How it Works
ADT
Loading...
8020
Maintenance Manual
48 pgs3.97 Mb0
Table of contents
Loading...

ADT 8020 Maintenance Manual

Your Resource for Advanced Dicing Solutions
ADT 8020
Fully Automatic Twin
Dicing System
Maintenance Manual
P/N 98020-9005-000-00 October 2018
Advanced Dicing Technologies Ltd. — www.adt-dicing.com
5 Hamada St., Hi-Tech Park (South), P.O.Box 87, Yokneam 20692, Israel
Tel.: 972-4-8545222, Fax: 972-4-8550007
Confidential
This information is the property of ADT Ltd.
Any reproduction, publication or distribution to a third party is strictly forbidden, unless written
permission is given by an authorized agent of ADT.
ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual Table of Contents
TABLE OF CONTENTS
Before You Begin _______________________ 1-1
1.1 Introduction _______________________________________ 1-2
1.2 Conventions _______________________________________ 1-2
1.2.1 Symbols _________________________________________________ 1-2
1.2.2 Navigation _______________________________________________ 1-2
1.2.3 Abbreviations and Acronyms _________________________________ 1-3
1.3 Safety Information __________________________________ 1-4
1.3.1 Hazards _________________________________________________ 1-4
1.3.2 Safety Features ___________________________________________ 1-6
1.4 Reference Documents _______________________________ 1-8
1.5 About this Manual __________________________________ 1-8
General Information _____________________ 2-9
2.1 System Description ________________________________ 2-10
2.2 Front Panel _______________________________________ 2-11
2.2.1 Emergency Stop _________________________________________ 2-11
2.2.2 ON and OFF/STOP Buttons ________________________________ 2-11
2.2.3 Power Lights ____________________________________________ 2-11
2.3 Dicer ____________________________________________ 2-12
2.4 Material Handling System (MHS) ______________________ 2-13
2.4.1 Cassette Compartment ____________________________________ 2-13
2.4.2 MTS ___________________________________________________ 2-14
2.4.3 Cleaner ________________________________________________ 2-16
2.5 Powering Up and Down Procedures ___________________ 2-17
2.5.1 Powering Up the System ___________________________________ 2-17
2.5.2 Powering Down the System ________________________________ 2-17
2.6 Logging In to the System ____________________________ 2-19
2.7 Initializing the System ______________________________ 2-20
2.8 Graphical User Interface ____________________________ 2-21
2.8.1 Dice Screen Description ___________________________________ 2-24
P/N 98020-9005-000-00 iii
Table of Contents
Maintaining the System _________________ 3-27
3.1 Periodic Maintenance _______________________________ 3-28
3.2 Required Tools and Materials ________________________ 3-29
3.3 Daily Maintenance _________________________________ 3-30
3.3.1 Inspecting the Surrounding (water leaks) ______________________ 3-31
3.3.2 Inspecting the Safety Labels ________________________________ 3-31
3.3.3 Checking the Air Supply Pressure ____________________________ 3-31
3.3.4 Inspecting the Cutting Chuck ________________________________ 3-32
3.3.5 Cleaning the Height Device _________________________________ 3-32
3.3.6 Maintaining the Spindle and Cleaning the BBD __________________ 3-34
3.4 Weekly Maintenance _______________________________ 3-37
3.4.1 Cleaning the Microscope Lens ______________________________ 3-37
3.4.2 Cleaning the Dicer ________________________________________ 3-38
3.4.3 Cleaning the Waste Strainer ________________________________ 3-39
3.4.4 Database Backup ________________________________________ 3-40
3.5 Monthly Maintenance _______________________________ 3-41
3.6 Half Year Maintenance ______________________________ 3-41
3.7 Annually Maintenance ______________________________ 3-41
ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual List of Figures
LIST OF FIGURES
Figure 2-1. Model 8020 External Parts at a Glance _____________________________ 2-10
Figure 2-2. Front Panel __________________________________________________ 2-11
Figure 2-3. Dicer _______________________________________________________ 2-12
Figure 2-4. Cassette Compartment _________________________________________ 2-13
Figure 2-5. MTS ________________________________________________________ 2-14
Figure 2-6. Pre-Align Station (top view) ______________________________________ 2-14
Figure 2-7. Cleaner _____________________________________________________ 2-16
Figure 2-8. Login Dialog Box ______________________________________________ 2-19
Figure 2-9. Init Status Indicator ____________________________________________ 2-20
Figure 2-10. Main Menu Screen ___________________________________________ 2-21
Figure 2-11. Dice Screen (Axis Control) _____________________________________ 2-24
Figure 2-12. Dicer Sensors _______________________________________________ 2-26
Figure 2-13. MHS Sensors _______________________________________________ 2-26
Figure 3-1. Air Supply Gauge _____________________________________________ 3-31
Figure 3-2. Cutting Chuck ________________________________________________ 3-32
Figure 3-3. Change Blade (step 1 of 2) ______________________________________ 3-34
Figure 3-4. Cooling Block _________________________________________________ 3-35
Figure 3-5. Spindles Sticker _______________________________________________ 3-35
Figure 3-6. Change Blade (step 2 of 2) ______________________________________ 3-36
Figure 3-7. Maintenance Cover ____________________________________________ 3-38
Figure 3-8. Waste Strainer ________________________________________________ 3-39
P/N 98020-9005-000-00
v
List of Tables
LIST OF TABLES
Table 1-1. Safety Labels __________________________________________________ 1-7
Table 2-1. Access Levels _________________________________________________ 2-19
Table 2-2. Graphical User Interface Description-1 ______________________________ 2-21
Table 2-3. Graphical User Interface Description-2 ______________________________ 2-23
Table 2-4. Axis Control Buttons ____________________________________________ 2-25
Table 3-1. Periodic Maintenance ___________________________________________ 3-28
ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual Before You Begin
Before You Begin
The following chapter introduces the Model 8020 System and includes the following sections:
1.1 .... Introduction ...................................................... page 1-2
1.2 .... Conventions ...................................................... page 1-2
1.3 .... Safety Information ........................................... page 1-4
1.4 .... Reference Documents ....................................... page 1-8
1.5 .... About this Manual ............................................ page 1-8
P/N 98020-9005-000-00
1-1
Before You Begin Introduction

1.1 Introduction

ADT 8020 is a Fully Automatic Twin Dicing System with two facing spindles that can simultaneously dice workpieces of up to 8-inch in diameter. It operates with the ADT intuitive New graphic User Interface (NUI).
• Before you begin working with ADT 8020 Dicing Saw, carefully read the following safety instructions.
• Before beginning a procedure, read the procedure through to the end. Understanding the entire procedure prevents unnecessary loss of time and error, and possible injury.

1.2 Conventions

The Conventions section explains basic symbols and navigation concept used in this manual and includes a glossary of abbreviations and acronyms.

1.2.1 Symbols

The following symbols have been inserted on the left-hand side of the operating instructions to make it easier for the User to perform procedures.
Symbol Description
Note: Information given in a note describes how the System
functions or provides a tip on how best to use it.
Caution: Information given in a message labeled “caution” refers to the safe operation of the System and provides warnings where the possibility for loss of data or damage to the equipment exists.
Danger: Information given in a message labeled “danger” warns of possible hazard to personnel and extreme hazard to the Model.

1.2.2 Navigation

We have adopted the following shortened instruction form for navigating to the various software elements.
Shortened Instruction Replaces
From the Main Menu screen, select:
Maintenance > System > Hardware Configuration
From the Main Menu screen:
1) Press Maintenance; the Maintenance screen opens.
2) Press System; the System view opens.
3) Press Hardware Configuration; the Hardware Configuration options list is displayed.
ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual Before You Begin

1.2.3 Abbreviations and Acronyms

Amp ------- Ampere
BBD ------- Broken Blade Detector
ESD ------- Electrostatic Discharge Device
Gf ---------- Grams of force
GUI -------- Graphical User Interface
Hz ---------- Hertz (frequency)
in. ---------- Inch
in. Hg ----- Inch of Mercury (vacuum pressure unit)
kgf*cm --- Kilograms of force times lever length, in centimeters (torque unit)
mil --------- 0.001 inch
mm -------- Millimeter
MHS ------ Material Handling System
MPU ------ Main Power Unit
MTS ------- Material Transferring System
ms ---------- Millisecond
NCH ------- Non-Contact Height device
NUI -------- New User Interface
psi --------- Pounds per Square Inch
scfm ------- Standard Cubic Feet per Minute (gas flow unit).
UPS ------- Interruptible Power Supply
UVL ------- Ultraviolet Light
V ------------ Volts
VAC ------- AC Voltage
VDC ------- DC Voltage
P/N 98020-9005-000-00
1-3
Before You Begin Safety Information

1.3 Safety Information

Advanced Dicing Technologies Ltd. believes that the safety of personnel working with and around our Systems is the most important consideration. Before operating the system or performing maintenance operations, read and be familiarized with the safety information:
• Obey and follow all warnings and cautions documented in the manual.
• Comply with all approved and established precautions for operating
electrical and mechanical equipment.
• Allow only trained and authorized personnel to perform maintenance tasks.
• Verify that all power, air, and water facilities are turned off before beginning maintenance procedures, or before replacing or repairing parts (including inserting or removing connectors or boards).

1.3.1 Hazards

The following hazards are documented in the manual.
1.3.1.1 Electrical Shock
Danger
High voltage is present at points throughout the system. Contact can result in injury or death. Before opening system covers or performing maintenance tasks ensure that no voltage is present.
1) Power down the system.
2) Disconnect the AC power cord plug from the wall outlet and wait ten minutes for any remaining current to dissipate.
3) Turn off the Uninterruptible Power Supply (UPS) on systems where a UPS is present.
ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual Before You Begin
1.3.1.2 Moving Parts
Danger
There are two types of hazards that deal with moving parts.
• Components (e.g., spindle and blade, axes): the spindle and blade rotate at high speeds and can cause injury even after the power has been turned off.
The axes of the system move close to the covers and walls.
Never touch the spindle or the blade while they are still in motion.
Wait until the rotation stops completely before working on or near moving parts.
Do not insert hands when any of the axes are moving.
Do not operate the system while any of the covers are partially or
completely open.
• Hands, loose clothing, jewelry and other loose or dangling items: can become caught in moving or rotating parts.
1.3.1.3 Burns
Danger
Do not touch the solenoid valves inside the system. Some solenoid valves may reach high temperatures and direct contact can cause burns.
1.3.1.4 High Water and Air Pressure
Observe standard operating procedures to avoid contact with high pressure air and water, which can cause physical harm, especially to eyes.
1.3.1.5 Bodily Injury
Be careful not to drop any cover that is removed from the system. Dropping a cover can cause bodily injury or damage to the cover.
P/N 98020-9005-000-00
1-5
Before You Begin Safety Information

1.3.2 Safety Features

The ADT 8020 Dicing Saw is equipped with the following safety features. Look at them and become familiar with these features.
• Emergency Stop Button: press the red Emergency Stop button to stop
all system activity and cut off power to the system.
• Circuit Breaker Switch: close the circuit breaker switch (located on
the rear of the system) if it is necessary to immediately cut off power to the system.
• Grounding Cables: grounding cables are attached to the inside of some
of the system panels. An ESD (Electrostatic Discharge Device) should be worn when handling the grounding cables.
• Interlocks: lock the covers so that they cannot be opened during dicing.
• Safety Labels: the labels are affixed to the potentially hazardous
sections of this machine.
1.3.2.1 Emergency Stop
Use the Emergency Stop button to immediately stop all system operation and avert potential harm to the user or system. The Emergency Stop button is located on the system’s front panel.
To perform an emergency stop:
Press the Emergency Stop button.
Note
After pressing the Emergency Stop button:
• The main circuit breaker shuts off, cutting power to the system.
• All system operations come to an immediate halt.
The air tank continues supplying air to the spindle for a short period to prevent damage to the spindle.
To regain power after an emergency stop:
1. Insert the Emergency Stop button key.
2. Pull out the Emergency Stop button.
3. Turn the main circuit breaker on.
ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual Before You Begin
1.3.2.2 Safety Labels
The safety and warning labels are affixed near or on the potentially hazardous sections of this machine. It is important you pay attention and understand the precautions and warning indicated by the safety labels, before using this machine.
Table 1-1. Safety Labels
Label Location Meaning
On the dicer access door
On the dicer access door
On the spindle’s door
On the maintenance cover
On the cassette compartment door
On the dress and inspection drawer
On the spinner access door
This is an automatic sliding door that is automatically opened (pneumatically) and is closed during machine operation.
Behind these covers are sharp blades that rotate at high speed and can cause injury.
These doors/covers must be kept closed when the spindles are rotating.
Open only after the spindles stop rotating.
The elevator moves up and down. Keep your hands away from the elevator while it is in motion.
The spinner behind this door rotates at high speed and can cause injury.
This door must be kept closed when the spinner is rotating.
Open only after the spinner stops rotating.
On the MTS cover
On the maintenance cover
On the ionizer cover Behind this cover is high voltage that can
Behind this cover is a moving belt and a moving finger, which can cause injury.
The cover should be kept closed during machine operation.
Remove only when the MTS and finger are not moving.
Behind this cover is a moving wafer table and rotating spindles, which can cause injury.
This cover must be kept closed during machine operation.
Remove only after the spindles stop rotating and the machine is in idle mode or off.
cause injury or death. Turn off the power to the machine before
removing this cover
P/N 98020-9005-000-00
1-7
Before You Begin Reference Documents

1.4 Reference Documents

For further information, see the following document:
• ADT Model 8020 Operation Manual.
It provides information and procedures for operating and working with the 8020 Fully Automatic Twin Dicing System.
• ADT Model 8020 Schematics and Illustrated Parts Book (IPB).
It provides drawings and schematics, including Bill of Material (BOM), of the Model 8020 main assemblies.
• Option Documentation.
It provides details on special options that may be installed on your dicing machine.
• Software Release Notes.
It provides the most updated information on new options and features.

1.5 About this Manual

This Maintenance Manual explains the periodic maintenance and inspection procedures that are required to be performed by the customer to ensure proper operation of the ADT 8020 Fully Automatic Twin Dicing System.
ADT 8020 Fully Automatic Twin Dicing System Maintenance Manual General Information
General Information
The general information chapter provides essential information for operating the system, and includes the following sections:
2.1 .... System Description ........................................... page 2-10
2.2 .... Front Panel ....................................................... page 2-11
2.3 .... Dicer .................................................................. page 2-12
2.4 .... Material Handling System (MHS) ................... page 2-13
2.5 .... Powering Up and Down Procedures ................. page 2-17
2.6 .... Logging In to the System ................................. page 2-19
2.7 .... Initializing the System ..................................... page 2-20
2.8 .... Graphical User Interface .................................. page 2-21
P/N 98020-9005-000-00
2-9
Loading...
+ 33 hidden pages
Buy Points How it Works FAQ Contact Us Questions and Suggestions Privacy Policy Cookie Policy Terms of Use