Adler 530 Installation Manual

530

CNC Automat for Button Sewing

Operating Instructions

Installation Instructions

Service Instructions

1

2

3

Postfach 17 03 51, D-33703 Bielefeld  Potsdamer Straße 190, D-33719 Bielefeld
Telefon [phone]  Telefax+49(0)521/9252435 www.duerkopp-adler.com

Ausgabe / Edition: 02/2006 Printed in Federal Republic of Germany Teile-Nr.:/Part-No.: 0791 530001

Manual, complete

530

Summary

Operating Instructions
Installation Instructions
Service Instructions

Interconnection-diagram

9890 510001 B

Foreword

This instruction manual is intended to help the user to become familiar
with the machine and take advantage of its application possibilities in
accordance with the recommendations.

The instruc ti o n m an ual contains i m po rt a nt i nf ormation on how t o
operate the machine securely, properly and economically. Observation
of the instructions eliminates danger, reduces costs for repair and
down-times, and increases the reliability and life of the machine.

The instruction manual is intended to complement existing national
accident prevention and environment protection regulations.

The instruc ti o n m an ual must alway s be available at the
machine/sewing unit.

The instruction manual must be read and applied by any person that is
authorized to work on the machine/sewing unit. This means:

– Operation, i ncl u di n g e qu i pp i ng , troubleshoot i ng du r ing the work

cycle, removing of fabric waste,
– Service (maintenance, inspection, repair and/or
– Transport.

The user also has to assure that only authorized personnel work on
the machine.

The user is o bl i g ed to c he c k th e machine at lea s t o nc e pe r shi f t f or
apparent da ma ge s and to immedia tl y r e po r t a ny c h an ge s ( i ncl u di n g
the performanc e i n se r vi c e), wh i c h impair the safety.

The user comp an y mu s t e ns u r e t ha t t he ma c hi n e i s only operated i n
perfect working order.

Never remove or disable any safety devices.

If safety dev i c e s ne ed to be removed for equi pp i ng , r e pa i ri ng or
maintaining, the safety devices must be
remounted directly after completion of the maintenance and repair
work.

Unauthorized modification of the machine rules out liability of the
manufacture r fo r da ma ge res u l ti n g f r om th i s .

Observe all safety and danger recommendations on the machine/unit!
The yellow -and-black str i pe d surfaces desig na t e pe rma ne nd danger
areas, eg danger of squashing, cutting, shearing or collision.

Besides the recommendations in this instruction manual also observe
the general safety and accident prevention regulations!

General safety instructions

The non-observance of the following safety instructions can cause
bodily injuries or damages to the machine.

1. The machine must only be commissioned in full knowledge of the
instruction book and operated by persons with appropriate
training.

2. Before putting into service also read the safety rules and
instructions of the motor supplier.

3. The machine must be used only for the purpose intended. Use of
the machine without the safety devices is not permitted. Observe
all the relevant safety regulations.

4. When gauge parts are exchanged (e.g. needle, presser foot,
needle plate, feed dog and bobbin) when threading, when the
workplace is left, and during service work, the machine must be
disconnected from the mains by switching off the master switch or
disconnecting the mains plug.

5. Daily servicing work must be carried out only by appropriately
trained persons.

6. Repairs, conversion and special maintenance work must only be
carried out by technicians or persons with appropriate training.

7. For service or repair work on pneumatic systems, disconnect the
machine from the compressed air supply system (max. 7-10 bar).
Before disconnecting, reduce the pressure of the maintenance
unit.
Exceptions to this are only adjustments and functions checks
made by appropriately trained technicians.

8. Work on the electrical equipment must be carried out only by
electricians or appropriately trained persons.

9. Work on parts and systems under electric current is not permitted,
except as specified in regulations DIN VDE 0105.

10. Conversion or changes to the machine must be authorized by us
and made only in adherence to all safety regulations.

11. For repairs, only replacement parts approved by us must be used.

12. Commissioning of the sewing head is prohibited until such time
as the entire sewing unit is found to comply with EC directives.

It is absolutely necessary to respect

the safety instructions marked by these signs.

Danger of bodily injuries !

Please note also the general safety instructions.

Index Page:

Part 2: Installation Instructions Class 530

1. Scope of delivery .............................................. 3

2. General notes and transport securing devices ........................... 3

3. Mount stand and control circuitry cabinet

3.1 Tabletops................................................... 5

3.2 Mount the stand parts ............................................ 5

3.3 Completethetabletop............................................ 6

3.4 Connect the control box to the main switch ............................... 7

3.5 Mount the reference value transmitter and the potential compensation .............. 8

3.6 Adjustworkingheight............................................ 9

4. Assembly of button sewing automat

4.1 Mount the oil pan ............................................... 10

4.2 Setupthebuttonsewingautomat..................................... 11

4.3 Mount the oil lines .............................................. 12

4.4 Mount the control panel ........................................... 12

4.5 Mount the covering cap ........................................... 13

5. Connect the plug connections to the control box

5.1 Plug connections at the motor ’s multiple pin strip ........................... 14

5.2 Plug connections at the multiple pin strip (15-fold) ........................... 15

5.3 Cablelaying.................................................. 16

6. Change sewing feet and fabric support plate ............................ 17

7. Fit eye protection .............................................. 18

8. Oil lubrication

8.1 Fillupoil.................................................... 19

8.2 Oilwicksandfeltpartintheoilpan.................................... 20

8.3 Oil hook path ................................................. 21

9. Putting into operation

9.1 Standard delivery ............................................... 21

9.2 Softwareinstallation............................................. 22

9.2.1 General ..................................................... 22

9.2.2 Loading the program ............................................. 22

9.2.3 Dongle-Update via the internet ....................................... 24

9.3 Sewingtest .................................................. 25

10. Optional equipment

10.1 Sewinglight.................................................. 26

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7

6

1. Scope of delivery

What items are supplied dependens on your order.
Please check before the installation whether all required parts are
available.
This description refers to an button sewing automat, the individual
components of which are completely delivered by Dürkopp Adler AG.

–

1 Machine head incl. oil pan

Setofparts“Electro”with:
–

2 Control panel

–

5 Main switch

–

6 DAC control

Dürkopp-Adler accessories with:
–

3 Thread reel holder

–

–

–

–

–

Protection cover (not shown)

8 Stand (optional)
7 Pedal and bars (optional)
4 Table top (optional)
9 Drawer (optional)

2

2. General notes and transport securing devices

ATTENTION !

The button sewing automat must only be installed by trained
specialist staff.

Transport securing devices

If you have bought an assembled button sewing automat, the following
transport securing devices have to be removed:

–

Securing tapes and wood battens at machine head, table and
stand.

3

Screwed nut (4 x)

from the underside

M6 x 20; observe DIN 7965

Punch-marks from the

underside (8 x)

4

3. Mount stand and control circuitry cabinet

3.1 Table tops

The cutouts of self-manufactured table tops must have the dimensions
indicated in the sketch.

Caution: Danger of injury !

The table tops must have the required load-carrying capacity
and strength.

3.2 Mount the stand parts

2

3

2

1

–

Mount the individual parts of the stand as shown in the illustration.

–

Set the adjusting screw 3 to ensure the stability of the stand.
All four feet of the stand must touch the floor.

–

Screw pedal 2 on the stand strut 1.

–

Align pedal laterally.
Shift the pedal sideways so that it is positioned centrally to the oil pan.
The stand strut is provided with slotted holes for aligning the pedal.

5

3.3 Complete the table top

654321

–

Place the table top on a worktop upside down.

–

Screw the main switch 6 on the underside of the table top
on the left.

–

Screw cable duct 5 tight behind the main switch 6.

–

Screw cable duct 2 tight to the left of the lead-through 1.

–

Put the access line 4 in the cable duct.

–

Fasten the access line 4 by means of strain relief 3.

7

–

Place the control box 7 on the underside of the table top and
position it in such a way that the side with the 4 sockets points to
the left (towards the thread reel holder).

–

Screw the control box with four screws on the punch-marked spot
at the underside of the table top.

6

3.4 Connect the control box to the main switch

ATTENTION !

Any kind of work on the electric equipment of the button sewing
automat must be carried out only by electricians or trained personnel.
The mains plug has to be pulled out!

21 43

–

Take off the switching knob 1.
For this purpose loosen the screw 2 in the knob.

–

Remove the cover 3 from the main switch.
For this purpose unlock the locking bar in drill-hole 4 with a
screwdriver.

–

Run the cable from the control box into the cable duct.

–

Insertthecableinthemainswitch.

–

Connect the cable cores of the control box to the
screws ”T1” and “T2”.

–

Connect the protective conductor of the control box in
themainswitch.

–

Put the cover on the line switch again.

–

Put on the switching knob 1 and screw it tight.

–

5

Put on the cover of the cable duct.

2

7

3.5 Mount the reference value transmitter and the potential compensation

6

5

4

1

2

3

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Screw the reference value transmitter 5 on the stand strut with
fixing link 1.

–

Hook the ball mugs of the pedal bars 6 in at the pedal and at the
reference value transmitter 5.

–

Screw the potential compensation cable 2 on the fixing link 1.

–

Screw the potential compensation cable 2 of the reference value
transmitter and the potential compensation cable 4 of the
sewing automat tight on the control box by means of screw 3.

8

3.6 Adjust working height

1

2

The working height is adjustable between 750 and 950 mm
(measured up to the top edge of the table top).

–

Loosen screws 1 at both legs of the stand.
In order to prevent twisting, pull out or push in the table
top equally on both sides.
The scales 10 at the exterior surfaces of the legs serve as
adjusting aid.

–

Tighten both screws 1.

2

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4. Assembly of button sewing automat

4.1 Mount the oil pan

2

3

1

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Lay oil pan 1 on table top 3, align it and screw it tight through the
two through bore-fits 2 with two wood screws.

–

Insert thread reel holder 1 in the drill-hole of the table top and
screw tight with nuts and washers.
Mount and align the thread reel arms and the thread guides.
The thread reel arms and thread guides must be positioned exactly
one above the other.

10

4.2 Set up the button sewing automat

4 321

The small parts for setting up the button sewing automat are included
in the accessories.

–

Place the button sewing automat 1 on the oil pan 4.

–

Fasten the button sewing automat on the left and on the right with
the fixtures 5 and 8.
For this purpose screw the fixtures 5 and 8 tight with the screws 9,

the sheets 11 and the counternuts 10.

–

Insert the machine head support 6 in the drill-hole of the table top.

–

Tilt the button s ewing automat sideways.

–

Run the connecting cables 2 under the table top through the
opening 3.

–

Tilt the button s ewing automat back.

9

87 6 5

2

9

5

8

10

11

10

11

4.3 Mount the oil lines

10 9 8

–

Fasten the oil lines 8 and 9 in the oil pan by means of fitting 10.
The oil filter must be completely surrounded by the felt.

4.4 Mount the control panel

4321

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Screw the control panel 4 on the button sewing automat with
angle bracket 3.
Lay rubber washers between the mounting angle of the control
panel and the cast housing.

–

Run the connecting cable 2 under the table top through oil pan 1.

12

4.5 Mount the covering cap

98 6

–

Place the covering cap 9 on the retaining spring 10 from above.

–

Lay the c able of the control panel in the gap 1 of the covering
cap before.

–

Screw the covering cap on the button sewing automat with two
screws through the drill-holes 6 and 8.

10

2

1

13

5. Connect the plug connections to the control box

5.1 Plug connections at the motor’s multiple pin strip

1

2

3

Connect the plug connections of the button sewing automat as follows:
–

Plug connection 1 è sewing motor plug (four-pole)

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Plug connection 2 è step motor for the X-drive (five-pole)

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Plug connection 3 è step motor for the Y-drive (five-pole)

14

5.2 Plug connections at the multiple pin strip (15-fold)

5

1

2

3

4

6

2

Connect the plug connections of the button
sewing automat, the control panel and the
reference value transmitter as follows:

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Plug light barrier /sensor to plug
connection 1 (REF-signals)
Note: The 8-pole plug is encoded.

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Plug magnets to plug connection 5 ( PWM)
Note: The 8-pole plug is encoded.

–

Plug encoder signal sewing motor to plug
connection 2 (encoder sewing motor)

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Plug control panel to plug connection 3
(control panel)

–

Plug operating elements (pedal switch)
via adapter 6 to plug connection 4
(I/O 1-8)

15

5.3 Cable laying

2

To make the tilting of the machine head possible, the cables leading
from the head through the opening in the table top to either the multiple
pin strip (15-fold) at the control box and to the cable duct must be long
enough. For this purpose the cables must be laid to form an arc 2 with
the help of cable ties.

16

6. Change sewing feet and fabric support plate

64 3 21

Caution: Danger of injury !

Switch off main switch.

Change sewing feet and fabric support plate only when the button
sewing automat is switched off.

Change the sewing feet

–

Unscrew the screws 3 and lift off the entire button clamp 4.

–

Unscrew the screws 5 and lift off sewing feet 6.

–

Put the new sewing feet in place and fix them with the screws 5.
The sewing feet must still be manoeuvrable.

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Reset the button clamp 4 and fix it with with the screws 3.

Change the fabric support plate

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Unscrew the screw 1.

–

Change the fabric support plate 2.

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Put screw 1 back into place and fix it.

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2

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7. Fit eye protection

4

3

2

1

Caution: Danger of injury !

The button sewing automat must not be operated without eye
protection.

–

Screw eye protection 1 on the button sewing automat 4 with fixing
bracket 2 and the two screws 3.

18

8. Oil lubrication

Caution: Danger of injury !

Oil can cause skin eruption.
Avoid a longer contact with the skin.
Wash yourself thoroughly after a contact.

ATTENTION !

The handling and disposal of mineral oils is subject to legal
regulations.
Deliver used oil to an authorized collecting station.
Protect your environment.
Be careful not to spill any oil.

Fill up the oil reservoirs exclusively with lubricating oil DA-10 or an
equivalent oil w ith the following specification:

–

Viscosity at 40° C: 10 mm

–

Ignition point: 150° C

DA-10 can be bought at the sales points of
DÜRKOPP-ADLER AG under the following parts numbers:

250-ml-Container: 9047 000011
1-Litre-Container: 9047 000012
2-Litre-Container: 9047 000013
5-Litre-Container: 9047 000014

2

/s

2

8.1 Fill up oil

1

32

Oil reservoir for lubricating the button sew ing automat

–

Fill up oil through drill-hole 1.

–

Check oil level in both inspection glasses 2 and 3.
The oil level must be above the red marking of both inspection
glasses.

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8.2 Oil wicks and felt part in the oil pan

1

ATTENTION !

When assembling the machine and after a longer stop the wicks
and the felt parts 1 and 2 have to be soaked with some oil.

–

Tilt the button s ewing automat sidewards.

–

Soak felt 1 with some oil.

–

Tilt back the button sewing automat.

–

Screw off cover of winder.

–

Giveadropofoilonfelt2.

–

Place on cover of winder and screw tight.

2

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8.3 Oil hook path

2

1

Oil hook path

–

Open hook cover.

–

Give a drop of oil between driver 2 and path 1.

–

Shut hook cover.

2

9. Putting into operation

9.1 Standard delivery

ATTENTION !

When assembling the machine and after a longer stop the
hook path and the c onnecting rod have to be oiled.

Caution: Danger of injury !

Switch off main switch.
Oil button sewing automat only when switched off.

The button sewing automat is delivered with a standard clamping foot.

ATTENTION Risk of breakage !

If the standard clamping foot is changed, the corresponding
clamping foot number has to be entered.

21

9.2 Software installation

9.2.1 General

Loading a specific sewing software in the DACIII control unit is
possible with the help of the “Programmed Dongle”. The “Programmed
Dongle” has a label indicating the class and software version.

Such a loading (booting) may be used in order to provide several
DACIII control unit with a sewing software (first installation) or to install
a newer machine software (update).

With the delivery of the machine only the test software (allowing the
loading of sewing software) is installed in the control unit.
The test software offers no further functions. If the test software gets
damaged during the loading process, it is no longer possible to load a
software using a dongle.
In such a case use a PC with a loader cable.

The detailed procedure for this is described at the homepage of
Dürkopp Adler AG “www.duerkopp-adler.com” among the section
of “Download Area” and “Software”.

The version of the s oftware to used depends on the serial number of
control unit:

Serial numbers 0302-00101 ... 0307-00643: the control unit should be
used with an Axx.x-Version

Serial numbers 0307-00644 and higher: the control unit should be
used with an Bxx.x-Version

The serial number (Serien-Nr./serial no.) is written on the specification
plate of the DAC III control unit :

22

CAUTION !

Turn off the main switch before connecting the dongle.

9.2.2 Loading the program

–

Turn the machine off at the main switch.

–

Insert the dongle 2 into the socket X110 (Dongle) 1 of the control
unit (see pictures).

–

Switch on the main switch. The Software will be loaded. The
loading process takes less than 60 seconds.

Important !

During the loading process do not remove the dongle and do not
switch off the machine (you will damage the software)!

–

The machine proceeds with a warm start after the software is
loaded.

–

The following screen appears.

INFORMATION

2

23

–

Remove the dongle 2.

–

If necessary confirm the software version by pressing the “OK”key.

CAUTION !

The machine software must match the machine class.
If the s oftware version differs from the machine class, do not
confirm the loading.

Switch the machine off and repeat the loading proccess using
the correct software version.

1

2

The adjustment of the control is described in the operating instructions
chapter 8 “Operating the control 530".

Before switching on the button sewing automat for the first time, the
number of the installed clamping foot must be entered first.

–

Plug in mains plug.

–

Switch on main switch.
The control is initialized.
The following menu appears:

Configuration

–

Press the “OK”key.

–

Enter the corresponding number of the clamping foot via keys “ñ”
or “ò”.

–

Press the “OK”key.

–

Press the “ESC”key
The screen changes over to the main menu.

24

Note

The menu cannot be left before the clamping foot number has been
entered.

Calling the configuration menu is only possible after entering the
clamping foot number.

For the optional equipment, please check the operating instructions
(Chapter: Optional Equipment).

–

9.2.3 Dongle-Update via the Internet

Dongles can be updated with programs available from the Dürkopp
Adler homepage. Please open our homepage
“www.duerkopp-adler.com” where you will find the relevant programs
in the “Download” - section. Prerequisite is our auxiliary download
software “ Dongle Copy ” which is available in the same section
together with instructions for easy use.

The machine is now ready for use.

2

25

9.3 Sewing test

After completion of the assembly a sewing test should be made.
–

Plug in mains plug.

–

Wind up bobbin thread (see operating instructions chapter 7.5)

Caution: Danger of injury!

Switch off main switch.

Thread in needle and bobbin thread only when the button sewing
automat is switched off.

–

Thread in needle thread (see operating instructions chapter 7.1).

–

Insert hook thread bobbin (see operating instructions chapter 7.6).

–

Switch on main switch.
The control is initialized.

–

Choose workpiece to be processed.

–

Make sewing test at low speed first and then at a continuously
increasing speed.

–

Check whether the bartack pattern corresponds to the required
demands.
If the requirements are not met, change thread tensions (see
operating instructions chapters 7.2 and 7.7).
Possibly the adjustments indicated in the service instructions have
to be checked, too, and corrected, if necessary.

–

Check the oil level at both inspection glasses during the operation
of the button sewing automat.

26

10. Optional equipment

10.1 Sewing light

21 43

Sewing light 1 (Order No. 9822 510026) and table clamp 3 (Order
No. 9822 510027) are available for the button sewing automat 530.

–

Clamp sewing light to table top 2.

5

2

–

Mount the s ocket adapter kit 5 (Order No. 9870 001021).

–

Connect the wires to the terminal L1 and L2 of the power switch
(see also cahpter 3.4)

–

Connect the safety earth connection to the power switch.

–

Insert the plug to the socket 4 under the table top.

27