Advanced ISR 6 User Manual

IMPAC ISR 6 ADVANCED
Stationary, digital ratio pyrometer for non­contact temperature measurement in ranges between 600 and 3000°C (1112 to 5432°F).
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The Impac® ISR 6 Advanced pyrometer is a digital, compact and fast 2-color pyrometer for non-contact temperature measurement. The pyrometer measures in the 2-color method (ratio method) in which two adjacent wavelengths are used for the temperature determination.
PRODUCT HIGHLIGHTS
Highest accuracy and repeatability in its class
“Dirty Window” warning
Fully digital core for sub-ranging and adopted analog output
Very fast 2 ms response time for highly dynamic processes
Best optics in its class with manual focus capability
4 digit LED display
Robust, stainless steel sensor for harsh environments (IP65/NEMA4)
TYPICAL APPLICATIONS
Steel making
Metal processing - induction processes: hardening, welding, forging, brazing,
soldering, etc.
Metal processing - noble metals melting and purifying
Metal processing - wire/rod mill water box measurement, laying head & air
cooling conv.
Solar industry - silicon processing polycrystalline casting in vacuum melting
furnace, silicon ingot growth in CVD reactors (Siemens process), crystal pulling of monocrystalline silicon (Czochralski process)
Glass industry - gob temperature measurement
Cement industry - clinker temperature in rotary kilns
AT A GLANCE
Temperature Ranges
600 to 1400°C (1112 to 2552°F) 700 to 1800°C (1292 to 3272°F) 800 to 2500°C (1472 to 4532°F) 1000 to 3000°C (1832 to 5432°F)
Spectral Range
Ch. 1: 0.9 μm Ch. 2: 1.05 μm
Measurement Uncertainty
< 1500°C: 0.3% oR + 2°C > 1500°C: 0.6% oR in °C
Repeatability
0.15% oR + 1°C
Field of View
min 350:1 (min. 0.6 mm) Option: line optics
Alignment
Laser targeting or through-lens sighting or color TV camera
©2019 Advanced Energy Industries, Inc.
IMPAC ISR 6 ADVANCED
OVERVIEW
The ISR 6 Advanced ratio pyrometer uses two adjacent wavelengths for the temperature determination. This technique offers the following advantages compared to standard 1-color pyrometers:
The temperature measurement is largely independent of the object’s emissivity and in wide ranges unaffected by dust and other contaminants in the field of view.
The measuring object can be smaller than the spot size, measurements through dirty viewing windows are
The response time of only 2 ms facilitates the measurement of fast processes. The ISR 6 is equipped with a built-in “dirty window” warning.
The pyrometer can be connected to a PC through an RS485 to USB connection, enabling parameter adjustments to be made using the InfraWin software. This can be used for temperature indication, data logging and further analyzing of complete temperature processes.
possible up to a certain contamination.
Additionally the pryometer can be switched to 1-color mode and used like a conventional pyrometer in a spectral range near 0.9 µm.
TECHNICAL DATA
Measurement Specifications
Temperature Range 600 to 1400°C (1112 to 2552°F) (MB 14)
700 to 1800°C (1292 to 3272°F) (MB 18) 800 to 2500°C (1472 to 4532°F) (MB 25) 1000 to 3000°C (1832 to 5432°F) (MB 30)
Sub Range Any range adjustable within the temperature range, minimum span: 50°C
Spectral Ranges Channel 1: 0.9 µm
Channel 2: 1.05 µm
Resolution 0.1°C or 0.2°F at interface
< 0.0015% of selected sub range at analog output, min. 0.1°C, 16 bit; 1°C or 1°F on display
Emissivity ε 0.050 to 1.000 in steps of 1/1000 (1-color mode)
Transmittance τ 0.050 to 1.000 in steps of 1/1000 (1-color mode)
Emissivity Slope κ 0.800 to 1.200 in steps of 1/1000 (2-color mode)
Measurement Uncertainty (κ = 1, t90 = 1 s, T
Repeatability (κ = 1, t90 = 1 s, T
amb
amb
= 25 °C)
.
= 25 °C)
.
< 1500°C: 0.3% of reading in °C + 2°C
> 1500°C: 0.6% of reading in °C
0.15% of reading in °C + 1°C
Optical Specifications
Sighting Built-in laser aiming light (max. power level < 1 mW, λ = 630 to 680 nm, CDRH class II) or through-lens sighting
Optics Manually focusable from rear cover measuring distance a = 210 to 5000 mm
Distance Ratio MB 14 approx. 100:1
MB 18 approx. 190:1 MB 25 and MB 30 approx. 350:1
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IMPAC ISR 6 ADVANCED
TECHNICAL DATA (CONTINUED)
Electrical
Power Supply 24 VDC ±25%, ripple must be less than 50 mV
Power Consumption Approximately 3 W (including laser)
Load (analog output) 0 to 500
Isolation Power supply, analog output and digital interface are electrically isolated from each other
Environmental Specifications
Protection Class IP 65 IEC 60529 (value in mated condition)
Operating Position Any
Ambient Temperature 0 to 65°C (32 to 149°F) at housing
Storage Temperature -20 to 80°C (-4 to 176°F)
Relative Humidity Non-condensating conditions
Weight 0.6 kg (~1.32 lbs)
Housing Stainless steel
CE Label According to EU directives about electromagnetical immunity
Interface
Connection 12-pin connector
Display (in rear cover) LED, 4 digit matrix, 5 mm high for 2-color or 1-color temperature signal or measuring distance
Parameters Adjustable via interface: 2-color / 1-color temperature signal, metal mode, accordingly emissivity slope or
emissivity, temperature sub range, settings for maximum value storage, address, baud rate, switch off limit, “dirty window” warning, transmittance, response time t90, 0 to 20 mA or 4 to 20
Readable via interface: measured value, internal temperature of the unit, measuring distance
Communication
Analog Output Adjustable 0 to 20 mA or 4 to 20 mA, linear (via digital interface)
Digital Interface RS485 addressable (half-duplex)
Baud rate: 1200 to 115.2 kBd (on request RS232, not addressable)
Switch Off Limit 2% to 50% (adjustable via interface)
“Dirty Window” Warning Relay contact, max. continuous current 0.4 A, setting of the warning level: 0 (off) to 99%
Response Time t
90
Maximum Value Storage Built-in single or double storage. Clearing with adjusted time t
2 ms (with dynamic adaption at low signal levels); adjustable to min; 0.01 s; 0.05 s; 0.25 s; 1 s; 3 s; 10 s
(off; 0.01 s; 0.05 s; 0.25 s; 1 s; 5 s; 25 s), via
clear
interface, automatically with the next measuring object, external contact, hold-function
1 MB i s a shortcut us ed for temperat ure range (in Ger man: Messbe reich).
The dete rmination of th e technical dat a of this pyromet er is carried ou t in accordance w ith VDI/VDE I EC TS 62942-2, the c alibration / adj ustment in acc ordance with V DI/VDE 3511, Par t 4.4.
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IMPAC ISR 6 ADVANCED
该尺寸最大到160mm
PRODUCT SCHEMATIC
ISR 6 Advanced with rough-Lens Sighting
Dimensions in mm
SIGHTING
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ISR 6 Advanced with Laser Aiming
ISR 6 Advanced with Laser AimingISR 6 Advanced with rough-Lens Sighting
OPTICS
The optics can be manually adjusted at all distances between 210 mm and 5000 mm. The table shows examples of distances and the corresponding spot diameters.
Effective aperture D for all temperature ranges: 13 mm (focused to longest distance) to 15 mm (focused to shortest distance).
ISR 6 Advanced
Distance a [mm]
210 2.1 1.1 0.6 0.6
300 3 1.6 0.9 0.9
500 5 2.7 1.5 1.5
800 8 4.2 2.3 2.3
1300
2000 20 10.6 5.8 5.8
5000 50 27 15 15
600 to 1400°C 700 to 1800°C 800 to 2500°C 1000 to 3000°C
Spot Diameter M [mm]
13 6.9
3.7
IMPAC ISR 6 ADVANCED
3.7
Optional Integrated Line Optics
Besides the standard optical heads, the ISR 6 Advanced is also available with integrated line optics, which features a special spot in the shape of a line. This provides additional advantages for some applications such as wire production or pouring stream measurements.
The orientation of the line spot is vertical for MB 14 (wire moves horizontally)
The orientation of the line spot is horizontal for MB 25 (pouring stream runs vertical)
MB 14
MB 25
The width of the spot equals 5% of the measuring distance
Spot
REFERENCE NUMBERS
ISR 6 Advanced
Temperature Range With Through-Lens Sighting With Laser Aiming
600 to 1400°C (MB 14) 3 904 020 3 904 010 3 904 050
700 to 1800°C (MB 18) 3 904 080 3 904 070 -
800 to 2500°C (MB 25) 3 904 150 3 904 140 3 904 180
1000 to 3000°C (MB 30) 3 904 220 3- 904 210 -
With Laser Targeting and line shaped spot (5%)
Scope of Delivery
Pyrometer, PC adjustment and evaluation software InfraWin, works certificate, and operating instructions.
Ordering Note
A connection cable is not included in scope of delivery and must be ordered separately.
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IMPAC ISR 6 ADVANCED
ACCESSORIES
PN Description
3 820 320 Special connection cable with plug and additional pilot light switch, 5 m
3 820 330 Connection cable, 5 m, straight connector
3 820 500 Connection cable, 10 m, straight connector
3 820 510 Connection cable, 15 m, straight connector
3 820 810 Connection cable, 20 m, straight connector
3 820 820 Connection cable, 25 m, straight connector
3 820 520 Connection cable, 30 m, straight connector
3 820 340 Connection cable, 5 m, 90° connector
3 820 530 Connection cable, 10 m, 90° connector
3 820 540 Connection cable, 15 m, 90° connector
3 820 830 Connection cable, 20 m, 90° connector
3 820 840 Connection cable, 25 m, 90° connector
3 820 550 Connection cable, 30 m, 90° connector
3 852 290 Power supply NG DC for DIN rail mounting; 100 to 240 VAC 24 VDC, 1 A
3 852 550 Power supply NG 2D for DIN rail mounting; 85 to 265 VAC 24 VDC, 600 mA with 2 settable limit switches
3 826 750 USB-RS485 adaptor cable, 1.8m, HS Version 4.5 Mbd
3 852 440 Protocol transducer RS485/RS232 (switch.) Profibus-DP for 1 device
3 852 460 Protocol transducer RS485 Profibus DP for 32 devices
3 852 620 Protocol converter UPP RS485 or RS232 ProfiNet, for 1 pyrometer
3 852 630 Protocol converter UPP RS485 ProfiNet, for max. 32 pyrometers
3 826 510 PI 6000: PID programmable controller, very fast, for digital IMPAC pyrometers
3 891 220 DA 4000: LED-display, 2-wire power supply, 2 limit switches (relay contacts), 115 VAC
3 890 650 DA 4000: LED-display, 2-wire power supply, 2 limit switches (relay contacts), 230 VAC
3 890 570 DA 6000-N digital display, to allow adjustment of pyrometer through RS485 interface
3 890 530 DA 6000: like the DA 6000-N, but with analog input and 2 limit switches for the RS485 interface.
3 843 490 SCA 5, External Scanner Series 5 & 6 with fused silica window, 24 VAC/DC
3 846 260 Instrument’s support (Series 5 and 6)
3 834 210 Adjustable mounting support (Series 5 and 6)
3 846 290 Instrument’s support (Series 5 and 6) with fused silica window
3 835 590 90° mirror with quartz glass window (Series 5 and 6)
3 843 250 ROT 5 scanning mirror attachment up to 70°
3 835 160 Air purge unit, aluminium
3 837 230 Water cooling jacket (heavy duty) with integrated air purge unit
3 837 280 Water cooling jacket (heavy duty) with fused silica window
3 837 500 Water cooling jacket (light duty, with air purge unit (only for instruments with laser targeting)
3 837 510 Water cooling jacket (light duty), with fused silica window (only for instruments with laser targeting)
3 837 540 Cooling plate for series 5 and 6, with air purge
3 846 590 Vacuum flange KF16 with quartz glass window
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All connection cables include a short adapter cable with a 9-pin SUB-D connector. This con nector may be us ed in combinati on with the RS4 85 to USB adapte r.
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1
1
1
1
1
1
1
1
1
1
1
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INFRAWIN OVERVIEW
InfraWin is easy-to-use measurement and evaluation software for remote configuration of stationary, digital IMPAC brand pyrometers.
This software allows the user to remotely adjust and control settings for one or two pyrometers from a single computer. InfraWin also allows the user to simultaneously monitor and control temperatures.
Display temperature data as color bars and online graphics
Capture downstream evaluations as tables, graphics or text files
Calculate the spot size for different measuring distances
Features UPP standard (Universal Pyrometer Protocol)
IMPAC ISR 6 ADVANCED
Pyrometer Settings
An IMPAC digital pyrometer connected to a PC will be automatically detected by the software. All available parameters are adjustable, including emissivity, response time, maximum value storage, output signal and sub range.
Further special functions are adjustable for example controllers or TV parameters on instruments available with these functions. Changes are transmitted directly to the pyrometer.
Measurement with Color Bar
In this window a temperature value for the upper or lower limit can be adjusted numerically or with the mouse. The acquired minimum and maximum value is indicated as well as the inner temperature of the pyrometer. The emissivity is changeable during the measurement at any time.
Infrared Calculator
After input of the aperture and the focused spot size per datasheet, the calculation of spot sizes at non-focused distances is possible.
Measurement with Internal Temperature of radiation temperature and internal instrument temperature. Parameters can be changed during the measurement.
I/O Module allows users to trigger measurement externally and gives a potential free output contact.
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DS TITLE
For international contact information, visit advancedenergy.com.
sales.support@aei.com +1 970 221 0108
ABOUT ADVANCED ENERGY
Advanced Energy (AE) has devoted more than three decades to perfecting power for its global customers. AE designs and manufactures highly engineered, precision power conversion, measurement and control solutions for mission-critical applications and processes.
AE’s power solutions enable customer innovation in complex semiconductor and industrial thin film plasma manufacturing processes, demanding high and low voltage applications, and temperature-critical thermal processes.
With deep applications know-how and responsive service and support across the globe, AE builds collaborative partnerships to meet rapid technological developments, propel growth for its customers and power the future of technology.
Specifications are subject to change without notice. Not responsible for errors or omissions. ©2019 Advance d Energy Industries, Inc. All rights reser ved. Advanced Energy®, Impac®, and AE® are U.S. trademarks of Advanced Energy Industries, Inc.
ENG-ISR6-235-02 12.19
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