Part No. 2009152102Edition 3
Printed in TaiwanOctober 2016
The documentation and the software included with this product are copyrighted 2016
by Advantech Co., Ltd. All rights are reserved. Advantech Co., Ltd. reserves the right
to make improvements in the products described in this manual at any time without
notice. No part of this manual may be reproduced, copied, translated or transmitted
in any form or by any means without the prior written permission of Advantech Co.,
Ltd. Information provided in this manual is intended to be a ccurate and reliable. However, Advantech Co., Ltd. assumes no responsibility for its use, nor for any infringements of the rights of third parties, which may result from its use.
Acknowledgements
Intel and Pentium are trademarks of Intel Corporation.
Microsoft Windows and MS-DOS are registered trademarks of Microsoft Corp.
All other product names or trademarks are properties of their respective owners.
Product Warranty (5 years)
Advantech warrants to you, the original purchaser, that each of its products will be
free from defects in materials and workmanship for five years from the date of purchase.
This warranty does not apply to any products which have been repaired or altered by
persons other than repair personnel authorized by Advantech, or which have been
subject to misuse, abuse, accident or improper installation. Advantech assumes no
liability under the terms of this warranty as a consequence of such events.
Because of Advantech’s high quality-control standards and rigorous testing, most of
our customers never need to use our repair service. If an Advantech product is defective, it will be repaired or replaced at no charge during the warranty perio d. For out ofwarranty repairs, you will be billed according to the cost of replacement materials,
service time and freight. Please consult your dealer for more details.
If you think you have a defective product, follow these steps:
1.Collect all the information about the problem encountered. (For example, CPU
speed, Advantech products used, other hardware and software used, etc.) Note
anything abnormal and list any on screen messages you get when the problem
occurs.
2.Call your dealer and describe the problem. Please have your manual, product,
and any helpful information readily available.
3.If your product is diagnosed as defective, obtain an RMA (return merchandize
authorization) number from your dealer. This allows us to process your return
more quickly.
4.Carefully pack the defective product, a fully-completed Repair and Replacement
Order Card and a photocopy proof of purchase date (such as your sales receipt)
in a shippable container. A product returned without proof of the purchase date
is not eligible for warranty service.
5.Write the RMA number visibly on the outside of the p ackage and ship it prepaid
to your dealer.
iiEKI-1500 Series User Manual
Declaration of Conformity
CE
This product has passed the CE test for environmental specifications when shielded
cables are used for external wiring. We recommend the use of shielded cables. This
kind of cable is available from Advantech. Please contact your local supplier for
ordering information.
This product has passed the CE test for environmental specifications. Test conditions
for passing included the equipment being operated within an industrial enclosure. In
order to protect the product from being damaged by ESD (Electrostatic Discharge)
and EMI leakage, we strongly recommend the use of CE-compliant industrial enclosure products.
FCC Class A
Note: This equipment has been tested and found to comply with the limit s for a Class
A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to
provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses, and can
radiate radio frequency energy and, if not installed and used in accordance with the
instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in
which case the user will be required to correct the interference at his own expense.
Technical Support and Assistance
1.Visit the Advantech web site at www .advante ch.com/support where you can find
the latest information about the product.
2.Contact your distributor, sales representative, or Advantech's customer service
center for technical support if you need additional assistance. Please have the
following information ready before you call:
– Product name and serial number
– Description of your peripheral attachments
– Description of your software (operating system, version, application software,
etc.)
– A complete description of the problem
– The exact wording of any error messages
iiiEKI-1500 Series User Manual
Warnings, Cautions and Notes
Warning! Warnings indicate conditions, which if not observed, can cause personal
injury!
Caution! Cautions are included to help you avoid damaging hardware or losing
data. e.g.
There is a danger of a new battery exploding if it is incorrectly installed.
Do not attempt to recharge, force open, or heat the battery. Replace the
battery only with the same or equivalent type recommended by the manufacturer. Discard used batteries according to the manufacturer's
instructions.
Note!Notes provide optional additional information.
Document Feedback
To assist us in making improvements to this manual, we would welcome comments
and constructive criticism. Please send all such - in writing to: support@advantech.com
Packing List
Before setting up the system, check that the items listed below are included and in
good condition. If any item does not accord with the table, please contact your dealer
immediately.
1 x EKI-1521 or EKI-1522 or EKI-1524 serial device server
1 x Terminal Block
1 x Document and software CD
2 x Wall/panel mount kit
1 x RS-232 loopback DB9 tester
EKI-1500 Series User Manualiv
Safety Instructions
1.Read these safety instructions carefully.
2.Keep this User Manual for later reference.
3.Disconnect this equipment from any AC outlet before cleaning. Use a damp
cloth. Do not use liquid or spray detergents for cleaning.
4.For plug-in equipment, the power outlet socket must be located near the equip-
ment and must be easily accessible.
5.Keep this equipment away from humidity.
6.Put this equipment on a reliable surface during installation. Dropping it or letting
it fall may cause damage.
7.The openings on the enclosure are for air convection. Protect the equipment
from overheating. DO NOT COVER THE OPENINGS.
8.Make sure the voltage of the power source is correct before connecting the
equipment to the power outlet.
9.Position the power cord so that people cannot step on it. Do not place anything
over the power cord.
10. All cautions and warnings on the equipment should be noted.
11.If the equipment is not used for a long time, disconnect it from the power source
to avoid damage by transient overvoltage.
12. Never pour any liquid into an opening. This may cause fire or electrical shock.
13. Never open the equipment. For safety reasons, the equipment should be
opened only by qualified service personnel.
14. If one of the following situations arises, get the equipment checked by service
personnel:
15. The power cord or plug is damaged.
16. Liquid has penetrated into the equipment.
17. The equipment has been exposed to moisture.
18. The equipment does not work well, or you cannot get it to work according to the
user's manual.
19. The equipment has been dropped and damaged.
20. The equipment has obvious signs of breakage.
21. CAUTION: DANGER OF EXPLOSION IF BATTERY IS INCORRECTLY
REPLACED. REPLACE ONLY WITH THE SAME OR EQUIVALENT TYPE
RECOMMENDED BY THE MANUFACTURER, DISCARD USED BATTERIES
ACCORDING TO THE MANUFACTURER'S INSTRUCTIONS.
22. DO NOT LEAVE THIS EQUIPMENT IN AN ENVIRONMENT WHERE THE
STORAGE TEMPERATURE MAY GO BELOW -40°C (-40°F) OR ABOVE 75°C
(167°F). THIS COULD DAMAGE THE EQUIPMENT. THE EQUIPMENT
SHOULD BE IN A CONTROLLED ENVIRONMENT.
23. This is building-in equipment and shall be installed in a suitable enclosure.
Warning!
Hot surface. Do not touch.
vEKI-1500 Series User Manual
Safety Precaution - Static Electricity
Follow these simple precautions to protect yourself from harm and the products from
damage.
To avoid electrical shock, always disconnect the power from your PC chassis
before you work on it. Don't touch any components on the CPU card or other
cards while the PC is on.
Disconnect power before making any configuration changes. The sudden rush
of power as you connect a jumper or install a card may damage sensitive electronic components.
A.1List of Known TCP and UDP Port Numbers ........................................... 77
EKI-1500 Series User Manualx
Chapter1
1Introduction
1.1Overview
The EKI-1500 Series are network-based serial device servers that connect RS-232/
422/485 serial devices, such as PLC, meters, sensors, and barcode readers, directly
to a TCP/IP network.
Once connected through a EKI-1500 Series serial server, devices are able to send
and receive data through a network. This extends the traditional COM ports of a PC,
with access over a TCP/IP network. Through networking, you can control and monitor remote serial devices over either a LAN or WAN. Since the EKI-1500 Series is
connected through a TCP/IP network, you may need to know some basic facts about
networking in order to connect the server correctly.
The EKI-1500 Series features two independent Ethernet ports and MAC addresses
to provide a redundant network mechanism to avoid data loss. The EKI-1500 Series
provides various operations: COM port redirection mode (Virtual COM Port mode),
TCP Server/ Client mode, UDP mode, Control mode and RFC2217 mode. Detailed
descriptions of each operation are provided in a later chapter.
1.2Device Features
Provides 2 x 10/100 Mbps Ethernet ports for LAN redundancy
Provides COM port redirection (Virtual COM), TCP and UDP operation modes
Supports up to 921.6 kbps, and any baud rate setting
Allows a max. of 5 hosts to access one serial port
Allows a max. of 16 hosts to be accessed as TCP client mode
Built-in 15 KV ESD protection for all serial signals
Provides rich configuration access, including: Windows utility, Telnet console,
and Web Browser
Supports 32-bit/64-bit Windows 2000/XP/Vista/7/8/8.1/10, Windows Server
2003/2008/2012, and Linux
Automatic RS-485 data flow control
Supports surge protection for D.C. power ports with line to line 2 KV, and line to
earth 4 KV; for signal ports with 4 KV.
Supports a wide operating temperature (I models only)
Supports isolation and wide operating temperature (CI models only)
EKI-1500 Series User Manual2
Chapter2
2Getting Started
2.1Specifications
SpecificationsDescription
InterfaceI/O Port
Power Connector Terminal block
PhysicalEnclosureMetal with solid mounting hardware
InstallationDIN-Rail and Wall mount
Dimensions
(W x H x D)
LED DisplaySystem LEDPower 1, Power 2, Status
Port LEDLAN: Speed, Link/Active
EnvironmentOperating
Temperature
Storage
Temperature
Ambient Relative
Humidity
Ethernet
Communications
Serial
Communications
PowerPower
CompatibilityIEEE 802.3, IEEE 802.3u
Speed10/100 Mbps
Port Connector8-pin RJ45
ProtectionBuilt- in 1.5 KV magnetic isolation
Port TypeRS-232/422/485, software selectable
Port ConnectorDB9 male
Data Bits5, 6, 7, 8
Stop Bits1, 1.5, 2
ParityNone, Odd, Even, Space, Mark
Flow ControlXON/XOFF, RTS/CTS, DTR/DSR
Baud Rate50 bps ~ 921.6 kb ps, any baud rat e se ttin g
ProtectionBuilt-in 15 KV ESD for all signals
Consumption
Power Input12 ~ 48V
EKI-1521: 2 x RJ45 + 1 x RS-232/422/485
EKI-1521I: 2 x RJ45 + 1 x RS-232/422/485
EKI-1521CI: 2 x RJ45 + 1 x RS-422/485
EKI-1522: 2 x RJ45 + 2 x RS-232/422/485
EKI-1522I: 2 x RJ45 + 2 x RS-232/422/485
EKI-1522CI: 2 x RJ45 + 2 x RS-422/485
EKI-1524: 2 x RJ45 + 4 x RS-232/422/485
EKI-1524I: 2 x RJ45 + 4 x RS-232/422/485
EKI-1524CI: 2 x RJ45 + 4 x RS-422/485
EKI-1521/EKI-1522: 36.6 x 140 x 95mm (1.44" x
5.51" x 3.74")
EKI-1524: 48.6 x 140 x 95mm (1.91" x 5.51" x 3.74")
SoftwareDriver Support32-bit/64-bit Windows XP/Vista/7/8/8.1/10, Windows
Server 2003/2008/2008 R2/2012/2012 R2, and Linux
UtilityAdvantech EKI Device Configuration Utility
Operation Modes
COM port redirection mode (Virtual COM)
TCP/UDP server (polling) mode
TCP/UDP client (event handling) mode
Pair connection (peer to peer) mode
ConfigurationWindows utility , Telnet console, Web Browser
ManagementSNMP MIB-II
Regulatory
Approvals
EMCCE, FCC Part 15 Subpart B (Class A)
SafetyUL (UL60950-1), Class 1, Div II, ATEX
5EKI-1500 Series User Manual
2.2Hardware
1
2
3
2.2.1Front View
The following view shows the EKI-1521.
P1 P2 Status
Default
1
LAN
2
TxRx
Serial ports
1
EKI-1521
Figure 2.1 Front View
No. ItemDescription
1System LED panelSee “LED Indicators” on page 11 for further details.
2ETH portRJ45 ports x 2
3Serial portDB9 pinout, supports RS-232/422/485
EKI-1500 Series User Manual6
The following view shows the EKI-1522.
1
1
2
Default
LAN
TxRx
TxRx
P1 P2 Status
Serial ports
EKI-1522
1
2
3
Figure 2.2 Front View
No. ItemDescription
1System LED panelSee “LED Indicators” on page 11 for further details.
2ETH portRJ45 ports x 2
3Serial portDB9 pinout, supports RS-232/422/485
7EKI-1500 Series User Manual
The following view shows the EKI-1524.
1
2
3
P1 P2 Status
Default
1
LAN
2
TxRx
TxRx
Serial ports
TxRx
1
2
3
TxRx
4
EKI-1524
Figure 2.3 Front View
No. ItemDescription
1System LED panelSee “LED Indicators” on page 11 for further details.
2ETH portRJ45 ports x 2
3Serial portDB9 pinout, supports RS-232/422/485
EKI-1500 Series User Manual8
2.2.2Rear View
1
The following view is valid for the EKI-1521 and EKI-1522.
Figure 2.4 Rear View
No. ItemDescription
1DIN-Rail mounting
plate
Mounting plate used for the installation to a standar d DIN rail
9EKI-1500 Series User Manual
The following view shows the EKI-1524.
1
1
3
2
No. ItemDescription
1DIN-Rail mounting
plate
2.2.3Top View
The following view is valid for the EKI-1521 and EKI-1522.
No. ItemDescription
1Terminal blockConnect cabling for power and alarm wiring
2Ground terminalScrew terminal used to ground chassis
3Wall mounting holes Screw holes (x4) used in the installation of a wall mounting plate
Figure 2.5 Rear View
Mounting plate used for the installation to a standard DIN rail
P-Fail
V2- V2+V1- V1+
1A@24V
DC12-48V
PWR1
PWR2
Figure 2.6 Top View
EKI-1500 Series User Manual10
The following view is valid for the EKI-1524.
1
3
2
P1 P2 Status
12
3
No. ItemDescription
1Terminal blockConnect cabling for power and alarm wiring
2Ground terminalScrew terminal used to ground chassis
3Wall mounting holes Screw holes (x4) used in the installation of a wall mounting plate
2.2.4LED Indicators
P-Fail
V2- V2+V1- V1+
1A@24V
DC12-48V
PWR1
PWR2
Figure 2.7 Top View
Figure 2.8 System LED Panel
No. LED NameLED ColorDescription
1P1GreenPower 1 is on
OffPower 1 is off, or power error condition exists
2P2GreenPower 2 is on
OffPower 2 is off, or power error condition exists
3StatusAmberThe device server has been located by utility’s loca-
tion function
Amber, blinkingSystem is ready (1cycle/sec.)
OffSystem is not working
11EKI-1500 Series User Manual
2.2.5Dimensions
33
15
35
14.90
17.83
Unit: mm
The following view is valid for the EKI-1521 and EKI-1522.
36.60
104
95
30.5040
149.80
Figure 2.9 Dimensions
47.0547.95
140
EKI-1500 Series User Manual12
The following view is valid for the EKI-1524.
104
95
30.5040
140
47.0547.95
Unit: mm
30.540
8.32
37.70
48.60
149.80
Figure 2.10 Dimensions
13EKI-1500 Series User Manual
2.3Connecting Hardware
2.3.1Choosing a Location
2.3.1.1 DIN Rail Mounting
The DIN rail mount option is the quickest installation option. Additionally, it optimizes
the use of rail space.
The metal DIN rail kit is secured to the rear of the serial device server. The device
can be mounted onto a standard 35mm (1.37”) x 75mm (3”) height DIN rail. The
devices can be mounted vertically or horizontally. Refer to the following guidelines for
further information.
Note!A corrosion-free mounting rail is advisable.
When installing, make sure to allow for enough space to properly install
the cabling.
Installing the DIN-Rail Mounting Kit
1.Align the mounting bracket on the rear side. The screw holes on the device and
the mounting bracket must be aligned, see the following illustration.
2.Secure the mounting bracket with M3 screws, see the following figure.
\
Figure 2.11 Installing the Mounting Bracket
EKI-1500 Series User Manual14
3.Insert the top back of the mounting bracket over the DIN rail.
DIN Rail
DIN Rail
4.Push the bottom of the server towards the DIN rail until it snaps into place.
\
1
2
Figure 2.12 Installing the DIN-Rail Mounting Kit
Removing the DIN-Rail Mounting Kit
1.Push the server down to free the bottom of the plate from the DIN rail.
2.Rotate the bottom of the device towards you and away from the DIN rail.
3.Once the bottom is clear of the DIN rail, lift the device straight up to unhook it
from the DIN rail.
\
1
2
Figure 2.13 Removing the DIN-Rail
15EKI-1500 Series User Manual
2.3.1.2 Wall-Mounting
The wall mounting option provides better shock and vibration resistance than the DIN
rail vertical mount.
Note!When installing, make sure to allow for enough space to properly install
the cabling.
Before the device can be mounted on a wall, you will need to remove the DIN rail
plate.
1.Rotate the device to the rear side and locate the DIN mounting plate.
2.Remove the screws securing the DIN mounting plate to the rear panel of the
server.
3.Remove the DIN mounting plate. Store the DIN mounting plate and provided
screws for later use.
4.Align the wall mounting plates on the top and bottom side. The screw holes on
the device and the mounting plates must be aligned, see the following illustration.
5.Secure the wall mount plates with M3 screws, see the following figure.
Figure 2.14 Installing Wall Mount Plates
Once the wall mounting plates are secure on the device, you will need to attach
the wall screws (x8).
EKI-1500 Series User Manual16
6.Locate the installation site and place the server against the wall, making sure it
8 mm
4 mm
2
2
1
is the final installation location.
7.Use the wall mount plates as a guide to mark the locations of the screw holes.
8.Drill four holes over the four marked locations on the wall, keeping in mind that
the holes must accommodate wall sinks in addition to the screws.
9.Insert the wall sinks into the walls.
10. Insert the screws into the wall sinks.
Figure 2.15 Securing Wall Mounting Screws
Note!Make sure the screws dimensions are suitable for use with the wall
mounting plate.
Do not completely tighten the screws into the wall. A final adjust-
ment may be needed before fully securing the wall mounting plates
on the wall.
11.Align the wall mount plate over the screws on the wall.
12. Install the wall mount plate on the screws and slide it forward to lock in place,
see the following figure.
13. Once the device is installed on the wall, tighten the screws to secure the device.
Figure 2.16 Wall Mount Installation
17EKI-1500 Series User Manual
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