Adler 251 Instruction Manual

AC

AC SERVO MOTOR

伺

服

馬

達

DUERKOPP ADLER-251 專用操作說明

書

INSTRUCTION MANUAL FOR DUERKOPP ADLER-251 MACHINE ONLY

HVP-20-4-25 FOR DA- 251

MINI-MOTOR

HSVP20U06 - 0 2006. 08

C-60

中文版

ENGLISH

Model : HVP - 20 Series

Conten

ts

1. Safety Precaution

(1). Work environment (2). Safety in installation (3). Safety in operating (4). Safety in maintenance and repairs (5). Regulation in maintenance and repairs (6). Danger and caution signs (7). Warranty information

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2. Installation and Adjustment

(1). Control box installation (2). Operation box installation (3). Speed control unit adjustment (4). Installation of the synchronizer (5). Assembly of hand wheel

(6). Installati on of hand wheel (7). Needle position adjustment

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3. Power Connection and Grounding

(1). Single phase and three phase connection

Φ

(2). How to connect 1 (3). The load balance when use 1Φ / 220 V motor used on 3 Φ / 220 V power source (4). How to change solenoid supply voltage (DC 24 V or 30 V)

/ 220 V power from 3 Φ / 380 V power source

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Page

1 1 2 2 2

2 2

3 3 3 4 4 4 5

6 6 7 7

4. Part Name of the Control Box

(1). Use the following numbers cross reference with the contr ol box pictur e

(2). Exterior of the control box

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5. Key Function on Operation Panel / Box

(1). W hen use with F-10 mini panel / operation box (2). When use with C-60 operation box

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6. Parameter Adjustment

(1). How to enter【Normal Mode】

【

(2). How to enter

(3). How to set the【Parameter Value】with F-10 operati on panel

(4). How to set the

(5). Value setting for A、B、C、D key in the【Parameter Value

Parameter Mode】level

【

Parameter Value】with C-60 operation panel

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】……………………………………

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8 9

10 11

14 14 14 15 15

Page

P4

7. How to Use Re set Funct io n

8. Basic Troubleshooting

(1). Error code and measurement

(2). HVP-20 parts list

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9. HVP-20-4-25 Pin Assignment

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Appendix :

(1). Level 1 parameter list

(2). Level 2 parameter list

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Bottom page : 7-Segm ent Display Character s Compare Chart

16

17 19

20

P1

1

1. Safety Precaution

3 Φ 220 V

Green/

Yellow

Keep

away

When install and operat e HVP-20 MINI Servo Motor, precaution must be taken as the following.

This product is designed for the industrial sewing machines and must not be used for other purposes.

(1). Work environment :

(a). Power voltage:

Only use Power Voltage indicated on the name plate of the HVP-20 in (b). Electromagnetic pulse interference: To avoid the abnormal running, please keep the product away fr om t he high electromagnetic machine or electro pulse generator.

Interference

(c). Temperature:

±

10 % ranges.

1. Please don’t operate in room temperature is above 45

°

C or under 5°C

2. Avoid operating in direct sun light or outdoors area.

3. Avoid operating near the heater.

4. Avoid operating in the area which humi dity is 30% less and 95% more, also keeps away from

dew area.

(d). Atmosphere:

1. Avoid operating in dusty area, and keeps away from corrosive material.

2. Avoid operating in evaporative or combustible gas area.

(2). S afety in ins tallat ion :

(a). Motor and control box: Follow the instruc tion in this manual for proper installation. (b). Accessories: Turn off the power and unplug the cord before mounting any ac c essories. (c). Power cord:

1. Avoid power cord being applied by heav y objec ts or excessive force, or over bend.

2. Power cord must not set to be near the V-belt and the pulley, keep 3 cm space or above.

3. Check the outlet voltage before plugging the cord, make sure it matc h the voltage shown on

the name plate of the HVP-20 in

±

10 % ranges.

(d). Grounding:

1. To avoid the static int erference and current leakage, all grounding must be done.

OFF ON

Power wire

Grounding

Ground Wire (Green/Yellow) must be groundi ng.

2

2. Use the correct connector and extension wire when connect ing ground wire to Earth and secure it tightly.

(3). Safety in operating：

(a). When turn on the machine in the first time, use low speed to operate and check the

correct rotation direction. (b). During machine operation, don’t touch any moving parts. (c). All moving parts must use the protective device to avoid the body contact and objects

insertion.

(4). Safety in maintenance and repairs

Power must be turned off first, when:

(a).Uninstall the motor or the control box, or plug and unplug any connector. (b).Turn off the power and wait 5 minutes before opening box cover.

High Voltage Inside

：

Head

Needle

(c).Raising the machine arms or changing needle, or threading needle.

(Shown as above)

(d).Repairing or doing any mechanical adjustment. (e).Machines rest.

(5). Regulation in maintenance and repairs :

(a).Maintenance and repairs must be done by trained personnel. (b).Don’t cover up motor’s ventilation, it can cause motor over heated. (c).Don’t use any objects or force to hit the product. (d).All spare parts for repair must be approved or supplied by the manufacturer.

(6). Danger and Caution Signs :

Risks that may cause personal injury or risk to the machine are marked with

this symbol in the instruction manual.

This symbol indicates electrical risks and warnings.

(7). Warranty information : Manufacturer provides a limited warranty in respect of the products covered for a

period of 18 months for any defects arising in the normal course.

3

2. Installation and Adjustmen t

B A

C D

(1).Control box installation :

a). Install the motor and control box under the table b). Install the pedal with speed control unit c).Finished diagram

Control box and motor

(2).Operation box installation :

Pitman rod

Speed control unit

V-belt

a). Assembling the operation box on

the bracket and secure screws.

Operation box

Bracket

Screw

(3). Speed control unit adjustment :

Comp onents of speed contro l unit : see figur e

A： Spring for toeing forward force adjustment B

：

B olt f or heeling backward force adjustment

C

：

Treadle / Pedal arm

D

：

Pitman rod

b). Unscrew screw A, B an d m oun ting the

bracket on th e mac hine head.

c). Remember to secure the screw A, B

and plug the operation box connector to control box.

D

BAC

F

E

H

G

SP

increase decrease

Term of adjustment Toeing forward

1

force adjustment

Heeling backward

2

force adjustment

Adjustment result

Spring A moved to right = for ce increased Spring A moved to left = force decreased

Bolt B turned = force decreased Bolt B turned = force increased

decrease

increase

Treadle stroke

3

adjustment

Rod D secured at right = stroke is longer Rod D secured at left = stroke is shorter

4

(4). Installation of the synchronizer :





(a). Fix the synchronizer  with the screws  on

the machine arm

WARNING:

You must use the copper screws to secure the synchronizer. If not so, it will cause the needle positioning abnorm al an d also caus e the 2 m agn et s in th e han d wh eel to be demagn et iz ed .

(5). Assembly of hand wheel :

(a). Install the N and S magnets inside the hand wheel.



WARNING:

The positioning does not work properly if the N and S magnets are not installed correctly!! The N pole magnet has a red dot on the magnet.

(6). Installation of hand wheel :

(a). Fix the hand wheel so on the arm shaft that the screw  of the hand wheel (The first screw in turning direction)

is sitting on the flat area

WARNING:

Make sure that the hand wheel is not touching the synchronizer.





of the arm shaft and securely tighten the related screws.

5

(7). Needle position adjustment :

Red

Out

side view

Inside view

Out

side

view

Inside view



(a). After install the synchronizer and head wheel, t oe

down the pedal and let the mac hine r unning few stitches, t hen c hec k the needle position.

White Green

(b). If motor stop at up position, the top white dot on hand

wheel should be aligned with the index dot on the sewing machine.

Index dot

(c). Up positi on ( or positi on aft er trimming) adjustment :

Stop the needle in its highest position, loosen scre w



to perform adjustment

within the slot of the screw.

1. The needle stop timing is advanced if you adjust the screw in dir ection

2. The needle stop timing is del ay ed if you adjust the screw in directi on

Ⓐ

Up position

Ⓑ



Ⓑ

Ⓐ

.

(d). Down position adjustment :

Stop the needle in its lowest position, loosen screw



to perform adjustment

within the slot of the screw.

Ⓒ

Ⓓ

.

1. The needle stop timing is advanced if you adjust the screw in dir ection

2. The needle stop timing is del ay ed if you adjust the screw in directi on

Ⓒ

Down position

Ⓓ

Note :

If you have an y qu es t i on ab out needle position adj us tm en t , pl ease cons ult wit h the sewing m ach in e dis tr i bu tor or sewing m ach in e m ec h anic ian.

6

3. Power Connection and Grounding

L1

L2 L2 L2

(1). Single phase and three phase connection :

Green/yell ow wire is the ground wire.

Single Phase ( AC220V)

To control box

Three Phase ( AC380V）

To control box

Caution : Green / Y ellow wire must be grounded.

OFF ON

Brown Blue

Green

Brown

Black

Blue

/ Yellow ( groundi ng w ir e )

R S T

Green / Yellow ( gr oun di ng w ire )

(2). How to connect a 1Φ / 220 V power from a 3 Φ / 380 V power source :

Caution

：

If the power source does not have the neutral point, then this 1Φ / 220 V servo motor is not sui table f or this connec tion. Please ask supplier to offer

our 3Φ / 380 V servo motor.

Caution: Must have a Neutr al point

380V

220V

380V

220V

Neutral

380V

Grounding system G G G

1

ψ

220V

Motor

1

ψ

220V

Motor

1

Motor

ψ

R

S

T N PE

220V

7

(3). The load balance when using 1Φ / 220V motors in 3Φ / 220V power system :

S

T

High voltage

inside

HSV-PS

122

0XX

JP 1

30 V JP 2

JP 1

30 V

JP 2

Please install the power connections as the following diagrams for the load balance.

R

(4) How to change solenoid supply voltage : (DC: 24 V OR 30 V)

When changing the solenoid voltage to 24V or 30V, use the JP1 and JP2 on the power board to do

the jumper switch.

Caution （1）: Before making the switch, check the machine head solenoid specification.

Caution （2）:

Turn off the pow er and w ait for 5 min. before opening the cover, then make the change.

Power board layout :

24 V

30V jumper setting 24V jumper setting

Factory settin g