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U31 Gas Insert
Owners &
Installation Manual
MODELS: U31-NG2 Natural Gas U31-LP2 Propane
WARNING:
If the information in these instructions are not followed exactly, a fi re or explosion may result causing property damage,
personal injury or loss of life.
FOR YOUR SAFETY
Do not store or use gasoline or other fl ammable vapors and
liquids in the vicinity of this or any other appliance.
Installation and service must be performed by a qualifi ed
installer, service agency or the gas supplier.
Tested by:
908-785c
FPI FIREPLACE PRODUCTS INTERNATIONAL LTD. 6988 Venture St., Delta, BC Canada, V4G 1H4
Installer: Please complete the details on the back cover
and leave this manual with the homeowner.
Homeowner: Please keep these instructions for future reference.
FOR YOUR SAFETY
What to do if you smell gas:
Do not try to light any appliance
Do not touch any electrical switch:
do not use any phone in your building.
Immediately call your gas supplier
from a neighbour's phone. Follow
the gas supplier's instructions.
If you cannot reach your gas
supplier, call the fi re department.
07/17/06
FPI GAS
FIREPLACE INSERT
TO THE NEW OWNER
Congratulations! You are the owner of a state-of-the-art Gas Insert by FPI.
The FPI Gas Insert Series of hand crafted appliances has been designed to provide you
with all the warmth and charm of a fi replace, at the fl ick of a switch. The models U31-NG2
and U31-LP2 of this series have been approved by Warnock Hersey for both safety and effi ciency. As it also bears our own mark, it promises to provide you with economy, comfort
and security for many trouble free years to follow. Please take a moment now to acquaint
yourself with these instructions and the many features of your FPI Fireplace.
Note: Oversize faceplate is 44" x 28" (1118 mm x 711mm)
2
FPI U31-2 Gas Fireplace Insert
TABLE OF CONTENTS
FPI GAS FIREPLACE INSERT
Unit Dimensions ........................................................2
Safety Label ..............................................................4
MA Code - CO Detector
(for the state of Massachuettes only) ........................5
INSTALLATION
For Your Safety ..........................................................6
Specifi cations ............................................................6
Installation into a Solid Fuel Fireplace .......................6
General Safety Information .......................................6
Installation Checklist ..................................................7
Materials Required ...................................................7
Minimum Fireplace Clearances .................................7
Clearances to Combustibles .....................................7
Conversion to Propane Kit ........................................8
Gas Connection .........................................................8
High Elevation ...........................................................8
Draft Hood Connection ..............................................8
Venting ...............................................................9
Combustion & Ventilation ....................................9
Gas Pressure Test .....................................................9
Gas Insert Aeration System .......................................9
Test for Flue Spillage .................................................9
Optional Brick Panel ...............................................10
Log Installation ........................................................10
Faceplate & Trim .....................................................12
Glass Front Installation
Standard Flush Door (1 panel) ..........................12
Flush Louvers ...................................................13
Optional Bay Front (3 panel) .............................13
Bay Louvers ......................................................13
Double Door Screen ................................................13
Wiring Diagram ........................................................14
Full Screen Front .....................................................15
Hampton Cast Faceplate Installation ......................17
Hampton Cast Faceplate Grill .................................18
Excalibur Surround ..................................................19
Optional Wall Thermostat ........................................21
Optional Remote Control ........................................21
Final Check .............................................................21
OPERATING INSTRUCTIONS
Operating Instructions .............................................21
Lighting Procedure ..................................................21
Shutdown Procedure ...............................................22
First Fire .............................................................22
Automatic Convection Fan Operation .....................22
Normal Operating Sounds
of Gas Appliances .............................................22
Copy of Lighting Instruction Plate ............................22
MAINTENANCE
Maintenance ............................................................23
Gold Plated Trim ...............................................23
Log Replacement ..............................................23
Glass Gasket ....................................................23
Door Glass Replacement ..................................24
Bay Glass Removal ..........................................24
Flush Glass Replacement .................................24
Fan Maintenance ..............................................24
Parts List .............................................................25
WARRANTY
Warranty .............................................................31
FPI U31-2 Gas Fireplace Insert
3
SAFETY LABEL
This is a copy of the labels that accompany each
U31-2 Gas Insert. We have printed a copy of the
contents here for your review. The safety label
is located on a plate inside the base of the unit
visible when the bottom louver is opened.
NOTE: FPI units are constantly being im-
proved. Check the label on the unit
and if there is a difference, the label
on the unit is the correct one.
For the State of Massachusetts, installation and repair must be done by a plumber or gasfi tter licensed in the Commonwealth of
Massachusetts.
For the State of Massachusetts, fl exible connectors shall not exceed 36 inches in length.
For the State of Massachusetts, the appliances individual manual shut-off must be a t-handle type valve.
The State of Massachusetts requires the installation of a carbon monoxide alarm in accordance with NFPA 720 and a CO alarm
with battery back up in the same room where the gas appliance is installed.
4
FPI U31-2 Gas Fireplace Insert
REQUIREMENTS
MA Code - CO Detector
(for the State of Massachusetts only)
5.08: Modifications to NFPA-54, Chapter 10
(2) Revise 10.8.3 by adding the following additional requirements:
(a) For all side wall horizontally vented gas fueled equipment installed in every dwelling, building or structure used in whole or in part for
residential purposes, including those owned or operated by the Commonwealth and where the side wall exhaust vent termination is less than
seven (7) feet above finished grade in the area of the venting, including but not limited to decks and porches, the following requirements shall
be satisfied:
1. INSTALLATION OF CARBON MONOXIDE DETECTORS. At the time of installation of the side wall horizontal vented gas fueled
equipment, the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and battery back-up is
installed on the floor level where the gas equipment is to be installed. In addition, the installing plumber or gasfitter shall observe that a battery
operated or hard wired carbon monoxide detector with an alarm is installed on each additional level of the dwelling, building or structure
served by the side wall horizontal vented gas fueled equipment. It shall be the responsibility of the property owner to secure the services of
qualified licensed professionals for the installation of hard wired carbon monoxide detectors
a. In the event that the side wall horizontally vented gas fueled equipment is installed in a crawl space or an attic, the hard wired carbon
monoxide detector with alarm and battery back-up may be installed on the next adjacent floor level.
b. In the event that the requirements of this subdivision can not be met at the time of completion of installation, the owner shall have a period of
thirty (30) days to comply with the above requirements; provided, however, that during said thirty (30) day period, a battery operated carbon
monoxide detector with an alarm shall be installed.
2. APPROVED CARBON MONOXIDE DETECTORS. Each carbon monoxide detector as required in accordance with the above provisions
shall comply with NFPA 720 and be ANSI/UL 2034 listed and IAS certified.
3. SIGNAGE. A metal or plastic identification plate shall be permanently mounted to the exterior of the building at a minimum height of eight
(8) feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment. The
sign shall read, in print size no less than one-half (1/2) inch in size, "GAS VENT DIRECTLY BELOW. KEEP CLEAR OF ALL
OBSTRUCTIONS".
4. INSPECTION. The state or local gas inspector of the side wall horizontally vented gas fueled equipment shall not approve the installation
unless, upon inspection, the inspector observes carbon monoxide detectors and signage installed in accordance with the provisions of 248 CMR
5.08(2)(a)1 through 4.
(b) EXEMPTIONS: The following equipment is exempt from 248 CMR 5.08(2)(a)1 through 4:
1. The equipment listed in Chapter 10 entitled "Equipment Not Required To Be Vented" in the most current edition of NFPA 54 as adopted by
the Board; and
2. Product Approved side wall horizontally vented gas fueled equipment installed in a room or structure separate from the dwelling, building or
structure used in whole or in part for residential purposes.
(c) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM PROVIDED. When the manufacturer of Product
Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment, the
instructions provided by the manufacturer for installation of the equipment and the venting system shall include:
1. Detailed instructions for the installation of the venting system design or the venting system components; and
2. A complete parts list for the venting system design or venting system.
(d) MANUFACTURER REQUIREMENTS - GAS EQUIPMENT VENTING SYSTEM NOT PROVIDED. When the manufacturer of a
Product Approved side wall horizontally vented gas fueled equipment does not provide the parts for venting the flue gases, but identifies
"special venting systems", the following requirements shall be satisfied by the manufacturer:
1. The referenced "special venting system" instructions shall be included with the appliance or equipment installation instructions; and
2. The "special venting systems" shall be Product Approved by the Board, and the instructions for that system shall include a parts list and
detailed installation instructions.
(e) A copy of all installation instructions for all Product Approved side wall horizontally vented gas fueled equipment, all venting instructions,
all parts lists for venting instructions, and/or all venting design instructions shall remain with the appliance or equipment at the completion of
the installation.
FPI U31-2 Gas Fireplace Insert
5
INSTALLATION
IMPORTANT:
SAVE THESE
INSTRUCTIONS
The FPI Gas Insert must be installed in accordance with these instructions. Carefully read
all the instructions in this manual fi rst. Consult
the building authority having jurisdiction to determine the need for a permit prior to starting
the installation.
NOTE: Failure to follow the instructions
could cause a malfunction of the
heater which could result in death,
serious bodily injury, and/or property damage. Failure to follow
these instructions may also void
your fi re insurance and/or warranty.
This appliance can be used with a
thermostat.
FOR YOUR SAFETY
This appliance requires air for proper combustion. Always provide adequate combustion
and ventilation air. Follow instructions and
information in CAN/CGA B149 (in Canada) or
the National Fuel Gas Code ANSI Z223.1 (in the
USA), regarding requirements for combustion
and ventilation air.
SPECIFICATIONS
At pressures over 1/2 psig, the pipe to the unit
must be disconnected.
Gas Input Capacity:
Natural Gas 30,000 Btu/h
Propane 27,500 Btu/h
Min. Output (Fan Off)
Natural Gas 21,000 Btu/h
Propane 19,400 Btu/h
Max. Output (Fan On)
Natural Gas 22,000 Btu/h
Propane 20,500 Btu/h
Fuels: Approved for use with both natural
gas, and propane. Approved as is for use at
0' to 2,000'. With a fi eld installed conversion
kit 0' - 4,500'.
Electrical: 120V A.C. system.
Circulation Fan: Variable speed, 127 CFM.
Log Set: Ceramic fi bre, 7 per set.
Vent System: Minimum 4" B-Vent or listed
gas fuel vent liner.
GAS PRESSURE TESTING
The appliance must be isolated from the gas
supply piping system by closing its individual
manual shut off valve during any pressure
testing of the gas supply piping system at test
pressures equal to or less than 1/2 psig. (3.45
kPa). Disconnect piping from valve at test pressures over 1/2 psig (3.45 kPa).
POLICY FOR SOLID
FUEL BURNING AND
FACTORY BUILT
FIREPLACES
The FPI U31-2 may be installed and vented into
any solid fuel fi replace that has been installed
in accordance with the National, Provincial and
local building codes and is constructed of noncombustible materials.
1) Installer must mechanically attach the sup-
plied label to the inside of the fi rebox of the
fi replace into which the gas fi replace insert
is installed.
WARNING: This fi replace has been con-
verted for use with a gas fi replace insert
only and cannot be used for burning wood
or solid fuels unless all original parts have
been replaced, and the fi replace re-approved
by the authority having jurisdiction.
2) Do not cut any sheet-metal parts of the
fi replace, in which the gas fi replace insert
is to be installed.
3) If the factory-built fi replace has no gas access
hole(s) provided, an access hole of 1-1/2"
(37.5mm) or less may be drilled though
the lower sides or bottom of the fi rebox in
a proper workmanship like manner. This
access hole must be plugged with a noncombustible insulation after the gas supply
line has been installed.
4) The fi replace fl ue damper can be fully
blocked open or removed for installation of
the gas fi replace insert.
5) The fi replace and fi replace chimney must
be clean and in good working order and
constructed of non-combustible materials.
6) The chimney cleanouts must fi t properly.
7) Refractory (fi rebricks), glass doors, screen
rails, screen mesh and log grates can be
removed from the fi replace before installing
the gas fi replace insert.
8) Smoke shelves, shields and baffl es may be
removed if attached by mechanical fasten-
ers. If any part is removed it must not weaken
the structural integrity of the factory built.
9) Trim panels or surrounds shall not seal
ventilation openings in the fi replace.
BEFORE YOU START
Safe installation and operation of this appliance
requires common sense, however, we are
required by the Canadian Safety Standards
and ANSI Standards to make you aware of
the following:
General Safety Information
1) The appliance installation must conform
with local codes or in the absence of local
codes, with CAN/CGA B149 (in Canada)
or the National Fuel Gas Code ANSI
Z223.1. This appliance should be installed
by a qualifi ed gas fi tter technician only.
2) Installation and repair should be done
by a qualifi ed service person.
3) The appliance should be inspected before
use and at least annually by a professional
service person. More frequent cleaning
may be required due to excessive lint from
carpeting, bedding material, animal hair, etc.
It is imperative that control compartments,
burners and circulating air passageways of
the appliance be kept clean.
4) See general construction and assembly
instructions. This appliance may only be
installed in a vented, noncombustible fi replace.
5) This appliance is Listed for bedroom installations. In Canada room heaters must be
installed with a Listed Millivolt Thermostat.
Some areas may have further requirements,
check local codes before installation.
6) This unit is not approved for installation into
a mobile home.
7) Always connect this insert to a vent system venting to the outside of the building
envelope. Never vent to another room or
inside a building. Make sure that the vent
is properly sized and is of adequate height
to provide the proper draft.
8) Inspect the venting system annually for
blockage and any signs of deterioration.
9) Any glass removed for servicing must be
replaced prior to operating the appliance.
10) To prevent injury, do not allow anyone who
is unfamiliar with the operation to use the
fi replace.
6
FPI U31-2 Gas Fireplace Insert
INSTALLATION
11) Failure to position the parts in accordance
with the diagrams in this manual or failure
to use only parts specifi cally approved with
this appliance may result in property damage
or personal injury.
12) Due to high temperatures, the appliance
should be located out of high traffi c areas
and away from furniture and draperies.
Children and adults should be alerted to
the hazards of high surface temperatures,
especially the fi replace glass and gold
trims, and should stay away to avoid burns
or clothing ignition. Young children should
be carefully supervised when they are in
the same room as the appliance. Clothing
or other fl ammable material should not be
placed on or near the appliance.
Emissions from burning wood or gas could
contain chemicals known to the State of California to cause cancer, birth defects or other
reproductive harm.
INSTALLATION
CHECKLIST
The FPI Gas Insert is installed as listed below.
14) Final check: Before leaving this unit with the
customer, the installer must ensure that the
appliance is fi ring correctly. This includes:
a) Clocking the appliance to ensure the
correct fi ring rate.
b) Adjusting the primary air, if required,
to ensure that the fl ame does not
carbon. See page 10.
c) Ensuring that the appliance is venting
correctly. See page 9.
MATERIALS REQUIRED
No electrical power supply is required for the gas
control to operate. A 120 Volt AC power cord is
hooked up to the fan. Plug the 3 wire cord into
a suitable receptacle. Do not cut the ground
terminal off under any circumstances. When
connected with 120 volts, the appliance must be
electrically grounded in accordance with local
codes, or in the absence of local codes, with the
current Canadian Electrical Code CSA C22.1 (in
Canada) or with the current National Electrical
Code ANSI/NFPA 70-1987 (in U.S.A.).
NOTE: This unit is equipped with a heat sen-
sor thermodisc which will prevent the
blower from operating until the unit
reaches the correct temperature.
CLEARANCES TO
COMBUSTIBLES
From Unit
Sides A 10" / 255 mm
Ceiling B 47.5" / 1205 mm
Mantle C See mantle
clearances
From Standard Surround (26" x 40")
Sides D 4" / 100 mm
Ceiling E 41.5" / 1055 mm
Max. Mantel Depth G 12" / 305 mm
Hearth Height H 0" / 0 mm
Hearth Depth I 16" / 405 mm
Hearth Width J 40" / 1015 mm
Min. Alcove Width K 48" / 1220 mm
Max. Alcove Depth L 36" / 915 mm
1) Unit Location - check Clearances to Com-
bustibles on page 6.
2) Make the gas connections (see page 7).
Convert to Propane Gas if necessary, page
7.
3) Install the fl ue or liner to the sliding draft
hood. See page 8.
4) Install Venting, page 8. Slide the unit into the
fi replace. Attach draft hood to the insert.
5) Test gas pressure, page 8. Check aeration,
page 8.
6) Test for fl ue spillage, page 8.
7) Install the optional brick panels. See page
9.
8) Install the log set. See page 9.
9) Assemble and install the faceplate and trim.
See page 11.
10) Install the glass front and optional Bay Front.
See pages 11 & 12.
11) Install both louvers. See page 12.
MINIMUM FIREPLACE
DIMENSIONS
The minimum fi replace dimensions for the FPI
gas fi replace insert are shown in the following
diagrams:
Combustible Mantel Clearances
with Bay & Flush Louvers in
Masonry Installation
Note: A non-combustible mantel may be
installed
at a lower
height if the
framing is
made of
metal studs
covered
with a noncombustible board.
12) Install Optional Double Screen Door. See
page 12
13) Install Optional Remote Control and Optional
Wall Thermostat, page 20.
FPI U31-2 Gas Fireplace Insert
Note: If you are installing the Molded Faceplate
or Excalibur Surround, the minimum fi replace
dimensions are as follows:
Width (at front): 29" (737mm)
Depth: 16" (406mm)
NOTE: Mantel clearances for Installation into
a Zero Clearance Kit are different. Please
refer to the Zero Clearance Kit Manual for
details.
7
INSTALLATION
Conversion Kit from Natural Gas to Propane
Model #402-969 for: U31-NG2 Units
THIS CONVERSION MUST BE DONE BY A QUALIFIED GAS
FITTER IF IN DOUBT DO NOT DO THIS CONVERSION !!
1) Turn the unit off and allow it to cool to room
temperature.
2) Unplug or disconnect power source to
stove.
3) Remove glass front (see manual).
4) Remove logs and brick panels (if in-
stalled).
5) Remove the Grate by removing the screws
on each side of the grate.
Remove the 2 screws holding
the grate in position.
6) Remove the Burner Tray by removing the
screws on each side of the tray. Push the
tray to the left and lift up.
8) Remove regulator from valve and replace
with Propane regulator. See diagram 1.
Diagram 1
9) Pull off the pilot cap to expose the pilot
orifi ce.
10) Unscrew the pilot orifi ce with the allen key
and replace with the LP pilot orifi ce in the
kit.
GAS CONNECTION
GAS CONNECTION WARNING:
Only persons licensed to work
with gas piping may make the
necessary gas connections to this
appliance.
1) If the appliance is to be installed into an
existing chimney system, thoroughly clean
the masonry or factory built fi replace.
2) The appliance is provided with an opening
on the left hand side of the control compartment. A 1/2" gas supply pipe must be
brought near this inlet hole. (See Diagram
3 on page 11).
3) Locate the center point where the vent will
pass through the chimney above the appliance. Move the appliance into the exact
location where it is to be installed. Ensure
that the Insert is level.
4) The installer must provide a valve with a
plugged tapping, accessible for test gauge
connection, immediately upstream of the
gas supply connection to the appliance.
HIGH ELEVATION
Remove the 2 screws,
push Burner Tray to the left, and lift off.
7) Remove burner orifi ce with 1/2" wrench and
replace with the #52 orifi ce in the Kit.
Burner
Orifi ce
8
11) Replace Burner Tray and reverse steps 5)
to 1).
12) Adjust the burner aeration setting to 1/8"
to 3/16" as required for the best fl ame picture.
This unit is approved in Canada for altitude 0 to
2000 ft. with the orifi ce supplied. For 0' - 4500'
use the optional fi eld conversion kit (Part #400970 for Natural Gas units and Part #400-971 for
Propane units). In USA refer to ANSI Z223.11988, Appendix F, for re-sizing orifi ce.
DRAFT HOOD
CONNECTION
1) Attach the vent to the fl ue collar on the
detachable draft hood. The fl ue collar of
the appliance will fi t inside a standard vent
and may be fastened directly to the vent by
sheet metal screw. Diagram 1.
2) Before pushing the appliance into position
inside the fi replace, align the draft hood
with the guides on the insert top and push
forward. While pushing the unit back into
place keep pulling the draft hood forward
until the screw hole in the spill tube aligns
FPI U31-2 Gas Fireplace Insert
INSTALLATION
Diagram 1
with the screw hole in the top of the fi rebox.
The screw is secured through the inside top
of the fi rebox into the bottom of the spill tube.
(If screw holes do not line up then draft hood
is not positioned correctly.)
Diagram 2
NOTE: fi nal gas connection should be
after unit is in place to avoid damage
to line when pushing the unit into
position.
VENTING
THE APPLIANCE MUST NOT BE
CONNECTED TO A CHIMNEY FLUE
SERVING A SEPARATE SOLID
FUEL BURNING APPLIANCE.
This appliance is designed to attach to a 4" diameter type B-Vent or listed gas fuel type vent liner
running the full length of the chimney. A minimum
fl ue height of 12 feet is recommended. B-Vent
must be supported by a vent support - supplied
by vent manufacturer. See chart on this page
for minimum distances from roof.
TheFPI Insert incorporates its own internal
draft hood, so no additional external draft hood
is required.
Periodically check that the vent is unrestricted
and an adequate draft is present when the unit
is in operation. (See page 8 for spillage test.)
Before installing vent system ensure that the
damper plate is open and secure to prevent
the damper plate from falling down and crushing the liner.
WARNING: Operation of this appliance when not connected to a
properly installed and maintained
venting system or tampering with
the blocked vent shutoff system
can result in carbon monoxide (CO)
poisoning and possible death.
Combustion and Ventilation Air
WARNING: This appliance needs
fresh air for safe operation and must
be installed with provisions for adequate combustion and ventilation
air available to the room in which it
is to be operating.
Follow CAN/CGA B149 (in Canada) or ANSI
Z223.1 (in the USA) requirements, and any
local codes or regulations of the enforcing
authority.
Air for combustion is drawn in through the front
of the unit, therefore, the front of the unit must
be kept clear of any obstructions.
GAS PRESSURE TEST
The unit is preset to give the correct gas input
at the specifi ed manifold pressures shown on
the label. The maximum gas manifold pressure
is:
Natural Gas 3.8" w.c.
Propane 11.0" w.c.
The manifold pressure is controlled by a regulator
built into the gas control, and should be checked
at the pressure test point. The pressure check
should be carried out with the unit burning and the
setting should be within the limits specifi ed.
GAS INSERT AERATION
SYSTEM
The aeration adjustment rod is attached to the
air shutter which is located just above the orifi ce
bracket. The rod is used to adjust the aeration
on the main burner without having to take the
appliance apart.
The burner aeration is factory set but may need
adjusting due to either the local gas supply, air
supply or altitude.
Natural Gas: 1/8" (3.2mm) open
Propane: 3/16" (4.8mm) open
Note: Any damage due to carboning result-
ing from improperly setting the aeration controls is NOT covered under
warranty.
Note: Aeration Adjustment should only
be performed by an authorized FPI
Installer at the time of installation or
service.
TEST FOR FLUE
SPILLAGE
A " spillage" test must be made before the
installed unit is left with the customer. Follow
the procedure below:
1) Start all exhaust fans in the home and then
close all external doors and windows in the
house.
2) Light the unit and set controls to maximum.
Turn fan off.
FPI U31-2 Gas Fireplace Insert
9
INSTALLATION
3) After fi ve minutes, test that there is a “pull” on
the fl ue by placing a smoke match, cigarette
or similar device which gives off smoke,
in front of the spill tube. To ensure a valid
test, place a scrap piece of sheet metal (or
other noncombustible material) between
the spill tube and the upper louver, this will
prevent the natural convection of the unit
from interfering with the test. See diagram
1.
Diagram 1
The smoke should be drawn into the spill tube.
If the smoke is still not drawn into the spill tube,
turn the unit off and check for the cause of the
lack of draft. If necessary, seek expert advice.
If the heater turns off because of lack of draft
during the spillage test, check for the cause
and if necessary, seek expert advice.
The thermally actuated safety switch will
automatically reset after it has cooled off.
The switch will continue to cycle until the
draft problem is corrected. DO NOT BYPASS
OR DISCONNECT THIS SWITCH.
OPTIONAL
BRICK PANEL
1) Unwrap the brick pattern panels from the
protective wrapping.
2) Remove the glass front if it is already in-
stalled.
3) Put the rear brick panel fl at against the back
of the unit.
4) Before installing the side brick panels, loosen
the screws for the brick tabs enough so that
you can slide the brick tabs on to the screws
easily but that the tabs are secure. For the
location of the side brick tab screws see
diagram 1.
LOG SET
INSTALLATION
Read the instructions below carefully and
refer to the diagrams. If logs are broken
do not use the unit until they are replaced.
Broken logs can interfere with the pilot
operation.
The gas log kit contains the following:
a) 02-43 Rear Log 902-227
b) 02-45 Front Right Log 902-229
c) 02-56 Middle Left Log 902-230
d) 02-46 Left Top Log 902-231
e) 02-47 Center Log 902-232
f) 02-48 Middle Right Log 902-226
g) 02-44 Front Left Log 902-228
h) Embers 902-154
i) Rockwool 902-153
j) Vermiculite 902-179/P
Note: Install Optional Brick Panels prior to
installing logs.
For wind turbulent sites, a wind cap may remedy
the problem.
Note: The thermally activated safety switch
will sense the change in temperature and shut
down the gas valve in the event of a severe
downdraft or a blocked or disconnected
vent. The switch acts as a safety shut-off to
prevent a build-up of carbon monoxide. If the
fl ue is blocked or has no "draw", the switch
will automatically shut off the supply of gas
within 5 - 10 minutes. Tampering with the
switch can result in carbon monoxide (CO)
poisoning and possible death.
10
Diagram 1
5) Remove the brick tabs and slide the side
brick panels into position. See diagram 3.
Install the brick tabs. See diagram 2.
Diagram 2
Vermiculite and
Diagram 3
The "02" refer numbers (i.e. 02-43) are
molded into the rear of each log.
1) Carefully remove the logs from the box and
unwrap them. The logs are fragile, handle
with care - do not force into position.
2) Sprinkle the vermiculite around the fi rebox
base. Take some of the embers (approx.
1/3 of the bag) and sprinkle over the ver-
miculite.
Vermiculite and
embers.
embers.
Vermiculite and
embers.
FPI U31-2 Gas Fireplace Insert
INSTALLATION
3) Place Rear Log A)02-43 on the two pins on
the rear log support.
A)02-43
Pins on Rear Log Support
4) Place Front Right Log B)02-45 on the two
pins as shown.
B)02-45
6) Place the Left Top Log D)02-46 on the pin
on Log C)02-56 and on top of the cutout on
Log A)02-43.
D)02-46
A)02-43
C)02-56
Pin
7) Place the notch in Center Log E)02-47 over
Log B)02-45 and across the cutout on Log
A)02-43.
E)02-47
Cutout
A)02-43
A)02-43
F)02-48
B)02-45
Side View
Bracket
The bottom right edge of Log F)02-48 must
sit snugly against the bracket and the front
edge of the rear burner.
9) Place Front Left Log G)02-44 onto the 2
front pins as shown.
G)02-44
Front edge of
rear burner
5) Place the Middle Left Log C)02-56 on the
two pins as shown.
C)02-56
Logs A)02-43, C)02-56,
and B)02-45 in position
B)02-45
Notch
Logs D)02-46 and E)02-47 in position.
8) Position notch in Front Right Log F)02-48
on Log E)02-47 and push the bottom right
edge against the bracket on the burner tray
and the front edge of the rear burner.
F)02-48
E)02-47
Cutout
B)02-45
10) Place the embers and Rockwool on the
exposed front burner tray.
11) Test fi re to ensure proper light off (make
sure fl ame fl ows smoothly from one end
of burner to the other. If there is any fl ame
hesitation, check that area for any blockage
of the burner port.
12) Install fl ush glass and optional bay glass
as per instructions in this manual.
F)02-48
A)02-43
D)02-46
C)02-56
G)02-44
E)02-47
B)02-45
FPI U31-2 Gas Fireplace Insert
Notch
Bracket
11
INSTALLATION
FACEPLATE & TRIM
INSTALLATION
1) Lay the faceplate panels fl at, face down on
something soft so they don't scratch.
2) Take the top faceplate and align the holes in
it with the holes in the side panels. Using the
screws provided, attach from the top of the
panel (the holes in the top panel are slightly
larger than the holes in the side panel to
facilitate easier installation). Diagram 1.
Hint: Don't tighten the screws down com-
Rear View: Faceplate Assembly
Diagram 1
pletely at this point, continue on with steps
3 and 4 and do a trial fi t to the unit. Make
any necessary adjustments and when it fi ts
properly then tighten down the screws.
Hearth Trim Option: Hearth Trim is an
option that can be used to fi nish off the
installation when the bottom of the fi replace
is higher than the hearth or to raise the fi replace. Attach the Hearth Trim to the bottom
of the faceplate side panels with the screws
provided. See Diagram 1.
Rear View: Trim Assembly
Diagram 2
the grey harness) and connect them with
the wire connectors from the fan speed
control.
6) Connect the ON/OFF switch wires by taking
the black and red wires with the female ends
and connect them to the ON/OFF switch.
7) Tuck the wires into the faceplate to keep
them away from the insert using the clip
provided. Attach the clip to the rear of the
faceplate to ensure that the wires do not
touch the side of the unit. Diagram 3.
8) The power cord should be run behind the
faceplate panel.
Diagram 3
Diagram 4
Diagram 5
FLUSH FRONT
INSTALLATION
1) Install Logs before going on to the next
step. See the Log Installation instruction
sheet or page 9.
2) Install the bottom glass trim by hooking the
trim into the lip on the fi rebox base. The trim
will not fi t into place if the glass is installed
fi rst.
3) Using the connectors provided, join the left
side trim (with the ON/OFF switch) to the
top trim. Diagram 2. Connect the right side
trim to the top trim.
4) Place the trim on the assembled faceplate
panels, aligning the wire connections from
the switches with the notch on the left side
panel.
5) Connect the fan switch wires by taking the
black and red wires with the male ends (in
12
9) Attach the brass trim to the faceplate by
drilling a 1/8" hole through into the faceplate
using the hole in the trim as a guide. Fasten
the trim to the faceplate panels using the
plated screws. Diagram 4.
10) Attach the faceplate panels to the insert
body using the 4 remaining black screws.
Diagram 5.
11) Push the Regency logo plate into the two
holes in the bottom left corner of the faceplate.
FPI U31-2 Gas Fireplace Insert
INSTALLATION
3) Place the bottom of the fl ush glass behind
the bottom glass trim.
4) Secure the glass with the two glass clips at
the top corners of the glass. Secure glass
clips with the screws provided. Do not over
tighten as this could break the glass.
5) Slide in the top glass trim under the spring
clips.
FLUSH LOUVERS
1) The Top Louver is held in place by friction
fi t, if the Louver needs to be adjusted; bend
the bracket out as shown in the diagram.
BAY FRONT
INSTALLATION
1) Place the bay door onto the 2 pins on the
top of the unit.
2) Position 2 magnets on the back of each trim
piece close to the ends. Place the top and
bottom trim pieces on the bay front.
3) Install top and bottom louvers.
BAY LOUVERS
1) Install top louver by sliding the two bracket
clips into the brackets located on top of the
bay door. See below. The fi tted louver leaves
a small gap between faceplate bottom and
louver top.
2) Install bottom louver by sliding the two
bracket clips into the brackets located
underneath the bay door and secure with
2 screws into the bracket on the bottom of
the Bay Front as per diagram above.
3) Slide the valve extension knobs onto the
valve knobs. match the correct ext. knob
with the valve knob.
2) Install the Spring Hinges on the left and right
side of the bottom of the Firebox using 2
screws per hinge.
3) Place the Bottom Louver near the hinge. Flip
hinge over the Bottom Louver and secure
using 3 screws.
Hinge
Location
Bottom
Note: The top and bottom trim pieces are
different, check diagrams above and
below.
DOUBLE DOOR
SCREEN
1) Pull out the
top louver
and the top
glass trim.
2) Loosen the
screws so
the glass
clips can
be turned
aside and
the flush
glass removed.
FPI U31-2 Gas Fireplace Insert
13
INSTALLATION
3) Open Bottom Louvers.
4) Remove the bottom glass trim.
Discard both top & bottom glass trim.
5) Replace the glass and secure with the two
glass clips. Do not over tighten as this could
break the glass.
Make sure the glass is centered.
6) Insert side hooks on the double screen
door into the 4 slots between the faceplate
and the glass and lower assembly into the
locking position. Push down fi rmly with both
hands to lock into place.
This heater does not require a 120V A.C. supply for operation. In case of a power failure, the
burner switch and the optional remote control/
thermostat will continue to operate. However,
a 120V A.C. power supply is needed for the
fan/blower operation.
Slots
Side Hook
WIRING DIAGRAM
Caution: Ensure that the wires do
not touch any hot surfaces and are
away from sharp edges.
Insert Screen Door
hooks into the 4
slots between the
faceplate and the
fl ush door.
Push Screen
Door down
fi rmly
to lock into
place.
CAUTION: Label all wires prior
to disconnection when servicing
controls. Wiring errors can cause
improper and dangerous opera-
WARNING: Electrical Grounding Instructions
This appliance is equipped with a three pronged (grounding) plug for your protection against shock hazard and should
be plugged directly into a properly grounded three-prong receptacle. Do not cut or remove the grounding prong from
this plug.
14
FPI U31-2 Gas Fireplace Insert
FULL SCREEN FRONT
INSTALLATION
1) Hold the full screen door up against the unit in order to make the
following wire connections.
Pull the ON/OFF connector wires from the fi rebox and connect them
to the switch.
Connect the fan switch wires with the wire connectors from the fan
speed control. Place clips over wires and tuck into side trim.
3) Completely secure the full screen door to the unit by securing 4
screws to the Left and Right Side Trims.
.
NOTE: When mounting the full screen door to the unit, the inside
fl ange of the side trims are to fi t over the inner side of the unit fl ange
and NOT next to the outer side of the unit fl ange.
2) Lift unit up slightly and push down on the corners of the Bottom Trim
Bracket and slide under unit. Unit should touch tabs on Bottom Trim
Bracket.
Push in Corners
Bottom Trim Bracket
Inside fl ange of Side Trim goes over
the inner side of the unit fl ange.
FPI U31-2 Gas Fireplace Insert
15
INSTALLATION
4) Install Spring Hinges on the Left and Right Side of the bottom of the
fi rebox using 2 screws per hinge.
5) Place Bottom Frame near hinge. Flip hinge over Bottom Frame and
secure with 3 screws.
Hinge Location
7) Install the Left and Right Side Screen Doors in the fully open position
by placing over top of the hinges on the full screen door.
Hinge
Screen Door
Bottom Frame
6) The Top Frame is held in place by friction fi t, if the frame needs to
be adjusted; bend the bracket accordingly.
Top Frame
8) Close screen doors.
NOTE: If you fi nd that the doors do not align properly, adjust the
hinges on the door(s) by loosening them and adjust accordingly.
16
FPI U31-2 Gas Fireplace Insert
INSTALLATION
HAMPTON CAST
FACEPLATE INSTALLATION
NOTE: Do not install Cast Faceplate when unit is installed
into a Zero Clearance Unit.
1) Lay the faceplate panels fl at, face down on something soft so they
don't scratch.
2) Attach the side fi ller brackets to the left and right sides using 3 screws
and washer per side.
NOTE: There are fi ller brackets specifi cally for each side. The way
to differentiate this is that on the side of the brackets there are 2
mounting holes. The side where there is a 7/16" gap from the top
of the bracket to the mounting hole, must face the top.
5) Connect the ON/OFF switch wires
by taking the black and red wires
with the blue female ends thru
the hole provided and connecting
them to the ON/OFF switch.
6) Connect the fan switch wires by
taking the black and red wires
with the male ends (in the grey
harness) thru the hole provided
and connect them with the wire
connectors from the fan speed
control.
7) Insert wires into the strain relief
and install into switch box assembly.
8) Place the switch box assembly
over the boss on the rear left
side piece and secure with one
screw.
3) Attach the right and left cast sides to the top using 2 screws per
side.
Ensure that the
top and sides are
aligned.
4) Use a measuring tape to ensure that the distance between the left
and right side pieces is 28" (711mm).
9) Tuck the wires into the faceplate to keep them away from the insert
using the clip provided. Attach the clip to the rear of the faceplate
to ensure that the wires do not touch the side of the unit.
Switch Box Assembly
Boss on rear left side
piece.
10) The power cord should be run behind the
faceplate panel.
FPI U31-2 Gas Fireplace Insert
28"
17
INSTALLATION
11) Mount the cast faceplate panels onto the insert body, sliding the
side fi ller brackets into the space between the glass and the fi rebox.
Secure using the 4 remaining black screws, 2 per side.
Slide side fi ller bracket
into gap between
glass and fi re box.
12) Install the glass trim by inserting the side hooks on the glass trim into
the 4 slots between the faceplate and the glass. Push the glass trim
down fi rmly with both hands to lock into place.
HAMPTON CAST FACEPLATE
GRILL INSTALLATION
Before the grills are installed, a grill stop bracket needs to be put in
place.
1) The U31 grill stop bracket is installed in the bottom left corner just
under the fi rebox with the screw supplied as shown below.
U31 Grill
Stop
Bracket
2) Place top grill into brackets located inside top of fi rebox as shown.
Bracket inside
top of fi rebox.
Side Hook
Slots
13) To put on the Hampton logo, peel the sticker from the back of the
logo and place it centered on the bottom left hand corner of the
faceplate.
Bracket
Top Grill
Note: The top louver should be placed with
the curved cut-out facing up.
3) The bottom louver, shown in the diagram below, has 2 hinges that
are attached to the lip on bottom of the unit. Secure using 2 screws
per hinge.
Hampton Logo
18
Left Hand
Side Faceplate
FPI U31-2 Gas Fireplace Insert
EXCALIBUR SURROUND
INSTALLATION
INSTALLATION
IMPORTANT NOTE:
When using the Surround, the unit must be set 1" further into the fi replace
than the standard faceplate installation. See the diagrams below for the
correct minimum fi replace opening requirements.
16”
C
L
29”
f
21”
2) Align the cut-outs in the Blanking Plate with the pins located on the
inside top of the fi rebox. Slide the Blanking Plate into position ensuring
it goes under the 2 fl anges.
Flanges
Blanking Plate
3) Hold the Faceplate Trim up against the unit in order to make the
following wire connections.
1) Align the left side Faceplate Trim Bracket with the Firebox Flange
and secure using 2 screws as shown in diagram 1. Repeat for right
side.
Faceplate Trim
Bracket
Firebox
Flange
Pull the ON/OFF connector wires from the fi rebox and connect
them to the switch.
Connect the fan switch wires with the wire connectors from the fan
speed control. Place clips over wires and tuck into side trim.
ON/OFF
switch
Fan Speed
wires to
ON/OFF
switch
Switch
(Rear View)
wires to
Fan switch
for gas
connectors
connection
Self-adhesive
wire clip
FPI U31-2 Gas Fireplace Insert
19
INSTALLATION
4) Secure the Faceplate by sliding the slots in the Faceplate into the
fl anges on the left and right side Faceplate Trim Brackets. Once
the Faceplate is in place secure using 2 screws per side.
Faceplate
5) Place the bottom hooks of the Surround into the bottom slots of the
Faceplate. Slightly pull up the Surround and push the top hooks into
the top slots of the Faceplate. Push down to secure. Tug on the Surround to ensure it is securely locked in place.
Backside of Sur-
round Shown
Hooks
Left Side
Faceplate Bracket
Trim Flange
Faceplate
Slots
Faceplate
Surround
20
FPI U31-2 Gas Fireplace Insert
OPERATING INSTRUCTIONS
OPTIONAL WALL
THERMOSTAT
A wall thermostat may be installed if desired.
Connect the wires as per the wiring diagrams.
Note that the wires are connected to the "TH"
on the gas valve. Use table on page 14 to determine the maximum wire length:
Note: Preferable if the thermostat is installed
on an interior wall.
FPI offers an optional programmable thermostat
but any 250-750 millivolt rated non-anticipator
type thermostat that is CSA, ULC or UL approved
may be used.
CAUTION
Do not connect the millivolt
wall thermostat wires
to the 120V wires.
Thermostat Wire Table
Recommended Maximum Lead Length
(Two-Wire) When Using Wall
Thermostat (CP-2 System)
Wire Size Max. Length
14 GA.
16 GA.
18 GA.
20 GA.
22 GA.
50 Ft.
32 Ft.
20 Ft.
12 Ft.
9 Ft.
CAUTION
Do not connect the millivolt re-
mote control wires to
the 120V wires.
3) Install 3 AAA alkaline batteries in transmitter
and 4 AA alkaline batteries in the receiver.
Install the receiver and its cover in the wall.
Switch the remote receiver to "remote"
mode. The remote control is now ready for
operation.
FINAL CHECK
Before leaving this unit with the customer, the
installer must ensure that the appliance is fi ring
correctly. This includes:
1) Clocking the appliance to ensure the cor-
rect fi ring rate (rate noted on label) at 15
minutes.
2) If required, adjusting the primary air to
ensure that the fl ame does not carbon.
First allow the unit to burn for 15 min. to
stabilize.
CAUTION
Any alteration to the product that causes
sooting or carboning that results in damage
to the exterior facia is not the responsibility
OPERATING
INSTRUCTIONS
Before operating this appliance, proceed
through the following check list.
DO NOT BURN THE APPLIANCE
WITH THE GLASS ASSEMBLY
REMOVED.
LIGHTING
PROCEDURE
IMPORTANT: Gas cock knob cannot be
turned from "PILOT" to "OFF" unless it is
partially depressed.
1) Open the bottom louver assembly
2) If the control knob is in the "OFF" position
proceed to Step 5.
3) Push in gas control knob slightly and turn
clockwise to "OFF". Knob cannot be turned
from "PILOT" to "OFF" unless knob is pushed
in slightly. Do not force.
4) Wait fi ve minutes to allow gas, that may have
accumulated in the main burner compartment, to escape. If you do smell gas, follow
the instructions on the front of this manual. If
you don't smell gas continue on to the next
step.
OPTIONAL REMOTE
CONTROL
Use the FPI Remote Control Kit approved for
this unit. Use of other systems may void your
warranty.
The remote control kit comes with a hand held
transmitter, a receiver and a wall mounting
plate.
1) Choose a convenient location on the wall
to install the receiver and the receptacle
box (protection from extreme heat is very
important). Run wires from the fi replace to
that location, use Thermostat Wire Table.
2) Connect the wires as per the wiring diagram
above.
FPI U31-2 Gas Fireplace Insert
1) Read and understand these Instructions
before operating this appliance.
2) Check to see that all wiring is correct and
enclosed to prevent possible shock.
3) Check to ensure there are no gas leaks.
4) Make sure the glass door is in place. Never
operate the appliance with the door glass
removed.
5) Verify that all venting and the cap is unob-
structed.
6) Verify log placement. If the pilot cannot be
seen when lighting the unit - the logs or the
embers have been incorrectly positioned.
7) The unit should never be turned off and on
again without a minimum of a 60 second
wait.
8) When lighting the appliance, the inside of
the glass may fog up. This will burn off after
a few minutes of operation.
5) Turn the gas control counter clockwise to
"PILOT".
6) Push in control knob all the way and hold in.
Continually push and release the black button on spark igniter until pilot lights. Continue
to hold the control knob in for approximately
one minute, then release the gas control
knob. The pilot fl ame should continue to
burn. If the pilot does not remain lit, repeat
operation allowing a longer period before
releasing gas control knob.
7) Turn gas control knob counter clockwise to
"ON".
8) Use the rocker switch to operate main
burner.
9) Rotate the variable fl ame control to adjust
the fl ame height higher or lower.
10) Close the bottom louver assembly.
21
OPERATING INSTRUCTIONS
SHUTDOWN
PROCEDURE
1) Use the rocker switch to turn off the
main burner.
2) Open the bottom louver assembly.
3) Push in the gas control knob slightly
and turn clockwise to "OFF". Do not
force.
4) Disconnect all electric power and
gas to the appliance if service is to
be performed.
FIRST FIRE
The fi rst fi re in your stove is part of the
paint curing process. To ensure that the
paint is properly cured, it is recommended
that you burn your fi replace for at least
four (4) hours the fi rst time you use it with
the fan on. When fi rst operated, the unit
will release an odour caused by the curing
of the paint, the burning off of any oils
remaining from manufacturing. Smoke
detectors in the house may go off at this
time. Open a few windows to ventilate
the room for a couple of hours.
The glass panel may require cleaning
after the unit has cooled down.
DO NOT ATTEMPT TO CLEAN THE
GLASS WHILE IT IS HOT.
Note: When the glass is cold and
the appliance is lit, it may
cause condensation and fog
the glass. This condensation
is normal and will disappear
in a few minutes as the glass
heats up.
DO NOT BURN THE APPLIANCE WITHOUT THE GLASS
FRONT IN PLACE.
COPY OF LIGHTING INSTRUCTION PLATE
FOR YOUR SAFETY READ BEFORE LIGHTING
This appliance must be installed in accordance with local codes, if any; if none, follow the National Fuel Gas Code, ANSI
Z223.1/NFPA 54, or Natural Gas and Propane Installations Codes, CSA B149.1. (Australia: AG 601/ New Zealand: NZS 5261)
WARNING: If you do not follow these instructions exactly, a fire or explosion may result causing property
damage, personal injury or loss of life. Improper installation, adjustment, alteration, service or
maintenance can cause injury or property damage. Refer to the owner’s information manual provided
with this appliance. For assistance or additional information consult a qualified installer, service agency
or gas supplier.
A) This appliance has a pilot which must be lighted
by hand, following the instructions below
exactly.
B) BEFORE LIGHTING smell all around the appliance
area for gas. Be sure to smell next to the floor
because some gas is heavier than air and will
settle on the floor.
WHAT TO DO IF YOU SMELL GAS:
Do not try to light any appliance.
Do not touch any electric switch, do not use any
phone in your building.
Immediately call your gas supplier from a
neighbors phone. Follow the gas supplier’s
instructions.
If you cannot reach your gas supplier, call the
fire department.
C) Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not
push in or turn by hand, do not try to repair it, call
LIGHTING INSTRUCTIONS
STOP! Read the safety information above on this
label.
1) Push in gas control knob slightly and turn
clockwise to “OFF”. Knob cannot be turned
from “PILOT” to “OFF” unless knob is pushed in
slightly. Do not force.
2) Wait five (5) minutes to clear out any gas. If you
then smell gas STOP! follow “B” in the safety
information above on this label. If you do not
smell gas, go to the next step.
3) Turn knob on gas control counterclockwise
to “PILOT” .
4) Push in control knob all the way and hold in.
Immediately push black button on spark igniter
until pilot lights. Continue to hold the control
knob in for about 1/2 minute after the pilot is lit.
TO TURN OFF GAS APPLIANCE
1) Push in the gas control knob slightly and turn
clockwise to “OFF”. Do not force.
You may shut off the pilot during prolonged non use periods to conserve fuel.
DO NOT REMOVE THIS INSTRUCTION PLATE
a qualified service technician. Force or attempted
repair may result in a fire or explosion.
D) Do not use this appliance if any part has been
under water. Immediately call a qualified service
technician to inspect the appliance and to replace
any part of the control system and any gas control
which has been under water.
This appliance needs fresh air for safe operation and
must be installed so there are provisions for
adequate combustion and ventilation air.
CAUTION: Hot while in operation. Do not touch.
Severe Burns may result. Due to high surface
temperatures keep children, clothing and furniture,
gasoline and other liquids having flammable vapors
away. Keep burner and control compartment clean.
See installation and operating instructions
accompanying appliance.
Release knob and it will pop back up. Pilot should
remain lit. If it goes out, repeat steps 3) and 4). If
knob does not pop up when released, stop and
immediately call your service technician or gas
supplier. If the pilot will not stay lit after several
tries, turn the gas control knob to “OFF” and call
your service technician or gas supplier.
5) Turn gas control knob counterclockwise to
“ON”.
6) Use rocker switch to operate main burner.
2) Turn off all electric power to the appliance if
service is to be performed.
908 401b
AUTOMATIC
CONVECTION
FAN OPERATION
The fan operates automatically, turn the knob
on the side of the faceplate to adjust to the
desired speed. The fan will turn on as the stove
comes up to operating temperature. After the
unit has been turned off and the unit cooled to
below a useful heat output range the fan will
shut off automatically.
22
NORMAL OPERATING SOUNDS OF
GAS APPLIANCES
It is possible that you will hear some sounds
from your gas appliance. This is perfectly normal
due to the fact that there are various gauges
and types of steel used within your appliance.
Listed below are some examples. All are normal
operating sounds and should not be considered as defects in your appliance.
Blower:
FPI gas appliances use high tech blowers to
push heated air farther into the room. It is not
unusual for the fan to make a "whirring" sound
when ON. This sound will increase or decrease
in volume depending on the speed setting of
your fan speed control.
Burner Tray:
The burner tray is positioned directly under the
burner tube(s) and logs and is made of a different gauge material from the rest of the fi rebox
and body. Therefore, the varying thicknesses of
steel will expand and contract at slightly different
rates which can cause "ticking" and "cracking"
sounds. You should also be aware that as there
FPI U31-2 Gas Fireplace Insert
MAINTENANCE
are temperature changes within the unit these
sounds will likely re-occur. Again, this is normal
for steel fi reboxes.
Blower Thermodisc:
When this thermally activated switch turns ON
it will create a small "clicking" sound. This is the
switch contacts closing and is normal.
Pilot Flame:
While the pilot fl ame is on it can make a very
slight "whisper" sound.
Gas Control Valve:
As the gas control valve turns ON and OFF, a
dull clicking sound may be audible, this is normal
operation of a gas regulator or valve.
Unit Body/Firebox:
Different types and thicknesses of steel will
expand and contract at different rates resulting
in some "cracking" and "ticking" sounds will be
heard throughout the cycling process.
MAINTENANCE
INSTRUCTIONS
1) Always turn the gas valve to off before
cleaning. For relighting, refer to lighting
instructions. Keep the burner and control
compartment clean by brushing and vacuuming at least once a year.
When cleaning the logs, use a clean soft
paint brush as the logs are fragile and easily
damaged.
2) Clean (never when unit is hot) appliance,
door and louvers with a damp cloth. Never
use an abrasive cleaner. The gold louvers
(and optional gold door) may be scratched
if abrasives are used to clean them.
The heater is fi nished in a heat resistant
paint and should only be refi nished with
heat resistant paint (not with wall paint).
FPI uses StoveBrite Paint - Metallic Black
#6309.
3) Make a periodic check of burner for proper
position and condition. Visually check the
fl ame of the burner periodically, making sure
the fl ames are steady; not lifting or fl oating.
If there is a problem, call a qualifi ed service
person.
4) The appliance and venting system must be
inspected before use, and at least annually,
by a qualifi ed fi eld service person, to ensure
that the fl ow of combustion and ventilation
air is not obstructed.
During the annual service call, the burners
should be removed from the burner tray
and cleaned. Replace the embers but do
not block the pilot.
5) Keep the area near the appliance clear and
free from combustible materials, gasoline
and other fl ammable vapours and liquids.
WARNING: CHILDREN AND
ADULTS SHOULD BE ALERTED
TO THE HAZARDS OF HIGH
SURFACE TEMPERATURE AND
SHOULD STAY AWAY TO AVOID
BURNS OR CLOTHING IGNITION.
YOUNG CHILDREN SHOULD BE
CAREFULLY SUPERVISED WHEN
THEY ARE IN THE SAME ROOM
AS THE APPLIANCE.
CAUTION: ANY SAFETY SCREEN
OR GUARD REMOVED FOR SERVICING AN APPLIANCE MUST BE
REPLACED PRIOR TO OPERATING THE APPLIANCE.
CLOTHING OR OTHER FLAMMABLE MATERIAL SHOULD NOT
BE PLACED ON OR NEAR THE
APPLIANCE.
6) Each time the appliance is lit, it may cause
condensation and fog the glass. This
condensation and fog is normal and will
disappear in a few minutes as the glass
heats up.
Never operate the appliance without the
glass properly secured in place, with
broken glass or with the door open.
7) Verify proper operation after servicing.
8) Periodically check the pilot fl ames, there
should be three strong blue fl ames approx.
3/4" long - 1 fl ame to the front burner, and
1 to the thermopile and one to the left. See
diagrams below.
Correct fl ame pattern has two strong blue
fl ames: 1 fl owing around the thermopile and
1 reaching towards the rear burner (it does
not have to be touching the burner).
Top View of pilot fl ame
Incorrect fl ame pattern will have small, probably yellow fl ames, not coming into proper
contact with the rear burner or thermopile.
Top View of pilot fl ame
If you have an incorrect fl ame pattern,
contact your FPI dealer for further instructions.
GOLD-PLATED TRIM
The 24 carat gold plated fi nish on the trim
requires little maintenance, and need only be
cleaned with a damp cloth. DO NOT use abrasive
materials or chemical cleaners, as they may
harm the fi nish and void the warranty.
Clean any fi ngerprints off before turning the
unit on. If the top louvers start to discolour,
check the door gasket seal and replace if
necessary.
LOG REPLACEMENT
The unit should never be used with broken logs.
Turn off the gas valve and allow the unit to cool
before opening door to carefully remove the
logs. The pilot light generates enough heat to
burn someone. If for any reason a log should
need replacement, you must use the proper
replacement log. The position of these logs
must be as shown in the diagram under Log
Installation.
NOTE: Improper positioning of logs may
create carbon build-up and will alter
the unit’s performance which is not
covered under warranty.
GLASS GASKET
If the glass gasket requires replacement use
7/8" fl at glass gasket (Part # 936-243) for the
Bay Front and for the Flush Front.
FPI U31-2 Gas Fireplace Insert
23
MAINTENANCE
DOOR GLASS
REPLACEMENT
Your FPI insert is supplied with high temperature,
5 mm Neoceram ceramic glass that will withstand
the highest heat that your unit will produce. In
the event that you break your glass by impact,
purchase your replacement from an authorized
FPI dealer only, and follow our step-by-step
instructions for replacement.
WARNING: do not operate appliance with the glass front removed,
cracked or broken. Replacement
of the glass should be done by a
licensed or qualifi ed service person.
Bay Glass Removal
1) Remove the door from the unit and place
on a soft surface to prevent scratching.
FAN MAINTENANCE
If your fan requires maintenance or replacement,
access to the fan is through the plate on the
rear wall of the fi rebox. NOTE: the unit MUST
NOT be operated without the fan access
panel securely in place.
CAUTION: Label all wires prior
to disconnection when servicing
controls. Wiring error can cause
improper and dangerous opera-
To remove fan:
1) Turn the unit off and allow it to cool to room
temperature.
2) Unplug or disconnect power source to
stove.
3) Remove glass front (see page 11).
4) Remove logs.
2) Remove the nuts holding the glass retainers
in place.
3) Remove the glass retainers (sides, top and
bottom).
4) Replace the glass. The glass must have
gasketing around it.
5) Reverse the previous steps, replace the
retainers and fasten with the nuts but do not
over tighten, as this can break the glass.
6) Replace door on the stove and check the
seal.
5) Remove brick panels.
6) Remove the Grate by removing the screws
on each side of the grate.
Remove the 2 screws holding the
grate in position.
7) Remove the Burner Tray by removing the
screws on each side of the tray. Push the
tray to the left and lift up.
10) Unplug the black wires from the fan motor
(from inside the stove).
11) Lift Fan Assembly off of the 2 pins, tip forward
and pull through fi rebox opening.
12) Disconnect green wire from power cord.
Replacing fan:
Reverse above steps. Hint for pushing fan down
onto pins - rub a bit of dish soap on the grommet
so it will slide more easily onto the pin. Check
to make sure the fan is seated properly on the
pins, this is very important- try to move the
fan back and forth, there should be no noise,
if there is check that the grommets haven't
come loose.
When replacing the Burner Tray, slide the aeration adjustment rod through the opening in the
front of the Valve Assembly.
Flush Glass Replacement
Slide old glass out of the side frames and replace
with new glass.
24
Remove the 2 screws,
push Burner Tray to the left, and lift off.
8) Remove the 11 screws holding the Access
Panel in place.
9) Remove the Fan Air Duct by removing 4
screws, 2 per side.
Aeration Adjustment Rod
FPI U31-2 Gas Fireplace Insert
Main Assembly
Part # Description Part # Description
1) 400-011 Fan Opening Cover
400-515/P Fan Assembly (120 V)
2) 910-331/P Fan Motor (120 V)
5) 910-750 Power Cord (120 V)
910-752 Wire Harness (intermediate)
6) * Thermodisc cover
7) * Thermodisc bracket
8) 910-142 Thermodisc-Fan Auto ON/OFF
10) 400-540 Drafthood Assembly
11) * Spill Switch Bracket
12) 910-220 Spill Switch
13) * Levelling Bolts 5/16 x 3 Hex Head
16) * Cable Tie
17) * Wire Holder Clip
18) * Strain Relief
19) * Grommet for Power Cord
20) 400-024 Air Channel
21) 402-922 Flush Louvers (Set) - Gold/Black
402-920 Flush Louvers (Set) - Black
402-924 Flush Louvers (Set) - Steel/Black
400-945 Brick Panel Set - Standard
402-901 Brick Panel Set - Standard Brown
402-902 Brick Panel Set - Standard Red
402-903 Brick Panel Set - Herringbone Brown
402-904 Brick Panel Set - Herringbone Red
33) * Brick Panel - Back
34) * Brick Panel - Left Side
35) * Brick Panel - Right Side
36) 400-090 Brick Clips
78) 410-920 Zero Clearance Ashlip
410-905 Zero Clearance Kit
402-969 Conversion to LP Kit
908-785 Manual
*Not available as a replacement part.
PARTS LIST
25) 400-992 Bay Louvers (Set) - Gold/Black
400-990 Bay Louvers (Set) - Black
400-993 Bay Louvers (Set) - Steel/Black
FPI U31-2 Gas Fireplace Insert
25
PARTS LIST
Burner Assembly & Log Set
Part # Description
402-560/P Valve Assembly - NG
402-562/P Valve Assembly - LP
52) 910-028 Robertshaw Valve -Nat. Gas
910-029 Robershaw Valve - LP
53) 910-190 Piezo Ignitor and nut
54) * Valve Heat Shield
55) 904-702 Fibre Washer
56) * Pilot Bracket
57) 904-240 Burner Orifi ce Nat. Gas #37
904-593 Burner Orifi ce Nat. Gas #40 (High Altitude)
904-390 Burner Orifi ce LP # 52
904-345 Burner Orifi ce Nat. Gas #53 (High Altitude)
60) 402-526 Grate Assembly
62) 402-512 Burner Assembly NG/LP
63) 910-034 Pilot Assembly (NG) - 3 fl ame
convertible top
910-035 Pilot Assemby (LP) 3 fl ame convertible top
65) * Burner Shroud Cover
67) * Firebox Base
68) * Valve Tray
69) 402-935 Log Set
402-572 Ember Package
*Not available as a replacement part.
26
FPI U31-2 Gas Fireplace Insert
PARTS LIST
Bay & Flush Front Assembly
Part # Description Part # Description
Bay Door
400-988 Bay Door c/w Black Trims
102) * Glass Retainer Side
103) * Glass Retainer Front
106) 940-315/P Side Glass
107) 936-243 Gasket - Adhesive Backing
108) 940-314/P Center Glass
110) 902-183 Bay Brick Panel - Standard
402-905 Bay Brick Panel - Standard Brown
402-906 Bay Brick Panel - Standard Red
111) * Door Trim
112) 904-196 1" Round Magnet
910-424 Extension Knob - Pilot ON/OFF
910-426 Extension Knob - Flame HI/LOW
402-956 Gold Trim Bay Front
402-958 Steel Trim Bay Front
Flush Door
402-515/P Complete Flush Front
150) 936-243 Door Frame Gasket - 7/8"
153) * Glass Side Trim
154) * Flush Glass
155) 402-046 Glass Support Trim - Black
156) 936-238 Flush Glass Gasket
157) * Screw #10-24 x 1/2"
158) 402-033 Flush Glass Bracket
159) 936-233 3/4" Rope Gasket
402-943 Complete Double Screen Door
171) 512-546 Door Latch
173) 430-133 Handle
*Not available as a replacement part.
FPI U31-2 Gas Fireplace Insert
27
PARTS LIST
Faceplate Assembly
Part # Description
402-919 Complete Faceplate (Set) with Black Trim - Oversize
41) * Faceplate Side Right - Oversize
42) * Faceplate Top - Oversize
43) * Faceplate Side Left Assy-Oversize
402-534 Trims Pkg. - Oversize, Zero Clearance
44) * Faceplate Trim Right - Oversize
45) * Faceplate Trim Top - Oversize
46) * Faceplate Trim Left Assy - Oversize
400-917 Complete Custom Faceplate (Set)
71) * Faceplate Side Right - Custom
72) * Faceplate Top - Custom
73) * Faceplate Side Left - Custom
412-906 Complete Faceplate (Set) with Black Trim - Zero Clearance
81) * Faceplate Side Right - Zero Clearance
82) * Faceplate Top - Zero Clearance
83) * Faceplate Side Left Assy-Zero Clearance
402-534 Trims Pkg. - Zero Clearance
85) 836-203 Thermal Insulation - Top
400-939 Valve Access Faceplate
89) * Faceplate Side Left Assy
90) * Cover Plate - Valve Access
402-918 Complete Faceplate (Set) with Black Trim - Standard
91) * Faceplate Side Right - Standard
92) * Faceplate Top - Standard
93) * Faceplate Side Left Assy - Standard
402-532 Trims Pkg. - Standard
94) * Faceplate Trim Right - Standard
95) * Faceplate Trim Top - Standard
96) * Faceplate Trim Left Assy - Standard
402-950 Faceplate Trim (Set) - Standard - Brass
402-933 Molded Faceplate Complete (Set)
141) * Faceplate Side Right - Molded
142) * Faceplate Top - Molded
143) * Faceplate Side Left Assy -Molded
144) 402-044 Mounting Bracket - Right
145) 402-045 Filler Bracket
146) 402-043 Mounting Bracket - Left
147) * Screw - #8 x 3/4" Pan Head
400-950 Hearth Trim 1" - Standard
320-940 Hearth Trim 1" - Oversize
400-926 Hearth Trim 2" - Standard
320-942 Hearth Trim 2" - Oversize
180) 400-928 Hearth Trim 4" - Standard
181) 320-944 Hearth Trim 4" - Oversize
400-959 Hearth Trim 6" - Standard
320-946 Hearth Trim 6" - Oversize
184) 410-525/01 Hearth Trim 4" - Zero Clearance
185) 904-569 Fan Speed Control Knob (120 V)
186) 904-586 Speed Control Knob c/w Spring Clip
187) 910-246 Burner ON/OFF Switch
188) 910-330 Fan Speed Control (120 V)
190) * Screw #8 x 1/2" Black self-tapping
191) * Screw #8 x 1/2" Brass self-tapping
199) 948-220 Hampton Logo Plate
*Not available as a replacement part.
28
FPI U31-2 Gas Fireplace Insert
PARTS LIST
FPI U31-2 Gas Fireplace Insert
29
PARTS LIST
HAMPTON CAST FACEPLATE ASSEMBLY
Part # Description
402-971** Cast Faceplates (Set)
187) 910-246 Burner On/Off Switch
188) 910-330 Fan Speed Control (120 V)
189) 904-733 Knob - Black Cast Surround
201) * Cast Faceplate - Right
202) * Cast Faceplate - Top
203) * Cast Faceplate - Left
205) * Flush Glass Frame
194) * Mounting Flange
207) 402-981** Cast Grill (Set) - Top & Bottom
*Not available as a replacement part.
** Last digit of part number represents colour:
1=Black Metallic, 5=Enamel Brown, 6=Enamel Black
189
202
187
188
194
203
194
201
207
195
30
205
FPI U31-2 Gas Fireplace Insert
WARRANTY
FPI Fireplace Products are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance Team carefully inspects each unit thoroughly
before it leaves our facility. FPI Fireplace Products International Ltd. is pleased to extend this limited lifetime warranty to the original purchaser of a FPI Product.
This warranty is not transferable.
The Warranty: Limited Lifetime
The combustion chamber, heat exchanger, burner tubes/pans, logs, brick panels and gold plating (against defective manufacture only) are covered under the Limited Lifetime
Warranty for fi ve (5) years for parts and subsidized labour* and parts only thereafter.
Glass is covered for lifetime against thermal breakage only, parts and subsidized labour* for fi ve (5) years and parts only thereafter from date of purchase.
External casting, surrounds and grills are covered against cracks and warps resulting from manufacturer defects, parts and subsidized labour* for three (3) years from the date
of purchase and parts only thereafter.
Special Finishes - One year on brushed nickel and antique copper full screens and doors. You can expect some changes in color as the product "ages" with constant heating
and cooling. FPI warranties the product for any manufacturing defects on the original product. However, the manufacturers warranty does not cover changing colors and marks,
ie. fi nger prints, etc applied after the purchase of the product. Damage from the use of abrasive cleaners is not covered by warranty.
Electrical and mechanical components such as blowers, switches, wiring, thermodiscs, FPI remote controls, spill switches, thermopiles, thermocouples, pilot assembly components, and gas valves are covered for one year parts and subsidized labour* from the date of purchase. Blowers and valves replaced under warranty are considered repairs and
continue as if new with appliance. ie. twelve (12) months from original purchase date of appliance with a minimum of three (3) months coverage from date of replacement.
FPI venting components are covered parts and subsidized labour* for three (3) years from date of purchase.
Simpson Dura-Vent venting components (Direct Vent units) are covered by Simpson Dura-Vent Inc. warranty.
Conditions:
Any part or parts of this unit which in our judgement show evidence of such defects will be repaired or replaced at FPI's option, through an accredited distributor or agent provided
that the defective part be returned to the distributor or agent Transportation Prepaid, if requested.
Porcelain/Enamel - Absolute perfection is either guaranteed nor commercially possible. Any chips must be reported and inspected by an authorized dealer within three days of
installation. Reported damage after this time will be subject to rejection.
It is the general practice of FPI to charge for larger, higher priced replacement parts and issue credit once the replaced component has been returned to FPI and evaluated
for manufacturer defect.
The authorized selling dealer is responsible for all in-fi eld service work carried out on your FPI product. FPI will not be liable for results or costs of workmanship from unauthorized service persons or dealers.
At all times FPI reserves the right to inspect product in the fi eld which is claimed to be defective.
All claims must be submitted to FPI by authorized selling dealers. It is essential that all submitted claims provide all of the necessary information including customer name,
purchase date, serial #, type of unit, problem, and part or parts requested, without this information the warranty will be invalid.
Exclusions:
This limited Lifetime Warranty does not extend to or include paint, door or glass gasketing or trim.
At no time will FPI be liable for any consequential damages which exceed the purchase price of the unit. FPI has no obligation to enhance or modify any unit once manufactured.
ie. as products evolve, fi eld modifi cations or upgrades will not be performed.
FPI will not be liable for travel costs for service work.
Installation and environmental problems are not the responsibility of the manufacturer and therefore are not covered under the terms of this warranty policy.
Embers, rockwool, gaskets, door handles and paint are not covered under the terms of this warranty policy.
Any unit which shows signs of neglect or misuse is not covered under the terms of this warranty policy.
The warranty will not extend to any part which has been tampered with or altered in any way, or in our judgment has been subject to misuse, improper installation, negligence
or accident, spillage or downdrafts caused by environmental or geographical conditions, inadequate ventilation, excessive offsets, negative air pressure caused by mechanical
systems such as furnaces, fans, clothes dryer, etc.
Freight damage to stoves and replacement parts is not covered by warranty and is subject to a claim against the freight carrier by the dealer.
FPI will not be liable for acts of God, or acts of terrorism, which cause malfunction of the appliance.
Performance problems due to operator error will not be covered by this warranty policy.
Products made or provided by other manufacturers and used in conjunction with the operation of this appliance without prior authorization from FPI, may nullify your warranty
on this product.
Any alteration to the unit which causes sooting or carboning that results in damage to the interior / exterior facia is not the responsibility of FPI.
* Subsidy according to job scale as predetermined by FPI.
FPI U31-2 Gas Fireplace Insert
31
FPI fi replaces are designed with reliability and simplicity in mind. In addition, our internal Quality Assurance
Team carefully inspects each unit thoroughly before it
leaves our door.
FPI Fireplace Products International Ltd. is pleased to
extend this Limited Lifetime Warranty to the original
purchaser of a FPI Product.
See the inside back cover for details.
Register your Regency online at
http://www.regency-fi re.com
Register your Hampton online at
http://www.hampton-fi re.com
Register your Excalibur online at
http://www.excalibur-fi re.com
Installer: Please complete the following information
Dealer Name & Address: ______________________________________________
___________________________________________________________________
Installer: ___________________________________________________________
Phone #: ___________________________________________________________
Date Installed: ______________________________________________________
Serial No.: __________________________________________________________
FPI, Hampton, Excalibur and energy are trademarks of FPI Fireplace Products International Ltd.
© Copyright 2006, FPI Fireplace Products International Ltd. All rights reserved.
Printed in Canada
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