Advantech USB-4761 User Manual

USB-4761
8-channel Relay, 8-channel IDI USB Module
User Manual
Copyright
The documentation and the software included with this product are copy­righted 2006 by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right to make improvements in the products described in this manual at any time without notice. No part of this man­ual may be reproduced, copied, translated or transmitted in any form or by any means without the prior written permission of Advantech Co., Ltd. Information provided in this manual is intended to be accurate and reli­able. However, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringements of the rights of third parties, which may result from its use.
Acknowledgements
Intel and Pentium are trademarks of Intel Corporation.
Microsoft Windows and MS-DOS are registered trademarks of
Microsoft Corp.
All other product names or trademarks are properties of their respective owners.
Part No. 2003476100 1st Edition
Printed in Taiwan March 2006
USB-4761 User Manual ii
Product Warranty (2 years)
Advantech warrants to you, the original purchaser, that each of its prod­ucts will be free from defects in materials and workmanship for two years from the date of purchase.
This warranty does not apply to any products which have been repaired or altered by persons other than repair personnel authorized by Advantech, or which have been subject to misuse, abuse, accident or improper instal­lation. Advantech assumes no liability under the terms of this warranty as a consequence of such events.
Because of Advantech’s high quality-control standards and rigorous test­ing, most of our customers never need to use our repair service. If an Advantech product is defective, it will be repaired or replaced at no charge during the warranty period. For out-of-warranty repairs, you will be billed according to the cost of replacement materials, service time and freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1. Collect all the information about the problem encountered. (For example, CPU speed, Advantech products used, other hardware and software used, etc.) Note anything abnormal and list any onscreen messages you get when the problem occurs.
2. Call your dealer and describe the problem. Please have your man­ual, product, and any helpful information readily available.
3. If your product is diagnosed as defective, obtain an RMA (return merchandize authorization) number from your dealer. This allows us to process your return more quickly.
4. Carefully pack the defective product, a fully-completed Repair and Replacement Order Card and a photocopy proof of purchase date (such as your sales receipt) in a shippable container. A product returned without proof of the purchase date is not eligible for war­ranty service.
5. Write the RMA number visibly on the outside of the package and ship it prepaid to your dealer.
iii
CE
This product has passed the CE test for environmental specifications when shielded cables are used for external wiring. We recommend the use of shielded cables. This kind of cable is available from Advantech. Please contact your local supplier for ordering information.
Technical Support and Assistance
Step 1. Visit the Advantech web site at www.advantech.com/support
where you can find the latest information about the product.
Step 2. Contact your distributor, sales representative, or Advantech's cus-
tomer service center for technical support if you need additional assistance. Please have the following information ready before you call:
- Product name and serial number
- Description of your peripheral attachments
- Description of your software (operating system, version, appli­cation software, etc.)
- A complete description of the problem
- The exact wording of any error messages
Document Feedback
To assist us in making improvements to this manual, we would welcome comments and constructive criticism. Please send all such - in writing to: support@advantech.com
Safety Precaution - Static Electricity
Follow these simple precautions to protect yourself from harm and the products from damage.
1. To avoid electrical shock, always disconnect the power from your PC chassis before you work on it. Don't touch any components on the CPU card or other cards while the PC is on.
2. Disconnect power before making any configuration changes. The sudden rush of power as you connect a jumper or install a card may damage sensitive electronic components.
USB-4761 User Manual iv

Contents

Chapter 1 Introduction ..................................................... 2
1.1 Features ............................................................................. 2
1.1.1 Robust Protection ........................................................... 3
1.1.2 Wide Input Range .......................................................... 3
1.1.3 Reset Protection for Industrial Applications .................. 3
1.1.4 Plug & Play Function ..................................................... 3
1.2 Applications ...................................................................... 4
1.3 Installation Guide .............................................................. 4
1.4 Software Overview............................................................ 6
1.5 Device Driver Programming ............................................. 7
Chapter 2 Installation ..................................................... 10
2.1 Unpacking ....................................................................... 10
2.2 Driver Installation ........................................................... 11
2.3 Hardware Installation ...................................................... 12
2.4 Device Setup & Configuration ........................................ 14
2.5 Device Testing................................................................. 16
2.6 Hardware Uninstallation ................................................. 18
Chapter 3 Signal Connections ........................................ 22
3.1 Overview ......................................................................... 22
3.2 I/O Connectors ................................................................ 22
Figure 1.1:Installation Flow Chart ................................. 5
1.4.1 Programming Choices for DA&C Module: ................... 6
1.4.2 Device Drivers ............................................................... 6
1.5.1 Programming Tools ....................................................... 7
1.5.2 Programming with Device Drivers Function Library .... 8
1.5.3 Troubleshooting Device Drivers Error .......................... 8
Figure 2.1:Advantech Automation Software Setup ..... 11
Figure 2.2:Device Name on the Device Manager ........ 13
Figure 2.3:The (!) Indicates Improper Installation ...... 14
2.4.1 Setting Up the Device .................................................. 14
Figure 2.4:Device Manager Dialog Box ...................... 15
2.4.2 Configuring the Device ................................................ 15
Figure 2.5:The Device Setting Dialog Box ................. 16
2.5.1 Testing Digital Input Function ..................................... 17
Figure 2.6:Digital Input Tab in Device Test Dialog .... 17
2.5.2 Testing Digital Output Function .................................. 17
Figure 2.7:Digital Output Tab in Device Test Dialog . 18
Figure 2.8:Unplug or Eject Hardware Dialog .............. 19
Figure 2.9:Stop a Hardware device dialog box ............ 19
3.2.1 Pin Assignment ............................................................ 22
Figure 3.1:I/O Connector Pin Assignment .................. 23
3.2.2 I/O Connector Signal Description ................................ 24
v Table of Contents
Table 3.1:I/O Connector Signal Description ............... 24
3.2.3 LED Indicator Status Description ................................ 24
Table 3.2:LED Indicator Status Description ................ 24
3.3 Isolated Digital Input Connections.................................. 25
3.3.1 Single-ended Channel Connections ............................. 25
Figure 3.2:Isolated Digital Input Connections ............. 25
3.4 Relay Connections........................................................... 25
Figure 3.3:Relay Output Channel Connections ........... 25
3.5 Field Wiring Considerations ........................................... 26
Appendix A Specifications ................................................. 28
A.1 Isolated Digital Input....................................................... 28
A.2 Relay Output ................................................................... 28
A.3 General ............................................................................ 29
Appendix B Function Block............................................... 32
USB-4761 User Manual vi
2
1
CHAPTER
Introduction
This chapter will provide information on the features of the DAS module, a quick start guide for installation, and some brief information on software and accessories for the USB-4761 Module.
Sections include:
• Features
• Applications
• Installation Guide
• Software Overview
• Device Driver Programming

Chapter 1 Introduction

Thank you for buying the Advantech’s USB-4761 data acquisition mod­ule. The Advantech USB-4761 is a powerful data acquisition (DAS) module for the USB port. It features a unique circuit design and complete functions for data acquisition and control.

1.1 Features

USB-4761 has the most requested measurement & control functions:
• 8 relay output (Form C) and 8 isolated digital input channels
• LED indicators to show activated relays
• High-voltage isolation on input channels (2,500 VDC)
• High ESD protection (2,000 VDC)
• Wide input range (5 ~ 30 VDC)
• Interrupt handling capability
• Supports USB 2.0
• Bus-powered
• Wiring terminal on Modules
Note: You can install up to sixteen USB-4761’s to a
system because of the restriction of device BoardID
Note: The power output of an USB port is 500 mA,
while the USB-4761 requires 400mA (Max.). This means that if an USB hub is used, it will need an external power supply to support more than one USB-4761 device.
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1.1.1 Robust Protection

The USB-4761 digital input channels feature a robust isolation protection for industrial, lab and machinery automation applications. It durably withstands voltage up to 2,500 VDC, preventing your host system from any incidental harms. If connected to an external input source with surge protection, the USB-4761 can offer up to a maximum of 2,000 VDC ESD (Electrostatic Discharge) protection.

1.1.2 Wide Input Range

The USB-4761 has a wide range of input voltage from 5 to 30 VDC, and it
is suitable for most industrial applications with 12 and 24 V age.
input volt-
DC

1.1.3 Reset Protection for Industrial Applications

When the system has undergone a hot reset (i.e. without turning off the system power), USB-4761 can either retain outputs values of each chan­nel, or return to its default configuration as open status, depending on its onboard jumper setting. This function protects the system from wrong operations during unexpected system resets.

1.1.4 Plug & Play Function

USB-4761 is a portable Plug-&-Play device that fully complies with the USB 2.0 specification. During module installation, all bus-related config­urations such as base I/O address and interrupts are conveniently taken care of by the Plug-&-Play function. You have virtually no need to set any jumpers or DIP switches.
Note: For detailed specifications of USB-4761, please
refer to Appendix A, Specifications.
3 Chapter 1

1.2 Applications

• Industrial On/Off control
• Switch status sensing
• Digital I/O control
• Industrial and lab automation
• SMT/PCB machinery
• Semi-conductor machinery
• PC-based Industrial Machinery
• Testing & Measurement
• Laboratory & Education
• External relay driving

1.3 Installation Guide

Before you install your USB-4761 module, please make sure you have the following necessary components:
• USB-4761 DAS Module
• USB-4761 User Manual
• Shielded USB 2.0 cable (1.8 m)
• Driver software Advantech DLL drivers (included in the companion CD-ROM)
• Personal computer or workstation with a USB port (running Windows 2000, or XP)
Some application software is also available for enhanced operation. USB­4761 works with ActiveDAQ, ActiveDAQ Pro, and other third-party software packages.
After you have the necessary components and maybe some accessories for enhanced operation of your USB DAS module, you can then begin the installation procedure. Figure 1.1 on the next page provides a concise flow chart to give a broad picture of the software and hardware installa­tion procedures.
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Figure 1.1: Installation Flow Chart

5 Chapter 1

1.4 Software Overview

Advantech offers a rich set of DLL drivers, third-party driver support and application software to help fully exploit the functions of your USB-4761 module:
• Device Drivers (on the companion CD-ROM)
• LabVIEW driver
• Advantech ActiveDAQ
• Advantech ActiveDAQ Pro

1.4.1 Programming Choices for DA&C Module:

You may use Advantech application software like Advantech Device Drivers. On the other hand, advanced users are allowed to use register­level programming as another option, although this is not recommended due to its laborious and time-consuming nature.

1.4.2 Device Drivers

The Advantech Device Drivers software is included on the companion CD-ROM. Advantech’s Device Drivers features a complete I/O function library to help boost your application performance. The Advantech Device Drivers for Windows 2000/XP works seamlessly with develop­ment tools such as Visual C++, Visual Basic, Inprise C++ Builder, and Inprise Delphi.
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