WARNING: For your safety the information
in this manual must be followed to
minimize the risk of fire or explosion and
to prevent property damage, personal
injury or death.
— Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
— WHA T TO DO IF YOU SMELL GAS:
●
Do not try to light any appliance.
●
Do not touch any electrical switch;
do not use any phone in your
building.
●
Clear the room, building or area of
all occupants.
●
Immediately call your gas supplier
from a neighbor’s phone. Follow
the gas supplier’s instructions.
●
If you cannot reach your gas
supplier, call the fire dep artment.
— Installation and service must be
performed by a qualified installer , service
agency or the gas supplier.
A VERTISSEMENT : Assurez-vous de bien
suivre les instructions données dans cette
notice pour réduire au minimum le risque
d’incendie ou d’explosion ou pour éviter
tout dommage matériel, toute blessure ou
la mort.
—Ne pas entreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides
inflammables à proximité de cet
appareil ou de tout autre appareil.
—QUE F AIRE SI VOUS SENTEZ UNE
ODEUR DE GAZ:
●
Ne pas tenter d’allumer d’appareils.
●
Ne touchez à aucun interrupteur . Ne
pas vous servir des téléphones se
trouvant dans le bâtiment.
●
Évacuez la pièce, le bâtiment ou la
zone.
●
Appelez immédiatement votre
fournisseur de gaz depuis un voisin.
Suivez les instructions du fournisseur .
●
Si vous ne pouvez rejoindre le
fournisseur de gaz, appelez le service
des incendies.
—L’installation et l’entretien doivent être
assurés par un installateur ou un
service d’entretien qualifié ou par le
fournisseur de gaz.
American Dryer Corporation
88 Currant Road
Fall River MA 02720-4781 USA
T elephone: +1 (508) 678-9000 / Fax: +1 (508) 678-9447
e-mail: techsupport@amdry .com
www.amdry.com
ADC Part No. 113398-12
Retain This Manual In A Safe Place For Future Reference
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is
properly maintained, it will provide many years of safe, efficient, and trouble free operation.
ONLY qualified technicians should service this equipment.
OBSERVEALLSAFETYPRECAUTIONS displayed on the equipment or specified in the installation manual included with
the dryer.
The following “FOR YOUR SAFETY” caution must be posted near the dryer in a prominent location.
FOR Y OUR SAFETY
Do not store or use gasoline
or other flammable vapors
and liquids in the vicinity of
this or any other appliance.
W e have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make
changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or
discontinue models. The illustrations included in this manual may not depict your particular dryer exactly.
POUR VO TRE SÉCURITÉ
Ne pas entreposer ni utiliser d’essence
ni d’autres vapeurs ou liquides
inflammables à proximité de cet
appareil ou de tout autre appareil.
Important
For your convenience, log the following information:
DA TE OF PURCHASE__________________________________________________ MODEL NO. ________________________
RESELLER’S NAME ________________________________________________________________________________________
Serial Number(s)________________________________________________________________________________________
Replacement parts can be obtained from your reseller or the ADC factory. When ordering replacement parts from the factory ,
you can F AX your order to ADC at +1 (508) 678-9447 or telephone your order directly to the ADC Parts Department at +1 (508)
678-9000. Please specify the dryer model number and serial number in addition to the description and part number, so that
your order is processed accurately and promptly.
“IMPORT ANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions
to be followed if the user smells gas. These instructions must be posted in a
prominent location near the dryer.
!
▲WARNING
Proposition 65
Use of this product could expose you to substances from fuel combustion
that contain chemicals known to the State of California to cause cancer ,
birth defects and other reproductive harm.
IMPORTANT
YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPL Y AND THE GAS
SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR GUARDS ARE
REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING,
ADJUSTING, INSTALLATION, OR TESTING OF ANY EQUIPMENT PER OSHA
(Occupational Safety and Health Administration) STANDARDS.
“Caution: Label all wires prior to
disconnection when servicing
controls. W iring errors can cause
improper operation.”
«Attention: Au moment de l’entretien des commandes,
étiquetez tous les fils avant de les débrancher. Des
erreurs de câblage peuvent entraîner un fonctionnement
inadéquat et dangereux.»
CAUTION
DR YERS SHOULD NEVER BE LEFT UNA TTENDED WHILE IN OPERA TION.
WARNING
CHILDREN SHOULD NOT BE ALLOWED TO PLA Y ON OR NEAR THE DRYER(S).
CHILDREN
SHOULD BE SUPER VISED IF NEAR DRYERS IN OPERA TION.
FOR YOUR SAFETY
DO NOT DR Y MOP HEADS IN THE DRYER.
DO NOT USE DR YER IN THE PRESENCE OF DR Y CLEANING FUMES.
WARNING
UNDER NO CIRCUMSTANCES should the dryer door switches, the lint drawer switch,
or the heat circuit ever be disabled.
WARNING
The dryer must never be operated with any of the back guards, outer tops, or service
panels removed. PERSONAL INJURY OR FIRE COULD RESUL T .
WARNING
DRYER MUST NEVER BE OPERA TED WITHOUT THE LINT FIL TER/SCREEN IN
PLACE, EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED.
IMPORTANT
PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment and/or
specified in the installation manual included with the dryer.
Dryer must not be installed or stored in an area where it
The wiring diagram for the dryer is located in the front electrical control box area.
will be exposed to water or weather.
IMPORTANT
Dryer must be installed in a location/environment, which the ambient temperature
remains between 40° F (4.44° C) and 130° F (54.44° C).
Table of Contents
SECTION I
IMPORTANT INFORMATION ...............................................................................3
A. Receiving and Handling ............................................................................................................... 3
B. Safety Precautions ...................................................................................................................... 4
OF REPLACEMENT COMPONENTS ................................................................ 47
SECTION XI
SENSOR ACTIVATED FIRE EXTINGUISHING (S.A.F.E.) SYSTEM ........... 4 9
SECTION I
IMPORTANT INFORMATION
A. RECEIVING AND HANDLING
The dryer is shipped in a protective stretch wrap cover with protective cardboard corners and top cover (or
optional box) as a means of preventing damage in transit. Upon delivery, the dryer and/or packaging, and
wooden skid should be visually inspected for shipping damage. If any damage whatsoever is noticed, inspect
further before delivering carrier leaves.
Dryers damaged in shipment:
1.
ALL dryers should be inspected upon receipt and before they are signed for.
2. If there is suspected damage or actual damage, the trucker’s receipt should be so noted.
3. If the dryer is damaged beyond repair, it should be refused. Those dryers, which were not damaged in a
damaged shipment should be accepted, but the number received and the number refused must be noted
on the receipt.
4. If you determine that the dryer was damaged after the trucker has left your location, you should call the
delivering carrier’s freight terminal immediately and file a claim. The freight company considers this
concealed damage. This type of freight claim is very difficult to get paid and becomes extremely difficult
when more than a day or two passes after the freight was delivered. It is your responsibility to file freight
claims. Dryer/parts damaged in transit cannot be claimed under warranty.
5. Freight claims are the responsibility of the consignee, and ALL claims must be filed at the receiving end.
ADC assumes no responsibility for freight claims or damages.
6. If you need assistance in handling the situation, please contact the ADC Traffic Manager at +1 (508)
678-9000.
IMPORTANT: The dryer must be transported and handled in an upright position at ALL times.
3
B. SAFETY PRECAUTIONS
WARNING: For your safety, the information in this manual must be followed to minimize the risk of
fire or explosion or to prevent property damage, personal injury, or loss of life.
WARNING: The dryer must never be operated with any of the back guards, outer tops, or
service panels removed. PERSONAL INJURY OR FIRE COULD RESULT.
1. DO NOT store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other
appliance.
2. Purchaser/user should consult the local gas supplier for proper instructions to be followed in the event the
user smells gas. The instructions should be posted in a prominent location.
3. WHAT TO DO IF YOU SMELL GAS
a. DO NOT try to light any appliance.
b. DO NOT touch any electrical switch.
c. DO NOT use any phone in your building.
d. Clear the room, building, or area of
e. Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.
f. If you cannot reach your gas supplier, call the fire department.
4. Installation and service must be performed by a qualified installer, service agency, or gas supplier.
5. Dryer(s) must be exhausted to the outdoors.
6. Although ADC produces a very versatile dryer, there are some articles that, due to fabric composition or
cleaning method, should not be dried in it.
ALL occupants.
WARNING: Dry only water washed fabrics. DO NOT dry articles spotted or washed in dry
cleaning solvents, a combustible detergent, or “all purpose” cleaner. EXPLOSION
COULD RESULT.
WARNING: DO NOT dry rags or articles coated or contaminated with gasoline, kerosene, oil, paint,
or wax. EXPLOSION COULD RESULT.
WARNING: DO NOT dry mop heads. Contamination by wax or flammable solvents will create a
fire hazard.
WARNING: DO NOT use heat for drying articles that contain plastic, foam, sponge rubber, or
similarly textured rubberlike materials. Drying in a heated basket (tumbler) may damage
plastics or rubber and may be a fire hazard.
4
7. A program should be established for the inspection and cleaning of lint in the burner area, exhaust ductwork,
and area around the back of the dryer. The frequency of inspection and cleaning can best be determined
from experience at each location.
WARNING: The collection of lint in the burner area and exhaust ductwork can create a potential fire
hazard.
8. For personal safety, the dryer must be electrically grounded in accordance with local codes and/or the
National Electrical Code ANSI/NFPA NO. 70-LATEST EDITION, or in Canada, the Canadian Electrical
Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION.
NOTE: Failure to do so will VOID THE WARRANTY.
9. UNDERNOCIRCUMSTANCES should the dryer door switches, the lint drawer switch, or the heat
safety circuit ever be disabled.
WARNING: PERSONAL INJURY OR FIRE COULD RESULT.
10. This dryer is not to be used in the presence of dry cleaning solvents or fumes.
11. Remove articles from the dryer as soon as the drying cycle has been completed.
WARNING: Articles left in the dryer after the drying and cooling cycles have been completed can
create a fire hazard.
12. DO NOT operate steam dryers with more than 125 psi (8.62 bar) steam pressure. Excessive steam
pressure can damage the steam coil and/or harm personnel.
13. Replace leaking flexible steam hoses or other fixtures immediately. DO NOT operate the dryer with
leaking flexible hoses. PERSONAL INJURY MAY RESULT.
14. READ AND FOLLOW ALL CAUTION AND DIRECTION LABELS ATTACHED TO THE
DRYER.
15. For safety, proper operation, and optimum performance, the dryer must not be operated with a load less
than sixty-six percent (66%), 112 lb (51 kg) of its rated capacity.
WARNING: YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY AND
THE GAS SUPPLY OR THE STEAM SUPPLY BEFORE ANY COVERS OR
GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS
FOR CLEANING, ADJUSTING, INSTALLATION, OR TESTING OF ANY
EQUIPMENT PER OSHA (Occupational Safety and Health Administration)
STANDARDS.
IMPORTANT: Dryer must be installed in a location/environment, which the ambient
temperature remains between 40° F (4.44° C) and 130° F (54.44° C).
5
SPECIFICATIONS/COMPONENT IDENTIFICATION
A. SPECIFICATIONS
MAXIMUM CAPACITY (DRY WEIGHT)170 lb
TUMBLER DIAMETER51-1/2”
TUMBLER DEPTH42-1/2”
TUMBLER VOLUME51.20 cu ft
TUMB LER/DRIVE MOTOR1 hp
BLOWER/FAN MOTOR7-1 /2 hp
DOOR OPENING (DIAMETER)31- 3/ 8”
DOOR SILL HEIGHT33-3/8”
WATER CONNECTION3/4”-11.5 NH
DRYERS PER 20’/40’ CONTAINER3 / 7
DRYERS PER 48’/53’ TRUCK8 / 9
VOLTAGE AVAILABLE208-575V 3ø 3,4w 50/60 Hz
APPROXIMATE NET WEIGHT2,103 lb
APPROXIMATE SHIPPING WEIGHT2,269 lb
AIRFLOW
HEAT INPUT550,000 Btu/hr
EX HAUS T CONNECTION (DIAM ETER)18 ”
Gas
COMPRESSED AIR CONNECTION1/4 ” Quick C onne cti on
COMPRESSED AIR VOLUME4.25 c fh
INLET PIPE CONNECTION1-1 /2” F.N.P.T.
VOLTAGE AVAILABLE416-460V 3ø 3,4w 50/60 Hz
APPROXIMATE NET WEIGHT2,103 lb
APPROXIMATE SHIPPING WEIGHT2,269 lb
AIRFLOW
EX HAUS T CONNECTION (DIAM ETER)18 ”
COMPRESSED AIR CONNECTION1/4 ” Quick C onne cti on
COMPRESSED AIR VOLUME4.25 c fh
Electric
kWBtu/hr
126429,900
VOLTAGE AVAILABLE208-575V 3ø 3,4w 50/60 Hz
APPROXIMATE NET WEIGHT2,259 lb
APPROXIMATE SHIPPING WEIGHT2,425 lb
AIRFLOW
STEAM CONSUMP TION725 lb /h r
OPERATING STEAM PRESSURE125 p si ma x
EX HAUS T CONNECTION (DIAM ETER)2 0”
COMPRESSED AIR CONNECTION1/4 ” Quick C onne cti on
Steam
COMPRESSED AIR VOLUME4.25 c fh
BOILER HORSEPOWER (NORMAL LOAD)19 Bhp
SUPPLY CONNECTION1-1/2” F.N.P.T.
RETURN CONNECTION1- 1 /2 ” F. N. P.T.
Shaded areas are stated in metric equivalents5/26/06
SECTION II
60 Hz
50 Hz
60 Hz
50 Hz
OVEN SIZE
kcal/hr
108,300
60 Hz
50 Hz
3/4” B.S.P.T.
3,700 cfm
3,083 cfm
1-1/2” B.S.P.T.
3,700 cfm
3,083 cfm
4,400 cfm
3,666 cfm
77.11 kg
130.81 cm
107.95 cm
1,449.82 L
0.75 kW
5.59 kW
79.69 cm
84.77 cm
(North America)
(Outside North America)
953.90 kg
1,029.20 kg
104.77 cmm
87.30 cmm
138,598 kcal/hr
45.72 cm
0.12 cmh
(CE and Australia Only)
953.90 kg
1,029.20 kg
104.77 cmm
87.30 cmm
45.72 cm
0.12 cmh
1,024.67 kg
1,099.96 kg
124.59 cmm
103.80 cmm
328.85 kg/hr
8.62 bar
50.80 cm
0.12 cmh
IMPORTANT: Gas dryers and steam dryers must be provided with a clean, dry, and regulated 80 psi
± 10 psi (5.51 bar ± 0.68 bar) air supply.
NOTE: ADC reserves the right to make changes in specifications at any time without notice or
obligation.
6
Specifications – Gas and Steam
NOTE: ADC reserves the right to make changes in specifications at any time without notice or
obligation.
7
B. COMPONENT IDENTIFICATION
1. Dryer Front View
Illus. No.Description
1Microprocessor Control/Keypad Panel Assembly (controls)
2Control (top access) Door Assembly
3Main Door Assembly
4Lint Drawer
5Lint Door
6Wire Diagram (located behind control door)
7Data Label and Installation Label
8Top Console (module) Assembly
8
Dryer Rear View
2.
Illus. No. Description
1Basket (drive) Motor Assembly
2Blower Motor Mount Assembly
3Idler Bearing Mount Assembly
4Basket (tumbler) Bearing Mount Assembly
5*Electric Service Relay Box
6Heating Unit
7Data Label and Installation Label
81/8” Compressed Air Supply Inlet (behind gusset)
9Side Access Opening
10Front Access Opening
11Impellor (fan) Assembly
*Electric service connections are made in this box.
9
SECTION III
INSTALLATION PROCEDURES
Installation should be performed by competent technicians in accordance with local and state codes. In the
absence of these codes, the installation must conform to applicable American National Standards: ANSI Z223.1LATEST EDITION (National Fuel Gas Code) or ANSI/NFPA NO. 70-LATEST EDITION (National Electrical
Code) or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91
(Natural Gas) or CAN/CGA-B149.2-M91 (Liquid Propane [L.P.] Gas) or LATEST EDITION (for General
Installation and Gas Plumbing) or Canadian Electrical Codes Parts 1 & 2 CSA C22.1-1990 or LATEST EDITION
(for Electrical Connections).
A. LOCATION REQUIREMENTS
Before installing the dryer, be sure the location conforms to local codes and ordinances. In the absence of such
codes or ordinances the location must conform with the National Fuel Gas Code ANSI.Z223.1 LATEST EDITION,
or in Canada, the installation must conform to applicable Canadian Standards: CAN/CGA-B149.1-M91 (Natural
Gas) or CAN/CGA-B149.2-M91 (L.P. Gas) or LATEST EDITION (for General Installation and Gas Plumbing).
1. The dryer must be installed on a sound level floor capable of supporting its weight. Carpeting must be
removed from the floor area that the dryer is to rest on.
IMPORTANT: “The dryer must be installed on noncombustible floors only.”
2. The dryer must not be installed or stored in an area where it will be exposed to water and/or weather.
3. The dryer is for use in noncombustible locations.
4. Provisions for adequate air supply must be provided as noted in this manual (refer to Fresh Air SupplyRequirements in Section D).
5. Clearance provisions must be made from combustible construction as noted in this manual (refer to DryerEnclosure Requirements in Section C).
6. Provisions must be made for adequate clearances for servicing and for operation as noted in this manual
(refer to Dryer Enclosure Requirements in Section C).
7. The dryer must be installed with a proper exhaust duct connection to the outside as noted in this manual
(refer to Exhaust Requirements in Section E).
8. The dryer must be located in an area where correct exhaust venting can be achieved as noted in this
manual (refer to Exhaust Requirements in Section E).
IMPORTANT: The dryer should be located where a minimum amount of exhaust duct will be
necessary.
9. The dryer must be installed with adequate clearance for air openings into the combustion chamber.
10
CAUTION: This dryer produces combustible lint and must be exhausted to the outdoors. Every 6
months, inspect the exhaust ducting and remove any lint build up.
IMPORTANT: The dryer must be installed in a location/environment, which the ambient
temperature remains between 40° F (4.44° C) and 130° F (54.44° C).
B. UNPACKING/SETTING UP
Remove protective shipping material (i.e., plastic wrap and/or optional shipping box) from dryer.
IMPORTANT: Dryer must be transported and handled in an upright position at ALL times.
The dryer can be moved to its final location while still attached to the skid or with the skid removed. To remove
skid from the dryer, locate and remove the four (4) lag bolts securing the base of the dryer to the wooden skid.
Two (2) are at the rear base, and two (2) are located in the bottom of the lint chamber. To remove the two (2)
lag bolts located in the lint chamber area, remove the lint drawer and the three (3) Phillips head screws securing
the lint door in place.
1. Leveling Dryer
a. To level the dryer, place 4-inch (10.16 cm) square metal shims or other suitable material under the base
pads. It is suggested that the dryer be tilted slightly to the rear (refer to the illustration above).
b. The V-belts are disconnected from the basket (tumbler) drive motor for shipping. Reconnect V-belts
before starting the dryer.
11
2. If more headroom is needed when moving the dryer into position, the top console (module) may be removed.
To Remove Top Console (module)...
a. Disconnect the ground wire (A in the illustration below) located at the rear upper left corner of the
dryer.
b. Remove the eight (8) sets of nuts and washers (B in the illustration below) holding the console (module)
to the base.
c. Disconnect the white plug connector (C in the illustration below) located on the top of the rear electric
service/relay box (provides power to the heat circuit).
d. Disconnect air connection from the 3-way micro valve.
e. Lift the console (module) off of the dryer base.
IMPORTANT: The dryer must be transported and handled in an upright position at ALL times.
12
C. DRYER ENCLOSURE REQUIREMENTS
Even though a 12-inch (30.48 cm) clearance is acceptable, it is recommended that the rear of the dryer be
positioned approximately 24-inches (60.96 cm) from the nearest obstruction (i.e., wall) for ease of installation,
maintenance, and service. Bulkheads and partitions should be made from noncombustible materials. The
clearance between the bulkhead header and the dryer must be a minimum of 4-inches (10.16 cm) and must not
extend more than 4-inches (10.16 cm) to the rear of the front. A 2-inch (5.08 cm) clearance is required between
the bulkhead facing and the top of the dryer.
NOTE: Bulkhead facing should not be installed until after the dryer is in place. Ceiling area must be
located a minimum of 12-inches (30.48 cm) above the dryer top console (module) and
18-inches (45.72 cm) for steam models.
NOTE: When fire sprinkler systems are located above the dryers, a minimum of 18-inches (45.72 cm)
above the dryer console (module) is required. Dryers may be positioned sidewall to sidewall,
however, 1 or 2-inches (2.54 or 5.08 cm) is suggested for ease of installation and
maintenance. Allowances must be made for the opening and closing of the control door and
the lint door.
13
D. FRESH AIR SUPPLY REQUIREMENTS
When the dryer is operating, it draws in room air, heats it, passes this air through the basket (tumbler), and
exhausts it out of the building. Therefore, the room air must be continually replenished from the outdoors. If the
make-up air is inadequate, drying time and drying efficiency
sail switch “fluttering” problems may result, as well as premature motor failure from overheating. The dryer
must be installed with provisions for adequate combustion and make-up air supply.
Air supply (make-up air) must be given careful consideration to assure proper performance of each dryer. An
unrestricted source of air is necessary for each dryer. An airflow of 3,700 cfm (cubic feet per minute [104.77
cmm] [cubic meters per minute]) must be supplied to each gas dryer and 4,400 cfm (124.59 cmm) must be
supplied to each steam dryer. As a general rule, an unrestricted air entrance from the outdoors (atmosphere) of
a minimum of 4 square feet (0.37 square meters) is required for each gas dryer and a minimum of 4.75 square
feet (0.44 square meters) for each steam dryer.
To compensate for the use of registers or louvers used over the openings, this make-up air must be increased by
approximately thirty-three percent (33%). Make-up air openings should not be located in an area directly near
where exhaust vents exit the building.
It is not necessary to have a separate make-up air opening for each dryer. Common make-up air openings are
acceptable. However, they must be set up in such a manner that the make-up air is distributed equally to ALL
the dryers.
will be adversely affected. Ignition problems and
EXAMPLE: For a bank of six (6) dryers, 2 unrestricted openings measuring 3 feet by 4 feet (12 square feet
[0.91 meters by 1.22 meters] [1.11 square meters]) are acceptable.
Allowances must be made for remote or constricting passageways or where dryers are located at excessive
altitudes or predominantly low pressure areas.
IMPORTANT: Make-up air must be provided from a source free of dry cleaning solvent fumes.
Make-up air that is contaminated by dry cleaning solvent fumes will result in
irreparable damage to the motors and other dryer components.
NOTE: Component failure due to dry cleaning solvent fumes will VOID THE WARRANTY.
14
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