Adcraft BDGR-36-NG Installation Manual

This manual contains important information regarding your unit. Please

OWNER’S MANUAL

Gas Range with 6 Burners

read the manual thoroughly prior to equipment set-up, operation and

maintenance. Failure to comply with regular maintenance guidelines

outlined in this manual may void the warranty.

PLEASE READ!!!

WARNINGS

• Do not touch any hot surfac es

• Do not immerse unit in liquid at any time

• Do not operate unattended

• Do not use thi s unit for anything other than intended use

• Do not use outdoors

• Always use on a firm, dry and level surface at least 12” from walls or any other obstruction

• Keep children and animals away from unit

• Any incorrect installation, alterations, adjustments and/or improper maintenance can lead to property

loss and injury. All repairs should be done by authorized professionals only

• If gas odor is detected, shut unit down at main shutoff valve and contact service company

• Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any

appliance

• Do not ship or store upside down

• This unit should be stored in a well ventilated area that contains no corrosive gases.

• Do not get this unit wet

• This product is for commercial use only

BEFORE INSTALLATION

• Installation of this device should be operated by professional technicians.

• This device is suitable for area whose altitude is lower than 6,500 ft. If it is higher than this

altitude, please contact the manufacturer

• Installation of this unit should conform to provisions of gas safety, installation and usage.

• This device should be kept a minimum clearance of 4” away fro m non-combustible objects on

both sides and 8” at the back (e. g. walls, windo ws etc.). Do not in stall on a flammable floor or
around other combustible objects

• This item is intended to sit on a solid and level floor

TO INSTALL

1. Level the device with a level gauge. The height can be adjusted by the adjustable feet.

2. The mounting position should be well-ventilated with prope r hood exhaust system t hat will

ensure that all the burnt gases prod uced during use are completely disposed of.

3. After installation, level the device a nd keep stable. Do not sway or tilt during operation.

4. A quic k-acting s witching -off gas valve should be installed upstream the device where is easy

to be reached before installation.

5. Make sure you are using the correct gas supply that is specified for this model. If the

gas supply is not intended f or this model, do not procee d with installation.

6. This unit is applicable to low pressure regulating valves o nly. High pressur e re gula tin g va lve s

and medium pressure regulating valves are not to be used.

7. Check to make sure the connection pip e to the unit has no leaks

8. If the connecting pipe pressure is 10% higher or lower than the rated pressure, please install a

pressure regulator.

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9. After connecting the applianc e to the gas syste m, check for leaks at j oints and pipe fittings; to

do so, use soapy water or a specific leak detector (spray). “No Flaming Test!”

10. Check the gas supply pressure after installation.

11. Gas supply pressure can be measured with a liquid-filled pressure gauge (e.g. a U-shaped

pressure gauge, minimum scale division 0.1mbar) or a digital gauge. Procedure as follows:

1. Remove the panel and unscrew the screw on the pressure port

2. Place the pressure gauge

3. Start up the appliance by following the instructions in this owner’s manual

4. Check supp ly pressure

5. After the che ck, remove t he pressure gauge

6. Replace the sealing screw

CODES AND STANDARDS

This item must be installed in accordance with:

In the United States:

- State and local codes, or in the absence of local codes, with:

National Fuel Gas Code, ANSI-Z223.1/NFPA #54 (latest edition). Copies may be obtained from The
American Gas Association Accredited Standards Committee Z223, @ 400 N. Capital St. NW,
Washington, DC 20001 or the Secretary Standards Council, NFPA, 1 Batterymarch Park Quincy, MA
02169-7471.

NFPA Standard #96 Vapor Removal from Cooking Equipment, latest edition, available from the
National Fire Protection Association, Batterymarch Park, Quincy, MA. In the commonwealth of
Massachusetts all gas appliances vented through a ventilati o n ho o d or e xha ust s yst e m wi t h a d a mpe r or
with a power means of exhaust shall c omply with 248 CMR.

In Canada:

- Local codes

CAN/CSA-B149.1 Natural Gas Instal la tion (latest edition).
CAN/CSA-B149.2 Propane Installation Code (latest edition), available from the Canadian Gas
Association 178 Rexdale Blvd., Etobicoke, Ontario Canada M9W 1R3.

The installer of this unit should be aware of state, county or local code for connecting this
equipment to determine if an external regulator is required.

OPERATING INSTRUCTIONS AND CONTROLS

• When turning on for the first time please be a dvised that it might take a little longer to ignite d ue

to the air exi sti ng in t he p ipe . I f the ignition d oe s not li ght, tur n o ff the igni tio n swi tch a nd wait 3
minutes to try again.

Controls

3

Burner:

1. Connect the gas supp ly and ignit e the pilot flame wit h a lighter. If the u nit hasn’t b een used in a

while or if this is the first lighting, ig nition might take a little longer (about two or three minutes).

2. Press the corresponding valve knob of burner and turn 90 degrees counterclockwise. The burne r

will be ignited. I f “

Max. To set the flame to Min, rotate counterclockwise to the M in flame position. “

” on the kno b is a ligned wit h the ro und do t o n the pa nel, the fl ame is

” is Min.

3. When finis hed turn off main burner by rotating the knob clockwise to off position.

Oven:

1. Before usi ng the oven, please clean the unit completely, especially the oven chamber. Remove all

the packing materials and film from shipping. Before cleaning the stainless steel accessories,
please make sure that the used detergent contains no corrosive substance and is okay for stainless
steel surface cleaning. Then dry with a clean cloth.

2. When first using, it is normal that there is unpleasant smell. (Make sure that the smell is not

caused b y gas leakage.) In fact, that is produced by overhea ting of the insulati ng material and oil
residue dur ing heating p rocess of the metal. If the oven is used for the first time, do not put an y
food into the chamber, set the temperature to 608°F and heat till the smell is gone.

3. When first using, the duration o f ignition may be a little lo nger due to the air existin g in the new

pipe. It cannot be ignited until all the air is ex hausted.

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4. During ignition, please open the lid under the door downward, press down the k nob and rotate it

counterclock wise to “
with lighter via the ignition hole.

5. After the pilot flame is ignited, press the knob for more than 20 seconds to heat up the

thermocouple. If the ignition is out when you loosen the knob, repea t this operation.

6. Keep rotating the temperature control knob anticlockwise to ignite the main burner of the oven.

Select appropriate temperature according to food requirement. The oven temperature can be
controlled between 200° and 600°.

7. To turn off the burner: Rotate the knob c lockwise to strip mark and align with the salient point.

Note: If the gas type needs to be changed from NG to LPG, the nozzles of main burner and pilot flame

should be replaced.

SPECIFICATIONS

”, align with the salient point and press down. Ignite the pilot flame

Model

Gas Range

Dimension(in) 36”W×32.5”D×60.5”H

Oven Capacity(in) 26.75”×25.75”×13.75”

Temperature (F)

200°F～600°F

Oven 28,000 BTU

Power

Burner 6×28,000 BTU

Pressure (Pa) 2540

LPG

Gas

Type

NG

CLEANING & MAINTENANCE

It is important to check the machine daily. Checking the machine regularly can avoid serious
accidents. Stop using if user feels that there are some problems with the unit. Chec k the situa tion of
the machine before and after using every day.
Before usi ng: Is the machine tilted?
Is the control panel damaged?

Gas Consumption

(kg/h)

3.44kg/h

Pressure (Pa) 1000

Gas Consumption

(M

3

/h)

5.15m3/h

5

During using: Is there a strange smell or vibration noise?

Is the flame color of burner normal? Any light back or flameout?

1. Before cleaning, please turn off all gas valves.

2. Please clean the burners and tray for odds and ends regularly.

3. Clean the stainless steel surface with warm soapy water every day and rinse it completely. During

cleaning, do not clean the stainless steel surface with abrasive detergent, brush or scraper etc. The
residual iron scale may cause rusting. Do not clean the surface with chlorine cleanser (bleach,
hydrochloric acid etc.). Do not clean the floor where the device locates with corrosive substance
(e.g. KCL).

4. Clean the dirt on the burners and baffle r egularly.

5. Do not modify the ventilation volume ne eded during combustion.

6. Accumulation of the iron substance (e.g. Material that formed by iron rust dissolving in water in

the pipe, especially when the device is not used for a long time.). Therefore, to avoid
accumulation of such substance, cle an the food swill that is dif ficult to clean with stainless stee l
scraper or brush containing no iron substance inste ad of steel brush.

7. Accumulation of substance containing acidic ingredient, e.g. vinegar, lemon juice, spices, salt etc.

Thus, please keep these substances away from long contacting with the stainless steel accessories.
Vapor of acid solution will damage the surface of the device seriously.

8. A complete cleaning every day will ensure a good service and extend the se rvice life of the unit.

Clean the unit with a wet towel containin g suds or a detergent, rinse it with water and dry it with
a clean cloth. Do not clean the device with steel brush, which may cause rust. Similarly, do not
contact the unit with substance co nt aining iron.

9. Splotch and abrasion of the stainless steel surface: Scrape and black stain can be cleared away by

artificial sponge. During cleaning, the direction should be the same as the polishing.

10. Rusting: To remove the rusting, please contact the industrial detergent manufacturer to find a

proper detergent to remove such rusting. Industrial rust r emo val p ro ducts may do . Afte r cl eani ng,
rinse it with clear water. If necessary, neutralize the residual acid chemical compound with
alkaline detergent.

11. To avoid rusting o f th e unit, please make sure that the residual salt inside or outside the device is

cleared away.

12. After cleaning, to avoid short-time incomplete combustion, the fire hole of the burner should be

clear.

13. If not going to use the item at any time, please turn off the gas valve upstream the device or the

power main switch.

14. If not going to use the device for a long time, please clean the stainless steel surface with a

gasoline cloth and store it in a well-ventilated area without corrosive gas.

15. 90% of the device is metals (stainless steel, iron, aluminum, galvanized metal sheet) which can be

recycled by appointed treatment plant according to environmental standards of the equipment
installation countries. (No litter ing!)

TROUBLESHOOTING

6

Connection of the thermocouple

The gas control valve is

when the gas supply is

3. The gas nearly runs out. Please
Decrease the gas flow and increase it

Symptoms Causes Solutions

The pilot flame cannot be
ignited.

1. The gas pre s s ure is not enough.

2. The nozzle is blocked.

3.

is loose.

4. The thermocouple is defective.

5.

malfunctioning.

1. Adjust the relieve valve to get a

proper pressure.

2. Unblock the nozzle.

3. Please screw the thermocouple.

4. Replace the thermocouple

5. Please replace the gas control valve.

1. The gas pressure is not

The pilot flame is on but
the main bur ner c a n not b e
ignited.

enough.

2. The main burner nozzle is

blocked.

3. The gas control valve is

1. Adjust the relieve valve to get a

proper pressure.

2. Unblock the nozzle.

3. Replace the gas control valve.

defective.

1. The diameter of nozzle does

It has a light-back sound

turned off.

not match with the gas
supply.

2. The damper is too large.

3. The gas pressure i s t oo low.

4. The flow of the connected pipe

1. Please adjust the nozzle diameter.

2. Adjust the damper.

3. Adjust the relieve valve.

4. Increase the permitted flow.

is not enoug h.

1. The diameter of nozzle does not

1. Please adjust the nozzle diameter.

2. Adjust the damper.

3. Replace the gas.

4.

after the peak demand of the gas.

It has red flame, and
black smoke.

match with the gas supply.

2. The damper is too small.

replace the gas.

4. The gas ingredient reduces the
gas flow in ga s peak demand.

Aforementioned troubles are just fo r reference. If any failure occurs, please st op using, and
inform the professional technicia ns to check and repair. Safety is first and maintenance sho uld be
done after the power supply and gas supply are shut down.

7

Gas Range

Reference
Number

11223141516

1728192101111121131141151164171181

6 in adjustable foot

left side shell plate

right side shell plate

pipe burner d32

pilot

front bottom beam

oven nozzle angle connecter

oven door assy

pilot support fixed plate

rivet

Back plate assy

guide trough for back plate

Gas range assy

inner gas chimney

back support for burner

oven chamber assy

hinge assy

bottom plate

Description

Qty

WARRANTY

Warrants to the original user of its gas equipment and related equipment that
said appliances and related equipment will be free from defects in material
and workmanship under normal use for a period of one (1) year from the date
of installation, with appropriate documentation. Should your equipment fail
within this time, upon approval, parts and labor charges will be covered by this
warranty.

WARRANTY

REGISTRATION

CARD

MAIL CARD

IMMEDIATELY

This card must be

mailed immediately

after installation date

for warranty to be in

effect.

National Service America • 230 Park Ave, Suite 1000 • New York, NY • 10169

(Name of Business)

(Address) (City) (State) (Zip Code)

(Model Number) (Serial Number)

This is to inform that I, __________________________________________________________

(Please print name of individual who owns business)

have had the above installed in my place of business _____________________

(Contact Phone Number) (Contact E-mail) (Signature of indiviudal who owns Business)

The above warranties are in effect from this installation date, or 90 days, which ever comes fi rst.

(Dealer Purchased From)

(Date of Purchase)