Rugged Industrial Panel PC with
Intel® Pentium® 4 or Celeron®
and 15" LCD Display
Users Manual
Copyright notice
This document is copyrighted 2005, by Advantech Co. Ltd. All rights are
reserved. Advantech Co., Ltd. reserves the right to alter the products
described in this manual at any time without notice. No part of this manual may be reproduced, copied, translated or transmitted in any form or
by any means without the prior written permission of Advantech. Information provided in this manual is intended to be accurate and reliable.
However, Advantech assumes no responsibility for use of this manual,
nor for any infringements upon the rights of third parties which may
result from such use. All brand and product names mentioned herein are
trademarks or registered trademarks of their respective holders.
Acknowledgments
IBM and PC are trademarks of International Business Machines Corporation.
For more information on this and other Advantech products, please visit
our website at:http://www.advantech.com
For technical support and service, please visit our support website at:
http://www.advantech.com.tw/support/
Part No. 2003915101
Edition 1.3
June 2007
IPPC-9151 Series Users Manualii
FCC Class A
Note: This equipment has been tested and found to comply with the limits
for a Class A digital device, pursuant to part 15 of the FCC Rules. These
limits are designed to provide reasonable protection against harmful
interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction
manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference
at his own expense.
Warning!Any changes or modifications made to the
equipment which are not expressly approved by
the relevant standards authority could void your
authority to operate the equipment.
iii
Packing List
Before setting up the system, check that the item is among those listed
below and is in good condition. If your Panel PC does not match any of
those below, please contact your dealer immediately.
1 x IPPC-9151 Panel PC
1 x Accessory pack, with:
• DESKTOP BRACKET(L)
• DESKTOP BRACKET(R)
• FIX Bracket x 4
• COMPRESSION SPRING x 4
• THERMAL GREASE
• Registration and 1 year Warranty card
• CD ROM for IPPC Series DRV
• Urethane Seal (UP/DOWN)
• Urethane Seal (L/R)
• Screw Bag
S/S D=5 H=1 + M3*5L ST Ni x 6
1/4R/S D=8.1 H=2.2 + #6-32*3/16"L ST Ni x 6
1/4R/S D=6.6 H=1.5 + M3*5L ST Ni x 8
ROUND M6*25 x 4
SP/S D=8 H=1.5 - M4*6L ST Ni x 8
The IPPC-9151 Series of Industrial Panel PCs includes the following
models:
IPPC-9151G-XAE
Rugged Pentium 4 Industrial Panel PC with 15" LCD,180W AC power
supply, Stainless steel chassis and aluminum front panel
IPPC-9151G-RAE
IPPC-9151G-XAE with resistive touchscreen
IPPC-9151 Series Users Manualiv
IPPC-9151F-XAE
Rugged Pentium 4 Industrial Panel PC with 15" LCD,180W AC power
supply, Stainless steel chassis and flat-sealed aluminum front panel
IPPC-9151F-RAE
IPPC-9151F-XAE with resistive touchscreen
Additional Information and Assistance
Step 1. Visit the Advantech web site at www.advantech.com where you
can find the latest information about the product.
Step 2. Contact your distributor, sales representative, or Advantech's
customer service center for technical support if you need additional assistance. Please have the following information ready
before you call:
• Product name and serial number
• Description of your peripheral attachments
• Description of your software (operating system, version, application
software, etc.)
• A complete description of the problem
• The exact wording of any error messages
v
Sa fety I ns tr uc ti ons
1. Read these safety instructions carefully.
2. Keep this User's Manual for later reference.
3. Disconnect this equipment from any AC outlet before cleaning. Use a damp
cloth. Do not use liquid or spray detergents for cleaning.
4. For plug-in equipment, the power outlet socket must be located near the
equipment and must be easily accessible.
5. Keep this equipment away from humidity.
6. Put this equipment on a reliable surface during installation. Dropping it or let-
ting it fall may cause damage.
7. The openings on the enclosure are for air convection. Protect the equipment
from overheating. DO NOT COVER THE OPENINGS.
8. Make sure the voltage of the power source is correct before connecting the
equipment to the power outlet.
9. Position the power cord so that people cannot step on it. Do not place anything
over the power cord.
10. All cautions and warnings on the equipment should be noted.
11. If the equipment is not used for a long time, disconnect it from the power
source to avoid damage by transient overvoltage.
12. Never pour any liquid into an opening. This may cause fire or electrical shock.
13. Never open the equipment. For safety reasons, the equipment should be
opened only by qualified service personnel.
14. If one of the following situations arises, get the equipment checked by service
personnel:
a. The power cord or plug is damaged.
b. Liquid has penetrated into the equipment.
c. The equipment has been exposed to moisture.
d. The equipment does not work well, or you cannot get it to work according
to the user's manual.
e. The equipment has been dropped and damaged.
f. The equipment has obvious signs of breakage.
15. DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT WHERE
THE STORAGE TEMPERATURE MAY GO BELOW -20° C (-4° F) OR
ABOVE 60° C (140° F). THIS COULD DAMAGE THE EQUIPMENT. THE
EQUIPMENT SHOULD BE IN A CONTROLLED ENVIRONMENT.
16. CAUTION: DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY
REPLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT
TYPE RECOMMENDED BY THE MANUFACTURER, DISCARD USED
BATTERIES ACCORDING TO THE MANUFACTURER'S INSTRUCTIONS.
The sound pressure level at the operator's position according to IEC 704-1:1982 is
no more than 70 dB (A).
DISCLAIMER: This set of instructions is given according to IEC 704-1. Advantech disclaims all responsibility for the accuracy of any statements contained
herein.
IPPC-9151 Series Users Manualvi
W ic ht i ge Si c he rh e is hi n we is e
1. Bitte lesen sie Sich diese Hinweise sorgfältig durch.
2. Heben Sie diese Anleitung für den späteren Gebrauch auf.
3. Vor jedem Reinigen ist das Gerät vom Stromnetz zu trennen. Verwenden Sie
Keine Flüssig-oder Aerosolreiniger. Am besten dient ein angefeuchtetes Tuch
zur Reinigung.
4. Die NetzanschluBsteckdose soll nahe dem Gerät angebracht und leicht
zugänglich sein.
5. Das Gerät ist vor Feuchtigkeit zu schützen.
6. Bei der Aufstellung des Gerätes ist auf sicheren Stand zu achten. Ein Kippen
oder Fallen könnte Verletzungen hervorrufen.
7. Die Belüftungsöffnungen dienen zur Luftzirkulation die das Gerät vor überhitzung schützt. Sorgen Sie dafür, daB diese Öffnungen nicht abgedeckt werden.
8. Beachten Sie beim. AnschluB an das Stromnetz die AnschluBwerte.
9. Verlegen Sie die NetzanschluBleitung so, daB niemand darüber fallen kann.
Es sollte auch nichts auf der Leitung abgestellt werden.
10. Alle Hinweise und Warnungen die sich am Geräten befinden sind zu
beachten.
11. Wird das Gerät über einen längeren Zeitraum nicht benutzt, sollten Sie es vom
Stromnetz trennen. Somit wird im Falle einer Überspannung eine Beschädigung vermieden.
12. Durch die Lüftungsöffnungen dürfen niemals Gegenstände oder Flüssigkeiten
in das Gerät gelangen. Dies könnte einen Brand bzw. elektrischen Schlag auslösen.
13. Öffnen Sie niemals das Gerät. Das Gerät darf aus Gründen der elektrischen
Sicherheit nur von authorisiertem Servicepersonal geöffnet werden.
14. Wenn folgende Situationen auftreten ist das Gerät vom Stromnetz zu trennen
und von einer qualifizierten Servicestelle zu überprüfen:
a - Netzkabel oder Netzstecker sind beschädigt.
b - Flüssigkeit ist in das Gerät eingedrungen.
c - Das Gerät war Feuchtigkeit ausgesetzt.
d - Wenn das Gerät nicht der Bedienungsanleitung entsprechend funktioniert
oder Sie mit Hilfe dieser Anleitung keine Verbesserung erzielen.
e - Das Gerät ist gefallen und/oder das Gehäuse ist beschädigt.
f - Wenn das Gerät deutliche Anzeichen eines Defektes aufweist.
15. VOSICHT: Explisionsgefahr bei unsachgemaben Austausch der Batterie.Ersatz nur durch densellben order einem vom Hersteller empfohlenemahnlichen Typ. Entsorgung gebrauchter Batterien navh Angaben des
Herstellers.
16. ACHTUNG: Es besteht die Explosionsgefahr, falls die Batterie auf nicht fachmännische Weise gewechselt wird. Verfangen Sie die Batterie nur gleicher
oder entsprechender Type, wie vom Hersteller empfohlen. Entsorgen Sie Batterien nach Anweisung des Herstellers.
vii
Der arbeitsplatzbezogene Schalldruckpegel nach DIN 45 635 Teil 1000
beträgt 70dB(A) oder weiger.
Haftungsausschluss: Die Bedienungsanleitungen wurden entsprechend
der IEC-704-1 erstellt. Advantech lehnt jegliche Verantwortung für die
Richtigkeit der in diesem Zusammenhang getätigten Aussagen ab.
IPPC-9151 Series Users Manualviii
Contents
Chapter1General Information ........................................2
B.9Fan power connector (FAN1 & FAN2) ........................ 102
IPPC-9151 Series Users Manualxii
CHAPTER
General Information
This chapter gives background
information on the IPPC-9151 series
Sections include:
• Introduction
• Specifications
• Dimensions
1
Chapter 1 General Information
1.1 Introduction
The IPPC-9151 seriesof industrial panel PCs is especially designed to fit
in space-limited environments where expansion is restricted. Its solid
structure enables systems to operate under harsh industrial conditions.
Sturdy structure
The whole system is protected by a firm solid structure. The front panel is
made of sturdy aluminum and has strengthened glass. It is shock resistant,
and complies with NEMA4/IP65. The stainless steel case (SUS304) on
the rear side is rugged and corrosion resistant, and enables the system to
operate reliably in even the harshest of environments.
Easy maintenance
A back door with lock is located right above the motherboard. Thus users
can easily maintain the CPU, HDD, SDRAM and CD-ROM drive. Jumpers can be easily set without removing a single screw. The lock protects
the system from intruders.
Economical
The PCM-9683 motherboard has Socket 478 architecture. It supports
Pentium 4 up to 2.8 GHz and Celeron up to 2.4 GHz. Socket 478 is an
economical yet powerful system. Its reliability enables the system to
operate faultlessly in industrial environments.
Friendly HMI
Systems in the IPPC-9151 series are equipped with a 15" LCD screen,
which provides high resolution display quality. The result is vivid, bright,
and sharp quality images. The panel PC is perfectly suited for Windows
OS. The touschscreen version enables simple operation, making the Panel
PC a solid industrial digital controller interface. In addtion, the rugged
design of the IPPC-9151 series offers 3 front panel options with aluminum/stainless/flat-seal for various requirements.
IPPC-9151 Series Users Manual2
1.2 Specifications
1.2.1 General
• Dimensions (W x H x D):
Front Panel: 428 x 310 x 8 mm (16.85" x 12.2" x 0.31")
Cabinet: 402 x 290 x 162 mm (15.82" x 11.41"x 6.37")
Cut out dimension: 406 x 294 mm (15.98" x 11.57")
• Weight: 13 kg (28 lb)
• Power supply: 180 W
• Input voltage: 100 V AC ~ 240 V AC @ 50 ~ 60 Hz, 2A
• Output voltage: +5 V @ 15 A, +12 V @ 5 A, -12V @ 0.5A
• Disk drive housing:
Supports one 3.5" HDD, one slim size CD-ROM and FDD drive.
• Chassis:
Aluminum front frame complies with NEMA4/IP65. SUS304 stainless
steel back case
1.2.2 Standard PC Functions
• CPU:
Socket 478 Pentium 4 up to 2.8 GHz.
Celeron up to 2.4 GHz
• PCI bus master IDE interface:
Supports two connectors. Each connector has one channel and supports
two IDE devices. Each channel supports PIO modes 0 ~ 4, DMA
modes 0 ~ 2, and Ultra DMA 33 simultaneously. The secondary connector is designated for the CD-ROM drive. BIOS supports IDE CDROM boot-up.
• Parallel port:
One parallel port, supports SPP/EPP/ECP parallel mode.BIOS configurable to LPT1, LPT2, LPT3 or disabled
3Chapter 1
• Serial ports:
Two serial ports with one RS-232 port (COM1) and one RS-232/422/
485 port (COM2). Both ports are compatible with 16C550 UARTs
• Universal serial bus (USB) port: Supports up to 4 USB (version 2.0)
ports.
• PCI bus expansion slots:
Two expansion slots for two PCI cards.
• Watchdog timer:
62-level, interval 1 ~ 62 seconds. Automatically generates system reset
or IRQ11 when the system stops due to a program error or EMI.
Jumperless selection and software enabled/disabled
• Battery: 3.0 V @ 195 mA lithium battery
1.2.3 AGP SVGA/Flat Panel Interface
• Chipset: Intel 845GV chipset with integrated Intel Extreme Graphics 2
for 2D/3D video accelerator
• Display resolution:
Supports LCD displays up to 1024 x 768 @ 262K in colors
1.2.4 Audio Function
• Chipset: Integrated in Intel 845GV ICH4 South Bridge
• Audio controller:
AC97 Ver.2.0 compliant interface, Multi stream, Direct sound and
Direct Sound 3D acceleration
• Stereo sound:
18-bit full-duplex codec
• Audio interface:
Microphone-in, line-in, line-out, and game ports MPU-401.
IPPC-9151 Series Users Manual4
1.2.5 PCI bus Ethernet Interface
• Chipset: Intel RC82540Em local bus.
• Ethernet Interface:
Fully complies with IEEE 802.3u 100Base-T and 10 Base-T specifications. Includes software drivers and boot ROM
• 100/10Base-T auto-sensing capability
1.2.6 PCMCIA interface
• Chipset: RICOH R5C554
• Cardbus controller: A PC card controller offers a single chip solution as
a bridge between the PCI bus and the Cardbus
1.2.7 Analog Resistive Touchscreen (optional)
• Type: Analog resistive
• Resolution: 1024 x 1024
• Light Transmission:
75% (Gouge Hardness is greater than 4H per ASTM D3363-92 for
HCC01, HCG10 and HCG12)
• Controller: RS-232 interface
• Power Consumption: +5 V @ 200 mA
• Software Driver:
Supports DOS, Windows 3.1, Windows 98/ME/2000/XP and Windows NT 4.0
1.2.8 Optional Accessories
• IPPC-9151G-RMKE
19" rack mounting kit for IPPC-9151 series.
1.2.9 Environmental
• Operating temperature: 0 ~ 50° C (32 ~ 122° F)
• Storage temperature: -20 ~ 60° C (-4 ~ 140° F)
• Relative humidity: 10 ~ 90% @ 40° C (non-condensing)
• Shock: 30 G peak acceleration (11 ms duration)
• Power MTBF: 100,000 hrs
• Certifications: CE, CCC, FCC Class, UL, BSMI
5Chapter 1
1.3 Dimensions
Figure 1.1: IPPC-9151FA Dimensions
”
7
1
7
1
Figure 1.2: IPPC-9151GA Dimensions
IPPC-9151 Series Users Manual6
”
System Setup
This chapter details system setup for
the IPPC-9151 Series.
Sections include:
• General
• Installing SDRAM
• Installing a CPU
• Installing a 2.5" HDD
• Installing a CD-ROM Drive
• Installing Add-on Cards
• Mounting Instructions
2
CHAPTER
Chapter 2 System Setup
2.1 A Quick Tour of IPPC-9151
Before you start the computer, please follow these procedures to set up
the system.
1. Check and adjust jumpers on the motherboard (see Chapter 3)
2. Install SDRAM
3. Install a CPU
4. Install add-on cards
5. Connect the wires, cables and accessories
6. Mount the computer
7. Program the BIOS settings
8. Install an operating system
Warnings1. Switch off and unplug the computer every time
you access its interior.
2. The motherboard inside the system is composed
of many delicate ICs, chips and other integrated
circuit components. These components are easily
damaged by static shock. When you begin to
install components, please:
- Avoid touching metal parts of the motherboard.
- Wear an anti-static ring when handling a CPU or
SDRAM module.
- Put SDRAM modules and the CPU inside an
anti-static bag or a similar place before
installation.
.
IPPC-9151 Series Users Manual8
Figure 2.1: Side View
•
•
•
•
Figure 2.2: Bottom View
9Chapter 2
2.1.1 PS/2 Mouse and Keyboard
If you wish to use a full-size desktop keyboard and PS/2 mouse with your
panel PC, follow these instructions:
1. Be sure the panel PC is turned off.
2. Attach the keyboard adapter to the 5-pin green port on the rear bottom
side of the rear cover.
3. Attach the mouse adapter to the 5-pin purple port on the rear bottom
side of the rear cover.
2.1.2 Parallel Port
The panel PC supports the latest EPP and ECP parallel port protocols for
improved performance and versatility with compatible printers or other
devices.
To connect the panel PC to a printer or other devices:
1. Make sure both the panel PC and the printer/devices are turned off.
2. Connect the 25-pin male connector of the printer cable to the 25-pin
female port on the panel PC labelled "parallel port."
3. If necessary, attach the other end of your printer cable to your printer,
and fasten any retaining screws.
4. Turn on the printer and any other peripheral devices you may have connected to the panel PC. Then turn on the panel PC.
5. If necessary, run the panel PC's BIOS setup program to configure the
parallel port to respond as required by your printer and software operating
environment.
2.1.3 VGA port
An external VGA-compatible device may be connected to the system via
the 15-pin external port located on the rear of the system unit. The panel
PC simultaneously supports an external CRT monitor in addition to its
own LCD display.
IPPC-9151 Series Users Manual10
2.1.4 Serial COM ports
There are two serial COM ports on the bottom of the rear cover. You can
easily attach a serial device to the panel PC, such as an external modem or
mouse. Follow these instructions:
1. Make sure the panel PC and any other peripherial devices you may
have connected to the panel PC are turned off.
2. Attach the interface cable of the serial device to the panel PC's serial
port. (See Fig. 2-2.) If necessary, attach the other end of the interface
cable to your serial device. Fasten any retaining screws.
3. Turn on any other peripheral devices you may have connected to the
panel PC, and then turn on the panel PC.
4. Refer to the manual(s) which accompanied your serial device(s) for
instructions on configuring your operating environment to recognize the
device(s).
5. Run the BIOS setup program to set the I/O address and IRQ, and con-
figure the jumper settings to change the mode of the COM ports (refer to
section 3.3).
2.1.5 USB ports
An external USB device may be connected to the system via the 4-pin
USB ports located on the rear side of the system unit.
1. Connect the external device to the system.
2. The USB ports support hot plug-in connection. You should install the
device driver before you use the device.
2.1.6 Audio Interface
The audio interface includes three jacks: microphone-in, line-out and
line-in. Their functions are:
Microphone-in: Use an external microphone to record voice and sound.
Line-out:Output audio to external devices such as speakers or earphones.
The built-in speaker will not be disabled when the line-out jack is connected to external audio devices.
Line-in: Input audio from an external CD player or radio.
1. Connect the audio device to the system.
2. Install the driver before you use the device.
11Chapter 2
2.1.7 Ethernet
To install Ethernet for your system:
1. Connect the Ethernet cable.
2. Turn on the panel PC.
3. Under DOS, run \IPPC-9151\LAN\RSET8139.EXE to check hardware network status before installing the Ethernet driver.
4. Run the Ethernet driver to connect up to the network.
2.1.8 Adjusting the LCD brightness
The brightness control key on the front panel allows you to adjust the
brightness of the LCD display panel. Its setting procedure is as follows.
1. If you want to extend the brightness, please press the OSD key until the
LED stops blinking. (See Pic. #1)
2. If you want to lower down the brightness, please press the OSD key
until the LED stops blinking. (See Pic. #2)
2.1.9 System turn ON/OFF
The IPPC-9151 series offers 2 system on/off options, which are:
1. Front Panel system on/off, which is the default setting.(pic)
2. Rear Cover system on/off. If you choose this one, you need to reconnect the cable. Please refer to the following procedures.
IPPC-9151 Series Users Manual12
2.2 Installing SDRAM
You can install from 64 MB to 2 GB (x2) of DDR SDRAM memory. The
Panel PC system provides one 184-pin DIMM (Double Inline Memory
Module) socket, and supports 2.5 V DDR SDRAM.
1. Unlock the back cover and open it.
2. Disconnect the FDD and CD-ROM cable.
3. Unscrew the screws of the FDD and CD-ROM module and take off the
FDD and CD-ROM.
13Chapter 2
4. Disconnect the HDD cable.
5. Undo the seven screws of the HDD Module so you can install the
SDRAM.
IPPC-9151 Series Users Manual14
6. Push the two white eject levers on each side of the DIMM outward
until they are separated from the black vertical posts.
7. Insert the memory module into the socket at an angle of 90 degrees.
8. Push the two eject levers toward the vertical posts at each end of the
socket until the module is upright.
2.3 Installing a CPU
The CPU can be upgraded to improve system performance. The system
provides Socket 478 architecture which supports Pentium 4 CPU up to
2.8 GHz, and Celeron up to 2.4 GHz.
WarningsAlways disconnect the power cord from your panel
PC when you are working on it. Do not make connections while the power is on, because sensitive
electronic components can be damaged by the
sudden rush of power. Only experienced electronics personnel should open the panel PC.
1. Remove the HDD, FDD and CD-ROM module. The removal proce-
dure is the same as the SDRAM.
2. The CPU board will auto-detect CPU's voltage and frequency; there
are no jumper settings.
3. Open the CPU socket by pulling up the lever sideways from the socket,
then upwards at an angle of 90 degrees.
4. Insert the CPU with the correct orientation. The notched corner of the
CPU (with the white dot) should point toward the end of the lever. The
end of the lever is the blank area where one hole is missing from the corner of the square array of pin holes. An arrowhead printed on the motherboard points to the end of the lever.
5. Slide the CPU in gently. It should insert easily. If not, pull the lever up
a little more and make sure the pins of the CPU correspond with the holes
of the socket. DO NOT USE EXCESSIVE FORCE!
6. Press the lever down. The plate will slide forward.
7. Place the heat sink on top of the CPU, and secure with heat sink clip.
8. Connect the CPU's cooling fan power connector.
9. Push the HDD, FDD and CD-ROM module bracket into the chassis.
.
15Chapter 2
2.4 Installing a 3.5" HDD
You can attach one enhanced Integrated Device Electronics (IDE) hard
disk drive to IPPC-9151's internal controller which uses PCI local bus
interface. The following instructions are for installation:
1.Unlock the back cover and open it.
2.Remove the two screws and take off FDD, CD-ROM Module.
3.Remove four screws and take off HDD bracket.
4.Insert the HDD into the bracket (see figure 2.4.3)
5.Put the HDD bracket into the Chassis and fasten the four screws.
Then attach the HDD flat cable and power cable.
IPPC-9151 Series Users Manual16
6.Insert the FDD, CD-ROM Module and fix the back cover.
17Chapter 2
2.5 Installing Add-on Cards
This system supports two PCI expansion cards.
1. Detach the five screws on the back to open the lid.
2. Take away the slot bracket.
3. Insert the add-on card, and put on the lid.
2.6 Mounting Instructions
There are two ways to mount the system: panel mounting or rack mounting.
2.6.1 Panel Mounting
1. Take the four mounting brackets out of the accessory box.
2. Attach the four mounting brackets by inserting the screws into the
keyhole slots on the cover of the monitor.
3. Use the screws to secure the brackets to the cover. Tighten the screws
to secure the monitor to the back panel.
2.6.2 Rack Mounting
The monitor can be mounted to a 19" industrial rack with an optional
bracket.
IPPC-9151 Series Users Manual18
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