Adler 550-12-12 Programming Manual

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Part 4: Programming manual Cl. 550-12-12

1. General

2. Operating elements

2.1 On-screen displays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4

2.2 Screen operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5

2.3 Keyboard operating elements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6, 7

3. Size tables

3.1 Sizes for 200-3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

3.2 Sizes for 200-6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9, 10

4. Base setting of the controls

4.1 200-3 controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11

4.2 200-6 controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12

4.3 Selecting the base size per program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

4.4 Allocation of the function keys . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

5. Reset

6. Programming instructions:

6.1 Pre-gathering the sleeve head/setting the sleeve . . . . . . . . . . . . . . . . . . . . . . . . . 15- 17

6.2 Reinforcing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18-21

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14

7. Changing an existing program

7.1 Changing the entire set of sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

7.2 Changing only one size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

7.3 Changing only the right or left piece . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

7.4 Selecting and changing the half size . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

8. Program sequence

8.1 Setting up the program sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24, 25

8.2 Activating the program sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

8.3 Erasing the program sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

9. Memory card

9.1 Transferring programs to the memory card . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26

9.2 Loading programs into the control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27

10. Entering text

11. Calling up the EPROM states

11.1 Preselecting the application (DOB = ladies’ wear, HK = men’s and boys’ wear) . . . . . . . . 29

11.2 Replacing the EPROMs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

12. Setting the starting position of the ellipse

. . . . . . . . . . . . . . . . . . . . . . . . . . 31

13. Changing the language of the on-screen

14. Adjusting the gathering values to different materials / percental change of the crimp value

15. Determining the gathering value

16. Sizes

16.1 Correcting the monitor display (200-3 / 200-6) . . . . . . . . . . . . . . . . . . . . . . . . . . 34, 35

16.2 Replacing the battery of the memory card (200-3 / 200-6) . . . . . . . . . . . . . . . . . . . 35

16.3 Replacing the fuse (200-3 / 200-6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36

16.4 Replacing the mains connection (200-3 / 200-6) . . . . . . . . . . . . . . . . . . . . . . . . . 37

16.5 Replacing the graphic card (200-3 / 200-6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37

16.6 Replacing the battery (200-3 / 200-6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38

16.7 Replacing the EPROMs (200-3 / 200-6) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38, 39

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

text . . . . . . . . . . . . . . . . . . . . . . . . . 32

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

1. General

This programming manual contains important information on the safe, proper and ec on om i c us e of th e 200-3 and 200-6 mu lt ip r og r am control.

200-3

Memory capacity of the controls

Data transfer Transfer to a 32k memory card Transfer to a 128k memory card

Programming comfort

20 different mode ls wi t h 10 size grou ps

The controls are marked with the appropriate identification plate. From this memory card th e d ata can be read-i n t o a mu l ti p r og ram control again . Transfers from a 128k card to a 32k card and vice versa are not possible. This procedu r e ca n be repated as of te n a s de s ir ed wi t hi n th e s t orage period of the memory c a r d. Storage period of the memory card: Approx. 4 years without a battery replacement.

The base size entered is valid for all programs. There are 10 programs in memory.

The sewing pr o gra m i s g en er a te d f or o ne sl ee v e i n th e b as e s i ze t hr o ug h a teach-in procedure. The program f or t he s ec o nd s l ee ve i s a r ri v ed at thr o ug h mi rr o ri ng . T he transfer of t he ge ne r at ed pr o gra m i n th e c o mp l et e s i ze set is automa ti c. The fullness controls allow a precisely repeatable setting and calling-up of varying fullness quantities. The automatic p r og ram s eq ue nc e as sures uniform qu al i t y an d h i gh capacity.

controls

200-6

15 different models with 15 size groups and with the corresponding half sizes (see size table). A preprogramming is possible in al l model variants.

The base size can be chosen for each program. The memory co ntains 45 addit i on al sizes, that is, all normal half sizes, too.

controls

Operating c o mf ort All steps n ecessary for the ge ne ration of a program are shown in a mo ni t or

text. The moni t or t ex t c an be c all e d u p i n di ffer e nt la ng ua ge s . A graphic shows the in di v idual programmes s e wi n g steps. All important data is listed on the monitor next to the graphic. Programs can be given names and comments via text entry.

Please note

The symbols r e pre s en ti n g k e y s i n t hi s d oc u me nt at i on ar e gi ven in the table below.

Symbol Signification

... + ... (eg Y +

. ,

...

(eg P , 0)

Press the keys

Press the key Y and keep depre s s ed , additionall y p res s t he k ey P.

Press the keys Press the key P and release.

Then press the key 0.

at the same time

successive ly

2. Operating elements

2.1 On-screen displ ays

On-screen displays

Each operation mode (manual operation and automatic operation) is represente d b y a s p ec i a l on -s c ree n display.

Screen operating elements

The operating elements of the control are divided up into two key group s.

screen operating elements

The screen. They consis t of fi v e k eys l o c at ed un de r ne at h e ac h ot he r.

Keyboard operating elements

keyboard operating elements

The They consist of 30 k ey s a r ran ge d i n tw o ro ws .

200-3

are located on the left beside the

200-6

and

are located underneath the screen.

multiple program

Manual operation

Automatic operation 200-3 controls

038

Automatic operation 200-6 controls

Manual operation

With the manual operation the operator preselects the gathering value. The number of s ti t c he s i s c ou nt ed au to ma ti c a l l y du r i ng s ew i ng an d displayed on the screen.

Automatic operation

With the automatic operation the on-screen display contains all values needed to set up a complete sewing program. The operator ca n b r ea k up th e s e am s ection into a max i mu m o f 1 3 steps. The programmed steps are mar k ed i n t he graphics.

2.2 Screen operating elements

Key Function

Programming mode:

- Selecti ng th e g rap hi c s

- Enabling en d w i th /without thread tr immer (FA)

- Y + : calling up text input

Data transfer to memory card:

- Changing the direction of transfer

- Y + : transf erring data

Program sequence mode:

- Y + : calling up the program sequence mode

- Selecting the program sequence (A-E)

+ : calling up the program sequence mode (press

both red k eys )

Changing the application (DOB/HK):

- First, press the key Y and the

Programming mode:

- Setting the basic size in the 1st step

+ : erasin g the progr am

main switch

at the same time

2.3 Keyboard operating elements

Key Function Display

+ : calling up the programming mode

+ : erasin g the progr am

+ : calling up the program sequence

+ : transf erring the progra ms to th e memor y

card (wit h in serted memory card)

+ : enteri ng text

Y + P

: changing the language of th e on-screen tex t

Enabling the s el e c ti o n o f t he ad di t i on al f un c ti o ns

(F1-F6)

Copying the set of sizes

Enabling to enter the grading

F1...F6

GRADING

0-I

Enabling/di s a bl i n g t he s ea m l e ng th me as u rem ent

SEWING LENGTH

Key Function Display

Enabling to en te r th e s e win g l e ng th

Enabling to enter the gathering value (of the fullness)

Calling up the next step

Selecting th e s t ar t i ng pi e ce ( w i th er a s ed pro gr a m)

Mirroring the first prorammed piece

Enabling to select the size

SEWING LENGTH

GATH. VALUE

STEP

LEFT/RIGHT

SIZE

Enabling the program selection

- Entering th e p i ece en d

- Entering th e p rog r am en d

- Programming further steps

- Switching on the manual operation

Y + M

0...14 Programming mode:

Calling up the next starting position using

P : Entering th e p r og ram number GR : Entering th e s iz e MW : Entering the gathering value NL : Entering the nu mb er o f s t i tc h es (s e wi n g l e ng th ) GD : Entering th e g rad i ng F : Selecti n g t he ad di t i on al f un c ti o n

Data transfer to the memory card:

: calling up the starting position of the ellipse

PROG.NO.

end END

- -

STARTING POS.:

PROG.NO. SIZE GATH. VALUE SEWING LENGTH GRADING F1...F6 F5, F6

- Enter the card number

- Switchi ng on th e a ut om atic operation

- Calling up the program start

CARD NUMBER

3. Size tables

In the following tables the basic sizes for the various countries are in bold type and marked with BAS.

3.1 Sizes for 200-3

Ladies’ wear (DOB) 200-3

German French Italian GB USA Japanese

32 34 36 6 6 3 34 36 38 8 8 5 36 38 40 10 10 7 38 BAS 40 BAS 42 BAS 12 BAS 12 BAS 9 BAS 40 42 44 14 14 11 42 44 46 16 16 13 44 46 48 18 18 15 46 48 50 20 20 17 48 50 52 22 22 19 50 52 54 24 24 21

Men’s wear (HAKA) 200-3

German French Italian GB USA Japanese

44 44 36 34 38 2 46 46 38 36 39 3 48 48 40 38 40 4 50 BAS 50 BAS 40 BAS 40 BAS 41 BAS 5 BAS 52 52 44 42 42 6 54 54 46 44 43 7 56 56 48 46 44 8 58 58 50 48 45 9 60 60 52 50 46 10 62 62 54 52 47 11

3.2 Sizes for 200-6

DOB (Women’ s outerwear )

Size Gr. 1 Size Gr. 2 Size Gr. 3 Size Gr. 4 Size Gr. 5 Size Gr. 6

German German French Italian GB/ USA Japanese

BAS 38 BAS 122 BAS 40 BAS 42 BAS 12 BAS 9

Ladies Girls Ladies Ladies Ladies Ladies

32 - 16/64 104 34 36 06 03

34 - 17/68 110 36 38 08 05

36 - 18/72 116 38 40 10 07

38 - 19/76 122 40 42 12 09

40 - 20/84 128 42 44 14 11

42 - 21/88 134 44 46 16 13

44 - 22/92 140 46 48 18 15

46 - 23/96 146 48 50 20 17

48 - 24/100 152 50 52 22 19

50 - 25/104 158 52 54 24 21

52 - 26/108 164 54 56 26 23

54 - 27/112 170 56 58 28 25

56 - 28/116 176 58 60 30 27

58 - 29/120 182 60 62 32 29

60 - 30/124 188 62 64 34 31

3.2 Sizes for 200-6

HK (Men’s wear) Size Gr. 1 Size Gr. 2 Size Gr. 3 Size Gr. 4 Size Gr. 5 Size Gr. 6

German A,B,CH,D, F, NL French Italian GB/ USA Japanese

BAS 50 BAS 50 BAS 50 BAS 40 BAS 40 BAS 5

men men men men men men

44 86/45/22

46 90/ 47/ 23

48 94/ 49/ 24

50 98/ 51/ 25

52 102/53/26

54 106/55/27

56 110/57/28

58 114/59/29

44 86/ 45/ 22

46 90/ 47/ 23

48 94/ 49/ 24

50 98/ 51/ 25

52 102/53/26

54 106/55/27

56 110/57/28

58 114/59/29

44 86/ 45/ 22

46 90/ 47/ 23

48 94/ 49/ 24

50 98/ 51/ 25

52 102/53/26

54 106/55/27

56 110/57/28

58 114/59/29

34 34 - 35 02

36 36 - 37 03

38 38 - 39 04

40 40 - 41 05

42 42 - 43 06

44 44 - 45 07

46 46 - 47 08

48 48 - 49 09

60 118/61/30

62 122/63/31

64 126/65/32

66 130/67/33

68 134/69/34

70 138/71/35

72 138/73/36

60 118/61/30

62 122/63/31

64 126/65/32

66 130/67/33

68 134/69/34

70 138/71/35

72 138/73/36

60 118/61/30

62 122/63/31

64 126/65/32

66 130/67/33

68 134/69/34

70 138/71/35

72 138/73/36

50 50 - 51 10

52 52 - 53 11

54 54 - 55 12

56 56 - 57 13

58 58- 59 14

60 60 - 61 15

62 62 - 63 16

4. Base setting of the controls

4.1 200-3 controls

Depending on th e a pp l i c at i on of the control a de fi n ed ba s i c ad j us t me nt must be made.

It is advisable to check this basic adjustment prior to starting the machine. After a reset it is imperative to check the basic adjustment!

200-3 controls

4.1.1 Selection of the size group

(valid for all programs /see size table page 8)

Calling up the basic adjustment:

–

Press key A.

–

Press key Y and keep depressed, also press key 0. The basic ad jus t me nt of the control a pp ea rs on th e s c re en.

–

Switch ove r to fi e l d 5 usi n g k e y M.

The fields are to be set according to the specifications in the following table.

Field Adjustment Remarks

1 FULLNESS 00, ALL SOLENOID VALVES

2 FIRST GRAPHICS IS NO

3 SEWING LENGTH MEASURE MENT WITH

DISTANCE MEASUREMENT

STITCH NO./

ON/OFF

01/08

ON Changeover from

Switch over to field 2 using key M.

eg 01 Select the desired graphics.

(eg graphics 01 fo r pre - ga th er i n g) Switch over to field 3 using key M.

STITCH NO. Changeover from

MENT to STITCH NO Press key Y

key F. Switch over to field 4 using key M.

OFF

to ON using key

DISTANCE MEASURE-

and keep depre s s ed , a l so press

0-I.

4 BASIC SIZE DOB (38;40;42;12;9) eg 38 The basic size for DOB is being set.

The basic sizes for different countries can be found in the Switch over to field 5 using key M.

sizes

table (see page 8).

Field Adjustment Remarks

5 BASIC SIZE HAKA (50;40;41;5) eg 50 The basic size for HAKA is being set.

The basic sizes for different countries can be found in the

Press key A to quit the ba s ic ad j us t me nt .

sizes

table (see chapter 3.1).

4.2 200-6 controls

Depending on the application of the control a defined basic adjustment must be made .

It is advisable to check this basic adjustment prior to starting the machine. After a reset it is imperative to check the basic adjustment!

Größengr uppe DO B (1-8) 1 Größengr uppe HA KA (1-8) 1

200-6 controls

4.1.2 Selection of the size group

(valid for al l p rog r am s /s e e si z e ta bl e pa ge 9/ 10 )

Calling up the basic adjustment:

–

Press key A.

–

Press key Y and keep depressed, also press key 0. The basic adjustment of the control appears on the screen.

–

The M key select the next line.

The fields are to be set accordin g t o t he s pe c i fi ca t io ns i n th e following table.

Field Adjustment Remarks

1 FULLNESS 00, ALL SOLENOID VALVES

2 FIRST GRAPHICS IS NO

ON/OFF

01/08

Changeover from

Switch ove r to fi e l d 2 usi n g k e y M.

eg 01 Selec t th e d es i r e d g rap hi c s .

(eg graphics 01 for pre-gathering) The M key causes an ad v en c e t o t he next line.

OFF

to ON using key

0-I.

3 SIZE GROUP DOB (1-8) see the listed

table DOB

With the selection of one of the listed tables automatically the and the (See page 9).

size row

basic size

determinant.

will be set

+ 27 hidden pages