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Procurement Specification
Maker name : Advantech Co., LTD
Applicable product : DMS-SJ03(TREK-K01)
Part Number : 7826-49-1100
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Ryosan Company, Limited
Manager Author
Komatsu Ltd. ICTDC
Advanced System &
Component Development Group
General
Manager
Komatsu Ltd. Shonan Plant
Inspection Sec.
Manager
Advantech, Inc.
Manager Author
Komatsu Ltd. Procurement Div
E
lectrical Components Procurement Sec No.2
E
lectrical Components Procurement Dept
General
Manager
Manager
Quality Assurance Dept
General
Manager
Manager
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Revision history
Rev date Description Approved Author
1.0 2017/6/8 Create 1st version of document Alex.Chen Emily.Chiang
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Title
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1. Description ............................................................................................................................................. 4
2. Specification ........................................................................................................................................... 5
2.1
Electrical Specification ................................................................................................................... 5
2.2
Environmental Specification........................................................................................................... 7
2.3
Regulations ................................................................................................................................... 7
2.4
Physical Specification..................................................................................................................... 7
2.5
Body Surface Specification ............................................................................................................. 8
2.6
Shipping Specification.................................................................................................................... 9
3. Outline ................................................................................................................................................... 9
3.1
Envelope Dimensions ..................................................................................................................... 9
3.2
Connector list and Pin list............................................................................................................. 10
3.3
LED ............................................................................................................................................. 13
3.4
Packing specification ................................................................................................................... 14
3.5
Detail drawing............................................................................................................................. 16
4. Configuration........................................................................................................................................ 16
4.1
Software version.......................................................................................................................... 17
5. Inspection............................................................................................................................................. 17
6. Warranties ........................................................................................................................................... 19
7. FCC
AnnexA : Comport mapping table for DMS-SJ03 ............................................................................... 21
警語
警語
.............................................................................................................................................. 20
警語警語
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1. Description
The number of “7826-49-1100“is a Dual-Core Compact In-vehicle Computing Box designed for Surveillance &
Fleet Management (Advantech model name: DMS-SJ03) with Komatsu configuration setting. “7826-49-1100
“is a key component in Komatsu’s construction and mining vehicle. It will support Komatsu to integrate with
their developed APPs in order to enhance exiting functions. To be upgradable, to control friendly are crucial.
Front side USB 2.0 port, SIM cards and SD card slots are designed for ease of maintenance.
It provides reliable recording and transmit images or alarms for remote monitoring over wireless, LTE, GNSS.
*Front door is linked with product by belt inside.
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Key features:
Intel® Atom™ E3827 SOC
Support Windows Embedded 7 System
Built-in GNSS, WLAN, Bluetooth (unusable on this product), and WWAN (with SIM card) modules
Wide working temperature range (-30° C ~ 60° C), supports 12/24V
Vehicle power (ISO 7637-2) and shock and vibration tolerant
Intelligent vehicle power management system supports ignition on/off/
delay functions, wake-up event control, and system health monitoring
and diagnostics
Reserve the possibilities to upgrade feature with optional board
Accessible SD card and SIM card with external door protection
IP65 design to adapt rigorous environment
2. Specification
This chapter shows the detail specification of the product which Komatsu will order by the parts number
“
7826-49-1100
Part Number Reference Model
Komatsu
(7826-49-1100)
Computing Box HW Configuration:
CPU WWAN WLAN GPS DRAM Storage 2nd Storage
Intel Atom
E3827
(Baytrail-I,
Dual Core,
1.75GHz)
”.
Sierra
Wireless
AirPrime
MC7455
DMS-SJ03-00A1E
Spark LAN
WEPA-251N(BT)
u-blox
MAX-M8Q
2GB
(wide-temp.)
mSATA
16G
SLC
(wide-temp.)
O/S
Support SD 3.0
WES7P
UHS-I mode
2.1
Electrical Specification
Here is electrical specification for DMS-SJ03(TREK-K01). (Refer to TREK-674-HWB7B0E)
Model Name DMS-SJ03 (TREK-K01) - Specification 7826-49-1000
Core Processor Intel Atom E3827 (Baytrail-I, Dual Core, 1.75GHz)
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1x SO-DIMM
Memory
2GB, Industrial grade.
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Storage 1x mSATA
1x SD card Slot (Behind the front door cover)
Support SD 3.0, UHS-I mode.
RF
Primary Storage
Secondary Storage
GNSS
WLAN
WWAN
16GB, SLC , Industrial grade
No SD card
Allows concurrent reception of two GNSS systems (GPS, GLONASS, BeiDou)
uBlox MAX-M8Q
1x Waterproof (IP65) Female RP SMA Connector
1x MiniPCIe Slot.
SparkLAN WPEA-251N(B) : Industrial grade "802.11 a/b/g/n"
1x Waterproof (IP65) Female RP SMA Connector
1x MiniPCIe Slot.
Sierrawireless MC7455 : 3G, LTE
Design has to be compatible with 3.75G and LTE.
1x Waterproof (IP65) Female RP SMA Connector for main.
1x Waterproof (IP65) Female RP SMA Connector for LTE 2nd
I/O
High density I/O Port.
(Tyco AMP New
connectors(Special) )
1x Mini-SIM slot (Behind the front door cover)
Battery Power input
1 x Ignition input
1 x Din for update (Wake)
1 x Operating state output (System operating Lamp output)
3 x Dout : non Isolate DO1~DO3
(3 x Dout : isolate DO4~6 are optional)
4 x Din : non isolate DI1~4
(4 x Din : Isolate DI5~DI8 are optional)
1 x Power out (12V , 2A)
1 x VGA out (for test)
1x Mic in
1x Stereo Line in
1x Stereo Line out
2x CAN Bus. (3rd CAN Bus : optional)
1x 4-wire RS232
USB Ports
LAN Ports LAN 1-1(CN2): Gbit, with POE, MAC2, A-Code(3/8)
1x Standard USB 3.0 Host Type A (Behind the front door cover)
1x Waterproof( IP64) USB 2.0 Host Type A
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age current at Ignition
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LAN 1-2(CN5): Gbit, W/O POE, MAC1(Switch), A-Code(3/8)
LAN 1-3(CN3): Gbit, with POE, MAC1(Switch), X-Code(3/8)
LAN 1-4(CN4): Gbit, W/O POE,, MAC1(Switch), X-Code(3/8)
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Indicator LEDs
Reset Button 1x Reset button (Behind the front door cover)
Voltage input
Power
Leak
off
5x LED (PWR(Red), Storage(Orange),
WLAN(Green),WWAN(Green),GPS(Orange);
20V - 30V
(Can work at 9-32 VDC input , ISO 7637-2 compliant)
Up to 10mA (without WWAN wake up condition)
2.2
Here is environmental specification for DMS-SJ03(TREK-K01).
Environment
Environmental Specification
IP Rating IP65
Operating Temperature -30 degree ~ +60 degree
Storage Temperature -40 degree ~ +80 degree
Vibration: 6.8G, X,Y,Z=4h,4h,4h, 5 ~ 200 Hz, sweep;
Shock / Vibration
Shock: 100G
Durability
MTBF B5 = 9000H
Moisture proof moisture coating on PCBA
2.3
Here is the list of all regulation and approved level for DMS-SJ03(TREK-K01).
Regulations
Note: Per Komatsu’s request, Advantech will add a label on the chassis to show the mounted module of WWAN with
JATE and TELEC regulation. Please refer to the Label list for the detail label content and drawing.
2.4
Regulations
"KES" standard
EMC
(ISO13766, IEC 61000-4-2, IEC 61000-4-4, IEC 61000-4-6 compliant)
EMC (CE, FCC : option)
TELEC for Japan,
RF
(FCC ID, IC, CE, R&TTE : option)
Carrier JATE for Japan
Physical Specification
Here is physical specification for DMS-SJ03(TREK-K01).
Mechanical
Dimensions (W x H x D)
287mm x 83mm x 180 mm,
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Weight 3.5kg
Front door (I/O cover) Accessible, M3 Screw x 4
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2.5
Here is specification of body surface for DMS-SJ03(TREK-K01).
Body surface
Body Surface Specification
Housing Material Aluminum die-casting
7. Windows license
2. S/N w barcode (Code 128)
3. P/N w barcode (Code 128)
Product label
1. Komatsu Parts information w barcode (Code 128)
6. Advantech information
5. IMEI w barcode
4. Japan approval sheet
Here is a concept image of label location for DMS-SJ03(TREK-K01).
Reserve
1 2 3 4 5 6 7
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Here is the label List for DMS-SJ03(TREK-K01).
Label number Meaning Drawing
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2000027263
2000027261
2000027262
Advantech
information
Japan approval sheet
(JATE/TELEC)
Komatsu Parts
information w
barcode
2.6
Shipping Specification
[New] Shipping specification
Accessory Connector CAP
design Drawing
Package
Package drop spec 80cm drop
3. Outline
3.1
Envelope Dimensions
2 x M12 Plastic cover for A-code
2 x M12 Metal cover for X-code
1 x Metal USB connector cover
4 x Rubber cover for SMA
Here is the outline dimension for DMS-SJ03(TREK-K01).
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180
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Front door: Linked with product by belt inside.
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3.2
3 5 2 4 1
UNIT：：：：mm
Connector list and Pin list
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Here is the proprietary connector list and pin-out information for DMS-SJ03(TREK-K01).
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3.3
LED
This chapter shows the spec of each LED status for DMS-SJ03(TREK-K01).
(1) LED (Red) for power
DC IN LED Scenario
O Red ON Power source is external CAR battery
X Red OFF System is off
O Red BLINK*1 Special for entering VPM bootloader mode.
Note: *1. BLINK: Light 300msec and dark 300msec (period is 600msec).
(2) LED (Yellow) for storage
LED Scenario
Yellow BLINK*1 CF/HDD/SSD is active as device spec
Note: *1. BLINK: It's used to indicate CF/HDD/SSD operational/activity status.
(3) LED Green for WLAN/BT
LED Scenario
Green OFF WLAN/BT is off
Green ON WLAN/BT is on when WLAN link to LAN or BT is on
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(4) LED Green for WWAN
LED Scenario
Green OFF WWAN is off
Green ON WWAN is active as module spec
(5) LED (Yellow) for GPS
LED Scenario
Yellow OFF GPS is off
Yellow ON GPS is active as module spec
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3.4
This chapter shows the packing specification for DMS-SJ03(TREK-K01).
Packing specification
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3.5
Detail drawing
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4. Configuration
This chapter shows the configurations of 7826-49-1100 in order to specify the condition of Komatsu product.
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4.1
This chapter shows software and firmware version information for DMS-SJ03(TREK-K01). The versions of
software are divided into the software package which Advantech is managing inside.
Software version
OS Windows: WES7P- 32 bit (DMS-SJ03_V1.5.13.1.00b)
BIOS: SJ03000IF30V110
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SW
Note: Komatsu released approval letter, Advantech applied formal P/N for all these FW and O.S image and
add them in the BOM (DMS-SJ03-00A1E) from PVT build.
F/W
SDK SDK: v4.0,8.0
VPM: V000.096
VCIL: V1.9
5. Inspection
This chapter shows the inspection test items for each DMS-SJ03 in production phase.
Standard test items for DMS-SJ03 production.
2G RAM
16G mSATA
1.75GHz CPU
DMS-SJ03
◎◎◎◎
◎◎◎◎
◎◎◎◎
Win 7
USB Port
Com Port
LAN
WLAN
Audio
CAN Bus
GPS
WWAN
DIO
Din for update
Power Out(12V)
Ignition
Operating state output
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MC7455
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Reset button
OS Load O.S image
Standard test flow for DMS-SJ03 production.
◎◎◎◎
WIN7
Note:
1. T1= Function test;
2. B/I= Burn-in test (4 Hr);
3. T2= Function test;
4. T3= Load & Check O.S image before shipment
For the detail test methodology, please refer to “M-07-TT0578_DMS-SJ03系列測試指導書-B0).pdf ” to get
more information.
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6. Warranties
1. The warranty is conformed to the TRADING AGREEMENT between ADVANTECH and KOMATSU,
ADVANTECH and Ryosan, KOMATSU and Ryosan.
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7. FCC
警語
警語
警語警語
7.1
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and (2) this device must accept any interference
received, including interference that may cause undesired operation.
7.2
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant
to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference in a residential
installation. This equipment generates, uses and can radiate radio frequency energy and, if not installed and
used in accordance with the instructions, may cause harmful interference to radio communications.
However, there is no guarantee that interference will not occur in a particular installation. If this
equipment does cause harmful interference to radio or television reception, which can be determined by
turning the equipment off and on, the user is encouraged to try to correct the interference by one or more
of the following measures:
—Reorient or relocate the receiving antenna.
—Increase the separation between the equipment and receiver.
—Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
—Consult the dealer or an experienced radio/TV technician for help.
7.3
Any changes or modifications not expressly approved by the party responsible for compliance could
void the authority to operate equipment.
This equipment complies with FCC radiation exposure limits set forth for an uncontrolled environment.
This equipment should be installed and operated with minimum distance 20cm between the radiator & your
body.
This device and its antenna must not be co-located or operating in conjunction with any other antenna or
transmitter.
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AnnexA : Comport mapping table for DMS-SJ03
DMS-SJ03
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PORT 1 COM1
PORT 5 COM5 GPS
FT4232HL
PORT 1 COM7
PORT 2 COM8
PORT 3 COM9 RS232 DB9(4 wire)
USB to WWAN
Virtual
PORT
COM
F81866D
mapping
VPM
STM32F103
CAN1
STM32F405RGT6
CAN2
STM32F405RGT6
COM13 WWAN_4G
CONFIDENTIAL
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