area surrounding the balance is clean.
If not, clean the area. A dirty environment will cause contamination.
2. Confirm that the balance and inside of the weighing chamber are clean.
4
3
If not, clean them. A dirty balance and dirt inside the weighing chamber will cause contamination and balance failure.
3. Confirm that the balance is not damaged or deformed.
A damaged or deformed balance will cause balance failure or user injury.
4. Touch the appropriate check box for each checking item. Then, touch the NEXT button >> to go to
the next stage.
10
5-3. Checking the measurement environment
1
No. Name Description
Check results check box Check each item and judge the result as “Met” or “Not met”.
1
” appears when is touched.
PREVIOUS button Returns to the previous stage.
2
NEXT button Goes to the next stage.
3
HOME button Exits the daily check and returns to the HOME screen.
4
2
3
Procedure
1. Confirm that the temperature and humidity are appropriate for balance use.
Inappropriate temperature or humidity will cause balance failure or zero point drift.
2. Confirm that there is no breeze or vibration.
4
Avoid breeze and vibration. Breeze and vibration will cause an unstable displayed value.
3. Touch the appropriate check box for each checking item. Then, touch the NEXT button >> to go to
the next stage.
11
5-4. Checking the power supply
No. Name Description
Check results check box Check each item and judge the result as “Met” or “Not met”.
1
” appears when is touched.
PREVIOUS button Returns to the previous stage.
2
NEXT button Goes to the next stage.
3
HOME button Exits the daily check and returns to the HOME screen.
4
Procedure
1. Confirm that the AC adapter is connected to the balance.
1
4
2
3
If not, connect the AC adapter correctly.
2. Confirm that there are no error messages (“Error”) in the balance display.
If there is an error message, refer to the balance instruction manual to take appropriate measures.
3. Confirm that the balance is in the weighing mode (e.g. displaying “0.0000 g”).
If not, refer to the balance instruction manual to set the balance to the weighing mode.
4. Touch the appropriate check box for each checking item. Then, touch the NEXT button >> to go to
the next stage.
12
5-5. Checking the balance level
No. Name Description
Check results check box Check each item and judge the result as “Met” or “Not met”.
1
” appears when is touched.
PREVIOUS button Returns to the previous stage.
2
NEXT button Goes to the next stage.
3
HOME button Exits the daily check and returns to the HOME screen.
4
2
3
Procedure
1. Confirm that the bubble of the balance spirit level is in the middle of the circle.
1
4
If not, adjust the level using the balance leveling feet. An unleveled balance will cause incorrect measurement data.
2. Confirm that the balance is installed firmly with all the feet flatly resting on the weighing table surface.
If not, adjust the level using the balance leveling feet. Using the balance without adjustment will cause the balance to become unlevel during measurement.
3. Touch the appropriate check box for each checking item. Then, touch the NEXT button >> to go t o
the next stage.
13
5-6. Checking the weighing operation
2
3
No. Name Description
Check results check box Check each item and judge the result as “Met” or “Not met”.
1
” appears when is touched.
Number of decimal
2
places Measurement value Place a standard weight on the balance and enter the displayed value
3
Enter the number of decimal places for the balance to be checked.
with a selected unit.
4
1
7
8
5
6
PREVIOUS button Returns to the previous stage.
4
Output printer button Prints the results using a printer.
5
Output PDF button
6
Port of Printer Select a COM port to connect a printer.
7
HOME button Exits the daily check and returns to the HOME screen.
8
Note: When the USB memory is not recognized, the button is invalid.
Goes to the location and operator entry screen. See note below. Outputs the daily check results to a USB memory as a PDF file. The weighing location and operator name can be added.
The default value has been set to COM3.
14
Procedure
1. Re-zero or tare the balance and confirm that the displayed value is zero.
If not, refer to the balance instruction manual to set the display to zero.
2. Place a standard weight on the balance and confirm that the displayed value is within an acceptable
range. Touch [Measurement value] to enter the value. (e.g. 200.0000 g) If the value is not within an acceptable range, calibrate the balance.
3. Touch the appropriate check box for each checking item.
4. To print using a printer, touch the Output printer button.
Touch [Port of Printer] to select a COM port for connecting a printer.
5. To save data as a PDF file, connect a USB memory and touch the Output PDF button.
When the analyzer does not recognize the USB memory, the Output PDF button is invalid (gray).
15
5-7. Entering the location and operator
1
2
3
No. Name Description
1
Location 1 Enter the weighing location 1. (maximum 30 characters)
2
Location 2 Enter the weighing location 2. (maximum 30 characters)
3
Operator Enter the operator name. (maximum 20 characters)
4
PREVIOUS button Returns to the previous stage.
5
NEXT button Goes to the next stage.
6
HOME button Exits the daily check and returns to the HOME screen.
4
5
6
Procedure
1. Tw o weighing locations (maximum 30 characters) and an operator name (maximum 20 characters) can
be entered. When not entered, the corresponding fields in the PDF file will be left blank.
2. After data is entered or when the operation is canceled, touch the NEXT button >> to go to the next
stage, the PDF Output screen.
16
5-8. Results output example (PDF file format)
*1
*2
*1 Only items are output for “1. Balance.” Fill in the blank as necessary. *2 “
” appears when the “Met” or “Not met” check box has not been checked.
**
17
5-9. Results output example (Printer)
Surrounding area Weighing chamber Damaged/Deformed Temperature/Humidity Breeze/Vibration Power supply Error messages Weighing mode Spirit level Installation Re-zero (Tare) Measurement value
Model *1 Serial number *1 ID number *1 Date Time
Checking items *2
Remarks
Signature
*1 Only items are output for “MODEL”, “S/N” and “ID.” Fill in the blank as necessary. *2 “
” appears when the “Met” or “Not met” check box has not been checked.
**
18
6. PERIODIC BALANCE CHECK
Touch [Periodic balance check] in the HOME screen to open the Periodic check screen. In a periodic check, a weight is used to inspect the basic balance performance such as repeatability, linearity and eccentricity error and check the measurement value against the specifications. How to perform a periodic check depends on the balance management level. It is recommended that a periodic check be performed once a week or a month.
6-1. Calibration
4
5
1 2
No. Name Description
Calibration Select whether or not to perform a calibration.
1
Number of decimal
2
places Model check button Reads the model and serial number of the balance connected.
3
Model Displays the read model.
4
Serial No. Displays the read serial number.
5
NEXT button Goes to the next stage.
6
3
Enter the number of decimal places for the balance to be checked. (0 to 7)
7
8
6
Port of Balance Select a COM port to connect a balance.
7
HOME button Exits the periodic check and returns to the HOME screen.
8
19
Procedure
1. Use the provided RS-232C cable to connect a balance to the analyzer.
Select a cable appropriate for the RS-232C connector type on the balance.
Note: Set the output mode of the balance to the key mode or the auto print mode.
Data will not be received correctly by the stream mode or the interval mode.
2. Touch [Port of Balance] to select the COM port to which the balance is connected.
3. Perform a calibration before a periodic check as necessary. Touch [Calibration] to select whether or not
to perform a calibration.
4. Touch [Number of decimal places] to enter the number of decimal places for the balance to be checked.
The setting will be applied to the judgment criteria for the balance performance items which appear in the following sections.
5. Touch the Model check button to display the model and serial number.
If t hos e are not d isp laye d, the RS-232C settings of the analyzer may not be the same with those of the balance.
6. Touch the NEXT button >> to go to the next stage.
20
6-2. Repeatability / Minimum weight
1
3
4
5
No. Name Description
Re-Zero button Sets the balance display to zero.
1
2
Take Data button Reads the balance measurement data. Data history Displays the history of the read measurement data.
3
Backward button Moves the history backward by one.
4
Forward button Moves the history forward by one.
5
6
2
9
7
8
Judgment criterion Enter the criterion to judge the result as “Met” with a selected unit of
6
measure.
Repeatability Displays the repeatability when three or more data are read.
7
Minimum weight Displays the minimum sample weight when three or more data are
8
read.
Judgment Displays “Met” or “Not met”, by judging the repeatability against the
9
criterion. “**” appears when the criterion is 0.
21
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