The information in this guide is subject to change without notice.
Acer Incorporated makes no representations or warranties, either expressed or implied, with respect to the
contents hereof and specifically disclaims any warranties of merchantability or fitness for any particular
purpose. Any Acer Incorporated software described in this manual is sold or licensed "as is". Should the
programs prove defective following their purchase, the buyer (and not Acer Incorporated, its distributor, or its
dealer) assumes the entire cost of all necessary servicing, repair, and any incidental or consequential
damages resulting from any defect in the software.
Acer is a registered trademark of Acer Corporation.
Intel and Centrino are registered trademarks of Intel Corporation.
Intel Core is a trademark of Intel Corporation.
Other brand and product names are trademarks and/or registered trademarks of their respective holders.
III
Conventions
The following textual conventions are used in this service guide.
SCREEN MESSAGESDenotes actual messages that appear on screen.
NOTEGives additional information related to the current topic.
WARNINGAlerts you to any physical risk or system damage that might result
from doing or not doing specific actions.
CAUTIONGives precautionary measures to avoid possible hardware or
software problems.
IMPORTANTReminds you to do specific actions relevant to the accomplishment
of procedures.
IV
Service Guide Coverage
This Service Guide provides you with all technical information relating to the BASIC CONFIGURATION
decided for Acer's "global" product offering. To better fit local market requirements and enhance product
competitiveness, your regional office MAY have decided to extend the functionality of a machine (e.g. add-on
card, modem, or extra memory capability). These LOCALIZED FEATURES will NOT be covered in this generic
Service Guide. In such cases, please contact your regional offices or the responsible personnel/channel to
provide you with further technical details.
FRU Information
Please note WHEN ORDERING FRU PARTS, that you should check the most up-to-date information available
on your regional web or channel. If, for whatever reason, a part number change is made, it will not be noted in
the printed Service Guide. For ACER-AUTHORIZED SERVICE PROVIDERS, your Acer office may have a
DIFFERENT part number code to those given in the FRU list of this printed Service Guide. You MUST use the
list provided by your regional Acer office to order FRU parts for repair and service of customer machines.
V
VI
Features 1
System Tour 1
1
Chapter 1 1
1
TravelMate Tour 5
Open Front View 5
Close Front View 6
Left View 7
Right View 8
Rear View 8
Base View 9
Status Indicators 10
Easy-launch Keys 11
Productivity Keys 12
Phoenix TrustedCore Setup Utility 13
System Utilities 13
Chapter 2 13
13
Accessing the Setup Utility 14
Navigating Through the Setup Utility 15
Setup Utility Menus 16
BIOS Flash Utility 24
Launch Manager 25
Disassembly Tools 27
Stages of the Disassembly Process 27
Equivalent Torque Values 27
Table of Contents
System Disassembly 27
Chapter 3 27
System Screw List 28
Pre-disassembly Procedure 28
External Modules Disassembly 29
External Modules Disassembly Flowchart 29
Removing the SD Dummy Card 30
Removing the PC Card Dummy Card 30
Removing the Battery Pack 31
Removing the Lower Case Cover 32
Removing the Memory Modules 32
Removing the WLAN Board 33
Removing and Dismantling the HDD Assembly 34
Removing and Dismantling the ODD Assembly 36
Removing the Processor Cooling Fan 38
Removing the Heat Sink 39
Removing the Processor 40
Main Unit Disassembly 41
Main Unit Disassembly Flowchart 41
Removing the Middle Cover 42
Removing the Keyboard 42
Removing the LCD Module 43
Removing the Upper Case 47
VII
Table of Contents
Removing the LED Board 49
Removing the Fingerprint and Touchpad Boards 50
Removing the Card Reader Board 52
Removing the Bluetooth Board 53
Removing the System Board 54
Removing the Modem Board 55
Removing the Speakers 55
LCD Module Disassembly 57
LCD Module Disassembly Flowchart 57
Removing the LCD Bezel 58
Removing the Inverter Board 59
Removing the LCD Module Hinges 60
Removing the LCD Panel 60
Removing the LCD-CCD Cable 61
Removing the LCD Panel Brackets 62
Removing the Internal Microphone and the CCD Board 63
Removing the WLAN Antennas 64
Hardware Diagnostic Procedure 65
System Troubleshooting 65
Chapter 4 65
System Check Procedures 66
External Diskette Drive Check 66
External CD-ROM Drive Check 66
Keyboard or Auxiliary Input Device Check 66
Memory Check 67
Power System Check 67
Touchpad Check 68
POST Error Indicators 69
POST Error Message 69
POST Beep Codes 72
Index of Symptom-to-FRU Error Message 77
Intermittent Problems 80
Undetermined Problems 81
Online Support Information 82
System Block Diagram 83
System Block Diagram and Board Layout 83
Chapter 5 83
83
System Board Layout 84
Top View 84
Bottom View 85
System Switch 86
FRU (Field Replaceable Unit) List 87
Chapter 6 87
Aspire 5910 Exploded Diagram 88
TravelMate 4520 FRU List 89
TravelMate 4520 Series Model Configurations 107
Appendix A 107
VIII
Test Compatible Components 113
Appendix B 113
Technical Specifications 117
117
Appendix C 1 117
117
Index 127
Table of Contents
IX
Table of Contents
X
Chapter 1
System Tour
Features
Your TravelMate 4520 is part of the Acer ProFile line of notebook computers. It provides superior computing
performance and flexible usability in a classic matte black magnesium alloy casing.
NOTE: The features listed in this section is for your reference only. The exact configuration of your TravelMate
computer depends on the model purchased.
Computing platform
AMD Better by Design solution with the following features:
TProcessor options
t AMD Turion™ 64 X2 Dual-Core Mobile Technology (TL-50, TL-52, TL-56, TL-60, or TL-66 models)
t Mobile AMD Sempron™ Processor (3400+, 3500+, or 3600+ models)
TProcessor technologies
t Dual-Core Technology
t AMD64 Technology
t Enhanced Virus Protection (EVP)
t HyperTransport™ Technology (1600 MHz)
t AMD PowerNow!™ Technology
TCore logic: ATI M690G chipset
TMobile technology: Acer InviLink™ 802.11b/g Wi-Fi CERTIFIED solution supporting the Acer
SignalUp™ wireless technology
1
Memory
TTwo DIMM slots supporting DDR2 533/667 MHz memory modules
TMaximum 4 GB system memory using two 2 GB soDIMM modules
TSupports dual-channel (interleaving) memory mode
T1 MB flash BIOS and shadow RAM support
Storage subsystem
THard disk drive (HDD)
t SATA hard disk drives in 80–,120–, and 160 GB capacities (higher HDD capacity supported)
t Acer DASP (Disk Anti-Shock Protection)
TOptical disc drive (ODD) options
t DVD-Super Multi double-layer drive
t DVD/CD-RW combo drive
Memory Stick Pro™ (MS Pro), and xD-Picture Card™ (xD) formats
1
EVP is only supported by certain operating systems including the current versions of Microsoft Windows, Linux,
Solaris and BSD Unix. Consult your OS documentation for information on enabling EVP.
®
(MS),
Chapter 11
Display and graphics
T14.1" WXGA TFT LCD (1280 x 800 pixel resolution, 16.7 million colors)
TGraphics controller: ATI Radeon™ X1250
t 896 MB of HyperMemory™
t 256 MB of dedicated DDR2 VRAM
t 640 MB of shared system memory
t Microsoft
TAcer GridVista™ for simultaneous multi-window viewing
TSupports the following video capabilities:
t Dual independent display
t MPEG-2/DVD hardware-assisted function
t WMV9 (VC-1) and H.264 (AVC)
t S-video/TV-out (NTSC/PAL)
®
DirectX® 9 compliance
Audio
TTwo built-in Acer 3DSonic stereo speakers
TOne built-in stereo microphone
TIntel High Definition Audio support
TMS-Sound compatible
Communications
TMultiple network connection options
t WLAN via Acer InviLink802.11b/g Wi-Fi CERTIFIED
t WPAN via Bluetooth
t LAN via a Gigabit Ethernet port (Wake-on-LAN ready)
t 56K ITU V.92 MDC 1.5 modem (PTT approved, Wake-on-Ring ready)
TAcer Video Conference solution for advanced Voice and Video over Internet Protocol (VVoIP)
t Built-in Acer Crystal Eye webcam supporting the Acer PrimaLite™ technology
t Optional Acer Bluetooth
TWLAN controller options
t Intel PRO/Wireless 3945ABG Network Connection (tri-mode 802.11a/b/g)
t Intel Wireless Wi-Fi Link 4965AGN
t Intel PRO/Wireless 2200BG Network Connection (dual mode 802.11b/g)
TBroadcom NetLink™ BCM5787 Gigabit Ethernet Controller with PCI Express
®
2.0+EDR (Enhanced Data Rate) interface
®
VoIP phone
solution; Acer SignalUp compatible
Keyboard and special keys
TAcer FineTouch™ keyboard with
t 88-/89-key models with 5 curve for better typing comfort
t Embedded numeric keypad
t Inverted "T" cursor keys, 12 function keys, Windows
hotkey controls
t Seamless touchpad pointing device with 4-way scroll button
t 2.5 mm (minimum) key travel
t International language support
TProductivity keys: Lock, Presentation, and Sync keys
TEasy-launch keys: Acer Empowering, Internet, email, and a blank P (programmable) keys
TFront-access communication switches: Bluetooth and WLAN
2Chapter 1
°
®
key, independent US and Euro dollar sign keys, and
t DC-in jack
TAcer Bio-Protection fingerprint solution with FingerLaunch, FingerNav and PBA (Pre-Boot
2
ready audio jacks: line-in, microphone-in, and headphone
Authentication) support provides enhanced security
Status indicators
TLeft edge: HDD activity, Num Lock, and Caps Lock
TFront edge: power status, battery charge; Bluetooth, and WLAN functions
TEthernet and modem ports: link and activity indicators
Power subsystem
T44W 4000 mAh Li-ion battery pack (6-cell)
T3-pin 65W AC adapter
TAcer QuicCharge™ battery technology
TACPI (Advanced Configuration and Power Interface) 3.0 power management standard (supports
standby and hibernation modes)
System security and compliance features
TPhysical security
t Acer DASP absorbs shocks and insulates the hard drive.
t Kensington lock notch deters theft by letting you secure the notebook to a permanent object.
t Magnesium-alloy casing for a light-weight and reliable safeguard against physical damage.
TData security
t Acer Bio-Protection solution provides network and data security by verifying an individual's true identity.
t Acer Empowering Technology (particularly the eDataSecurity and eLock features)
TIndustry standard compliance
t Wi-Fi
t ACPI 3.0
t Mobile PC 2002
t DMI 2.0 (Desktop Management Interface)
2
UAA refers to a class driver architecture for PC audio solutions supported in Microsoft Windows Vista .
Chapter 13
Software
TOperating system options
t Windows Vista™ Business
t Windows Vista Home Premium
t Windows Vista Home Basic
TSystem tools and utilities
t Acer Empowering Technology (eNet, ePower, eAudio , ePresentation, eDataSecurity, eLock, eRecovery, and
eSettings Management)
t Acer Crystal Eye
t Acer Video Conference Manager
t Acer GridVista
t Acer Launch Manager
t Microsoft Office Ready 2007
t NTI Shadow
t Adobe
t CyberLink
t NTI CD-Maker™
t Norton Internet Security™
®
®
Reader
®
PowerProducer
®
Physical specifications
TDimensions (width x depth x height): 331 x 248 x 29.7/41.08 mm (13.03 x 9.76 x 1.17/1.62 in)
TWeight (with 6-cell battery pack): 2.4 kg (5.29 lbs)
TTwo-spindle design for portability
TStreamlined ProFile chassis for professional style and optimized portability
Environmental specifications
TTemperature:
t Operating: 5 C to 35 C
t Non-operating: -20 C to 65 C
THumidity (non-condensing):
t Operating: 20% to 80%
t Non-operating: 20% to 80%
°°
°°
Accessories
TAcer Bluetooth VoIP phone with the Acer Video Conference Manager
T512 MB, 1 or 2GB DDR2 667 MHz soDIMM modules
T9-cell 4800 mAh Li-ion battery pack
T3-pin 65 W AC adapter
TExternal USB floppy disk drive
4Chapter 1
TravelMate Tour
This section is a virtual tour of your TravelMate notebook’s interior and exterior components.
Open Front View
NumberIconItemDescription
1Acer OrbiCam
camera
2Internal microphone Create sound recording and conduct voice
3LCD panelDisplays computer output.
4KeyboardFor entering data into your computer.
5Status indicatorsLight-Emitting Diodes (LEDs) for monitoring the hard
6TouchpadTouch-sensitive pointing device which functions like a
7Click buttonsThe left and right buttons function like the left and right
8Stat us ind i cat o rsLEDs for monitoring the po w e r status and battery charge
9Function may vary base on actual notebook model. It can
10PalmrestComfortable support area for your hands when you use
11Easy-launch buttons Press to laun ch frequently used programs/functions. Go
12Power buttonTurns the computer on and off.
Conduct video communication. (for selected models)
communication.
drive activity, as well as the Num Lock and Caps Lock
functions. Go to page 10 for more information.
computer mouse.
mouse buttons.
level, as well as the Bluetooth and WLAN functions. Go to
page 10 for more information.
either be a 4-way scroll button or an Acer Bio-Protection
fingerprint reader.
the keyboard.
to page 11 for more information.
13Productivity keysPress to access TravelMate’s protection and
manageability features. Go to page 12 for more
information.
Chapter 15
Close Front View
NumberIconItemDescription
1IEEE 1394 portsConnects to a IEEE 1394 devices.
2IR portInterfaces with IR-aware (e.g. infrared printer,
IR-aware computers and mobile phone). Your computer
can transfer data at speeds of up to 4 Mbps at a distance
of up to one meter.
3Front USB 2.0 portConnects to USB 2.0 devices (e.g. USB mouse, USB
camera).
4Line-in jackAccepts audio line-in devices (e.g., audio CD player,
stereo walkman).
5Microphone-in jackAccepts an external microphone.
6Headphone jackAccepts headphones or external speakers.
7Bluetooth switchToggles the Bluetooth function on and off.
8WLAN switchToggles the WLAN function on and off.
9SpeakersDelivers High Definition (HD) audio output.
10Lid latchLocks and releases the notebook lid.
6Chapter 1
Left View
Note:
NumberIconItemDescription
1Kensington lock notchAccepts a Kensington-compatible computer security lock.
2Optical disc drive
(ODD)
3ODD access indicator * Lights up when a the optical drive is active .
4ODD eject button *Ejects the optical disc from the drive.
5Emergency eject hole * Ejects the ODD tray when the computer is turned off.
6USB 2.0 portConnects to USB 2.0 devices.
75-in-1 card reader slotAccepts MS, MS PRO, MMC, SD, and xD formats
* Item location varies depending on the drive model.
Accepts CDs or DVDs (drive type maybe slot-load or
tray-load depending on model).
memory cards.
Chapter 17
Right View
NumberIconItemDescription
1PC Card slot eject
button
2PC Card slotAccepts one Type II PC Card.
3USB 2.0 portsConnects to USB 2.0 devices.
4S-Video/TV-out portConnects to a television or display device with an S-
5Ethernet port (RJ-45) Connects to an Ethernet 10/100/1000-b ased network
6VGA portConnects to an external display device (e.g., external
7DC-in jackConnects to an AC adapter.
Ejects the PC Card from the slot.
video input. Supports both NTSC and PAL standards.
(selected models).
monitor, LCD projector).
Rear View
NumberIconItemDescription
1Ventilation slotsEnable the computer to stay cool, even after prolonged
use.
2Modem port (RJ-11) Connects to a phone line.
8Chapter 1
Base View
NumberIconItemDescription
1Battery lockSecures the battery pack in position.
2Battery packProvides power to the computer.
3Battery release latchReleases the battery pack for removal.
4Ventilation slotsEnable the computer to stay cool, even after prolonged
use.
Note: Do not cover or obstruct the opening of the fan.
5Acer DASP padProvides anti-shock/bump protection to the hard drive.
6Lower case coverProtects the external modules located on the system
lower case.
Chapter 19
Status Indicators
The computer has several status indicators for monitoring various system components and functions.
NumberIconIndicatorDescription
1Hard drive activityFlashes green when there is hard drive activity.
2Num LockLights up green when the Num Lock function is activated.
3Caps LockLights up green when the Caps Lock function is
activated.
4Power *Indicates the computer’s power state. It lights up:
TGreen when the computer is powered on.
TAmber when the computer is in standby or
hibernation mode.
5Battery charge *Indicates the battery charging state. It lights up:
TAmber when the computer is charging.
TGreen when battery charging is complete.
6Bluetooth * Indicates the Bluetooth status. It lights up:
TGreen when there’s an active Bluetooth connection
TAmber when there’s no Bluetooth connection.
7WLAN * Indicates the WLAN status. It lights up:
TGreen when there is an active WLAN connection
TAmber when there is no WLAN connection.
* These indicators remain visible when the computer lid is closed.
10Chapter 1
Easy-launch Keys
On the upper right side of the keyboard are special keys for launching commonly-used programs. Use Launch
Manager to customize the function assigned to any of these keys. Go to page 25 for instructions.
NumberIconIndicatorDescription
1Acer Empowering key *Press to launch the Acer Empowering Technology
widgets.
2Web browser *Press to launch the preferred Internet browser.
3Mail *Press to launch the preset E-mail application.
1
Programmable keyPress to launch a customized program or function.
P
Chapter 111
Productivity Keys
The productivity keys on the upper right side of the keyboard provides one-touch manageability for a more
secure and smarter work mode.
NumberIconIndicatorDescription
1LockPress to launch the Windows Lock window. This
enable users to protect the system from unauthorized
access. If your computer is equipped with an
Acer Bio-Protection fingerprint reader, you only need to
swipe your finger to log into Windows again.
2PresentationPress to enable professional presentations without
screen saver interruptions or system notifications.
3SyncPress to launch the NTI Shadow program. This allows
users to perform real-time backups to any designated
storage device.
12Chapter 1
Chapter 2
System Utilities
Phoenix TrustedCore Setup Utility
Phoenix TrustedCore Setup Utility is a hardware configuration program built into your system's Basic Input/
Output System (BIOS). Since most systems are already properly configured and optimized, there is normally
no need to run this utility.
You will need to run this utility under the following conditions:
TWhen changing the system configuration including:
t Setting the system time and date
t Configuring the hard drives
t Specifying the boot device sequence
t Configuring the power management modes
t Setting up system passwords or making other changes to the security setup
TWhen a configuration error is detected by the system and you are prompted (“Run Setup” message) to
make changes to the BIOS settings.
IMPORTANT: If you repeatedly receive “Run Setup” messages, the RTC battery located on the system
board (RTC1) may be defective. In this case, the system cannot retain configuration values in
CMOS. Replace the RTC battery with a new one.
NOTE: For ease of reading, Phoenix TrustedCore Setup Utility will be simply referred to as “Setup” or “Setup
Utility” in this Service Guide.
The screenshots used in this guide display default system values. These values may not be the same
as those in your computer.
In the descriptive tables following each of the menu screen illustrations, settings in boldface are the
default and suggested parameter settings.
The Setup Utility loads the configuration values in a battery-backed nonvolatile memory called CMOS RAM.
This memory area is not part of the system RAM, which allows configuration data to be retained when power is
turned off. The values take effect when the system is booted. Power-On Self Test (POST) uses these values to
configure the hardware. If the values and the actual hardware do not agree, POST generates an error
message. You must run this utility to change the BIOS settings from the default or current configuration.
Chapter 213
Accessing the Setup Utility
1.Turn on the computer.
If the computer is already turned on, save your data and close all open applications, then restart the
computer.
2.During POST, press F2.
If you fail to press F2 before POST is completed, you will need to restart the computer.
The first page to be displayed will be the Information menu. Use the left () and right () arrow keys to
move between selections on the menu bar.
Menu bar
Legend bar
14Chapter 2
Navigating Through the Setup Utility
Use the keys listed in the legend bar on the bottom of the Setup screen to work your way through the various
menu and submenu screens of the Setup Utility. The table below lists these legend keys and their respective
functions.
KeyFunction
and To move between selections on the menu bar.
and
F5 or (-)
F6, (+), or
Space
EnterTo select a field value.
Esc or Alt-XIf you press this key:
F1 or Alt-HTo bring up the General Help
F9Press to load default system values.
F10 Press to save changes and close the Setup Utility.
To move the cursor to the field you want.The currently selected field will be highlighted .
The right side of each menu screen displays a field help panel—Item Specific Help
This panel displays the help text for the currently selected field. It updates as you move
the cursor to each field.
You can also use these keys to navigate through the multipage General Help
window.
To select a value for the currently selected field (only if it is user-configurable ). Pr ess F5
or (-) to select the next lower value; F6, (+), or Space to select the next higher value.
A parameter that is enclosed in square brackets [ ] is user-configurable. Parameters are
not user-configurable for one of the following reasons:
TThe field value is auto-configured or auto-detected.·
TThe field value is informational only.
TThe field is password-protected.
TOn one of the menu screens, the Exit menu displays.
TOn a General Help window, closes the window.
window. This window lists other Setup navigation keys that
are not displayed on the legend bar.
panel.
Additional help information is available on the General Help window. Just press F1 on any screen.
Chapter 215
Setup Utility Menus
The PhoenixBIOS Setup Utility has five menus for configuring the various system functions. These include:
•Information
•Main
•Security
•Boot
•Exit
Information
The Information menu screen displays a summary of your computer hardware information. These information
are necessary for troubleshooting and may be required when asking for technical support.
FieldDescription
CPU TypeDisplays the processor name, sequence number, and clock speed.
CPU SpeedDisplays th e CPU speed.
IDEO Model NameDisplays the hard disk drive model.
IDEO Serial NumberDisplays the hard disk drive serial number.
ATAPI Model NameDisplays the optical disc drive model.
System BIOS VersionDisplays the current system BIOS version.
VGA BIOS VersionDisplays the current VGA firmware version.
KBC VersionDisplays the cu rrent keyboard controller version.
Serial NumberDisplays the system serial number.
Asset Tag NumberDi splays the system asset tag number
Product NameDisplays the official model name of the product.
Manufacturer NameDisplays the manufacturer of the computer.
UUIDDisplays the universally unique identifier of your computer. This will only be
visible when an internal LAN device is presenting.
16Chapter 2
Main
The Main menu screen allows you to configure the basic system settings and view the memory allocations.
FieldDescriptionValue
System TimeSet the system time.HH:MM:SS
(hour:minute:second)
System DateSet the system date.MM/DD/YYYY
(month/day/year)
System MemoryDisplays the size of system memory detected during boot-up. Memory size is
fixed at 640 MB.
Extended MemoryDisplays the size of extended memory detected during boot-up. Extended
memory size is equal to total memory size less 1 MB.
Video MemoryDisplays the size of video memory detected during
boot-up.
Quiet BootWhen enabled, the Acer logo screen appears
during boot-up
Network BootWhen enabled, remote host with appropriate boot
image can boot this computer. (Only works with an
Ethernet device.)
F12 Boot MenuWhen enabled, the “Press F12 to enter Multi-Boot
Menu” message is displayed during POST.
D2D RecoveryWhen enabled, pressing Alt-F10 during POST will
activate the Acer disc-to-disc recovery function.
The function allows the user to create a hidden
partition on the hard drive to store a copy of the OS
and restore the system to its default factory
settings.
128 MB
256 MB
Disabled
Enabled
Disabled
Enabled
Disabled
Enabled
Disabled
Enabled
Chapter 217
Security
The Security menu screen displays system passwords options to help safeguard and protect your computer
from unauthorized use.
FieldDescriptionValue
Supervisor Password IsIndicates whether a supervisor password is in use (Set) or not (Clear).
User Password IsIndicates whether a user password is in use (Set) or not (Clear).
HDD Password IsIndicates whether an HDD password is in use (HDD Password Set) or not
(Clear).
Set Supervisor
Password
Set User Password When set, this password will restrict a user’s access to the Setup menus. Only
Set HDD PasswordWhen set, this password will restrict a user’s access to the internal hard disk
Password on BootReferred to as power-on password. When set, the
When set, this password will allow the user to access and change all settings
in the Setup Utility. Press Enter to configure.
the following menus will be accessible:
TSystem Time
TSystem Date
TBoot menu options
TAll Exit menu options excluding Load Setup Defaults
A supervisor password must first be set before creating a user password.
drive. It will be required during boot-up or when resuming from S4 mode
(hibernation).
Note: If this password is the same as the power-on password, it will not be
required anymore at boot-up.
Disabled
user or supervisor password will be required to boot
Enabled
up the system or when resuming from S4 mode. A
supervisor password must first be set before
creating this password.
18Chapter 2
Setting a system password
Note the following before you define a system password:
•The maximum length of password contains eight alphanumeric characters—A - Z, 0 - 9, and ‘;’
(for a French keyboard).
•System passwords are case-insensitive.
•Password re-try is limited to three times. If user failed to enter the correct password, the system will
hang up.
T o set a system password:
1.Press or to highlight a set password field, then press Enter.
The password box appears.
2.Type a password then press Enter.
IMPORTANT: Be very careful when typing your password because the characters do not appear on the
screen. Only shaded blocks representing each typed character are visible.
3.Retype the password to verify the first entr y, then press Enter.
You will be prompted to save the new password.
4.Press Enter.
The corresponding password status field displays Set to indicate that a password has been enabled.
5.Press F10 to save the password and close the Setup Utility.
Chapter 219
T o change a system password:
1.Press or to highlight an enabled password field, then press Enter.
The password box appears.
2.Type the original password, then press Enter.
3.Type a new password, then press Enter.
4.Retype the new password to verify the first entry, then press Enter.
You will be prompted to save the new password.
5.Press Enter.
6.Press F10 to save the password and close the Setup Utility.
To remove a system password:
1.Press or to highlight a password parameter, then press Enter.
The password box appears.
2.Type the original password, then press Enter.
3.Press Enter twice without entering anything in the new and confirm password fields.
You will be prompted to confirm the password removal.
4.Press Enter.
The corresponding password status field displays Clear to indicate that the password has been disabled.
5.Press F10 to save the changes you made and close the Setup Utility.
To clear a lost password:
If you have forgotten the user password, the computer will continue to function normally but you will have
limited access to the Setup Utility.
If you have enabled the Password on Boot field and you forget the supervisor password, you will not be able to
boot up the computer. The same thing applies if you forget an HDD password.
You will need short the G41 pin located near the DIMM slot (DM1) to clear the supervisor password.
To clear the supervisor password:
1.Turn off the computer and unplug all the peripherals connected to it.
2.Unplug the power cord from the computer.
3.Remove the lower case cover according to the instructions described on page 32.
4.Remove the memory modules according to the instructions described on page 32.
20Chapter 2
5.Peel off the black tape near the DIMM slot to expose the SW1 dip switch.
6.Locate the G41 pin.
7.Short the G41 pin to clear all system passwords.
8.Reinstall the memory modules and the lower case cover.
9.Turn on the computer and press F2 during bootup to access the Setup Utility.
10. Press F9 to load the system defaults.
11. Press F10 to save the changes you made and close the Setup Uti lity.
To clear a lost HDD password:
It uses on dos environment. To decode HDD password error code for unlock hard disk.
1.Open the computer in a DOS environment.
2.Type the following command:
A\> unlock6 XXXXX 00
3.Press Enter to display the command options.
4.Select option 2 (upper case ASCII code), then press Enter.
5.Write down the generated master password.
6.Reboot the computer.
7.In the HDD password prompt, type the master password generated in step 4, then press Enter.
Chapter 221
Boot
The Boot menu screen allows users to set the drive sequence in which Setup attempts to boot the operating
system. By default, Setup searches for boot devices in the order shown in the screen below.
To set the boot drive sequence:
1.Press or to select a bootable device.
2.Press F6 to move the device up the list, or F5 to move it down the list.
3.Press F10 to save the changes you made and close the Setup Utility.
22Chapter 2
Exit
The Exit menu displays the several options on how to quit from the Setup Utility. Select any of the exit options
then press Enter.
OptionDescription
Exit Saving ChangesSaves changes made and closes the Setup Utility.
Keyboard shortcut: F10·
Exit Discarding ChangesDiscards changes made and closes the Setup Utility.
Load Setup Defaults Loads the factory-default settings for all Setup fields.
Keyboard shortcut: F9
Discard ChangesDiscards all changes made to the Setup Utility and loads the previous
configuration settings.
Save ChangesSaves all changes made to the Setup Utility.
Chapter 223
BIOS Flash Utility
The BIOS flash memory update is required under the following conditions:
TWhen there are new versions of system programs
TWhen new hardware options are installed
TWhen the BIOS has been corrupted and you need to restore it
BIOS Flash Precautions
TIf you do not have a crisis recovery diskette at hand, create a Crisis Recovery Diskette in Windows XP
of Vista before you use the flash utility.
TDo not install memory-related drivers (XMS, EMS, DPMI) when you use the flash utility.
TPlace the computer in AC mode during the BIOS flash procedure. If the battery pack does not contain
enough power to finish the BIOS flash, you may not able to boot the system because the BIOS is not
completely loaded.
To flash the BIOS:
1.Prepare a bootable diskette.
2.Copy the flash utilities to the bootable diskette.
3.Boot the system from the bootable diskette.
The flash utility will automatically be executed.
4.Follow the on-screen instructions to finish the flashing of the BIOS.
BIOS Recovery
If a BIOS flash procedure fails to complete, perform a BIOS recovery procedure by using the Crisis Recovery
Diskette. During this procedure, the system will force the BIOS to enter a special BIOS block, called boot
block, to boot up the system with minimum BIOS initialization.
To perform BIOS recovery:
1.Make sure the power cord is connected to the computer.
1.Attached a USB floppy drive to the co mp uter.
2.Insert the Crisis Recovery Diskette into the floppy drive.
3.Press and hold the Fn+Esc keys, then press the power button .
This initialize the BIOS recovery process. The boot block BIOS will start to restore the failed BIOS code.
Short beeps should be heard during this process. Once the process is completed, a long be ep should be
heard.
4.Turn off the computer once the process is complete.
5.Turn on the computer again and flash the BIOS. Refer to the previous instructions.
24Chapter 2
Launch Manager
Launch Manager allows users to configure three of the easy-launch keys—Acer Empowering, Web browser,
and Mail.
To configure an easy-launch key:
1.Select Start | All Programs | Launch Manager.
2.Select which key to configure, then click the Add button opposite it.
3.You can set the key to open a particular file or program, or display a Web site address. Select the
corresponding radio button, then type or browse for your selection.
4.If you’ve entered a Web site address, key in a descriptive label for the new easy-launch key function.
5.Click OK.
6.Click OK to save the new settings.
Chapter 225
26Chapter 2
System Disassembly
This chapter provides step-by-step instructions on how to disassemble the notebook computer for
maintenance and troubleshooting purposes.
Disassembly Tools
In performing the disassembly process, you will need the following tools:
TWrist-grounding strap and conductive mat for preventing electrostatic discharge
TPhilips screwdriver
TFlat screwdriver
THex screwdriver
TFlat plastic screwdriver
TPlastic tweezers
Stages of the Disassembly Process
The disassembly process is divided into three stages:
1.External modules disassembly
2.Main unit disassembly
a.Upper case disassembly
b.Lower case disassembly
3.LDC module disassembly
Chapter 3
IMPORTANT: The disassembly procedure described in this chapter is a gradual process, as illustrated in the
flowcharts preceding each disassembly stage section. This means that users need to observe
the instructions in a step-by step manner. T o illustrate, removing the HDD assembly will require
that you first remove the battery pack and the stylus. Failure to observe the gradual flow of the
process may result in component damage.
NOTE: To reinstall the system components and assemble the unit, perform the disassembly procedures
in reverse.
Equivalent Torque Values
Torque values indicated in this chapter are expressed in kgf-cm (kilogram force-centimetre). For equivalent
values in in-lb (inch-pound force) and Nmm (milli Newton meter), refer to the table below.
Torque Unitskgf-cmin-lbNmm
1.61.39156.91
Torque
values
32.60294.21
43.47392.28
Chapter 327
System Screw List
Listed below are the screw types used in this system, plus their corresponding part numbers.
NOTE: The screws for the different components vary in size. During the disassembly process, group the
screws with their corresponding components to avoid mismatches when putting back the components.
ScrewTypeColorPart Number
AM2 x L8 BZN+NYLOKBlack86.00D75.220
BM2 x L4 BZNBlack86.00A02.140
CM2.5 x L8 BZN+NYLOKBlack86.00E34.738
DM2 x L4 BZN+NYLOKBlack86.00E13.524
EM3 x L4Silver86.9A554.4R0
FM2 x L3 BZN+NYLOKBlack86.00E25.723
GM2 x L2.5 BZN+NYLOKBlack86.00D72.620
HM2.5 x L12 BZN+NYLOKSilver86.00E67.63C
IM2.5 x L4 BZN+NYLOKBlack86.00D30.630
JM2.5 x L6 BZN+NYLOKBlack86.00E33.736
KM2 X L2 NISilver86.00D77.320
LM2.5 x L5 BZN+NYLOKBlack86.00F19.735
MM2.5 x L3 BZN+NYLOKBlack86.00D52.630
Pre-disassembly Procedure
Before proceeding with the disassembly procedure, perform the steps listed below:
1.Turn off the power to the computer and all peripherals.
2.Unplug the power cord from the computer.
3.Unplug all peripheral cables from the computer.
4.Close the note book lid and place the computer on a flat, steady surface.
28Chapter 3
External Modules Disassembly
(
)
External Modules Disassembly Flowchart
Turn off
computer and
disconnect
power c ord
SD dummy card
EXpressCard
dummy card
Battery pack
L-case cover
(Ax1, Bx7, Cx1)
DIMM
WLAN board
(Dx2)
ScrewTypePart Number
AM2 x L8 BZN+NYLOK86.00D75.220
BM2 x L4 BZN86.00A02.140
CM2.5 x L8 BZN+NYLOK86.00E34.738
DM2 x L4 BZN+NYLOK86.00E13.524
EM3 x L486.9A554.4R0
FM2 x L3 BZN+NYLOK86.00E25.723
GM2 x L2.5 BZN+NYLOK86.00D72.620
HDD assembly
Hard drive
shielding
Ex2
Hard drive
module
ODD assembly
ODD bracket
(Cx1)
ODD module
(Fx2)
Fan
(Dx1)
Heat sink
(Dx4, Gx5 )
Processor
VGA board
(Fx2)
Chapter 329
Removing the SD Dummy Card
1.Push against the card, as if you were pushing it further into the slot, letting the card spring out.
2.Pull the SD dummy card out of its slot.
Removing the PC Card Dummy Card
1.Press the PC card slot eject button to pop it out, then press it again to eject the dummy card.
30Chapter 3
2.Pull the PC Card dummy card out of its slot.
Removing the Battery Pack
1.Turn the unit over with the base facing upward.
2.Slide the battery lock to the unlock position.
3.Slide and hold the battery release latch, then remove the battery pack from its bay.
Chapter 331
Removing the Lower Case Cover
1.Remove the screws securing the lower case cover.
StepType QuantityColorTorque
1M2 x L8 BZN+NYLOK1Black1.6 kgf-cm +/-15%
M2 x L4 BZN4Black1.6 kgf-cm +/-15%
2.Pry the lower case cover from the main unit, then remove it.
Removing the Memory Modules
1.Push out the latches on both sides of the exterior DIMM slot (DM1).
32Chapter 3
2.Remove the memory module from its slot.
3.Repeat steps 1 and 2 to remove the second memory module.
Removing the WLAN Board
1.Peel off the end of the bar code tape securing the WLAN antennas.
2.Disconnect the antennas from the WLAN board, then move them away from the board.
Chapter 333
3.Remove the screws securing the WLAN board.
StepType QuantityColorTorque
3M2 x L4 BZN+NYLOK2Silver1.6 kgf-cm +/-15%
4.Remove the WLAN board from its slot (MINIC1).
Removing and Dismantling the HDD Assembly
1.Use the clear plastic tab and the black mylar tape to disconnect the HDD assembly from its connector
(SATA).
34Chapter 3
2.Remove the HDD assembly from the main unit.
3.Remove the HDD rubber enclosure from the assembly.
4.Remove the screws on the HDD module shielding.
StepType QuantityColorTorque
4M3 x L42Silver3 kgf-cm +/-15%
Chapter 335
5.Remove the shielding from the HDD module.
Removing and Dismantling the ODD Assembly
1.Remove the screw securing the ODD assembly to the main unit.
StepType QuantityColorTorque
1M2.5 x L81Black3 kgf-cm +/-15%
2.Use a plastic flat screwdriver to push the ODD assembly out of the main uni t.
36Chapter 3
3.Pull the ODD assembly out of its bay.
4.Remove the screws securing the ODD bracket.
StepType QuantityColorTorque
4M3 x L42Silver3 kgf-cm +/-15%
5.Detach the ODD bracket from the module.
Chapter 337
Removing the Processor Cooling Fan
1.Disconnect the fan cable from its system board connector (FAN1).
2.Remove the screws securing the cooling fan.
StepType QuantityColorTorque
2M2 x L4 BZN+NYLOK2Black1.6 kgf-cm +/-15%
3.Peel off the aluminum tape on the top edge of the cooling fa n.
38Chapter 3
4.Remove the cooling fan from the main unit.
Removing the Heat Sink
1.Remove the screws securing the heat sink.
StepType QuantityColorTorque
1M2 x L2.5 BZN+NYLOK5Silver1.6 kgf-cm +/-15%
2.Carefully pull the heat sink from the unit base, then remove it from the system board.
Chapter 339
Removing the Processor
1.Use a flat screwdriver to turn the processor socket lock to the counter-clockwise to the unlock position
(note the unlock icon).
To rque value: 3 kgf-cm +/-15%
2.Hold the processor by its edges and remove it from its socket (U52).
IMPORTANT: When installing a processor, note the golden arrow on the corner to make sure the processor is
properly oriented over the socket. Refer to the figure above.
40Chapter 3
Main Unit Disassembly
IMPORTANT: To prevent from scratching or damag ing the LCD panel, cover it with a protective film before
disassembling the main unit.
Main Unit Disassembly Flowchart
Main unit
KeyboardMiddle cover
LCD module
(Cx2, Hx2)
Power board
(Dx4)
Upper case
(Ix1 , Cx10, J x2, Dx3) )
Power FPC cable
Speaker case
(Dx3, Kx3)
E-key board
(Fx3)
Launch board
(Dx2)
Touchpad board
bracket (Dx3)
Touchpad cable
Lower case
Modem board
(Fx2)
Bluetooth board
Subwoofer
USB board
(Dx1)
System board
(Dx2)
Card reader board
(Fx1)
Touchpad board
ScrewTypePart Number
DC-in port
CM2.5 x L8 BZN+NYLOK86.00E34.738
DM2 x L4 BZN+NYLOK86.00E13.524
FM2 x L3 BZN+NYLOK86.00E25.723
HM2.5 x L12 BZN+NYLOK86.00E67.63C
IM2.5 x L4 BZ N+NYLOK86.00D30.630
JM2.5 x L6 BZN+NYLOK86.00E33.736
KM2 X L2 NI86.00D77.320
Chapter 341
Removing the Middle Cover
1.Open the LCD panel completely to facilitate the easy removal of the middle cover.
2.Use a plastic flat screwdriver to pry open the outer edge of the cover, then continue prying on the hinge
sides until the cover is released from the U-case.
3.Remove the middle cover from the main unit.
Removing the Keyboard
1.Remove the screws securing the keyboard.
StepType QuantityColorTorque
1M2 x L2.5 BZN+NYLOK2Silver1.6 kgf-cm +/-15%
42Chapter 3
2.Detach the top edge keyboard from the upper case, then turn it over the palmrest to gain access to the
keyboard cable.
3.Disconnect the keyboard cable from its system board connector (KB1) to completely detach the keyboard
from the main unit.
Removing the LCD Module
1.Peel off the silver acetic tape protecting the LCD cable.
Chapter 343
2.Disconnect the LCD cable from its system board connector (LCD1).
3.Peel off the masking tape securing the WLAN and internal microphone cables to th e U-case.
4.Disconnect the LCD cable from its system board connector (LCD1).
5.Pull out the WLAN antennas from underneath the computer base, and then release them from their
U-case latches.
44Chapter 3
6.Disconnect the internal microphone cable from its system board connector (INTMIC1).
7.Release the internal microphone cable and the <main or aux??> WLAN antenna (white) from their
U-case latches.
8.Release the <main or aux??> WLAN antenna (black) from their U-case latches.
9.Close the computer lid and turn the unit over to the base side.
Chapter 345
10. Remove the lower case screws securing the LCD module.
StepType QuantityColorTorque
10M2.5 x L8 BZN+NYLOK2Black3 kgf-cm +/-15%
11. Turn the unit right side up and open the notebook lid again.
12. Remove the hinge screws securing the LCD module.
StepType QuantityColorTorque
12M2.5 x L12 BZN+NYLOK2Silver4 kgf-cm +/-15%
13. Detach the LCD module from the main unit.
Proceed to page 57 for instructions on how to disassemble the LCD module.
46Chapter 3
Removing the Upper Case
1.Disconnect the following system cables from their board connectors.
t Notebook lid cable (LID1)
t Fingerprint board cable (FP1)
t Touchpad board cable (TPAD1)
Chapter 347
t LED board cable (LEDB1)
2.Turn the unit over to the base side.
3.Remove the lower case screws securing the upper case.
StepType QuantityColorTorque
3M2.5 x L4 BZN+NYLOK11Black3 kgf-cm +/-15%
4.Turn the unit over again and remove the single top upper case screw.
StepType QuantityColorTorque
4M2.5 x L4 BZN+NYLOK1Silver3 kgf-cm +/-15%
48Chapter 3
5.Detach the upper case from the lower case.
Removing the LED Board
1.Locate the LED board on the upper case underside.
2.Remove the screw securing the LED board.
StepType QuantityColorTorque
2M2 x L3 BZN+NYLOK1Silver1.6 kgf-cm +/-15%
3.Peel off the LED board cable from the upper case, then grasp the LED board and pull the cable through its
upper case opening.
4.Disconnect the LED board cable from its board connector.
Chapter 349
Removing the Fingerprint and Touchpad Boards
1.Disconnect the fingerprint board cable.
2.Detach the fingerprint board cable from the upper case.
3.Disconnect the touchpad board cable.
4.Detach the fingerprint board cable from the upper case.
50Chapter 3
5.Remove the screws securing the fingerprint board bracket.
StepType QuantityColorTorque
5M2 x L4 BZN+NYLOK4Silver1.6 kgf-cm +/-15%
6.Detach the fingerprint board bracket from the upper case.
7.Remove the screws securing the fingerprint board.
StepType QuantityColorTorque
7M2 x L4 BZN+NYLOK2Silver1.6 kgf-cm +/-15%
Chapter 351
8.Detach the fingerprint board from its bracket.
9.Carefully pry loose the to uchpad board from the upper case to detach it.
CAUTION: The touchpad board is glued to the upper case. Remove the touchpad board only if it is defective.
Removing the Card Reader Board
1.Remove the screws securing the card reader board to the system board.
StepType QuantityColorTorque
1M2 x L3 BZN+NYLOK2Silver1.6 kgf-cm +/-15%
52Chapter 3
2.Detach the card reader board from its connector (CRB1).
Removing the Bluetooth Board
1.Disconnect the Bluetooth board cable from its system board connector (BLUE1).
2.Detach the Bluetooth board from the left speaker.
Chapter 353
Removing the System Board
1.Disconnect the speaker cable from its system board connector (SPKR1).
2.Remove the single screw securing the system board to the lower case.
StepType QuantityColorTorque
2M2 x L4 BZN+NYLOK1Silver1.6 kgf-cm +/-15%
3.Detach the system board from the upper case, then turn it over to gain access to the modem board.
Proceed to the next section for instructions on how to remove the modem board.
54Chapter 3
Removing the Modem Board
1.Remove the screws securing the modem board.
StepType QuantityColorTorque
1M2 x L3 BZN+NYLOK2Silver1.6 kgf-cm +/-15%
2.Remove the modem board from its system board connector (MDC1), then disconnect the modem cable
from the board.
Removing the Speakers
1.Remove the screws securing the speakers.
StepType QuantityColorTorque
1M2 X L2 NI2Silver1.6 kgf-cm +/-15%
Chapter 355
2.Release the speaker cable from its lower case latches.
3.Remove the speakers from the lower case.
56Chapter 3
LCD Module Disassembly
LCD Module Disassembly Flowchart
LCD module
LCD bezel
(Jx6)
LCD panel
(Lx4, Dx2)
LCD panel brackets
(Fx6)
ScrewTypePart Number
LCD chassis
Inverter board
LCD-CCD cable
LCD module hinge
(Lx2)
CCD bo ard
Internal microphone
WLAN antennas
(Mx1)
DM2 x L4 BZN+NYLOK86.00E13.524
FM2 x L3 BZN+NYLOK86.00E25.723
JM2.5 x L6 BZN+NYLOK86.00E33.736
LM2.5 x L5 BZN+NYLOK86.00F19.735
MM2.5 x L3 BZN+NYLOK86.00D52.630
Chapter 357
Removing the LCD Bezel
1.Remove the rubber pads securing the LCD bezel screws.
2.Remove the screws securing the LCD bezel.
StepType QuantityColorTorque
2M2.5 x L6 BZN+NYLOK6Black3 kgf-cm +/-15%
3.Carefully pry the LCD bezel open and remove it from the LCD module.
58Chapter 3
Removing the Inverter Board
1.Remove the screws on the lower edge of the LCD panel.
StepType QuantityColorTorque
1M2 x L3 BZN+NYLOK3Black1.6 kgf-cm +/-15%
2.Turn the board over and disconnect the 2P cable.
3.Disconnect the inverter cable from the board.
Chapter 359
Removing the LCD Module Hinges
1.Remove the screws securing the LCD module hinges.
StepType QuantityColorTorque
1M2.5 x L5 BZN+NYLOK2Black3 kgf-cm +/-15%
2.Remove the LCD module hinges from the LCD chassis.
Removing the LCD Panel
1.Disconnect the CCD board cable.
60Chapter 3
2.Release the WLAN antennas from the left and right LCD brackets.
3.Remove the LCD panel from its chassis.
Removing the LCD-CCD Cable
1.Peel off the LCD-CCD cable from the bottom edge of the LCD panel.
Chapter 361
2.Detach the adhesive tab on the cables’s LCD connector, then disconnect the cable from the LCD
panel PCB.
Removing the LCD Panel Brackets
TRemove the screws securing the LCD panel brackets.
StepPart Number and Type QuantityColorTorque
*M2 x L3 BZN+NYLOK8Silver1.6 kgf-cm +/-15%
62Chapter 3
Removing the Internal Microphone and the CCD Board
1.Peel off the aluminum foil tabs and acetic tape securing the microphone cable.
2.Carefully remove the internal microphone from the LCD chassis.
3.Remove the CCD board from the LCD chassis.
Chapter 363
Removing the WLAN Antennas
1.Peel off the aluminum foil tabs securing the WLAN antennas.
2.Carefully detach the WLAN antenna from the LCD chassis.
64Chapter 3
Chapter 4
System Troubleshooting
This chapter provides instructions on how to troubleshoot system hardware problems. If the problem can’t be
resolved using the procedures described here, information for getting online technical assistance is also
provided.
Hardware Diagnostic Procedure
IMPORTANT: The diagnostic tests described in this chapter are only intended to test Acer products. Non-Acer
products, prototype cards, or modified options can give false errors and invalid system
responses.
1.Obtain as much detail as possible about the presented failure symptoms.
2.Verify the symptoms by attempting to re-create the failure through diagnostic tests or by repeating the
same condition that precedes the symptoms.
3.Refer the table below to determine whic h corrective action to perform.
ProblemSymptomSection to Refer to
Power failureThe power indicator does light up or
stay lit.
POST failurePOST does not complete. No beep or
error codes issued.
POST detects an error and displayed
messages on screen.
Specific component
failure
Intermittent failureSymptoms cannot be re-createdUse the customer-reported symptoms
“POST Error Message” on page 69
“Undetermined Problems”
“POST Error Message” on page 69
“POST Error Message” on page 69
and go to the “POST Error Message”
section on page 69.
“Intermittent Problems” on page 80
Chapter 465
System Check Procedures
External Diskette Drive Check
Do the following to isolate the problem to a controller, driver , or diskette. A write-enabled, diagnostic diskette is
required.
IMPORTANT: Make sure that the diskette does not have more than one label attached to it. Multiple labels
can damage to the drive.
1.Boot from the diagnostics diskette and start the diagnostics program.
2.Check if the FDD Test is successful (pass).
3.Follow the instructions in the message window.
If an error occurs with the internal diskette drive, reconnect the diskette connector on the system board.
If the error still remains:
1.Reconnect the external diskette drive.
2.Replace the external diskette drive.
3.Replace the system board.
External CD-ROM Drive Check
Do the following to isolate the problem to a controller, drive, or CD-ROM.
IMPORTANT: Make sure that the CD-ROM does not have any label attached to it. The label can damage the
drive.
1.Boot from the diagnostics diskette and start the diagnostics program.
2.Check if the CD-ROM Test is successful (pass).
3.Follow the instructions in the message window.
If an error occurs, reconnect the CD-ROM drive connector on the system board.
If the error still remains:
1.Reconnect the CD-ROM module.
2.Replace the CD-ROM module.
3.Replace the system board.
Keyboard or Auxiliary Input Device Check
Remove the external keyboard if the internal keyboard is to be tested.
If the internal keyboard does not work or an unexpected character appears, make sure that the flexible cable
extending from the keyboard is properly connected to its system board connector (KB1).
If the keyboard cable connection is correct, run the Keyboard Test.
If the tests detect a keyboard problem, do the following one at a time to correct the problem.
1.Reconnect the keyboard cable.
2.Replace the keyboard.
3.Replace the system board.
The following auxiliary input devices are supported by this computer:
TNumeric keypad
TExternal keyboard
If any of these devices do not work, reconnect the device cable and check if that corrects the device failure.
66Chapter 4
Memory Check
Memory errors might stop system operations, display error messages, or cause the system to hang up.
Make sure that the DIMM is properly installed in its slot. A loose connection can cause an error.
If the DIMM connection is correct, run the Doagmpstotics Test.
1.Boot from the diagnostics diskette and start the Doagmpstotics program.
2.Go to the diagnostic memory in the test items.
3.Press F2 in the test items.
4.Follow the instructions in the message window.
Power System Check
To verify the cause of the powe r problem, power on the computer using the AC adapter, and then the battery
pack.
1.Remove the battery pack.
2.Connect the AC adapter and check if power is supplied.
3.Disconnect the AC adapter and install a fully-charged battery pack, and then check if power is supplied.
t If the failure is cause by a defective AC adapter, refer to the “Check the AC Adapter” section.
t If the failure is cause by a defective battery pack, refer to the “Check the Battery Pack” section.
Check the AC Adapter
Unplug the AC adapter cable from the computer and measure the output voltage at the plug of the AC adapter
cable. Refer the figure below.
Pin 1: + 19 to +20.5V
Pin 2: OV, ground
1.If the voltage is not correct, replace the powe r adapter.
2.If the voltage is within the range, do the following:
a.Replace the system board.
b.If the problem is not corrected, see the section “Undetermined Problems” on page 81.
c.If the voltage is still not corrected, proceed to the next step.
NOTE: An audible noise from the power adapter does not always indicate a defect.
3.If the power indicator does not light up, check the power cord of the AC adapter for correct continuity and
installation.
4.If the operational charge does not work, see the “Check the Battery Pack” section on the next page.
Chapter 467
Check the Battery Pack
Check the battery pack via the OS control and by checking the actual battery pack.
Using the OS control:
1.Open the Power Management setting in the Windows Control Panel
2.On the Power Meter
parameters are correct.
3.Repeat steps 1 and 2 using both the battery pack and the AC adapter as the power source.
This will help you identify if the problem is on recharging or discharging.
Checking the battery pack voltage:
1.Power off the computer.
2.Remove the battery pack and measure the voltage between battery terminals 1 (+) and 6 (ground).
3.If the voltage is still less than 7.5 Vdc after recharging, replace the battery.
Checking the battery charge function:
1.Use a discharged battery pack or a battery pack that has less than 50% of the total power remaining when
installed in the computer.
2.If the battery charge indicator does not light up, remove the battery pack and allow it to return to room
temperature, then reinstall the battery pack.
3.If the charge indicator sti ll does not light up, replace the battery pack.
tab, confirm that the Current Power Source and Total Battery Power Remaining
screen.
Touchpad Check
If the touchpad doesn’t work, do the following actions one at a time to correct the problem. Do not replace a
non-defective FRU:
1.Reconnect the touchpad cable.
2.Replace the touchpad board.
3.Replace the system board.
After you use the touchpad, the pointer drifts on the screen for a short time. This self-acting pointer movement
can occur when a slight, steady pressure is applied to the touchpad pointer. This symptom is not a hardware
problem. No service actions are necessary if the pointer movement stops in a short period of time.
68Chapter 4
POST Error Indicators
When POST detects a system failure, it either displays a POST error message, or emits a series of beep
codes.
POST Error Message
Whenever a non-fatal error occurs during POST , an error message describing the problem appears onscreen.
These text messages are displayed in normal video (white text on black background). It shows the details of
the error.
The POST error message index in this section lists the error messages and their possible causes. The most
likely cause is listed first. The listed error symptoms classified by function.
NOTE: Perform the FRU replacement or actions in the sequence shown in FRU/Action column, if the FRU
replacement does not solve the problem, put the original part back in the computer. Do not replace a
non-defective FRU.
This index can also help you determine the next possible FRU to be replaced when servicing a computer.
If the symptom is not listed, see “Undetermined Problems” on page 81.
NOTE: Most of the error messages occur during POST. Some of them display information about a hardware
device, e.g., the amount of memory installed. Others may indicate a problem with a device, such as
the way it has been configured.
IMPORTANT: If the system fails after you make changes in the Setup Utility menus, reboot the computer,
enter Setup, then press F9 to load the Setup defaults to correct the error.
Error Code List
Error CodeError Message
006Equipment Configuration Error
Causes:
1. CPU BIOS Update Code Mismatch
2. IDE Primary Channel Master Drive Error
(The causes will be shown before the Equipment
Configuration Error message)
010Memory Error at xxxx:xxxx:xxxxh (R:xxxxh, W:xxxxh)
070Real Time Clock Error
071CMOS Battery Bad
072CMOS Checksum Error
110System disabled.
Incorrect password is specified.
<No error code>Battery Critical Low
In this situation BIOS will issue four short beeps, then shut
down the system, no message will show.
<No error code>Thermal Critical High
In this situation BIOS will shut down the system, no
message will show.
Chapter 469
Error Message List
Error MessageFRU/Action in Sequence
Failure Fixed DiskReconnect the hard disk drive to its connector.
Run the Setup Utility, then press F9 to load the system
defaults.
Hard disk drive
System board
Stuck KeyRefer to the “Keyboard or Auxiliary Input Device Check”
section on page 66.
Keyboard ErrorRefer to the “Keyboard or Auxiliary Input Device Check”
section on page 66.
Keyboard Controller FailedRefer to the “Keyboard or Auxiliary Input Device Check”
section on page 66.
Keyboard locked - Unlock key switchUnlock external keyboard
Monitor type does not match CMOS - Run
Setup
Shadow RAM Failed at offset: nnnnBIOS ROM
System RAM Failed at offset: nnnnDIMM
Extended RAM Failed at offset: nnnnDIMM
System battery is dead - Replace and run
Setup
System CMOS checksum bad - Default
configuration used
System timer errorRTC battery
Real time clock errorRTC battery
Previous boot incomplete - Default
configuration used
Memory size found by POST differed from
CMOS
Diskette drive A errorCheck if the drive matches the diskette type set in the Setup
Incorrect Drive A type - run SETUPCheck if the drive matches the diskette type set in the Setup
System cache error - Cache disabledSystem board
CPU ID:System board
Run the Setup Utility, then press F9 to load the system
defaults.
System board
System board
System board
Replace the RTC battery, then access the Setup Utility to
reconfigure the system time setttings.
RTC battery
Run the Setup Utility to reconfigure the system time settings.
Run the Setup Utility to reconfigure the system time settings.
System board
Run the Setup Utility to reconfigure the system time settings.
System board
Run the Setup Utility, then press F9 to load the system
defaults.
RTC battery
System board
Run the Setup Utility, then press F9 to load the system
defaults.
DIMM
System board
Utility.
Refer to the “External Diskette Drive Check” section on
page 66.
Utility.
70Chapter 4
Error MessageFRU/Action in Sequence
DMA Test FailedDIMM
System board
Software NMI FailedDIMM
System board
Fail-Safe Timer NMI FailedDIMM
System board
Device Address ConflictRun the Setup Utility, then press F9 to load the system
defaults.
RTC battery
System board
Allocation Error for deviceRun the Setup Utility, then press F9 to load the system
defaults.
RTC battery
System board
Failing Bits: nnnnDIMM
BIOS ROM
System board
Fixed Disk nNone
Invalid System Configuration DataBIOS ROM
System board
I/O device IRQ conflictRun the Setup Utility, then press F9 to load the system
defaults.
RTC battery
System board
Operating system not foundRun the Setup Utility and see if fixed disk and drive A: are
properly identified.
Diskette drive
Hard disk drive
System board
System Error – No Beep
Error MessageFRU/Action in Sequence
No beep, power indicator turns off and the
LCD screen is blank.
No beep, power indicator turns on but the
LCD screen is blank.
Chapter 471
Power source (battery pack and power adapter). Refer to the
“Power System Check” section on page 67.
Ensure every internal cables are properly and securely
connected.
Reinstall the memory module.
System board.
Power source (battery pack and power adapter). Refer to the
“Power System Check” section on page 67.
Reconnect the LCD-CCD cable.
Hard disk drive
LCD-CCD cable
Inverter board
LCD panel
System board
Error MessageFRU/Action in Sequence
No beep, power indicator turns on, the LCD
screen is blank, but you can view POST
when connected to an external CRT.
No beep, power indicator turns on and a
blinking cursor appears on screen during
POST.
No beep during POST but system runs
correctly.
Reconnect the LCD-CCD cable.
LCD-CCD cable
Inverter board
LCD panel
System board
Ensure every internal cables are properly and securely
connected.
System board
Speaker
System board
POST Beep Codes
CodeBeepsPOST Routine Description
02hVerify Real Mode
03hDisable Non-Maskable Interrupt (NMI)
04hGet CPU type
06hInitialize system hardware
08hInitialize chipset with initial POST values
09hSet IN POST flag
0AhInitialize CPU registers
0BhEnable CPU cache
0ChInitialize caches to initial POST values
0EhInitialize I/O component
0FhInitialize th e local bus IDE
10hInitialize Power Management
1 1hLoad alternate registers with initial POST
values
12hRestore CPU control word during warm
boot
13hInitialize PCI Bus Mastering devices
14hInitialize keyboard controller
16h1-2-2-3BIOS ROM checksum
17hInitialize cache before memory autosize
18h8254 timer initialization
1Ah8237 DMA controller initialization
1ChReset Programmable Interrupt Controller
20h1-3-1-1Test DRAM refresh
22h1-3-1-3Test 8742 Keyboard Controller
24hSet ES segment register to 4 GB
26hEnable A20 line
28hAutosize DRAM
29hInitialize POST Memory Manager
2AhClear 215 KB base RAM
2Ch1-3-4-1RAM failure on address line xxxx
72Chapter 4
CodeBeepsPOST Routine Description
2Eh1-3-4-3RAM failure on data bits xxxx of low byte
of memory bus
2FhEnable cache before system BIOS
shadow
30h1-4-1-1RAM failure on data bits xxxx of high byte
of memory bus
32hTest CPU bus-clock frequency
33hInitialize Phoenix Dispatch Manager
36hWarm start shut down
38hShadow system BIOS ROM
3AhAutosize cache
3ChAdvanced configuration of chipset
registers
3DhLoad alternate registers with CMOS
values
42hInitialize interrupt vectors
45hPOST device initialization
46h2-1-2-3Che ck ROM copyright notice
48hCheck video configuration against CMOS
49hInitialize PCI bus and devices
4AhInitialize all video adapters in system
4BhQuietBoot start (optional)
4ChShadow video BIOS ROM
4EhDisplay BIOS copyright notice
50hDisplay CPU type and speed
51hInitialize EISA board
52hTest keyboard
54hSet key click if enabled
58h2-2-3-1Test for unexpected interrupts
59hInitialize POST display service
5AhDisplay prompt “Press F2 to enter
SETUP”
5BhDisable CPU cache
5ChTest RAM between 512 and 640 KB
60hTest extended memory
62hTest extended memory address lines
64hJump to User Patch1
66hConfigure advanced cache registers
67hInitialize Multi Processor APIC
68hEnable external and CPU caches
69hSetup System Management Mode (SMM)
recovery
70hDisplay error messages
72hCheck for configuration errors
76hCheck for keyboard errors
7ChSet up hardware interrupt vectors
7EhInitialize coprocessor if present
80hDisable onboard Super I/O ports and
IRQs
81hLate POST device initialization
82hDetect and install external RS232 ports
83hConfigure non-MCD IDE controllers
84hDetect and install external parallel ports
85hInitialize PC-compatible PnP ISA devices
86hRe-initialize onboard I/O ports
87hConfigure motherboard configurable
devices (optional)
88hInitialize BIOS Area
89hEnable Non-Maskable Interrupts (NMIs)
8AhInitialize Extended BIOS Data Area
8BhTest and initialize PS/2 mouse
8ChInitialize floppy controller
8FhDetermine number of ATA drives
(optional)
90hInitialize hard-disk controllers
91hInitialize local-bus hard-disk controllers
92hJump to UserPatch2
93hBuild MPTABLE for multi-processor
boards
95hInstall CD ROM for boot
96hClear huge ES segment register
97hFixup Multi Processor table
98h1-2Search for option ROMs. One long, two
short beeps on checksum failure.
99hCheck for SMART drive (optional)
9AhShadow option ROMs
9ChSet up Power Management
9DhInitialize security engine (optional)
9EhEnable hardware interrupts
9FhDetermine number of ATA and SCSI
drives
A0hSet time of day
A2hCheck key lock
A4hInitialize typematic rate
A8hErase F2 prompt
74Chapter 4
CodeBeepsPOST Routine Description
AAhScan for F2 key stroke
AChEnter SETUP
AEhClear Boot flag
B0hCheck for errors
B2hPOST done—prepare to boot operating
system
B4h1One short beep before boot
B5hTerminate QuietBoot (optional)
B6hCheck password (optional)
B9hPrepare Boot
BAhInitialize DMI parameters
BBhInitialize PnP Option ROMs
BChClear parity checkers
BDhDisplay MultiBoot menu
BEhClear screen (optional)
BFhCheck virus and backup remin ders
C0hTry to boot with INT 19
C1hInitialize POST Error Manager (PEM)
C2hInitialize error logging
C3hInitialize error displ ay function
C4hInitialize system error hand ler
C5hPnPnd dual CMOS (optional)
C6hInitialize notebook docking (optional)
C7hInitialize notebo ok docking late
C8hForce check (optional)
C9hExtended checksum (optional)
D2hUnknown interrupt
E0hInitialize the chipset
E1hInitialize the bridge
E2hInitialize the CPU
E3hInitialize the system timer
E4hInitialize system I/O
E5hCheck force recovery boot
E6hChecksum BIOS ROM
E7hGo to BIOS
E8hSet Huge Segment
E9hInitialize Multi Processor
EAhInitialize OEM special code
EBhInitialize PIC and DMA
EChInitialize Memory type
EDhInitialize Memory size
EEhShadow Boot Block
EFhSystem memory test
Chapter 475
CodeBeepsPOST Routine Description
F0hInitialize interrupt vector s
F1hInitialize Run Time Clock
F2hInitialize video
F3hInitialize System Manag ement Mode
F4h1Output one beep before boot
F5hBoot to Mini DOS
F6hClear Huge Segment
F7hBoot to Full DOS
76Chapter 4
Index of Symptom-to-FRU Error Message
NOTE: If the symptom or error for your problem condition is not listed in this section, refer to the
“Undetermined Problems” section on page 81.
LCD-related Symptoms
Symptom/ErrorAction in Sequence
LCD backlight doesn't work
LCD is too dark
LCD brightness cannot be adjusted
LCD contrast cannot be adjusted
Unreadable LCD screen
Missing pels in characters
Abnormal screen
Wrong color displayed
LCD has extra horizontal or vertical lines
displayed.
Run the Setup Utility, then press F9 to load the system
defaults.
Reconnect the LCD-CCD cable.
Keyboard (if contrast and brightness function key doesn't
work).
LCD-CCD cable
Inverter board
LCD panel
System board
Reconnect the LCD-CCD cable.
LCD cable
Inverter board
LCD panel
System board
Inverter board
LCD-CCD cable
LCD panel
System board
Power-related Symptoms
Symptom/ErrorAction in Sequence
Power shuts down during operationPower source (battery pack and power adapter). Refer to the
“Power System Check” section on page 67.
Battery pack
Power adapter
System board
The system won’t power on.Power source (battery pack and power adapter). Refer to the
“Power System Check” section on page 67.
Battery pack
Power adapter
System board
The system won’t power off.Power source (battery pack and power adapter). Refer to the
“Power System Check” section on page 67.
Hold and press the power button for more than four seconds.
System board
Battery won’t chargedRefer to the “Check the Battery Pack” section on page 67.
Battery pack
System board
Chapter 477
Memory-related Symptom
Symptom / ErrorAction in Sequence
Memory count (size) appears different from
actual size.
Run the Setup Utility, then press F9 to load the system
defaults.
DIMM
System board
Audio-related Symptoms
Symptom / ErrorAction in Sequence
In Windows multimedia programs, no
sound comes from the computer.
Internal speakers emit noise or emit no
sound.
Audio driver
Speaker
System board
Speaker
System board
Power Management-related Symptoms
Symptom / ErrorAction in Sequence
The system will not enter hibernation mode.
The system will not enter hibernation mode
and emits four short beeps every minute.
The system does not enter standby mode
after closing the notebook lid.
The system will not leave hibernation
mode.
The system doesn't resume from standby
mode after opening the LCD.
Battery fuel gauge in Windows doesn’t go
higher than 90%.
System hangs intermittently.Reinstall the system drives (HDD/ODD).
Check the system hibernation settings. Press the key,
then select ePower Management from the Empowering
Technology interface.
Keyboard (if control is from the keyboard)
Hard disk drive
System board
Press Fn+
mode.
Check the system hibernation settings. Press the key,
then select ePower Management from the Empowering
Technology interface.
Touchpad
Keyboard
Hard disk drive
System board
Check the system hibernation settings. Press the key,
then select ePower Management from the Empowering
Technology interface.
System board
Hard disk drive
System board
System board
Remove the battery pack and let it cool for two hours.
Refresh the battery pack (continue battery usage until power
is depleted, then recharge the battery).
Battery pack
System board
System board
o and see if the computer enters hibernation
78Chapter 4
I/O-related Symptoms
Symptom / ErrorAction in Sequence
System configuration values does not
match the installed devices.
External display does not work correctly.Press Fn+F5, LCD/CRT/both display switching
USB does not work correctlySystem board
Print problemsRun printer self-test.
Keyboard (one or more keys) does not
work.
Tou ch pad does not work.Reconnect the touchpad cable.
Internal modem does not work correctly.Modem port
Run the Setup Utility, then press F9 to load the system
defaults.
Reconnect hard disk/CD-ROM/diskette drives.
System board
Printer driver
Printer cable
Printer
System board
Reconnect the keyboard cable.
Keyboard
System board
Touchpad board
System board
Modem board
System board
Chapter 479
Intermittent Problems
Intermittent system hang problems can be caused by a variety of reasons that have nothing to do with a
hardware defect, such as cosmic radiation, electrostatic discharge, or software errors. FRU replacement
should be considered only when a recurring problem exists.
When analyzing an intermittent problem, do the following:
1.Run the advanced diagnostic test for the system board in loop mode at least ten times.
2.If no error is detected, do not replace any FRU.
3.If any error is detected, replace the FRU. Rerun the test to verify that there are no more errors.
80Chapter 4
Undetermined Problems
Undetermined problems are those for which diagnostic tests cannot identify the cause. This may be a failure to
detemine which adapter or device failed, which installed device is malfunctioning, a short circuit is suspected,
or when the system is inoperative.
IMPORTANT: Verify that all attached devices are supported by the computer, and that power supply to the
computer is good.
Follow these procedures to isolate the failing FRU (do not isolate non-defective FRU).
1.Shut down the computer.
2.Visually check the failing FRU for damage. If any problems are found, replace the FRU.
3.Remove or disconnect all the following devices:
t Non-Acer devices
t Printer, mouse, and other external devices
t Battery pack
t Hard disk drive
t DIMM
t Optical drive/diskette drive
t Cards in the ExpressCard/54 and card reader slots
4.Power on the computer.
5.Determine if the problem has ch anged.
6.If the problem does not recur, reconnect the removed devices one at a time until you find the failing FRU.
7.If the problem remains, replace the following FRU one at a time. Do not replace a non-defective FRU:
t System board
t LCD module assembly
Chapter 481
Online Support Information
This section describes online technical support services available to help you repair your TravelMate
notebook.
If you are a distributor, dealer, ASP or TPM, please refer your technical queries to your local Acer branch
office. Acer Branch Offices and Regional Business Units may access our website at http://global.acer.com/
support/index. However some information sources will require a user ID and password. These can be obtained
directly from Acer CSD Taiwan.
Acer's Website offers you convenient and valuable support resources whenever you need them.
In the Support & Downloads tab you can download information materials for all of Acer notebook, desktop and
server models including:
TService guides for all models
TUser's manuals
TTraining materials
TBIOS updates
TSoftware utilities
TSpare parts lists
TTechni cal Announcement Bulletins (TABs)
For these purposes, we have included an Acrobat File to facilitate a hassle-free downloading of our techni cal
materials.
The following are also available in the Support & Downloads
TDetailed information on Acer's International Traveler's Warranty (ITW)
TReturned material authorization procedures
TAn overview of all the support services we offer, accompanied by a list of telephone, fax, and email
contacts for all your technical queries.
We are always looking for ways to optimize and improve our services, so if you have any suggestions or
comments, please do not hesitate to communicate these to us.
tab:
82Chapter 4
System Block Diagram and Board Layout
System Block Diagram
Chapter 5
Chapter 583
System Board Layout
This section shows the top and bottom layout of the TravelMate 4520 system board.
If you have enabled the Password on Boot field and you forget the supervisor password, you will not be able to
boot up the computer. Your TravelMate notebook has a hardware pin (G41) for clearing a lost supervisor
password. Go to page 20 for related instructions.
86Chapter 5
Chapter 6
FRU (Field Replaceable Unit) List
This chapter gives you the FRU (Field Replaceable Unit) listing in global configurations of Aspire 5910. Refer to this chapter
whenever ordering for parts to repair or for RMA (Return Merchandise Authorization).
Please note that WHEN ORDERING FRU PARTS, you should check the most up-to-date information available on your
regional web or channel. For whatever reasons a part number change is made, it will not be noted on the printed Service
Guide. For ACER AUTHORIZED SERVICE PROVIDERS, your Acer office may have a DIFFERENT part number code from
those given in the FRU list of this printed Service Guide. You MUST use the local FRU list provided by your regional Acer
office to order FRU parts for repair and service of customer machines.
NOTE: To scrap or to return the defective parts, you should follow the local government ordinance or regulations on how to
dispose it properly, or follow the rules set by your regional Acer office on how to return it.
<all FRU description and PNs are not yet final. waiting for final FRU list>
Chapter 687
Aspire 5910 Exploded Diagram
88Chapter 6
TravelMate 4520 FRU List
CategoryNo.Part Name and DescriptionAcer Part No.
Audio-related
Boards
Chapter 689
CategoryNo.Part Name and DescriptionAcer Part No.
Cables
90Chapter 6
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