ADT ATD-7477 User Manual

Engine
Transverse Bar
w/ Support Arm
Operating Instructions & Parts Manual
Model Number
Atd-7477
Capacity
700 lb.
Atd Tools Inc.
160 Enterprise Drive, Wentzville MO 63385
ATD7477-M0
Printed in China
Save these instructions. For your safety, read, understand and follow the information contained within. The owner and
Shipping
operator shall have an understanding of this product and safe operating procedures before attempting to use this product. Instructions and Safety information shall be conveyed in the operators native language before use of this product is authorized. Make certain that the operator thoroughly understands the inherent dangers associated with the use and misuse of the product. If any doubt exists as to the safe and proper use of this product as outlined in this factory authorized manual, remove from service. Inspect before each use. Do not use if there are broken, bent, cracked or otherwise damaged parts (including labels). Owners and operators of this equipment shall be aware that the use of this equipment may require special training and knowledge. It is recommended that an annual inspection be done by qualified personnel and that any missing or damaged decals, warning / safety labels or signs be replaced with factory authorized replacements only. Any engine transverse bar that appears to be damaged in any way, is worn or operates abnormally shall be removed from service immediately.
PRODUCT DESCRIPTION
Atd Tools Engine Transverse Bar is designed to safely support engine up to 700 lb. It assists the removal of transaxle easily by supporting engine of front wheel drive vehicle. Heavy duty steel frame helps prevent distortion and twisting. Compliance with factory standards ensure safety, strength and stability.
SPECIFICATIONS
Model Capacity Width Expand
Atd-7477 700-lb. 38" ~ 61" 12.5" 27.5 lbs
Boom Extension
Boom Leg
Support Arm
Adjustable Leg
Figure 1 - Engine Transverse Bar Components
BEFORE USE
1. Verify that the product and the application are compatible.
2. Before using this product, read the operator's manual completely and familiarize yourself thoroughly with the product and the hazards associated with its improper use.
3. Inspect before each use. Do not use if bent, broken or cracked components are noted.
4. Ensure that all parts move freely.
Hook Thread
Length
Threaded Hooks
Weight
Boom
Cable
WARNING!
Study, understand, and follow all instructions provided before
attempting to use this equipment.
Do not exceed rated capacity.
Do not exceed maximum width.
Never crawl under the suspended load for any reason.
Ensure that the engine is supported securely before repairing.
Do not use this device for any purpose other than that for
which it is intended.
No alterations shall be made to this product.
Failure to heed these markings may result in personal injury
and/or property damage.
2
ASEMBLY (refer Figure 2)
1. Insert the wide leg (#13) into tube welded at the end of boom (#1) and the narrow leg (#14) to boom exten­sion (#2).
2. Slide transfer adapter (#11) over the end of boom ex­tension (#2) with tube toward you.
3. Insert the boom extension (#2) into boom (#1).
OPERATION
1. Determine the location of the two engine support bolts on your vehicle. Then place the Engine transverse bar directly over these two bolts.
2. Adjust the boom extension (#2) to ensure that both legs (#13 & 14) are sitting inside the fender of the engine compartment.
NOTE: The Engine Transverse Bar may be used with or without support arm, depending on the load being supported.
4. To use without support arm: Secure both threaded hooks (#3) to the tube welded on boom and transfer adapter with barrel hex. nut (#7). Thread the hex. nut (#7) all the way down towards the hook portion to hold it out of the way until needed.
5. To use with support arm: (a) Insert the adjustable leg (#6) to support arm (#10),
then hand tight with M8x65 bolt and wing nut (#9 &
8). Do not fully tighten wing nut as height adjust­ment may be necessary once the Engine Trans­verse Bar is placed over the engine compartment of the vehicle.
(b) After determining the length of support arm needed,
Connect the support arm (#10) to transfer adapter (#11) on the boom extension with M12x120 bolt and wing nut (#5 & 4). Again, do not fully tighten as some length adjustment may be required.
(c) Before placing the Engine Transverse Bar over the
engine compartment, install the two threaded hooks (#3) povided. Insert one hook to the tube welded on boom (#1) and secure with barrel hex. nut (#7). Thread the hex. nut (#7) all the way down towards the hook portion to hold it out of the way until needed. Then, locate the best position on the support arm for the second hook and install in the same manner.
6. Now the Engine Transverse Bar is ready to use.
! CAUTION: If the inside fender lips are more than 61" apart, the Engine Transverse Bar must not be used. Do not extend past the designated marking (61") as over­extending this unit may compromise the 700 lb. Capacity. This could cause the Engine Support Bar to collapse, resulting in personal injury or property damage.
3. Adjust to ensure the support arm (#10) is in correct position. The rubber tip of the adjustable leg (#6) should be on a flat, reinforced surface capable of supporting the weight of engine. Tighten both wing nuts (#4 & 8) to secure the adjustable leg (#6) and support arm (#10).
4. Lower the threaded hooks (#3) to appropriate posi­tion. Ensure that the hooks are directly over the engine support bolts or brackets; therefore the engine does not swing when vehicle is disassembled.
5. Attach the looped ends of the two 1/8" braided steel
cables (#12) to the engine support bolts on the engine and loop middle of braided cables over hooks. If the engine being supported is equipped with engine lift brackets, hook the hooks (#3) directly into engine lift brackets for extra protection.
Note: Use only fasteners rated Grade 5 or higher as engine support bolts.
6. Tighten the barrel hex. nuts (#7) on both hooks until cables are snug or hex. nuts are tight against support bar.
7. Double check that engine is properly supported before disassemble the vehicle.
Figure 2 - Engine Transverse Bar Assembly & Parts Illustration
3
Atd7477-M0
MAINTENANCE
Periodically inspect the Engine Transverse Bar. Ensure all parts move freely. To help prevent rust, wipe clean and/or blow dry after each use. If rust appears, sand affected area and cover with suitable utility paint. Store the Engine Transverse Bar in a clean, dry area.
REPLACEMENT PARTS (Refer to Figure 2 on page 3)
Not all components of the Engine Transverse Bar are replacement items, but are illustrated as a convenient reference of location and position in the assembly sequence. When ordering parts, give part number and description. Call or write for current pricing: Atd Tools Inc. 160 Enterprise Drive, Wentzville, MO 63385. Tel:(636)327-9050 Fax:(636)327-9044
Model Atd-7477
Item Part# Description Qty
1 - Boom 1 2 - Boom Extension 1 3 * Threaded Hook 2 4 * Wing Nut, M12 1 5 * Hex. Bolt M12x120 1 6 44700-6 Adjustable Leg 1 7 * Barrel Hex. Nut 2 8 * Wing Nut, M8 1 9 * Hex. Bolt M8x65 1
Item Part# Description Qty
10 - Support Arm 1 11 - Transfer Adapter 1 12 44700-12 Braided Steel Cable 2 13 - Leg, Wide 1 14 - Leg, Narrow 1 (*) 44700-15 Hardware Kit -
- ATD7477-L0 Label -
- ATD7477-M0 Manual -
(*) Hardware Kit includes item# 3, 4, 5, 7, 8 & 9
ONE YEAR LIMITED WARRANTY
For a period of one (1) year from date of purchase, ATD Tools Inc. will repair or replace, at its option, without charge, any of its products which fails due to a defect in material or workmanship under normal usage. This limited warranty is a consumer's exclusive remedy.
Performance of any obligation under this warranty may be obtained by returning the warranted product, freight prepaid, to ATD Tools Inc. Warranty Service Department,160 Enterprise Drive, Wentzville, MO 63385.
Except where such limitations and exclusions are specifically prohibited by applicable law, (1) THE CONSUMER'S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE. (2) ATD Tools Inc. SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER. (3) ANY IMPLIED WARRANTIES, INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, SHALL BE LIMITED TO ONE YEAR, OTHERWISE THE REPAIR, REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER, AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED. (4) ANY MODIFICATION, ALTERATION, ABUSE, UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND IS NOT COVERED BY THIS WARRANTY.
Some states do not allow limitations on how long an implied warranty lasts, so the above limitation may not apply to you. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation or exclusion may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
160 Enterprise Drive,
Wentzville MO 63385
Atd Tools Inc.
636-327-9050
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