ADC AD-115 User Manual

PHASE 5
OPL
USER’S MANUAL
American Dryer Corporation
88 Currant Road
Fall River, MA 02720-4781
Telephone: (508) 678-9000 / Fax: (508) 678-9447
E-mail: techsupport@amdry.com
031500MFM/tcosta ADC Part No. 112147
Retain This Manual In A Safe Place For
Future Reference
Please read this manual carefully to thoroughly familiarize yourself with the Phase 5 OPL computer system features, operational instructions, and programming characteristics. This manual contains important information on how to employ all the features of your new ADC dryer in the safest and most economical way.
American Dryer Corporation products embody advanced concepts in engineering, design, and safety. If this product is properly maintained, it will provide many years of safe, efficient, and trouble-free operation.
We have tried to make this manual as complete as possible and hope you will find it useful. ADC reserves the right to make changes from time to time, without notice or obligation, in prices, specifications, colors, and material, and to change or discontinue models at any time.
Replacement parts can be ordered from your distributor or the ADC factory. When ordering replacement parts from the factory, you can FAX your order to ADC at (508) 678-9447 or telephone your orders directly to the ADC Parts Department at (508) 678-9000. Please specify the dryer model number and serial number in addition to the description, and part number , so that your order is processed accurately and promptly.
“IMPORTANT NOTE TO PURCHASER”
Information must be obtained from your local gas supplier on the instructions to be followed if the user smells gas. These instructions must be posted in a prominent location near the dryer.
IMPORTANT
YOU MUST DISCONNECT and LOCKOUT THE ELECTRIC SUPPLY and THE GAS SUPPLY or THE STEAM SUPPLY BEFORE ANY COVERS or GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING, ADJUSTING, INSTALLATION, or TESTING OF ANY EQUIPMENT per OSHA (Occupational Safety and Health Administration) STANDARDS.
FOR YOUR SAFETY
DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE
VAPOR AND LIQUIDS IN THE VICINITY OF THIS OR ANY OTHER APPLIANCE.
DO NOT DRY MOP HEADS IN THE DRYER.
DO NOT USE DRYER IN THE PRESENCE OF DRY CLEANING FUMES.
CAUTION
DRYER(S) SHOULD NEVER BE LEFT UNATTENDED WHILE IN
OPERATION.
WARNING
CHILDREN SHOULD NOT BE ALLOWED TO PLAY ON OR NEAR
THE DRYER(S).
CHILDREN SHOULD BE SUPERVISED IF NEAR DRYER(S) IN
OPERATION.
WARNING
The dryer must never be operated with any of the back guards, outer tops, or service panels removed. PERSONAL INJURY or FIRE COULD RESULT.
WARNING
DRYER MUST NEVER BE OPERATED WITHOUT THE LINT FILTER/SCREEN IN PLACE...EVEN IF AN EXTERNAL LINT COLLECTION SYSTEM IS USED.
IMPORTANT
PLEASE OBSERVE ALL SAFETY PRECAUTIONS displayed on the equipment and/or specified in the installation/operator's manual included with the dryer.
Dryer(s) must not be installed or stored in an area where it will be exposed to water and/or weather.
The wiring diagram for the dryer is located in the front electrical control box area.
Table of Contents
SECTION I
INTRODUCTION .......................................................................................................4
Phase 5 “On-Premise Laundry” (OPL) Microprocessor Drying System ............................................. 4
SECTION II
FEATURES ..................................................................................................................5
SECTION III
PROGRAM SELECTIONS .......................................................................................7
A. Preprogrammed Cycles .............................................................................................................. 7
B. Manually Loaded Cycles ............................................................................................................ 8
C. Automatic Drying Cycle/Mode (Patent No. 4,827,627).................................................................... 9
D. Timed (Manual) Drying Cycle (Mode)....................................................................................... 10
E. Temperature Selections (Drying Temperatures) .......................................................................... 10
F. Cool Down Cycle..................................................................................................................... 10
G. L.E.D. (Light Emitting Diode) Display ....................................................................................... 11
H. Cycle In Progress Temperature Display..................................................................................... 12
I. Temperature Conversion Status................................................................................................. 12
J. Anti-Wrinkle Program............................................................................................................... 12
K. Audible Tone Signal .................................................................................................................. 13
L. Preprogrammed Cycle Preview................................................................................................. 13
M. Reversing Option ...................................................................................................................... 13
N. Diagnostics ............................................................................................................................... 14
O. System Parameters (Program Locations/Review)....................................................................... 14
1. Program Location 2 (Key “2”)
a. Temperature Conversion Status..................................................................................... 15
b. Select Reverse.............................................................................................................. 15
c. Rotation Sensor Selection ............................................................................................. 15
d. Factor “A” (Slope Program) ......................................................................................... 15
e. Factor “B” (Heat Loss [Offset] Program) ...................................................................... 16
2. Program Location 5 (Key “5”)
a. Flash Display Status...................................................................................................... 16
b. Flash Cycle Display Time .............................................................................................. 16
c. Flash Temperature Display Time.................................................................................... 16
3. Program Location 8 (Key “8”)
a. Cool Down Time .......................................................................................................... 16
b. Cool Down Temperature .............................................................................................. 16
c. Spin Time ..................................................................................................................... 16
d. Dwell (Stop) Time ........................................................................................................ 17
e. Buz (Tone) Time ........................................................................................................... 17
4. Program Location 0 (Key “0”)
a. Anti-Wrinkle Program Activation................................................................................... 17
b. Buz Time (Anti-Wrinkle Tone)....................................................................................... 17
c. Anti-Wrinkle On Time................................................................................................... 17
d. Anti-Wrinkle Delay Time............................................................................................... 17
e. Maximum Guard On Time............................................................................................. 17
P. Special Cool Down Program/Selection (Patent No. 5,161,314) ............................................... 18
SECTION IV
OPERATING INSTRUCTIONS .............................................................................19
A. Operating Sequence ................................................................................................................. 19
1. Preprogrammed Cycles ...................................................................................................... 19
2. Manually Loaded Cycles .................................................................................................... 21
B. Operating Notes ....................................................................................................................... 23
SECTION V
L.E.D. DISPLAY/CODES.........................................................................................24
A. L.E.D. Display Operating Status ............................................................................................... 24
B. Phase 5 OPL Microprocessor Controller (Computer) L.E.D. Displays....................................... 25
C. L.E.D. (Light Emitting Diode) Codes......................................................................................... 26
SECTION VI
PROGRAMMING INSTRUCTIONS ....................................................................28
A. Introduction to Programming ..................................................................................................... 28
B. Programming Flowcharts .......................................................................................................... 29
Flowchart Titles ........................................................................................................................ 30
SECTION VII
FACTORY PRESET PARAMETERS/PROGRAMS ..........................................54
A. Parameters (Programs) Preset By Factory For Non-Reversing Dryers ....................................... 54
B. Parameters (Programs) Preset By Factory For (Optional) Reversing Dryers.............................. 55
SECTION VIII
SYSTEM PARAMETER/PROGRAM LOCATION CHART ............................56
SECTION IX
PHASE 5 OPL PROGRAMMING LIMITS ..........................................................57
A. Preprogrammed Cycles ............................................................................................................ 57
B. System Parameters (Program Locations) ................................................................................... 57
C. Fixed Parameters...................................................................................................................... 58
SECTION X
PHASE 5 AUTO CYCLE (Patent No. 4,827,627).................................................59
“A” and “B” Factor Parameters
for Current Production Dryer Models .................................................................................... 59
“A” and “B” Factor Parameters
for Past Production Dryer Models.......................................................................................... 60
SECTION XI
PHASE 5 OPL SYSTEM DIAGNOSTICS ............................................................61
A. Diagnostic (L.E.D. [Light Emitting Diode] Display) Failure Codes .............................................. 61
B. L.E.D. Display Failure Indicators .............................................................................................. 62
C. Phase 5 OPL Microprocessor Controller (Computer) Relay Output L.E.D. Indicators ............... 63
SECTION XII
OPTIONAL 9 VOLT BATTERY BACK-UP ..........................................................66
SECTION I
INTRODUCTION
PHASE 5 “ON-PREMISE LAUNDRY” (OPL) MICROPROCESSOR DRYING SYSTEM
The American Dryer Corporation’ s Phase 5 “On-Premise Laundry” (OPL) Drying System has been designed with super performance in mind to provide for better temperature regulation, efficiency , performance, consistency , and faster drying times.
Specifically, ADC’s Phase 5 OPL System’s higher performance emanates from the following enhancements:
1. The ability to better control the temperature inside the basket (tumbler) throughout the various cycles.
2. The Phase 5 OPL microprocessor controller (computer) responds immediately to any temperature variations from temperature selection, which enables the control temperature band to be +/- 3º F (2º C) from this selected drying temperature. The narrower temperature control band greatly increases system efficiency, since it takes less heat to maintain a given temperature than to rise to a given temperature.
Among its many amenities, ADC’s Phase 5 OPL Drying System has a true Automatic Drying Cycle. The Phase 5 OPL Automatic Drying Cycle (Patent No. 4,827,627) principle is based on one (1) of the most fundamental laws of thermodynamics which governs the flow of heat in thermal systems.
Utilizing this microprocessor technology , the user simply has to place the load in the dryer and push one (1) single button to start drying cycle. The Phase 5 OPL microprocessor controller (computer) will directly monitor the moisture content in the load and stop the drying cycle automatically when the selected percentage of extraction (dryness level) is reached.
The ADC Phase 5 OPL Automatic Drying Cycle (Patent No. 4,827,627) virtually eliminates ALL guess work. The Phase 5 OPL microprocessor controller (computer) determines how much drying time is needed and compensates for various types of fabrics and load sizes, thus, avoiding damage to fabrics by over drying, as well as avoiding wasted time and energy for any given load. Once the Phase 5 microprocessor controller (computer) determines the load is dry, the microprocessor controller (computer) will go into Cool Down Cycle (Patent No. 4,827,627) until the preprogrammed time or temperature is reached, and then shuts the dryer off automatically.
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SECTION II
FEATURES
A. DEPENDABLE MICROPROCESSOR SOLID STATE INTEGRATED CIRCUITRY - to eliminate as many moving parts as
possible.
B. P
ROGRAM CHANGES ARE EASILY MADE AT THE KEYBOARD - actual programs are viewed at the L.E.D. (light
emitting diode) display for verification.
C. AUTOMATIC DRYING CYCLE (Patent No. 4,827,627) -computerized monitoring of load dryness for precise, fast,
and efficient drying.
IMED (MANUAL) DRYING CYCLE -for special loads, programming allows for a specific amount of time in
D. T
minutes for both drying and cool down cycles.
E. P
REPROGRAMMED CYCLES -the Phase 5 OPL microprocessor controller (computer) can store in its memory
six (6) preprogrammed cycles in either the Automatic Drying Mode (Patent No.
4,827,627) or Manual Drying Mode.
F. MANUALLY LOADED CYCLES - for occasional or one (1) time special loads, the user can set a specific program
in either the Automatic Drying Cycle (Patent No. 4,827,627) or Timed Mode.
G. VARIABLE (PROGRAMMABLE) FABRIC/TEMPERATURE SELECTIONS - accommodates the type of fabric to be dried.
H. CONTROLLED COOL DOWN PROGRAM - helps eliminate wrinkled loads.
I. L.E.D. (LIGHT EMITTING DIODE) DISPLAY - informs user of cycle status, programs, and displays important
diagnostic and fault codes.
J. A
NTI-WRINKLE PROGRAM - helps keep items wrinkle-free when they are not removed from the dryer promptly
at the end of the drying and cooling cycles.
K. D
IAGNOSTICS - major circuits, including the door switch, microprocessor temperature sensor, motor, and heat
output circuits are monitored.
L. A
UDIBLE TONE SIGNAL - a tone will sound for each keyboard (touchpad) entry. Additionally, the tone will
sound at the end of the drying and cooling cycles to indicate the cycle is complete.
M. T
EMPERATURE CONVERSION STATUS - temperature-related programs can be set in either Fahrenheit (ºF) or
Celsius (ºC). ALL temperatures will automatically convert to the corresponding values (+/- 1º) when changes are made.
N. H
I-TEMPERATURE PROTECTION - if the Phase 5 OPL microprocessor controller (computer) senses that the
temperature in the basket (tumbler) has reached 221º F (105º C), it will shut the dryer down completely, and a default code will appear in the L.E.D. (light emitting diode) display indicating an overheating problem.
O. C
YCLE PREVIEW - entire dryer parameters (programs) or the preprogrammed cycles are displayed for
verification upon a coded entry to the keyboard (touchpad).
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P. REVERSING OPTION - helps eliminate wrinkling due to the balling up or tangling of large items. Certain models
have the reversing option where the basket (tumbler) will turn in the forward direction for two (2) minutes, stop for 5-seconds, and then proceed in the reverse direction for two (2) minutes. This process is repeated throughout the drying and cooling cycles.
Q. ROTATION SENSOR SELECTION - this feature allows the Phase 5 OPL microprocessor controller (computer) to
monitor the rotation of the basket (tumbler). If the basket (tumbler) should fail to rotate, the Phase 5 OPL microprocessor controller (computer) will disable ALL outputs, stopping the dryer and a failure code will be displayed on the L.E.D (light emitting diode).
R. SPECIAL COOL DOWN PROGRAM (Patent No. 4,827,627) - this feature resides in preprogrammed Cycle “F ,” and
allows the Phase 5 OPL microprocessor controller (computer) to limit the cooling process to 10º F (5º C) per minute, and can be used for fabrics that need a controlled Cool Down Cycle (i.e., VISA®).
S. BATTERY BACK-UP (OPTIONAL) - this option allows the Phase 5 OPL microprocessor controller (computer)
to maintain its operating status should a momentary power interruption occur while the dryer cycle is in progress.
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SECTION III
PROGRAM SELECTIONS
A. PREPROGRAMMED CYCLES
The Phase 5 OPL microprocessor controller (computer) can store in its memory six (6) preprogrammed cycles (keys “A” through “F” on the keyboard [touchpad]). This allows the user to have the six (6) most commonly used cycles, requiring only the push of a single keyboard (touchpad) entry to start the dryer .
These preprogrammed cycles can be set in either the Automatic Drying Cycle/Mode (Patent No. 4,827,627) where the drying cycle will end when the percentage of extraction (dryness level) programmed has been reached or in the Timed (Manual) Drying Cycle (Mode) where the dryer will operate for the specific drying time programmed. These cycles can be programmed in any combination.
Once the drying cycle is completed, the Phase 5 OPL microprocessor controller (computer) then goes into the Cool Down Cycle where the articles are tumbled in room temperature air. Once the programmed Cool Down Cycle is completed, the dryer will shut off automatically .
With the Anti-W rinkle Program active, when the Cooling Cycle is completed and the dryer is shut off, if the main door is not opened, the load will be tumbled without heat (i.e., for 20-seconds every 90-seconds). This process is repeated until either the main door is opened or ten (10) minutes has elapsed, whichever comes first.
PREPROGRAMMED CYCLE SELECTIONS:
1. Automatic Drying Cycle/Mode - (Patent No. 4,827,627)
a. For optional reversing models, the Phase 5 OPL microprocessor controller (computer) can be
programmed to reverse or not reverse (single direction rotation).
b. Anti-Wrinkle Program - active or non-active.
c. Drying T emperature - programmable from 160º F to 200º F (71º C to 93º C) in one-degree increments.
d. Dryness Level (percentage of extraction) - programmable from ninety percent (90%) to one hundred
percent (100%) in one percent (1%) increments.
e. Cool Down Time - programmable from 0 to 99 minutes in one (1) minute increments.
f. Cool Down Temperature - programmable from 70º F to 100º F (20º C to 37º C) in one-degree increments.
2. Timed (Manual) Cycle (Mode)
a. For optional reversing models, the Phase 5 OPL microprocessor controller (computer) can be
programmed to reverse or not reverse (single direction rotation).
b. Anti-Wrinkle Program - active or non-active.
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c. Drying T ime - programmable from 0 to 99 minutes in one (1) minute increments.
d. Drying T emperature -programmable from 100º F to 200º F (37º C to 93º C) in one-degree increments.
e. Cool Down Time - programmable from 0 to 99 minutes in one (1) minute increments.
f. Cool Down Temperature -programmable from 70º F to 100º F (20º C to 37º C) in one-degree increments.
g. For optional reversing models, the Spin Time can be programmed from 30-seconds to 120-seconds in
one-second increments.
h. For optional reversing models, the Dwell (Stop) Time can be programmed from 5-seconds to
10-seconds in one-second increments.
ALL six (6) preprogrammed cycles have been programmed by the factory as outlined on page 54 and page 55. However, even though these are the most common cycles used, they should be reviewed to
ensure they meet the location application or needs. Should changes be found necessary, refer to the Programming Section of this manual.
B. MANUALLY LOADED CYCLES
For occasional or one-time special loads, the operator must set the specific programs needed. This cycle is not stored within the Phase 5 OPL microprocessor controller (computer) and must be entered each and every time.
The Manually Loaded Cycle can be set in either the Automatic Drying Cycle/Mode (Patent No. 4,827,627) or the Timed (Manual) Drying Cycle (Mode).
MANUALL Y LOADED CYCLE SELECTIONS:
1. Automatic Drying Cycle/Mode (Patent No. 4,827,627)
a. Drying Temperature - programmable from 160º F to 200º F (71º C to 93º C) in one-degree increments.
b. Dryness Level (percentage of extraction) - programmable from 90% less dry to 100% more dry in one
percent (1%) increments.
c. For optional reversing models, depending on what the system parameter (program) is set for, the
operator has the choice of reverse or no reverse (single direction rotation).
2. Manually Drying Cycle (Mode)
a. Drying Time - programmable from 0 to 99 minutes in 1 minute increments.
b. Cool Down Time - programmable from 0 to 99 minutes in 1 minute increments.
c. Drying Temperature - programmable from 100º F to 200º F (37º C to 93º C) in one-degree increments.
8
C. AUTOMATIC DRYING CYCLE/MODE (Patent No. 4,827,627)
In this mode, the Phase 5 OPL microprocessor controller (computer) determines how much drying time is needed and compensates for various types of fabric and load sizes, ALL automatically. The Phase 5 OPL microprocessor controller (computer) accomplishes this by calculating the dryness level (percentage of extraction) using the temperature selected, as well as, the “A” and “B“ factors preset by the factory.
The Phase 5 OPL microprocessor controller (computer) monitors the first three (3) heat peaks (slopes), at which time it calculates the “A” Slope and “B” (heat loss) factors along with the percentage of extraction selected. When the Phase 5 OPL microprocessor controller (computer) determines that ALL the factors are met, the drying cycle will end, and the dryer will go into the Cool Down Cycle.
AUTOMATIC DRYING CYCLE/MODE (PATENT NO. 4,827,627) SELECTIONS:
1. Drying Temperature - programmable from 160º F to 200º F (71º C to 93º C) in one-degree increments.
2. Dryness Level (percentage of extraction) - programmable from 90% (less dry) to 100% (more dry) in one
percent (1%) increments.
3. Cool Down Time - programmable from 0 to 99 minutes in one (1) minute increments.
4. Cool Down Temperature - programmable from 70º F to 100º F (20º C to 37º C) in one-degree increments.
5. Factors (System Parameter Program Location 2 [Key “2”])
a. Factor “A” Slope Program - the Phase 5 OPL microprocessor controller (computer) monitors how long
it takes to get to the selected temperature.
1) Program selections are 1 through 9 in increments of one (1).
b. Factor “B” Heat Loss (offset) Program - this factor setting is dependent upon the model dryer and the
type of heating unit.
1) Program selections are 1 through 99 in increments of one (1).
The “A” and ‘B” Factors have been preprogrammed by the factory as outlined on page 54 and page 55 and SHOULD NOT BE CHANGED unless the Phase 5 OPL microprocessor controller (computer) should fail and is being replaced. The replacement Phase 5 OPL microprocessor controller (computer) MUST BE
PROGRAMMED for the particular dryer model and heating unit as shown in the “A” and “B” Factor table on page 59 and page 60 of this manual.
6. For Optional Reversing Models - the Phase 5 OPL microprocessor controller (computer) can be
programmed to reverse or not reverse (single direction rotation).
7. When used in conjunction with the Preprogrammed Cycles, programming allows the Anti-W rinkle Program
to be active or non-active.
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D. TIMED (MANUAL) DRYING CYCLE (Mode)
This drying cycle is intended for special loads where a specific amount of drying time and cooling time is needed, especially for fine, delicate items which require very low temperatures and long drying and/or cool down time periods.
TIMED (MANUAL) CYCLE (MODE) SELECTIONS:
1. Drying T ime - programmable from 0 to 99 minutes in one (1) minute increments.
2. Cool Down Time - programmable from 0 to 99 minutes in one (1) minute increments.
3. Drying Temperature - programmable from 100º F to 200º F (37º C to 93º C) in one-degree increments.
4. For optional reversing models, the Phase 5 OPL microprocessor controller (computer) can be programmed to reverse or no reverse (single detection rotation).
5. When used in conjunction with the preprogrammed cycles, programming allows the Anti-W rinkle Program to be active or non-active.
E. TEMPERATURE SELECTIONS (Drying Temperatures)
OPERA TING TEMPERATURE SELECTIONS:
1. Automatic Drying Cycle/Mode (Patent No. 4,827,627) - programmable from 160º F to 200º F (71º C to
93º C) in one-degree increments.
2. Timed (Manual) Drying Cycle (Mode) - programmable from 100º F to 200º F (37º C to 93º C) in
one-degree increments.
F. COOL DOWN CYCLE
COOL DOWN CYCLE SELECTIONS:
1. Preprogrammed Cycles
a. Automatic Drying Cycle/Mode (Patent No. 4,827,627)
1) Cool Down Time - 0 to 99 minutes in one (1) minute increments.
2) Cool Down Temperature - 70º F to 100º F (20º C to 37º C) in one-degree increments.
b. Timed (Manual) Drying Cycle (Mode)*
1) Cool Down Time - 0 to 99 minutes in one minute increments.
10
*NOTE: The Cool Down Cycle will run either until the Cool Down Temperature is reached or until the
Cool Down Time has expired, whichever comes first.
2. Manually Loaded Cycles
a. Automatic Drying Cycle/Mode* (Patent No. 4,827,627)
1) Cool Down Time - 0 to 99 minutes in 1 minute increments.
2) Cool Down Temperature - 70º F to 100º F (20º C to 37º C) in one-degree increments.
b. Timed (Manual) Drying Cycle (Mode)*
*NOTE: The Cool Down Cycle will run either until the Cool Down Temperature is reached or until the
Cool Down Time has expired, whichever comes first.
G. L.E.D. (LIGHT EMITTING DIODE) DISPLAY
The L.E.D. (light emitting diode) display informs the user of cycle status, program verification, and displays important diagnostic and fault codes. A complete listing of the various display codes and their meanings are shown on page 26 and page 27 of this manual.
DISPLA Y SELECTIONS:
1. Display Status
a. While the dryer cycle is in progress, programming allows the L.E.D. (light emitting diode) display to read
only the Cycle In Progress or only the Basket (tumbler) T emperature. Programming also allows a flash display whereby the L.E.D. display will flash back and forth between Cycle In Progress and T emperature.
1) Both the Cycle In Progress and Temperature can be programmed to flash from 1-second to 15-seconds in one-second increments.
2. Cycle in Progress Display Status
a. Automatic Drying Cycle/Mode (Patent No. 4,827,627) - the L.E.D. (light emitting diode) display
reads Percentage of Extraction in the cycle in progress and then Cool Down.
b. Timed (Manual) Cycle (Mode) - the L.E.D. (light emitting diode) display reads Drying Time and/or
Cool Down T ime counting downwards as time elapses.
3. Indicator Dots on the L.E.D. (Light Emitting Diode) Display
a. The indicator dots are an indicator as to the various Phase 5 OPL microprocessor controller (computer)
output functions. Additionally , there are also indicators on the back side of the Phase 5 OPL microprocessor controller (computer) to verify the outputs of the relay.
11
1) Drive Motor (blower motor on reversing models).
2) Heat On (active).
3) Reversing models have indicators for the forward (clockwise [CW]) basket (tumbler) rotation and reverse (counterclockwise [CCW]) basket (tumbler) rotation.
H. CYCLE IN PROGRESS TEMPERATURE DISPLAY
While the dryer cycle is in progress, the temperature in the basket (tumbler) can be displayed by pressing the “ENTER/ST AR T” key . The temperature how the temperature conversion status program is set.
will be displayed in either Fahrenheit (ºF) or Celsius (ºC), depending on
I. TEMPERATURE CONVERSION STATUS
T emperature related programs are programmable to be operated in either Fahrenheit (ºF) or Celsius (ºC). Programs affected are:
1. T emperature Display Mode
2. Temperature Selections (drying temperatures)
3. Cool Down Temperatures
IMPORTANT: When changing the temperature conversion status from Fahrenheit or Celsius or vice
versa, ALL the T emperature Selections and Cool Down Temperatures will be changed accordingly . The Phase 5 OPL microprocessor controller (computer) automatically calculates and converts the temperatures in these programs to the previously set value. For example, when changing from º F to º C, if the pre­programmed Cycle “A” drying temperature was set for 160º F (71º C), the Phase 5 OPL microprocessor controller (computer) will change to 160º F (71º C) +/- one (1) degree Celsius.
J. ANTI-WRINKLE PROGRAM
This program keeps items wrinkle-free when they are not removed from the dryer promptly at the end of the drying cycle and/or cooling cycle.
When this program is active (on) and the drying cycle and cooling cycle is completed, the dryer will shut off, the tone will sound, and the L.E.D. (light emitting diode) display will read “dONE.” If the door is not opened, the Phase 5 OPL microprocessor controller (computer) will wait until the Anti-Wrinkle Guard Delay Time “GdLY” has expired at which time the basket (tumbler) will rotate (without heat) for the programmed Guard On Time “G on-tInE.” The Phase 5 OPL microprocessor controller (computer) will repeat this process until the Maximum Guard T ime “MGrd” has expired or until the door is opened, whichever comes first.
12
ANTI-WRINKLE PROGRAM SELECTIONS:
1. Anti-Wrinkle Guard Active or No Anti-Wrinkle Guard
2. Guard Delay T ime
a. Programmable from 10-seconds to 255-seconds in one-second increments.
3. Guard On T ime
a. Programmable from 10-seconds to 60-seconds in one-second increments.
4. Maximum Guard Time
a. Programmable from 1 minute to 99 minutes in 1 minute increments.
K. AUDIBLE TONE SIGNAL
A tone will sound for each keyboard (touchpad) entry made. The tone will also sound at the end of the drying cycle and cooling cycle to indicate that the cycle is complete. When the Anti-Wrinkle Program is active, programming allows for the elimination of the tone during the Anti-Wrinkle Program, with the exception of the keyboard (touch pad) entry tone, which is fixed at approximately 1-second. Programming allows the tone to be set from 0 to 15-seconds in 1-second increments.
L. PREPROGRAMMED CYCLE PREVIEW
The parameters (programs) of the preprogrammed cycles can be displayed for verification. To view a preset program (parameter), simply press the “ENTER/ST ART” key and the desired preset program (parameter). The L.E.D. (light emitting diode) display will read the parameters (programs) set, then return to the “REAdY” display mode.
M. REVERSING OPTION
This program helps eliminate wrinkling due to balling up or tangling of large items.
REVERSING OPTION SELECTIONS:
1. Reverse or No Reverse (preprogrammed cycles ONLY)
2. Select Reverse or Always Reverse (manually loaded cycles ONLY)
3. Basket (Tumbler) Spin T ime and Dwell (Stop) Time
a. Fixed in the Automatic “AUTO ” Mode and CANNOT BE CHANGED.
1) Spin Time - Forward - 2-1/2 minutes, Reverse - 2 minutes.
2) Dwell (Stop) Time - 5-seconds.
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4. Basket (Tumbler) Spin T ime and Dwell (S top) Time
a. Programmable in the Manual Mode.
1) Spin Time - programmable from 30-seconds to 120-seconds in one-second increments.
2) Dwell (Stop) Time - programmable from 5-seconds to 10-seconds in one-second increments.
N. DIAGNOSTICS
Three (3) major circuits of the Phase 5 OPL microprocessor controller (computer) are monitored. They are as follows:
1.
Microprocessor Heat Sensor Circuit fault will shut the drying cycle off, and the L.E.D. (light emitting diode) display will read “dSFL.”
2. If there is a fault in the Door Switch Circuit, the L.E.D. (light emitting diode) display will read “door.” This “door” display code will also appear if while a cycle is in progress, the main door was opened and not closed, and a keyboard (touchpad) entry was made.
a. There is a red indicator light labeled “DOOR” on the back side of the Phase 5 OPL microprocessor
controller (computer) to help in diagnosing this specific fault/failure.
3. If the Basket (tumbler) Fails To Rotate, a signal will appear on the L.E.D. (light emitting diode) display (“SEFL”) along with an audible tone.
High Temperature Protection - if the Phase 5 OPL microprocessor controller (computer) senses that the
temperature in the basket (tumbler) has exceeded 220º F (104º C), it will shut the dryer down completely, and the default code “Hot” will appear in the L.E.D. (light emitting diode) display , indicating that this an overheating problem. The “Hot” default code will be displayed until the temperature has dropped down to 220º F (104º C) or lower, and then the “CLEAR/ STOP” key must be pressed, at which time the L.E.D. display will return to “FILL.”
O. SYSTEM PARAMETERS (PROGRAM LOCATIONS/REVIEW)
The system parameters are the programs which, once set by the factory, rarely need to be changed in the field. These system parameters (programs) are stored in the memory and catalogued as program locations (Keys “2,” “5,” “8,” and “0”).
ALL of the parameters affect the manually loaded program cycles, and some affect the Manually Loaded Program Cycles. The information on page 56 shows the parameters of each program location, as well as what cycles are affected. The programming limits of each program location are shown on page 57 and page 58. Additionally, the parameters preset by the factory are shown on page 54 and page 55.
Review system parameters (programs) with one (1) touch of the keyboard (touch pad) key “8.” The Phase 5 OPL microprocessor controller (computer) will automatically display Program Locations “2,” “5,” “8,” and “0.”
14
1. Program Location 2 (Key “2”)
a. Temperature Conversion Status - this program controls whether the temperature-related programs will
be operated in Fahrenheit (º F) or Celsius (º C). The programs affected are as follows:
1) Temperature Display Mode.
2) Temperature Selections (drying temperatures).
3) Cool Down Temperatures.
IMPORTANT: The Phase 5 OPL microprocessor controller (computer) automatically calculates and
converts the temperatures in these programs to the previously set value. For example, when changing from º F to º C, if the preprogrammed Cycle “A” drying temperature was set for 160º F (71º C), the Phase 5 OPL microprocessor controller (computer) will change to 160º F (71º C) +/- one-degree Celsius.
b. Select Reverse - for optional reversing models, this program allows the operator to have a choice of
Reverse or No Reverse (single direction rotation) basket (tumbler) action in the manually loaded cycles ONLY.
1) Always Reverse (“ArEu”) - in this operational mode the operator has no choice. Any manually
loaded cycle entered will be a reversing cycle.
2) Select Reverse (“SrEu”) - when this parameter (program) is chosen, the Phase 5 OPL
microprocessor controller (computer) will prompt the operator to decide whether or not the manually loaded cycle entered is to be a reversing cycle.
c. Rotation Sensor Selection - this option allows the Phase 5 OPL microprocessor controller (computer)
to monitor the rotation of the basket (tumbler).
d. Factor “A” (Slope Program) - this parameter (program) is one of the factors that the Phase 5 OPL
microprocessor controller (computer) uses when programmed in the Automatic Drying Cycle/Mode (Patent No. 4,827,627). This factor pertains to the thermal characteristics of each model dryer . In this Slope Program, the Phase 5 OPL microprocessor controller (computer) monitors how long it takes for the dryer to get to the selected temperature. The range of adjustment of this slope factor is 1 through 9 in increments of one (1).
1) This slope factor has been programmed by the factory as outlined on page 54 and page 55 and SHOULD NOT BE CHANGED unless the Phase 5 OPL microprocessor controller (computer) should fail and is being replaced. The replacement Phase 5 OPL microprocessor controller (computer) MUST BE PROGRAMMED for the particular dryer model and heating unit as shown in the “A” and “B” Factor table/chart on page 59 and page 60 of this manual.
15
e. Factor “B” (Heat Loss [offset] Program) - this parameter/program is one (1) of the factors that the Phase
5 OPL microprocessor controller (computer) uses when programmed in the Automatic Drying Cycle/Mode (Patent
No. 4,827,627). This factor also pertains to the thermal
characteristics of each model dryer. This factor setting is dependent upon the model dryer and the type of heating unit. The range of adjustment of this slope factor is 1 through 99 in increments of one (1).
1) This factor (Factor “B”) has been programmed by the factory as outlined on
page 54 and page 55
and SHOULD NOT BE CHANGED unless the Phase 5 OPL microprocessor controller (computer) should fail and is being replaced. The replacement Phase 5 OPL microprocessor controller (computer) MUST BE PROGRAMMED for the particular dryer model and heating unit as shown in the “A” and “B” Factor table/chart on page 59 and page 60 of this manual.
2. Program Location 5 (Key “5”)
a. Flash Display Status - this parameter (program) allows for the L.E.D. (light emitting diode) display to
read ONLY the Cycle In Progress or ONLY the Basket (tumbler) Temperature, while a cycle is in progress. This is referred to as No Flash (“nFLS”). When this parameter is set to Flash (“FLS”), the L.E.D. display will flash (alternate) back and forth between the Cycle In Progress and the Temperature.
b. Flash Cycle Display Time - if the Flash Display (“FLS”) was chosen at the beginning of Program
Location 5 (Key 5), the operator will now be prompted to enter the time the L.E.D. (light emitting diode) display will read Cycle In Progress before changing to the Basket (tumbler) Temperature. The Flash Cycle Display Time is programmable from 1 to 15-seconds in one-second increments.
c. Flash Temperature Display T ime - if the Flash Display (“FLS”) was chosen at the beginning of Program
Location 5 (Key 5), the operator will now be prompted to enter the time the L.E.D. (light emitting diode) display will read Cycle In Progress before changing to the Basket (tumbler) T emperature. The Flash Cycle Display Time is programmable from 1 to 15-seconds in one-second increments.
3. Program Location 8 (Key “8”)
a. Cool Down Time - this parameter (program) affects ONLY the Automatic Drying Cycle (Patent
No. 4,827,627) when the manually loaded cycle is selected. This Auto Cool Down
Time is programmable from 0 to 99 minutes in one (1) minute increments.
b. Cool Down Temperature - this parameter (program) affects ONLY the Automatic Drying Cycle (Patent
No. 4,827,627) when the manually loaded cycle is selected. The Cool Down
Temperature is programmable from 70º F to 100º F (20º C to 37º C) in one-degree increments.
c. Spin T ime - this parameter (program) is fixed at 2 minutes in the Automatic Mode and programmable in
the Manual Mode. This Spin T ime is programmable (in the Manually Loaded Cycle ONL Y ) from 30-seconds to 120-seconds in one-second increments.
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d. Dwell (Stop) Time - this parameter (program) is fixed at 5-seconds in the Automatic Mode and
programmable in the Manual Mode. This Dwell (Stop) Time is programmable (in the Manually Loaded Cycle ONLY) from 5-seconds to 10-seconds in one-second increments.
e. Buz (Tone) T ime -this parameter allows the operator to adjust the time, the signal tone sounds from 0 to
15-seconds in one-second increments. This parameter (program) affects the tone at the end of the drying cycle and cooling cycle, as well as, at the end of the Guard On Time when the Anti-Wrinkle Program is active (“Grd”).
Program Location 0 (Key “0”)
4.
a. Anti-Wrinkle Program Activation - this parameter (program) controls whether or not the Anti-Wrinkle
Program (“Grd”) ONLY.
b. Buz Time (Anti-Wrinkle T one) - when the Anti-Wrinkle Program is active (“Grd”), this parameter
(program) allows the operator the option to have the tone (buzzer) sound at the end of each Anti-Wrinkle On T ime Cycle. The Buz (tone) Time is programmable from 0 to 15-seconds in one-second increments (refer to Program Location 8 [Key “8”]).
will be active (on) for manually loaded cycles
c. Anti-Wrinkle On T ime - this parameter (program) controls the amount of time that the basket (tumbler)
will turn (spin/rotate) without heat when the Anti-Wrinkle Program is active (“Grd”). The Anti-Wrinkle On Time is programmable from 10-seconds to 60-seconds in one-second increments.
d. Anti-Wrinkle Delay Time - when the Anti-W rinkle Program is active (“Grd”), this parameter (program)
controls the Dwell (Stop) and activation of the Anti-Wrinkle On Time. The Anti-Wrinkle Delay Time (“GdLY”) is programmable from 10-seconds to 255-seconds in one-second increments.
e. Maximum Guard On Time - this parameter (program) controls the maximum time that the Anti-Wrinkle
Program will be in progress. The Maximum Guard On Time (MGrd”) is programmable from 1 minute to 99 minutes in one (1) minute increments.
17
P. SPECIAL COOL DOWN PROGRAM/SELECTION (Patent No. 5,161,314)
This unique Cool Down Program/Selection is specifically designed to limit the amount of cooling that occurs during the Cool Down Cycle. During the Special Cool Down Cycle process, the Phase 5 OPL microprocessor controller (computer) cycles the heat at various intervals to achieve a gradual cool down of approximately 10º F (-12º C) per minute. Hence, this program allows the fabric to cool at a limited and controlled rate, thus allowing the material to relax without excessive wrinkling, especially with fabrics that are easily shocked and/or respond adversely to great changes in temperature (i.e., Visa®).
This Special Cool Down Program/Selection (Patent No. 5,161,314) can ONLY be found in preprogrammed Cycle “F” when programmed as a “Timed Cycle” and ONLY when the Phase 5 OPL microprocessor controller (computer) has been programmed for Special Cool Down (“SC”), as described in the Programming Section of this manual.
NOTE: Unless specified at the time of ordering, the Phase 5 OPL microprocessor controller
(computer) has been programmed with this Special Cool Down “Not Active” (“nSC”).
With this Special Cool Down “Active” (“SC”), the Cool Down T emperature limits dif fer than if it were a normal cycle. The Special Cycle “Cool Down Time” or minimum limits are governed by the “drying temperatures” selected.
D RY ING TEMPERATU RE RA NG E MIN IMUM L IMIT
180º F to 200º F 82º C to 93º C 10 Minutes 150º F to 179º F 65º C to 82º C 7 Minutes 100º F to 149º F 37º C to 65º C 5 Minutes
Although this Special Cool Down Program/Selection (Patent No. 5,161,314) is designed primarily for gas heated dryers, it can be used for both electric heated and steam heated dryers, however, the results will vary.
IMPORTANT: During a cycle, the Special Cool Down Cycle should be allowed to run its entire
cycle without any interruption (i.e., the main door should not be opened), so that the material being dried is properly cooled...otherwise serious injury may result.
NOTES: To utilize this unique “Special Cool Down Cycle,” the items below must be kept in mind...
1. Activate the Special Cool Down Cycle as explained in the Programming Section of this
manual.
2. Preprogrammed Cycle “F” must be set in the “Timed Mode.”
3. Preprogrammed Cycle “F” should be changed to reflect the programming limits outlined
above.
18
SECTION IV
OPERATING INSTRUCTIONS
The Phase 5 OPL microprocessor controller (computer) allows the operator to choose from six (6) preprogrammed cycles (Key “A” through Key “F”) which, unless otherwise specified at the time of ordering the dryer, has been preprogrammed by the factory with the parameters (programs) shown on for occasional or one-time special loads, the manually loaded cycles can be used where the operator must set the specific program(s) needed.
NOTE: Refer to Section III of this manual for a complete explanation of the various cycles/selections
available.
After the load is put into the basket (tumbler) and the main door is closed, determine which cycle will suit the application (type of load). We recommend using the Automatic Drying Cycle (Patent No. 4,827,627) for most loads. This cycle provides for the best drying in the shortest time, ALL automatically .
A. OPERATING SEQUENCE
page 54 and page 55. Additionally,
1. Preprogrammed Cycles
a. Automatic Drying Cycle (Patent No. 4,827,627)
1) L.E.D. (liquid emitting diode) display reads “FILL” (no cycle in progress).
2) Press the letter on the keyboard (touchpad) corresponding to the cycle desired (i.e., Key “A”)...
a) The dryer will then start (rotate).
3) The L.E.D. (light emitting diode) display reads Cycle In Progress and Cycle Status (i.e., “dr00”) meaning that the dryer is in the Drying Cycle (Mode). During the drying cycle, the Phase 5 OPL Microprocessor Controller (computer) is monitoring the amount of moisture in the load. Approximately half way through the drying cycle, the Cycle Status portion of the L.E.D. display will change from “00” to the percentage of extraction it senses (i.e., “68”). The Cycle Status of the L.E.D. display will change and count upwards until the percentage of extraction programmed is reached.
NOTE: T o stop the dryer at any time, open the main door. T o continue the cycle, close the main door
and press the“ PRESS ST AR T” key. The dryer will continue from where it left off...or the dryer may also be stopped by pressing the “CLEAR/STOP” key . However, the cycle that was in progress will be cancelled, and the L.E.D. (light emitting diode) display will return to the “FILL” (no cycle in progress) Mode.
4) Once the preprogrammed percentage of extraction (dryness level) is reached (i.e., “100”), the drying cycle will end, and the Cycle In Progress portion of the L.E.D. (light emitting diode) display will read “CL,” meaning that the dryer is now in the Cool Down Cycle (Mode). The Cycle Status portion of the L.E.D. display will continue to show the percentage of extraction. However, it serves no purpose in the Cool Down Cycle (Mode).
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5) Once the Cool Down Cycle is completed, the dryer will shut off, the tone (buzzer) will sound (i.e., 7-seconds), and the L.E.D. (light emitting diode) display will read “donE.” The L.E.D. display will continue to read “donE” until the main door is opened.
6) If the Anti-Wrinkle Program is active (on), once the drying cycle and cooling cycles are completed and the L.E.D. display reads “donE” the Phase 5 OPL microprocessor controller (computer) will proceed into the Anti-W rinkle Program (Mode). If the main door is not open within the Anti-W rinkle Delay Time (i.e., 90-seconds), the basket (tumbler) will rotate (without heat) for the programmed Anti-Wrinkle On Time (i.e., 20-seconds). The Phase 5 OPL microprocessor controller (computer) will repeat this process until the programmed Maximum Anti-W rinkle On T ime has expired (i.e., 10 minutes) or until the main door is opened, whichever comes first. The L.E.D. display will continue to read “donE” until either the main door is opened or the Maximum Anti-Wrinkle On Time has expired, at which time the L.E.D. display will read “FILL” (no cycle in progress).
b. Timed (Manual) Drying Cycle
1) L.E.D. (light emitting diode) display reads “FILL” (no cycle in progress).
2) Press the letter on the keyboard (touchpad) corresponding to the cycle desired (i.e., Key “D”).
3) The dryer will then start (rotate).
4) The L.E.D. display will show Cycle In Progress and Cycle Status (Mode) for 40 minutes. During the Drying Cycle, the Cycle Status time will count downward until the drying time programmed has expired.
NOTE: T o stop the dryer at any time, open the main door. T o continue the cycle, close the main door
and press the “PRESS ST AR T” key. The dryer will continue from where it left off...or the dryer may also be stopped by pressing the “CLEAR/STOP” key . However, the cycle that was in progress will be cancelled, and the L.E.D. (light emitting diode) display will return to the “FILL” (no cycle in progress) Mode.
5) When the programmed drying time has expired, the Phase 5 OPL microprocessor controller (computer) will proceed into the Cool Down Cycle (Mode), and the Cycle In Progress portion of the L.E.D. (light emitting diode) display will read “CL.” The Cycle Status portion of the L.E.D. display will read the Cool Down Time (i.e., 6 minutes) and count downward until this time has expired.
6) Once the Cool Down Cycle is completed, the dryer will shut off, and the L.E.D. display will read “donE.” The L.E.D. display will continue to read “donE” until the main door is opened.
7) If the Anti-W rinkle Program is active (on), once the Drying Cycle and Cooling Cycle are completed and the L.E.D (light emitting diode) display reads “donE,” the Phase 5 OPL microprocessor controller (computer) will proceed into the Anti-Wrinkle Program. If the main door is not opened within the Anti-Wrinkle Delay Time (i.e., 90-seconds), the basket (tumbler) will rotate (without heat) for the programmed Anti-Wrinkle On Time (i.e., 20-seconds). The Phase 5 OPL microprocessor controller (computer) will repeat this process until the programmed Maximum Anti-Wrinkle On T ime has expired (i.e., 10 minutes) or until the main door is opened, whichever comes first. The L.E.D. display will continue to read “donE,” until either the main door is opened or the Maximum Anti-W rinkle On T ime has expired, at which time the L.E.D. display will read “FILL” (no cycle in progress).
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2. Manually Loaded Cycles
a. Automatic Drying Cycle (Patent No. 4,827,627)
1) L.E.D. (light emitting diode) display reads “FILL” (no cycle in progress).
2) Press Key “2.”
3) L.E.D. display will now read “F ,” meaning select Fabric (temperature) desired. Enter the temperature
desired (from 160º F to 200º F [71º C to 93º C] in one-degree increments). For example, for F190, press key “1,” key “9,” key “0,” and then press the “ENTER/STA RT” key.
4) L.E.D. display will now read “drY --LEuL,” for 1-second each and then the “percentage of dryness”
100 percent (100%). At this point the “percentage of dryness” can be changed (from 90% to 100% in one percent [1%] increments). For example, for 95%, press key “9,” key “5,” and then press the “ENTER/STA RT” key.
5) For optional reversing models, if the system parameters are set for Select Reverse, the L.E.D.
(light emitting diode) display will now read “Sr” meaning “Select Reverse.” If reversing basket (tumbler) action is desired, press the “ENTER/START” key. If No Reverse is desired, press the “0” key.
6) The dryer will now start and the L.E.D. display will show Cycle In Progress and Cycle Status (i.e.,
“dr00”), meaning that the dryer is in the Drying Cycle (Mode). During the Drying Cycle the Phase 5 OPL microprocessor controller (computer) is monitoring the moisture in the load. Approximately half way through the drying cycle, the Cycle Status portion of the L.E.D. will change from “00” to the percentage of extraction it senses (i.e., 68). The Cycle Status of the display will change and count upward until the percentage of extraction (i.e., 95%) is reached.
NOTE: T o stop the dryer at any time, open the main door. T o continue the cycle, close the main door
and press the“ PRESS ST AR T” key. The dryer will continue from where it left off...or the dryer may also be stopped by pressing the “CLEAR/STOP” key . However, the cycle that was in progress will be cancelled, and the L.E.D. (light emitting diode) display will return to the “FILL” (no cycle in progress) Mode.
7) Once the preprogrammed percentage of extraction (dryness level) is reached (i.e., 95%), the drying
cycle will end, and the Cycle In Progress portion of the L.E.D. (light emitting diode) display will read “CL,” meaning that the dryer is now in the Cool Down Cycle (Mode). The Cycle Status portion of the L.E.D. display will continue to show the percentage of extraction. However, it serves no purpose in the Cool Down Cycle (Mode).
8) Once the Cool Down Cycle is completed, the dryer will shut off, the tone (buzzer) will sound (i.e.,
7-seconds), and the L.E.D. display will read “donE.” The L.E.D. display will continue to read “donE” until the main door is opened.
21
9) If the Anti-W rinkle Program is active (on), once the Drying Cycle and Cooling Cycles are completed and the L.E.D. (light emitting diode) display reads “donE” the Phase 5 OPL microprocessor controller (computer) will proceed into the Anti-W rinkle Program (Mode). If the main door is not open within the Anti-Wrinkle Delay Time (i.e., 90-seconds), the basket (tumbler) will rotate (without heat) for the programmed Anti-Wrinkle On Time (i.e., 20-seconds). The Phase 5 OPL microprocessor controller (computer) will repeat this process until the programmed Maximum Anti-Wrinkle On Time has expired (i.e., 10 minutes) or until the main door is opened, whichever comes first. The L.E.D. display will continue to read “donE” until either the main door is opened or the Maximum Anti-Wrinkle On T ime has expired, at which time the L.E.D. display will read “FILL” (no cycle in progress).
b. Timed (Manual) Dryer Cycle
1) L.E.D. display reads “FILL” (no cycle in progress).
2) Press key “5.”
3) L.E.D. display will now read “drY” for 1-second, “tInE” for 1-second, and then “00.” Enter the drying time desired (from 0 to 99 minutes in one [1] minute increments). For example, for 40 minutes, press key “4,” key “0,” and then press the “ENTER/START” key.
4) L.E.D. display will now read “CooL” for 1-second, “tInE” for 1-second, and then “00.” For example, for 10 minutes, press key “1,” key “0,” and then press the “ENTER/START” key.
5) L.E.D. display will now read “drY” for 1-second, “tEnP” for 1-second, and then “F ,” meaning select Fabric (temperature) desired. Enter the temperature desired (from 100º F to 200º F [37º C to 93º C] in one-degree increments). For example, for 182º F (83º C), press key “1,” key “8,” key “2,” and then press the “ENTER/STA RT” key.
6) For optional reversing models, if the system parameters are set for Select Reverse, the L.E.D. (light emitting diode) display will now read “Sr” meaning “Select Reverse.” If reversing basket (tumbler) action is desired, press the “ENTER/STA RT” key. If No Reverse is desired, press the “0” key.
7) The dryer will now start, and the L.E.D. (light emitting diode) display will show Cycle In Progress and Cycle Status (i.e., “dr40”), meaning the dryer is in the Drying Cycle (Mode). During the Drying Cycle, the Cycle Status portion of the L.E.D. display will count downward in time until the drying time selection (i.e., 40 minutes) has expired.
NOTE: T o stop the dryer at any time, open the main door. T o continue the cycle, close the main door
and press the “PRESS ST AR T” key. The dryer will continue from where it left off...or the dryer may also be stopped by pressing the “CLEAR/STOP” key . However, the cycle that was in progress will be cancelled, and the L.E.D. (light emitting diode) display will return to the “FILL” (no cycle in progress) Mode.
8) Once the programmed drying time has expired, the Phase 5 OPL microprocessor controller (computer) will proceed into the Cool Down Cycle (Mode) and the Cycle In Progress portion of the L.E.D. display will read “CL.” The Cycle Status portion of the L.E.D. display will read the programmed Cool Down T ime (i.e., 10 minutes) and count downward until this time expires.
22
9) Once the Cool Down Cycle is completed, the dryer will shut off, the tone (buzzer) will sound (i.e.,
7-seconds), and the L.E.D. (light emitting diode) display will read “donE.” The L.E.D. display will continue to read “donE” until the main door is opened.
10) If the Anti-W rinkle Program is active (on), once the Drying Cycle and Cooling Cycle are completed
and the L.E.D. (light emitting diode) display reads “donE” the Phase 5 OPL microprocessor controller (computer) will proceed into the Anti-W rinkle Program (Mode). If the main door is not open within the Anti-Wrinkle Delay Time (i.e., 90-seconds), the basket (tumbler) will rotate (without heat) for the programmed Anti-Wrinkle On Time (i.e., 20-seconds). The Phase 5 OPL microprocessor controller (computer) will repeat this process until the programmed Maximum Anti-Wrinkle On Time has expired (i.e., 10 minutes) or until the main door is opened, whichever comes first. The L.E.D. display will read “donE” until either the main door is opened or the Maximum Anti-W rinkle On Time has expired, at which time the L.E.D. display will read “FILL” (no cycle in progress).
B. OPERATING NOTES
1. If the main door is opened while a cycle is in progress the L.E.D. (light emitting diode) display will read “door.” The L.E.D. display will continue to read “door” until the main door is closed. Once the main door is closed, the L.E.D. display will return to reading “dr__.” The “ENTER/START” key must now be pressed to resume the drying cycle and cooling cycle.
2. If the system parameters are not programmed for Flash Display or Temperature Display the temperature in the basket (tumbler) can be read at the L.E.D. display while the cycle is in progress by pressing the “ENTER/START” key.
3. Preprogrammed Cycle “F” has been preprogrammed by the factory as a “T ouch-Up Cycle” (unless otherwise specified at the time of ordering the dryer). This Touch-Up Cycle is programmed to operate in the Timed (Manual) Drying Cycle for 10 minutes of drying time at 170º F (77º C) and a 2 minute Cool Down.
a. Residing in Cycle “F” is the Special Cool Down Program/Selection (Patent No. 5,161,314)...
1) This unique Cool Down Program/Selection is specifically designed to limit the amount of cooling that occurs during the Cool Down Cycle. During this Special Cool Down process, the Phase 5 OPL microprocessor controller (computer) cycles the heat at various intervals to achieve a gradual cool down of approximately 10º F (12º C) per minute.
4. A cycle in progress can be stopped and cancelled at any time by pressing the “CLEAR/STOP” key. The
L.E.D. (light emitting diode) display will return to the “FILL” Mode (no cycle in progress).
5. When using the manual selection cycle, if an error is made making an entry , press the “CLEAR/STOP” key
ONCE, and the entry will be cancelled. Re-enter the selection.
23
SECTION V
L.E.D. DISPLA Y/CODES
The L.E.D. (light emitting diode) display informs the operator of cycle status, program verification, and displays important diagnostic codes and fault codes.
A. L.E.D. DISPLAY OPERATING STATUS
1. Cycles in Progress
a. While the dryer is operating, the L.E.D. (light emitting diode) display will read which cycle is in progress.
For example, in Drying Cycle (Mode), the L.E.D. display will read “dr” and in the Cool Down Cycle (Mode) the L.E.D. display will read “CL.”
2.
Cycle Status
a. While a cycle is in progress, the L.E.D. display will show the progress of the cycle (load) that is being
processed.
1) Automatic Drying Cycle
a) Cycle Status portion of the display will change and count upward until the percentage of extraction.
2) Timed (Manual) Drying Cycle
a) Cycle Status portion of the L.E.D. display will show the drying time or cooling time and will
count upward until the programmed time has expired.
3.
Alternate Display Programs
a. Programming allows for the L.E.D. (light emitting diode) display to read just the basket (tumbler)
temperature or flash back and forth from Cycle In Progress or Basket (tumbler) Temperature while the dryer cycle is in progress. Unless otherwise specified at the time of ordering the dryer, the Phase 5 OPL microprocessor controller (computer) is programmed not to flash and to read the Cycle in Progress.
NOTE: Refer to the illustration on the following page (page 25) for details.
4. Indicator Dots
a. Located at the top of the L.E.D. (light emitting diode) display is a series of dots which indicate the
various Phase 5 OPL microprocessor controller (computer) output functions while a cycle is in progress.
1) Illustration No. 3 (refer to the following page [page 25]).
a) ON INDICATOR - this indicator dot is on whenever a cycle is in progress. Additionally,
when the Anti-Wrinkle Program is active, this indicator dot will be on whenever the Phase 5 OPL microprocessor controller (computer) is in the Guard On Time Program.
24
2) Illustration No. 4 (refer to the illustration below)
a) HEAT INDICATOR - this indicator dot is on whenever the Phase 5 OPL microprocessor
controller (computer) is calling for the heating unit to be active (on).
3) Illustration No. 5 (refer to the illustration below)
a) REVERSING INDICATOR - this indicator dot is functional for dryer models with the
Reversing Action Option ONL Y. This indicator dot will be on when the basket (tumbler) is in the reverse (counterclockwise [CCW]) direction.
4) Illustration No. 6 (refer to the illustration below)
a) FORWARD INDICATOR - this indicator dot is functional for dryer models with the
Reversing Action Option ONLY. This indicator dot (tumbler) is in the forward (clockwise [CW]) direction. Additionally, when the Anti-Wrinkle Program is active, this indicator dot controller (computer) is in the Guard On T ime Program (Mode).
will be on whenever the Phase 5 OPL microprocessor
will be on when the basket
B. PHASE 5 OPL MICROPROCESSOR CONTROLLER (COMPUTER) L.E.D. DISPLAYS
1. Cycle In Progress
a. dr -- - Drying Time b. CL -- Cool Down Time
2. Cycle Status
a. Automatic Mode Percent (%) of Extraction b. Manual Mode displays Drying Time or Cool Down T ime
3. On Indicator (dryer is in the Operating Mode)
4. Heat On Indicator
5. Basket (tumbler) in REVERSE MODE (counterclockwise [CCW]) Indicator
6. Basket (tumbler) in FORWARD MODE (clockwise [CW]) Indicator
25
C. L.E.D. (LIGHT EMITTING DIODE) CODES
1. Display Codes
A Slope Factor AUto Automatic Mode (Patent No. 4,827,627) ArEu Always Reverse b Heat Loss (offset) Factor bUZ Buzzer (T one) bUZ--tInE Buz Time ºCEL Degrees in Celsius CL Cool Down Cycle In Progress Cool--tInE Cool Down Time Cool--tEnP Cool Down T emperature CY A Preprogrammed Cycle A CY b Preprogrammed Cycle b CY C Preprogrammed Cycle C CY d Preprogrammed Cycle d CY E Preprogrammed Cycle E CY F Preprogrammed Cycle F CYCL--tInE Cycle Display T ime d Dryness Level (percentage of extraction)
(Numerical Value)
donE Drying or Cooling Cycles Complete
or
Dryer is in Anti-W rinkle Mode
door Door Circuit is Open
or
Fault in A.C. Door Switch Circuit
dr Dryer Cycle is in Progress drY--LEuL Dryer Level (percentage of extraction) drY--tEnP Drying T emperature F Fabric (temperature) ºF Ar Degrees in Fahrenheit FILL No Cycle In Progress FLS Flash Display Active GdL Y Anti-Wrinkle Delay T ime G on--tInE Anti-Wrinkle On T ime Grd Anti-Wrinkle Program Active Hot Overheating Condition MAnU Manual Mode MGrd Maximum Guard Time nbUZ No Buzzer (T one) nGrd Anti-Wrinkle Program Is Not Active nrEu No Reverse nSC No Special Cool Down
26
nSEn No Rotational Sensor Selected ProG Program Mode rEu Reverse SC Special Cool Down SEFL Rotational Sensor Circuit Failure SEn Rotational Sensor Selected SPIn--tInE Spin Time Sr Select Reverse SrEu Select Reverse StoP--tInE Stop T ime tEnP--tInE Temperature Display T ime tInE Time
2. Fault Codes
door -- Keyboard (touchpad) entry was made while the main door was open
or
Fault in the A.C. door switch circuit.
dSFL - Fault in the microprocessor temperature sensor circuit. SEFL - Fault in the rotation of the basket (tumbler). Hot --- Indicates that the dryer has experienced an overheating condition.
T o cancel the “Hot” default code, press the “CLEAR/STOP” key.
27
SECTION VI
PROGRAMMING INSTRUCTIONS
A. INTRODUCTION TO PROGRAMMING
The various program selections are stored in the Phase 5 OPL microprocessor controller (computer) and are broken down into two (2) categories:
1.
Preprogrammed Cycles (key “A” through key “F”)
a. Allow the operator to have six (6) most commonly used cycle selections awaiting the push of a single
keyboard (touchpad) entry to start the dryer.
2. System Parameters
a. Which are the programs set by the factory and rarely need to be changed in the field. These system
parameters (programs) are stored in the memory as Program Locations (key “2,” key “5,” key “8,” and key “0”).
Both the preprogrammed cycles and the system parameters (programs) have been preprogrammed by the factory with the parameters shown on page 54 and page 55 of this manual. The various program selections for the preprogrammed cycles and system parameters are outlined in Section III of this manual.
ALL the program changes for the preprogrammed cycles and system parameters (programs) are done through the keyboard (touchpad) selection keys on the front of the control panel. To change programs, an access code must be entered. The procedure for entering this access code is as follows:
First, make sure that no cycle is in progress and that the L.E.D. (light emitting diode) display reads “FILL.”
Then press the “ENTER/START” key ONCE and the “0” key three (3) times. The “0” key must be pressed three (3) times within 2-seconds after pressing the “ENTER/START” key. If this access sequence is not entered correctly, the Phase 5 OPL microprocessor controller (computer) will deny access into the Program Mode. If the access code is entered correctly, the L.E.D. display will read “ProG.”
From this point, any of the preprogrammed cycles or system parameters (programs) can be accessed.
To alter the programming the operator will locate the parameter (program) that is to be changed. If the change is a numerical one (i.e., time and/or temperature), the operator will simply enter the numerical value desired. If an error is made, press the “CLEAR/STOP” key ONCE, and the incorrect entry that was made will be cancelled. Once the entry is made, or the parameter (program) set does not need to be changed, press the “ENTER/ START” key, and the Phase 5 OPL microprocessor controller (computer) will advance to the next program selection.
When making numerical changes, please keep in mind to stay within the programming limits shown on page 57 and page 58. If an erroneous entry is made, the Phase 5 OPL microprocessor controller (computer) will ignore the entry made when the “ENTER/ST ART” key is pressed and will return to the numerical value previously set.
28
The Phase 5 OPL microprocessor controller (computer) walks the operator through the various parameters (programs) and advances each time the “ENTER/ST ART” key is pressed. Once ALL the steps in the particular preprogrammed cycle or Program Location (system parameters) are set, the L.E.D. (light emitting diode) display will read “ProG.” At this point, the operator can go to the next preprogrammed cycle or Program Location (system parameter) to be changed. If no other programs (parameters) need to be changed, the user can get out of the program mode by pressing the “CLEAR/STOP” key. The Phase 5 OPL microprocessor controller (computer) will now return to the operating mode, and the L.E.D. (light emitting diode) display will read “FILL.”
B. PROGRAMMING FLOWCHARTS
The following section of this manual (page 29 through page 53) explains the programming of the preprogrammed cycles and Program Locations (system parameters) through the use of flowcharts. A flowchart is nothing more than a diagram of the programming process.
T wo (2) dif ferent symbols
will be used in these flowcharts:
a rectangle
a square
Each rectangle will represent a read-out on the Phase 5 OPL microprocessor controller (computer) L.E.D. (light emitting diode) display , and each square will represent a key that is pressed. For example:
1. If the flowchart shows the symbol
FILL
, the Phase 5 OPL microprocessor controller (computer)
(computer) L.E.D. display will read the same.
2. If the flowchart shows the symbol you will press that specific key on the keyboard (touch pad) label.
3
a. The flowchart arrows (i.e., ) represents the program path.
b. On the sides of these flowcharts are explanations of the flowchart procedure, and in some cases the
programming limits.
29
Listed below , is an index of the flowcharts on the following pages.
FLOWCHART TITLES
PAGE
Entering and Exiting Program Mode ........................................... 31
Programmed Cycles
Automatic Drying Cycle
(Patent No. 4,827,627) ........................ 32
Timed (Manual) Drying Cycle ................................................. 36
System Parameters (Programs)
Program Location 2 .................................................................. 40
Program Location 5 .................................................................. 42
Program Location 8 .................................................................. 44
Program Location 0 .................................................................. 47
Special Cool Down Program
(Patent No. 5,161,314)..................... 49
Manually Loaded Cycles
Automatic Drying Cycle
(Patent No. 4,827,627) ........................ 50
Timed (Manual) Drying Cycle ................................................. 52
NOTE: T o review the preset Program Locations, simply press key “8” when the L.E.D. (light emitting
diode) displays “FILL.”
30
Entering and Exiting Program Mode
FILL
To enter program mode, press the "Enter/Start"
00
0
ENTER START
key once, and immediately press the "0" Key three (3) times within 2-seconds
.
Preprogrammed cycle
to be changed
B
Enter program to b e cha nged by pressing appropriate key.
To exit program mode.
ProG
(Program Mode)
ENTER START
System parameter program
location to be changed
MAN
2
Last Parameter
Changed
A 05
CLEAR
STOP
CLEAR
STOP
CLEAR
STOP
b 75
31
ENTER START
ProG
CLEAR
STOP
FILL
To proce de to next program to be changed.
To exit program mode.
Preprogrammed Cycle Programming
Automatic Drying Cycle
(Patent No. 4,827,627)
FILL
0
00
ENTER START
ProG
A
CY A
AUto MAnU
or
To enter program mode, press the "Enter/Start" key once, and immediately press the "0" key three (3) times within 2-seconds.
(Program Mode)
Select preprogrammed cycle to be changed (i.e., A).
Display will read "CY A" for 1-second and then "auto" or "manual." Cycle between automatic and manual by pressing the "0" key. If no change is required press the "Enter/Start" key.
0
rEu
0
nrEu
Reversing Models
Reversing Models
or
ENTER START
Continued
ENTER START
nrEu
0
rEu
AUto
Non-Reversing
Non-Reversing
Models
Models
For Non-Reversing Models press the "Enter/Start" key.
Reversing Models:
Display will read "reversing" or "non-reversing" (single direction rotation). If no change is necessary, press the "0" key, and then the "Enter/Start" key.
32
Continued
Grd
0
nGrd
Display will read "dry" for 1-second, "temp" for 1-second (drying temperature), and then temperature programmed. If a chang e is necessary, enter temperature change (160º F to 200º F in increments of 1º F). I.E., for 182º F, press key "1", key "8", key "2", and then press the "Enter/S tart" key.
or
ENTER START
drY
tEnP
nGrd
0
Grd
180
1
8
2
ENTER START
Continued
33
Continued
Display reads "Dry" for 1-second.
Display reads "Level" for 1-second.
Dryness Level (% Extraction).
Press the "Enter/Start" key if no change is necessary. If a change is necessary, enter % change (90% to 100% in increments of 1%). I.e., for 95%, press key "0," key "9," key "5," and then press the "Enter/Start" key.
I.E.
drY
LEuL
100
0
9
5
095
ENTER START
Display "Cool" for 1-second.
Display "Time" for 1-second.
Cool Down Time. Press the "Enter/Start" key if no change is necessary. If
a change is necessary, enter time change (0 to 99 minutes in increments of 1 minute). I.e., for 8 minutes, press key "0," key "8," and then press the "Enter/Start" key.
CooL
tInE
06
0
8
08
ENTER START
Continued
34
Continued
Display reads "Cool" for 1-second.
Display reads "Temp" for 1-second.
Press "Enter/Start" if no change is necessary.
If a change is necessary, enter temperature change (70º F to 100º F [21º C to 37º C] in increments of 1º F [-17º C]). I.e., for 80º F [26º C], press key "0," key "8," key "0," and then press the "Enter/Start" key.
Cool
tEnP
F 070
0
8
0
F 080
ProG
Select next program
change
CLEAR
STOP
To exit press the "Clear/Stop" key
FILL
The cycle has now been entered and stored into the Phase 5 OPL Microprocessor Controller (computer) under key "A." By pressing key "A" when the display reads "FILL," this will begin the drying cycle.
.
35
Preprogrammed Cycle Programming
Timed (Manual) Drying Cycle
FILL
0
00
ENTER START
ProG
D
CY d
MAnU AUtO
or
To enter program mo de, press the "Enter/Start" key once, and imm ediately press the "0" Ke y three (3) times wit hin 2-seconds
(Program Mode)
Select preprog ram m ed cycle to be chang ed (i .e ., D).
Display will read "CY d" fo r 1 seco nd and then "auto" or "manual". Cycle between automati c and m anual by pressing the " 0" key. If no chan ge is required press the "Enter/Start" key.
0
.
rEu
0
nuEu
Reversing Mod els
or
ENTER START
Continued
ENTER START
nuEu
0
rEu
MAuU
Display will read "reverse" or "non-reverse" (single direction rotation). The "0" key will toggle between reverse and non-reverse. If no chan ge is necessary, press the "En ter/Start" key.
Non-Reversing
Models
36
Continued
Grd
0
nGrd
Display will read "dry" for 1 second, "time" for 1 second (drying temperature), and then drying time programmed. If no ch ange is necessary , press the " Enter/Sta rt" key. If a change is necessary, enter time change (10 to 99 minutes in incremen ts of 1 minute. I.E., for 35 minutes", press key "0", key "3", k ey "5 ", and then press the "Ent er/St ar t" k ey.
or
ENTER START
drY
tInE
40
0
3
nGrd
0
Grd
Display will read "dry" for 1 second, "temp" for 1 second (drying temperature), and then temperature progr am med. If a change is necessary, ente r temperature change (1 00º F to 200º F in increments of 1º F). I.e., for 182º F, press key "1", key "8", key "2", and then press the "Enter/Start" key.
5
ENTER START
drY
tEnP
182
1
8
2
ENTER START
37
Continued
Continued
Display reads "Cool" for 1-second.
Display reads "Time" for 1-second.
Cool Down Time.
Press the "Enter/Start" key if no change is necessary. If a change is necessary, enter time change (0 to 99 minutes in increments of of 1 minute). I.E., for 8 minutes, press key "0", key "8", and then press the " Enter/Start" key.
Displa y "Cool" for 1-second.
CooL
tInE
06
0
8
08
ENTER START
CooL
Display "Temp" for 1-second.
Cool Down Temperature.
Press the "Enter/Start" key if no change is nessary. If a change is necessary, en ter temp erature change (70º F to 100º F in increments of 1º F). I.E., for 80º F, press key " 0", key "8", key "0", and then press the "Enter/S ta rt" k ey.
tEnP
090
0
8
0
080
ENTER START
Continued
38
Continued
Reversing Models
Display reads "Spin" for 1-second.
Display reads "Time" for 1-second.
Spin Time.
Press the "Enter/Start" key if no change is necessary. If a change is necessary, enter time change (30 to 120-seconds in increments of of 1-second). I.E., for 30-seconds, press key "0", key "3", key "0", and then press the "Enter/Start" key.
Display "Stop" for 1-second.
SPin
tInE
060
0
3
0
ENTER START
StOP
Non-Reversing
Models
Display "Time" for 1-second.
Stop Time.
Press the "Enter/Start" key if no change is necessary. If a change is necessary, enter time change (5 to 10-seconds in increments of of 1-second). I.E., for 8-seconds, press key "0", ke y "8", and t hen press the "Enter/S tart" key.
Selec t next program
change
tInE
05
0
8
0
ProG
ENTER START
CLEAR
STOP
To exit press th e "Clear/Stop" key.
39
FILL
Program Location 2
No Cycle In Progress
FILL
00
0
ENTER START
To enter program mode, press the "Enter/Start" key once, and immediately press the "0" Key three (3) times within 2- seconds
ProG
2
ºFAr ºCEL
0
ºCEL
or
0
ºFAr
ENTER START
.
Display will read "FAr" or "CEL". The "0" key will toggle between fahrenheit and celsius. If no change is required press the "Enter/Start" key.
ArEu
0
SrEu
Reversing Models
or
ENTER START
Continued
SrEu
0
ArEu
Non-Reversing
Models
For Non-Reversing Models, press the "Enter/Start" key.
Reversing Models:
Display will read "always reversing" or "select reversing" (single direction rotation). If no change is necessary, press the "Enter/Start" key. If a change is necessary, press the "0" key, and then the "Enter/Start" key.
40
Continued
SEn
0
nSEn
ENTER START
A 05
0
3
A 03
ENTER START
nSEn
Rotational Sensor.
Display will read "sensor" or "no sensor." Press the
0
"0" key to toggle between sensor and no sensor. If no change is necessary, press the "Enter/Start" key.
SEn
Slope Factor.
If no change is necessary, press the "Enter/Start" key. If a change is necessary, enter Factor "A" (1 to 9 in increments of 1). I.E., for Factor 3, press key "0", press key "3", and then press the "Enter/Start" key.
Select next program
change
b 65
5
6
b 56
ENTER START
ProG
Offset Factor.
If no change is necessary, press the "Enter/Start" key. If a change is necessary, enter Factor "b" (1 to 99 in increments of 1). I.E., for Factor 56, press key "5", press key "6", and then press the "Enter/Start" key.
CLEAR
STOP
To exit press the "Clear/Stop" key.
FILL
41
Program Location 5
No Cycle In Progress
FILL
With “no flash” selected, “time” or “temp” only will be displayed during a cycle. Selection of “time” or “temp” display is made here
.
tInE
0
tEnP
ENTER START
or
ENTER START
tEnP
0
tInE
00
FLS
0
nFLS
0
ENTER
START
To enter program mode, press the "Enter/Start" key once, and immediately press the "0" Key three (3) ti m es within 2-seconds
.
ProG
5
or
ENTER START
FLS
Display w ill read "flash" or "no flash." If no change is necessary press the "Enter/Start" key. If a change is necessary, the "0" key will toggle between flash and no flash, then press the "Enter/Start" key.
CyCL
tInE
15
Display will read "cycle" for 1-second and "time" for 1-second. If no change is necessary press the "Enter/Start" k ey. If a chang e is necessary, enter time change (1 to 15-seconds in increments of 1-second). I.E., for 12-seconds, press key "1", key "2", and then press the "Enter/Start" key.
1
Continue "A"
2
Continue "B"
42
Continued "A"
Continued "B"
ENTER START
No
Flash
tEnP
tInE
01
1
0
ENTER START
Display will read "temp" for 1-second and "time" for 1- s ec ond. If no change is ne ces sary press the "Enter / Star t" key. If a change is necessary, enter time change (1 to 15-seconds in increments of 1-second). I.E., for 10-seconds, press key "1", key "0", and then press the " Enter/Start" key.
Select next program
change
ProG
CLEAR
STOP
FILL
43
To exit p res s th e "Clear/Stop" key.
Program Location 8
No Cycle In Progress
FILL
0
00
ENTER
START
To enter program mode, press the "Enter/Start" key once, and immediatel y pres s the "0" Key three (3) times within 2-seconds
.
ProG
8
CooL
tInE
Display will read "cool" for 1-second and "temp" for 1-second. If no change is necessary, press the "Enter/Start" key. If a change is necessary (0 to 99 minutes in increments of 1 minute). I.E., for 8 minutes, press key "0", key "8", and then press the "Enter/Start" key.
06
0
8
ENTER START
CooL
tEnP
080
0
0
0
ENTER START
Reversing
Models
Continued
Display will read "cool" for 1-second and "temp" for 1-second. If no change is necessary, press the "Enter/Start" key. If a change is necessary, ent er temperature change (70º F to 100º F in increm ent s of 1º F). I.E., for 90º F, press key "0", key "9", key "0", and then press the "Enter/ Star t" key.
Non-Reversing Models
Skip to Continue
on page 45
44
Continued
SPin
tInE
060
0
7
0
ENTER START
Display wi ll read ''stop" for 1-second and "time" f or 1-second. If no change is nec essary, press the "Enter/Start" key If a change is necessary, enter time change (30 to 120-sec onds in increment s of 1-second). I.E., for 70-seconds, press key "0", key "7", key "0", and then press the "Enter/Start" key.
StoP
tInE
05
0
7
ENTER START
Continued
Display wi ll read ''stop" for 1-second and "time" f or 1-second. If no change is nec essary, press the "Enter/Start" key If a change is necessary, enter time change (5 to 10-seconds in increments of 1-second). I.E., for 7 seconds, press key "0", key "7", and then press the "Enter/Sta rt" key.
45
Continue
bUZ
tInE
07
0
4
Display will read "buzz" for 1-second and "time" for 1-second. If no change is necessary press the "Enter/Start" key. If a change is necessary, enter time change (0 to 15-seconds in increments of 1-second). I.E., for 4-seconds, press key "0", key "4", and then press the "Enter/Start" key.
Select next progr a m
change
ENTER START
ProG
CLEAR
STOP
FILL
To exit press the "Clear/Stop" key.
46
Program Location 0
No Cycle In Progress
FILL
0
00
ENTER START
ProG
To enter program mo de, p res s the "Enter/Start" key once, and imm edi ately press the "0" Key three (3) times within 2-seconds
Press "0" key to enter pro gram location "0." Display will read "Grd" or "nGrd" use "0" key to toggle betweeen Grd and nGrd. Press Enter/Start if no change is neces sary.
0
0
ENTER
START
bUZ nbUZ
0
or
0
ENTER
START
.
ProGnGrdGrd
Display will read "bu zz" or "no buzz". The "0" key will toggle between buzz and no buzz. If no change is required press the "Enter/Start" key.
nbUZ
ENTER START
Gon
tInE
20
1
5
ENTER START
bUZ
Display will read "Gon" for 1-second and "time" fo r 1-s econd. If no change is necessary press the "Enter/ S ta rt" key. If a change is necessa ry, entire time chan ge (10 to 60-second s in incr ements of 1-second. I.E., for 15-seconds, pres s key "1", press key "5", and then press t he "Ente r/Start " key.
Continued
47
Continued
GdLY
tInE
090
0
8
0
ENTER START
Display will read "GdLY" for 1-second and "time" for 1-second. If no change is necessary press the "Enter/Start" key. If a change is necessary, entire time change (10 to 255-seconds in increments of 1-second. I.E., for 80-seconds, press key "0", press key "8", press key "0" and then press the "Enter/ Sta rt " key.
Selec t next pr og r am
change
nGrd
tInE
10
1
2
ENTER START
Display will read "nGrd" for 1-second and "time" for 1-second. If no change is necessary press the "Enter/Start" key. If a change is necessary, entire time change (1 to 99-seconds in increments of 1 second. I.E., for 12-seconds, press key "1", press key "2" and then press the "Enter/Start" key.
CLEAR
STOP
To exit press the "Clear /S top" ke y.
FILL
48
Special Cool Down Program
This Spe cial Cool Down Program i s designed to limit the cooling process to 10º F per minute. This program was created to work well with fabrics that respond a dversely to a great change i n temperature (i.e., VISA®). THIS PROGR AM CAN ONLY BE FOUND IN PRE SET CYCLE "F" WHEN THE PHASE 5 MICRO- PROCESSOR CONTROLLER (computer) HAS BEEN PROGRAMMED FOR SPECIAL COOL DOWN "SC".
FILL
No Cycle In Progress
8
0
0
ENTER START
To enter program mode, press the "Enter /Start" key once, and immed iately press the "0" Key two (2) times and the "8" key once within 2-se conds
.
0
nSCSC
Display will read SC "Special Cool Down", press the "o" key to toggle to nSC "No Special Cool Down."
ENTER START
FILL
49
Manually Loaded Cycle
Automatic Drying Cycle (Patent No. 4,827,627)
FILL
AUto
2
drY
tEnP
F
1
7
2
ENTER START
Press Key 2.
Display reads "dry" for 1-second, "temp" for 1-second, and then "F".
Display will read "F" (Fabric/Drying Temperature). Enter desired drying temperature (160º F to 200º F in increments of 1º F). I.e., for 172º F, press key "1", key "7", key "2", and then press the "Ent er/St art" key.
drY
LEuL
100
0
9
2
ENTER START
Continued
Display will read "dry" for 1-second and "level" for 1-second, and then "100". The dryness level is automatically set to 100%. If no change is necessary, press the "Enter/Start" key. If a change is necessary, enter level change (90% to 100% in increments of 1%). I.E., for 92%, press key "0", key "9", key "2", and then press the "Enter/Start" key.
50
Continued
Non-Reversing Models
or
Reversing Models
set for Always Reverse
Display will read operating
status and dryer will begin
drying cycle
Reversing Models
0
Sr
dr 00
ENTER START
For Reversing Models.
Display will read "select reverse" if system parameter is programmed for select reverse. If reverse action is desired, press the "Enter/Start key. If no reverse action is desired, press the "0" key.
51
Manually Load ed Cy cle
Timed (Manual) Drying Cycle
FILL
MAN
5
drY
tInE
00
3
0
ENTER START
Press Key 5.
Display will read "dry" for 1-second and time for 1-second. If no change is necessary, press the "Enter/Start" key. If a change is necessary, enter time change (0 to 99 minutes in increments of 1 minute. I.E., for 30 minutes, press key "3", key "0", and then press the "Enter/Start" key.
CooL
tInE
00
0
2
ENTER START
Continued
Display will read "cool" for 1-second and "time" for 1-second, If no change is necessary, press the "Enter/Start" key. If a change is necessary, enter time change (0 to 99 minutes in increments of 1 minutes). I.E., for 2 minutes, press key "0", key "2", and then press the "Enter/Start" key.
52
Continued
drY
tEnP
F
1
8
0
ENTER START
Display reads "dry" for 1-second, "temp" for 1-second, and then "F."
Display will read "F" (Fabric/Drying Temperature). Enter desired drying temperature (160º F to 200º F [71º C to 93º C] in increments of 1º F [-17º C]). I.e., for 180º F [82º C], press key "1," key "8," key "0," and then press the "Enter/ Start" key.
Non-Reversing Models
or
Reversing Models
set for Always Reverse
Display will read operating
status and dryer will begin
drying cycle
Reversing Models
0
Sr
dr 30
ENTER
START
For Reversing Models.
Display will read "select reverse" if system parameter is programmed for select reverse. If reverse action is desired, press the "Enter/Start" key. If no reverse action is desired, press the "0" key.
53
SECTION VII
FACTORY PRESET PARAMETERS/PROGRAMS
A. PARAMETERS (PROGRAMS) PRESET BY FACTORY FOR NON-REVERSING
DR YERS
CYCLE A:
Automatic Mode, Anti-Wrinkle Active, Dry Temperature 180º F (82º C), Dryness Level 100%, Cool Down T ime 6 minutes, Cool Down Temperature 80º F (26º C).
CYCLE B:
Automatic Mode, Anti-Wrinkle Active, Dry Temperature 180º F (82º C), Dryness Level 98%, Cool Down T ime 6 minutes, Cool Down Temperature 80º F (26º C).
CYCLE C:
Automatic Mode, Anti-Wrinkle Active, Dry Temperature 160º F (71º C), Dryness Level 98%, Cool Down T ime 4 minutes, Cool Down Temperature 80º F (26º C).
CYCLE D:
Manual (Timed) Mode, Anti-Wrinkle Active, Dry Time 40 minutes, Dry Temperature 190º F (87º C), Cool Down Time 6 minutes, Cool Down Temperature 80º F (26º C).
CYCLE E:
Manual (Timed) Mode, Anti-Wrinkle Active, Dry Time 30 minutes, Dry Temperature 180º F (82º C), Cool Down Time 4 minutes, Cool Down Temperature 80º F (26º C).
CYCLE F:
Manual (Timed) Mode, Anti-Wrinkle Active, Dry Time 10 minutes, Dry Temperature 170º F (76º C), Cool Down Time 2 minutes, Cool Down Temperature 80º F (26º C).
System Parameters/Programs
Program Location 2 - (Key “2”) Temperature Conversion Status (set in Fahrenheit), Rotational Sensor
(non-active), Factor “A” and Factor “B” (set for your particular model dryer and should not be changed).
Program Location 5 - (Key “5”) No Flash Display, Display Time (Flash Cycle Display Time, 15-seconds, Flash
Temperature Display Time 1-second).
Program Location 8 - (Key “8”) Manual (Timed) Mode - Automatic and Manual Cool Down Time 6 minutes,
Automatic and Manual Cool Temperature 80º F (26 7- seconds.
º C), Buz (Tone) Time
Program Location 0 - (Key “0”) Manual Selection Anti-Wrinkle Active, Anti-Wrinkle Buz (Tone) Active,
Anti-Wrinkle On Time 60-seconds, Anti-Wrinkle Delay Time 120-seconds, Maximum Anti-W rinkle T ime 99 minutes.
54
B. PARAMETERS (Programs) PRESET BY FACTORY FOR (OPTIONAL)
REVERSING DRYERS
CYCLE A:
Automatic Mode, Reverse, Anti-Wrinkle Active, Dry T emperature 180º F (82º C), Dryness Level 100%, Cool Down T ime 6 minutes, Cool Down Temperature 80º F (26º C).
CYCLE B:
Automatic Mode, Reverse, Anti-Wrinkle Active, Dry T emperature 180º F (82º C), Dryness Level 98%, Cool Down T ime 6 minutes, Cool Down Temperature 80º F (26º C).
CYCLE C:
Automatic Mode, Reverse, Anti-Wrinkle Active, Dry T emperature 160º F (71º C), Dryness Level 98%, Cool Down T ime 4 minutes, Cool Down Temperature 80º F (26º C).
CYCLE D:
Manual (Timed) Mode, Reverse, Anti-Wrinkle Active, Dry Time 40 minutes, Dry T emperature 190º F (87º C). Cool Down Time 6 minutes, Cool Down Temperature 80º F (26º C), Spin Time 60-seconds, Dwell (Stop) Time 5-seconds.
CYCLE E:
Manual (Timed) Mode, Reverse, Anti-Wrinkle Active, Dry Time 30 minutes, Dry T emperature 180º F (82º C), Cool Down Time 4 minutes, Cool Down Temperature 80º F (26º C), Spin Time 60-seconds, Dwell (Stop) Time 5-seconds.
CYCLE F:
Manual (Timed) Mode, Reverse, Anti-Wrinkle Active, Dry Time 10 minutes, Dry T emperature 170º F (76º C), Cool Down Time 2 minutes, Cool Down Temperature 80º F (26º C), Spin Time 60-seconds, Dwell (Stop) Time 5-seconds.
System Parameters/Programs
Program Location 2 - (Key “2”) Temperature Conversion Status (set in Fahrenheit), Rotational Sensor
(non-active), Factor “A” and Factor “B” (set for your particular model dryer and should not be changed).
Program Location 5 - (Key “5”) No Flash Display, Display Time (Flash Cycle Display Time, 15-seconds, Flash
Temperature Display Time 1-second).
Program Location 8 - (Key “8”) Manual (Timed) Mode - Automatic and Manual Cool Down Time 6 minutes,
Automatic and Manual Cool T emperature 80º F (26º C), Manual Selection Spin Time 60-seconds, Manual Selection Time 7-seconds.
Dwell (Stop)Time 5-seconds, Buz (Tone)
Program Location 0 - (Key “0”) Manual Selection Anti-Wrinkle Active, Anti-Wrinkle Buz (Tone) Active,
Anti-Wrinkle On Time 60-seconds, Anti-Wrinkle Delay Time 120-seconds, Maximum Anti-Wrinkle Time 99 minutes.
55
SECTION VIII
SYSTEM PARAMETER/PROGRAM LOCA TION CHAR T
PHASE 5 OPL PROGRAM LOCATIONS
LOCATIONS/PROGRAMS CYCLES AFFECTED
PROGRAM LOCATION 2 - KEY "2"
Disp lay Temperature (ºF or ºC) MLC and PPC
S e lec t Re ver s e o r A lwa ys Re ve r s e* M LC ON LY
Rotational Sensor or No Rotational S ensor MLC
"A" Fa ctor (S
Refer to c harts o n page 59
LOPE)MLC and PPC
and page 60
"B" Fa ctor (S LOPE)MLC and PPC
Refer to c harts o n page 59
and page 60
and PPC
PROGRAM LOCATION 5 - KEY "5"
Flash or No F lash MLC and PPC Time or Temper at u re Disp l ay (N
O FLASH ONLY)MLC and PPC
Flash Cycle Display Time MLC Flash Temperature Display Time MLC
PROGRAM LOCATION 8 - KEY "8"
Cool Down Time MLC ON LY Co ol Down Temperature MLC O N LY S pin Time ( A ll Exce pt Time d Dr y P PC) MLC ONLY Stop (D
End - Of- C yc le Buz ( T
PROGRAM LOCATION 0 - KEY "0"
WELL) Time ( A ll Exce pt Timed Dr y P PC) MLC ON LY
ONE) Time MLC and PPC
With o r Without Anti-Wrinkle MLC O NLY Anti- Wrink le Buz (T
ONE) On or Off MLC and PPC
Anti- Wrinkle O n Time MLC Anti- Wrinkle Delay Time MLC Ma ximum A nti- Wr inkle Time MLC
and PPC and PPC
and PPC and PPC and PPC
MLC - MANUALLY LOADED CYCLES PPC - PREPROGRAMMED CYCLES
* Re ver sing M ode ls ONLY.
56
SECTION IX
PHASE 5 OPL PROGRAMMING LIMITS
A. PREPROGRAMMED CYCLES
1. Automatic Cycle/Mode (Patent No. 4,827,627)
a. Drying Temperature (“drY tEnP”) from 160º F to 200º F (71º C to 93º C) in one-degree increments.
b. Dryness Level (percentage of dryness [“drY LEuL”]) from 90% to 100% in one percent (1%) increments.
c. Cool Down Time (“CooL tInE”) from 0 to 99 minutes in one minute increments.
d. Cool Down Temperature (“CooL tEnP”) from 70º F to 100º F (21º C to 37º C) in one-degree increments.
2. Timed (Manual) Drying Cycle (Mode)
a. Drying Temperature (“drY tEnP”) from 100º F to 200º F (37º C to 93º C) in one-degree increments.
b. Drying Time (“drY tInE”) from 0 to 99 minutes in one minute increments.
c. Cool Down Time (“CooL--tInE”) from 0 to 99 minutes in one minute increments for preprogrammed
cycle.
d. Cool Down Temperature (“ CooL--tInP”) from 70º F to 100º F (21º C to 37º C) in one-degree increments.
e. Reversing Models
1) Automatic Cycle/Mode (Patent No. 4,827,627)
IS NOT PROGRAMMABLE
2) Timed Cycle
a) Spin Time (“SPIn--tInE”) from 30-seconds to 120-seconds in one-second increments.
b) Dwell (Stop) Time (“StoP--tInE”) from 5-seconds to 10-seconds in one-second increments.
B. SYSTEM PARAMETERS (PROGRAM LOCATIONS)
1. Factor “A” (Slope) from 1 to 9 in increments of one (1).
2. Factor “B” (Heat Loss - Offset) from 1 to 99 in increments of one (1).
3. Manual Selection Auto Mode Cool Down T ime from 0 to 15 minutes in 1 minute increments.
4. Maximum Guard Time (“MGrd”) from 1 minute to 99 minutes in 1 minute increments.
57
5. Guard On Time (“G on--tInE”) from 10 to 60-seconds in one-second increments.
6. Guard Delay Time (“GdLY”) from 10 to 255-seconds in one-second increments.
7. Buzz (Tone) Time (“bUZ--tInE”) from 0 to 15-seconds in one-second increments.
8. Flash Display Cycle/Time (“FLS”) 1 to 15-seconds in one-second increments.
9. Flash Display Temperature/T ime 1 to 15-seconds in one-second increments.
C. FIXED PARAMETERS
1. Spin Time (“SPIn--tInE”) is fixed at 2 minutes (in the Automatic Cycle/Mode [Patent No. 4,827,627])
IS NOT PROGRAMMABLE
a. Timed Cycle - 30-seconds to 120-seconds in one-second increments.
2. Dwell (Stop) Time (“StoP--tInE”) is fixed at 5-seconds (in the Automatic Cycle/Mode [Patent No. 4,827,627])
IS NOT ADJUSTABLE
a. Timed Cycle - 5-seconds to 10-seconds in one-second increments.
58
SECTION X
PHASE 5 AUTO CYCLE (Patent No. 4,827,627)
“A” AND “B” FACTOR PARAMETERS for Current Production Dryer Models
GAS
M
ODEL
ADG-15D 3 80 ADG-24D 5 65
ADS-25D 5 80 ADG-26D ADG-27D
ADG-235 5 65
ADG-285DH 5 65
ADG-295 N/A*
ADG-320D 5 75 ADG-330D 5 75 ADG-385D N/A* ADG-430D 5 75
ADG-530HS N/A*
ADG-630D 5 75
ADG-30DS (A) 570 ADG-30DS (B) N/A*
ADG-30D 5 70
ADG-50DS (A) ADG-50DS (B)
ADG-50D 5 72 ADG-60D 5 65 ADG-75D 5 65 ADG-75T 5 73
ADG-81 (C) 572
ADG-115D (C) 570
ADG-120ES (C) 575
ADG-170SE (C) 570
ADG-200D (C) 578 ADG-310D (C) N/A* ADG-410D
PHASE 5 “A” and “B” Factor Parameter Listing for Past Production Models are on the following page (page 60).
(C)
"A" "B"
N/A*
ADE-30S
N/A*
ADE-50S
565
ADE-120ES
ELECTRIC
M
ODEL
ADE-15
ADE-24
ADE-25
ADE-320 15 ADE-330 15
ADE-30
ADE-50
ADE-60
ADE-75
ADE-115
KW "A" "B"
12 2 7 4 15 2 55 18 3 63 18
24
18 2 65 20 3 80 24 5 80
30 36 40
48(A)
20 3 80 24 5 80 30 5 75
30 36 40 42 48(A)
20 5 81 24 5 65 30 5 75 20 5 65 24 5 81 30 5 72 20 24 30 36 60 5 60 72 5 80 80 5 90 72 5 80 80 5 90
N/A*20
N/A*
(B) (A) 570 (B) (A)
(B) (A) (B) (A)
N/A*42
N/A*
581 581 576 575
STEAM
M
ODEL
ADS-15
ADS-25 ADS-320 ADS-330 ADS-30S ADS-50S ADS-60S
ADS-75
ADS-81 5 65 ADS-115 5 68
ADS-120ES 5 65 ADS-170SE N/A*
ADS-200 (D) 578 ADS-200 (E) 572
ADS-310 N/A* ADS-410 5 65
* “A” and “B” Factors not available at
time of printing.
T
H
L
YPE
IGH
OR
OW
"A" "B"
N/A*
(A) For 60 Hz models ONLY. (B) For (C) For non-Heat Reclaimer models ONLY. (D) For models manufactured with a 7.5 HP Blower (impellor/fan) Motor. (E) For models manufactured with a
50 Hz models ONLY.
15 HP Blower (impellor/fan) Motor.
59
“A” AND “B” FACTOR PARAMETERS for Past Production Dryer Models
GAS
M
ODEL
ADG-215D 5 67 ADG-220D 5 65
ADS-230 5 65
ADG-530D N/A*
UDG-50D 5 65 ADG-80D ADG-80D UDG-80D UDG-80D ADG-575D 5 65
ADG-120D ADG-170D
PHASE 5 “A” and “B” Factor Parameter Listing for Current Production Models are on the previous page (page 59).
(A) (B) (A) (B)
(C) (C)
"A" "B"
567 577 567 577
575 572
ELECTRIC
M
ODEL
ADE-215 15 5 67 ADE-220 15 ADE-230 15
UDE-50
ADE-100 60 2 60 ADE-120
KW "A" "B"
N/A*
20 2 65 24 4 81 30 5 72
72 5 80 80 5 90
STEAM
M
ODEL
UDS-50 ADS-80 5 65 UDS-80 5 65
ADS-100
ADS-120
ADS-120
ADS-170 5 75
* “A” and “B” Factors not available at
time of printing.
(D)
T
YPE
High
or
Low
Super
Steam
High
or
Low
"A" "B"
N/A*
580
N/A*
575
N/A*
573
(A) For 60 Hz models ONLY. (B) For
50 Hz models ONLY. (C) For non-Heat Reclaimer models ONLY. (D) For models manufactured with an OPTIONAL Heat Reclaimer (HR) ONLY
.
IMPORTANT: The “A” and “B” Factors have been preprogrammed by the factory and should not
be changed in the field unless the Phase 5 Microprocessor Controller (computer)
should fail and is being replaced. THE REPLACEMENT PHASE 5 MICROPROCESSOR CONTROLLER (COMPUTER) MUST BE REPROGRAMMED FOR THE SPECIFIC MODEL DRYER and HEA TING UNIT AS SHOWN IN THE CHAR TS ABOVE.
60
SECTION XI
PHASE 5 OPL SYSTEM DIAGNOSTICS
IMPORT ANT : YOU MUST DISCONNECT AND LOCKOUT THE ELECTRIC SUPPLY
AND THE GAS SUPPL Y OR THE STEAM SUPPL Y BEFORE ANY COVERS OR GUARDS ARE REMOVED FROM THE MACHINE TO ALLOW ACCESS FOR CLEANING , ADJUSTING, INSTALLA TION, OR TESTING OF ANY EQUIPMENT PER OSHA (Occupational Safety and Health Administration) STANDARDS.
ALL major circuits, including door, microprocessor temperature sensor , heat and motor circuits are monitored.
The Phase 5 OPL microprocessor controller (computer) will inform the user , via the L.E.D. (light emitting diode) display of certain failure codes, along with indicators both in L.E.D. display and at the output of each relay (and door switch circuit) to easily identify failures.
A. DIAGNOSTIC (LIGHT EMITTING DIODE [L.E.D.] DISPLAY) FAILURE CODES
1. “door” - indicates door switch circuit is open.
a. Keyboard (touchpad) entry was made while main door is open,
or,
b. There is a fault in the door switch circuit (external of the Phase 5 OPL microprocessor controller [computer]).
2. “dSFL” - indicates a fault in the microprocessor temperature circuit.
a. If a fault is detected in the microprocessor heat sensor circuit, the L.E.D. display will read “dSFL” and
the T one (buzzer) will sound for approximately 5-seconds, every 30-seconds until...
1) The problem is corrected, or,
2) The power to the dryer is discontinued (and the problem is corrected).
IMPORTANT: The Phase 5 OPL microprocessor controller (computer) has its own internal heat
sensing circuit fuse protection which is located on the back side of the Phase 5 OPL microprocessor controller (computer), refer to the illustration on page 63. If a “dSFL” condition occurs, check to see if the fuse has blown. If it has, DO NOT
replace the entire Phase 5 OPL computer; REPLACE ONL Y THE FUSE and do so only with an 1/8-Amp (Slo-Blo) fuse ONL Y .
NOTE: Once the Phase 5 OPL microprocessor controller (computer) detects a problem in the heat
circuit, it updates every 30-seconds, so that if the problem was a loose connection in this circuit which corrected itself the “dSFL” condition would automatically be cancelled.
61
3. “SEFL” - indicates a rotational sensor circuit failure meaning that there is a fault somewhere in the basket
(tumbler) rotation circuit, or, the Phase 5 OPL microprocessor controller (computer) program related to this circuit (Program Location 2 [PL02]) is set incorrectly , in the active mode (“SEn”), whereby the dryer is not equipped with the optional rotational sensor and should be set in the non-active mode (“nSEn”).
4. “Hot” - indicates a possible overheating condition. The Phase 5 OPL microprocessor controller (computer) monitors the temperature in the dryer at ALL times. If the Phase 5 OPL microprocessor controller (computer) detects that the temperature in the dryer has exceeded 220º F (104º C), it will disable ALL outputs (shut the dryer down), the T one (buzzer) will sound for approximately 5-seconds, and the L.E.D. (light emitting diode) display will read “Hot.” The L.E.D. display will continue to read “Hot” until the temperature sensed has dropped below 220º F (104º C) or lower and the Phase 5 OPL microprocessor controller (computer) is manually reset by pressing the “CLEAR/STOP” key.
B. L.E.D. DISPLAY FAILURE INDICATORS
The L.E.D. indicator dots located on the top portion of the L.E.D. display indicate the various Phase 5 OPL computer functions while a cycle is in progress. These indicator dots (as shown in the illustration below) DO
NOT necessarily mean that the outputs are functioning. They are only indicating that the function (output) should be active (on).
1. L.E.D. Display Indicator
a. Blower Motor Circuit Indicator;
1) This indicator dot is on whenever a cycle is in progress.
2. L.E.D. Display Indicator Number 2
a. Heat Circuit Indicator;
1) This indicator dot is on whenever the Phase 5 OPL microprocessor controller (computer) is calling for the heating circuit to be active (on).
Number 1
62
3. L.E.D. Display Indicator Number 3
a. For Optional Reversing Models;
1) This indicator dot is on when the drive (basket [tumbler]) motor is operating in the reversing mode (counterclockwise [CCW] direction).
4. L.E.D. Display Indicator Number 4
a. For Optional Reversing Models;
1) This indicator dot is on when the drive (basket [tumbler]) motor is operating in the forward mode (clockwise [CW] direction).
C. PHASE 5 OPL MICROPROCESSOR CONTROLLER (COMPUTER) RELA Y
OUTPUT L.E.D. INDICATORS
There are a series of five (5) L.E.D. (light emitting diode) indicators (red lights) located at the lower back side area of the Phase 5 OPL microprocessor controller (computer). These are identified or labeled from left to right in the illustration below as “HEAT,” “MTR” (motor), “FWD” (forward), “REV” (reversing), and “DOOR.” These L.E.D.s indicate that the outputs of the Phase 5 OPL microprocessor controller (computer), or , in the case of the door switch input, are functioning.
63
1. “DOOR” L.E.D. (light emitting diode) Indicator
a. SHOULD BE ON ALL THE TIME (even if the dryer is not running) unless the main door, lint
door or draw is open or there is a problem (open circuit) in the main or lint door switch circuit.
NOTE: If the dryer is started (display indicator dots are on) and there are no outputs (“HEAT” and/or
MTR” output L.E.D.’ s are off) and the “DOOR” input L.E.D. is on; then the fault is the Phase 5 OPL microprocessor controller (computer) itself.
If the failure was elsewhere (i.e., the dryer’s door switch circuit), the L.E.D. (light emitting diode) display would read “door” if a keyboard (touchpad) entry was attempted.
If the display indicator dots are on, and the “DOOR” L.E.D. input and the motor/heat output L.E.D.’s are on, yet the motor and/or heat is not active (on); then the problem is elsewhere in the dryer .
2. “HEAT” Output L.E.D. Indicator
a. If the dryer is started and there is NO “HEAT ,” yet the Phase 5 OPL microprocessor controller (computer)
display heat circuit indicator dot is on, but the “HEAT” output L.E.D indicator is off; then the fault is the Phase 5 OPL microprocessor controller (computer) itself.
1) If both the display indicator dot and the “HEAT” output L.E.D. indicator dot are on; then the
problem (fault) is elsewhere (i.e., external to the Phase 5 OPL microprocessor controller [computer]).
3. “MTR” Output L.E.D. Indicator
a. If the dryer is started and the blower (impellor/fan) motor is not operating, yet both the Phase 5 OPL
microprocessor controller (computer) display blower (impellor/fan) motor indicator dot and “DOOR” input L.E.D. indicator dot is off; then the fault is the Phase 5 OPL microprocessor controller (computer) itself.
1) If the motor is no t operating and the “MTR” output indicator is on; then the problem (fault) is
elsewhere (i.e., external to the Phase 5 OPL microprocessor controller [computer]).
4. “FWD” Output L.E.D. Indicator
(for Optional Reversing Models Only)
a. If the dryer is started and the blower (impellor/fan) motor is operating but the drive (basket/tumbler)
motor is not, yet the Phase 5 OPL microprocessor controller (computer) display “FORWARD” indicator dot is on, but the “FWD” (forward) motor output L.E.D. is off; then the fault is the Phase 5 OPL microprocessor controller (computer) itself.
1) If the drive (basket/tumbler) motor is not operating and the “FWD” indicator is on; then the
problem (fault) is elsewhere (i.e., external to the Phase 5 OPL microprocessor controller [computer]).
64
5. “REV” Output L.E.D. (light emitting diode) Indicator (for Optional Reversing Models ONLY)
a. If the dryer is started and the blower motor is operating but the drive (basket [tumbler]) motor is not, yet
the Phase 5 OPL microprocessor controller (computer) display “REVERSE” indicator dot is on, but the “REV” (reverse) motor output L.E.D. is off; then the fault is the Phase 5 OPL microprocessor controller (computer) itself.
1) If the drive (basket [tumbler]) motor is not operating and the “REV” indicator is on; then the problem (fault) is elsewhere (i.e., external of the Phase 5 OPL microprocessor controller [computer]).
65
SECTION XII
OPTIONAL 9 VOLT BATTERY BACK-UP
Dryers ordered from the factory with the 9 Volt Battery Back-Up Option (battery is not included) allow the Phase 5 OPL microprocessor controller (computer) to maintain its operating status should a momentary power interruption occur while the dryer cycle is in progress.
It is suggested that the battery be replaced at least once a year or as found necessary. The battery life will depend on the age of the battery, the amount of power interruptions, and the back-up time used.
IMPORTANT : For proper operation use ALKALINE BA TTERIES ONL Y . Suggest
Eveready Energizer , Duracell, or its equivalent. DO NOT USE CARBON TYPE BA TTERIES.
66
ADC 112147 1 - 01/15/92-750 2 - 05/01/92-500 3-07/01/92-500
4 - 08/03/92-1,000 5 - 12/11/92-500 6 - 04/11/93-500
7 - 06/01/93-500 8 - 07/13/93-500 9 - 10/05/93-500 10 - 12/13/93-500 11 - 01/28/94-500 12 *04/01/94-500 13* 06/24/94-500 14 - 07/01/94-500 15 - 08/24/94-500 16 - 09/20/94-500 17 - 11/14/94-1,000 18 - 12/03/95-1,000 19 - 03/27/95-1,000 20- 07/27/95-1,000 21 - 11,14/95-1,000 22 - 03/22/96-1,000 23- 05/23/96-1,000 24*09/03/96-1,500 25 - 02/18/97-1,500 26- 07/25/97-1,500 27 - 12/19/97-1,500 28 - 05/05/98-1,500 29* 08/28/98-1,500 30 - 03/09/99-1,500 31 - 09/07/99-1,500 32 * 04/07/00-500 33 - 05/26/00-500 34 - 08/03/00-500 35- 10/02/00-500 36*01/22/01-500 37 - 04/25/01-500 38* 07/26/01-500 39* 11/09/01-500 40 - 05/14/02-500 41* 04/04/03-100
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