Adamatic TYPE N Service Manual

Donut Cutter
Type N
Operator’s Manual
Belshaw Bros., Inc.
814 44th Street NW, Suite 103
Auburn, WA 98001 USA
Phone: (206) 322-5474 ● Fax: (206) 322-5425
Email: service@belshaw.com http://www.belshaw.com
If you accept the machine from the shipping company, you are, in effect, saying that the machine is in good condition, and you must pay for the machine. The freight company has
accepted responsibility for the safe delivery of our machines. For your protection, inspect the machine to see that no parts are bent, scratched, or otherwise damaged. If any damage has occurred in shipping, file a freight claim with the shipping company immediately.
IMPORTANT
Keep this manual for reference purposes.
EQUIPMENT RECORD
Please provide the information below when you correspond with us about your machine.
Purchased by ______________________________________________________________________
Installed by _______________________________________________________________________
Date of installation __________________________ Model number _________________________
Serial number ______________________________________________________________________
011108
MN-1542EN
Belshaw Bros., Inc.
814 44th Street NW, Suite 103
Auburn, WA 98001 USA
Phone: (206) 322-5474 ● Fax: (206) 322-5425
Email: service@belshaw.com http://www.belshaw.com

Contents

1 Operating 1 2 Cleaning
Care, Maintenance, and Cleaning for Plungers and Hoppers 2 Care and Cleaning of Cutters and Dispensers 3
2
3 Maintenance 4 4 Donut Making Helps
Tips on Making Quality Cake Donuts 8 Tables & Formulas used in Donut Making 9
6
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
Donut Cutter Type N OM MN-1542EN iii

Preface

The Type N Variety Cutter is designed to cut cake donut products and deposit them in a variety of smaller fryers. It is designed to be mounted on a wall or on a fryer mount.
During production, the operator must move the Cutter, holding the guide handle, to deposit donuts in the desired locations in the fryer. The operator must work safely at all times and read this manual and follow its instructions and warnings.
A thorough understanding of how to install, maintain, and safely operate the Type N Variety Cutter will prevent production delays and injuries. Heed the following warnings and all other warnings that appear in this manual:
Make sure the machine is mounted securely. Doing so will prevent the machine from tipping over or falling, which could cause serious injury.
WARNING
Never put your hand in the hopper or
between trip arms while machine is being
operated.
DANGER!
When the cutter is column mounted, the fryer must be securely fastened to the floor to prevent tipping or overturning the fryer. If the fryer is tipped, SERIOUS BURNS or
other injury can occur.
When the machine is column-mounted on a fryer, make sure the fryer is securely fastened to the floor. If the fryer is not fastened to the floor, the weight of the cutter could cause the fryer to tip over, resulting in serious burns, other injury, or death.
To avoid damaging the machine, never use force to assemble, disassemble, operate, clean, or maintain it.
Be careful never to get shortening, water, or other materials on the floor. If anything does get spilled on the floor, clean the area immediately. Materials on the floor can cause people to slip or fall, resulting in serious injury or loss of life.
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
iv MN-1542EN Donut Cutter Type N OM

1 Operation

Operation of this machine is very simple, but there are some details to which we would call your attention in order to get the best results, and keep your machine in perfect running condition.
1. See that all lock nuts are kept tight when running machine.
2. Rotate the crank while the machine is empty and see that it runs freely.
3. Set the pointer on the crank to the center of the dial. To do so, loosen the locknut on the crank, hold the dial and move the crank until the required position is reached, then tighten locknut.
4. When shortening has reached the required temperature, fill the hopper 2/3 full of dough and crank the machine until it has cut two donuts into the mixing bowl. (This expels any air left in the cutting system).
5. Turn the crank to lowest position which raises the pistons and permits the machine to pass freely over the edge of the kettle. With the machine in position over the kettle, begin turning the crank and moving the machine 3 or 4 inches as each donut is dropped.
6. When the required number of donuts has been dropped, turn the crank again to lowest position and swing machine free of kettle.
7. To regulate the weight of the donuts, move plunger rods to highest position which raises one of the pistons out of the cylinder and allows them to move. The dial pointer can now be set to quantity desired and need not be changed until a different size of donut is desired. To make donuts larger, move pointer toward the “L” on the dial. To make donuts smaller, move dial toward the “S.”
8. To use up the last of the dough in the hopper, scrape the dough down around the piston rods, and turn crank slower.
9. The machine should be cleaned as soon as possible after use. Disassemble by reversing the assembly procedure. (See Section 1, Installation).
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
Donut Cutter Type N OM MN-1542EN 1

2 Cleaning

To facilitate packaging, the Variety Cutter has been partially disassembled and before use it should be cleaned and properly assembled.
1. Wash plunger unit in hot water and detergent, rinse and wipe dry. The plunger should be lightly oiled with cooking oil. CAUTION: Never oil donut machine parts by dipping in hot fat, unless thoroughly dry.
2. Remove hopper base from hopper by rotating base approximately ¼ turn to release lock pin. Then pull down to remove from hopper. Wash both hopper and hopper base in water and detergent, rinse and wipe dry. The cylinder lining in the hopper base should be lightly oiled with shortening.
3. Wash the crank assembly with a cloth dampened with hot water and detergent. Wipe off with another damp cloth to remove detergent, and wipe dry. DO
NOT IMMERSE THIS UNIT TO WASH OR RINSE.
Care, Maintenance, and Cleaning for Plungers and
soda ash, and tri-sodium phosphate, will discolor or even corrode aluminum even in weak solutions.
DO NOT Handle roughly or drop on hard surfaces.
DO NOT Mix with other utensils in the sink when washing.
DO NOT Allow to rust. Always wash parts thoroughly. Dry completely and lubricate with mineral oil or liquid shortening before storing or reinstalling in unit.
DO NOT Force the machine if it becomes jammed. Disassemble and remove any obstruction to prevent damage to the plunger.
Washing Plungers and Hoppers by Hand:
1. Remove plunger from hopper.
2. Use plenty of warm water.
3. Add cleaner approved for aluminum in concentrations recommended by manufacturer.
4. Presoak to loosen stubborn or dried-on deposits.
Hoppers
The plungers and hoppers of your Type K are precision instruments built from alloy steels and aluminum. They should be handled with care to insure continued satisfactory performance.
When cleaning aluminum, selection of the right type cleaner is your most important consideration. Any household dish washing detergent which is safe for aluminum does a good job of cleaning and does not attack aluminum. Strong Alkali cleaners, such as lye,
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
2 MN-1542EN Donut Cutter Type N OM
5. Use a non-scratching plastic scour cloth to remove soil and restore luster.
6. Rinse in clear hot water (170-190 deg.)
7. Wipe completely dry.
8. Dip plungers in mineral oil or liquid shortening to prevent rust and sticking.
NOTE: “O” Rings are not used on plungers for Type K Depositors

Care and Cleaning of Cutters and Dispensers

The most important thing when cleaning aluminum is the selection of the right type of cleaner. Strong alkali cleaners such as lye, soda ash, and tri-sodium phosphate discolor and corrode aluminum, even in weak solutions. A detergent which contains an inhibitor to prevent the attack on metals, such as those listed below, does a good job of cleaning and does not attack the aluminum.
List of Approved Cleaners for Aluminum
1. Aluminum Cleaner NE-6 Enthone, Inc. New Haven, CT
2. Cascade Proctor and Gamble Cincinnati, OH
3. Clenesco A&T Cowles Chemical Co. Cleveland, OH
4. Finish Economics Laboratory St. Paul, MN
5. Flash-Dri Cleaner Klenzade Products, Inc. Beloit, WI
6. Kan Wash Wyandotte Chemicals Wyandotte, MI
7. Magnus N Z L Magnus Chemical Co. Garwood, NJ
8. Naccanol NR Flakes National Aniline Division New York, NY
9. Rinse Aid Calgon, Inc. Pittsburgh, PA
10. West Foam Cleaner West Disinfecting Co. Long Island, NY
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
Donut Cutter Type N OM MN-1542EN 3

3 Maintenance

Following are some maintenance and operating hints:
DO NOT at any time use force to
assemble or operate the machine.
If machine sticks, disassemble to remove obstruction or check to determine cause and correct same.
Once each week lubricate the operating cams by putting several drops of oil between trip arms when crank case is held with trip arms pointing up.
When cleaning machine after use, do not wash or rinse crank case by immersing in water. Use a damp cloth only.
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
4 MN-1542EN Donut Cutter Type N OM
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
Belshaw Bros., Inc. www.belshaw.com Phone 206-322-5474 • Fax 206-322-5425
Donut Cutter Type N OM MN-1542EN 5
Donut Cutter Type N OM MN-1542EN 5
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