Acer Travelmate 4520 Service Manual

Acer TravelMate 4520 Notebook Computer
Service Guide
Service guide files and updates are available
on the Acer CSD web site at http://csd.acer.com.tw
PRINTED IN TAIWAN
Revision History
Date Chapter Updates
II
Copyright
Copyright © 2007 by Acer Incorporated. All rights reserved. No part of this publication may be reproduced, transmitted, transcribed, stored in a retrieval system, or translated into any language or computer language, in any form or by any means, electronic, mechanical, magnetic, optical, chemical, manual or otherwise, without the prior written permission of Acer Incorporated.
Disclaimer
The information in this guide is subject to change without notice. Acer Incorporated makes no representations or warranties, either expressed or implied, with respect to the
contents hereof and specifically disclaims any warranties of merchantability or fitness for any particular purpose. Any Acer Incorporated software described in this manual is sold or licensed "as is". Should the programs prove defective following their purchase, the buyer (and not Acer Incorporated, its distributor, or its dealer) assumes the entire cost of all necessary servicing, repair, and any incidental or consequential damages resulting from any defect in the software.
Acer is a registered trademark of Acer Corporation. Intel and Centrino are registered trademarks of Intel Corporation. Intel Core is a trademark of Intel Corporation. Other brand and product names are trademarks and/or registered trademarks of their respective holders.
III
Conventions
The following textual conventions are used in this service guide.
SCREEN MESSAGES Denotes actual messages that appear on screen.
NOTE Gives additional information related to the current topic.
WARNING Alerts you to any physical risk or system damage that might result
from doing or not doing specific actions.
CAUTION Gives precautionary measures to avoid possible hardware or
software problems.
IMPORTANT Reminds you to do specific actions relevant to the accomplishment
of procedures.
IV
Service Guide Coverage
This Service Guide provides you with all technical information relating to the BASIC CONFIGURATION decided for Acer's "global" product offering. To better fit local market requirements and enhance product competitiveness, your regional office MAY have decided to extend the functionality of a machine (e.g. add-on card, modem, or extra memory capability). These LOCALIZED FEATURES will NOT be covered in this generic Service Guide. In such cases, please contact your regional offices or the responsible personnel/channel to provide you with further technical details.
FRU Information
Please note WHEN ORDERING FRU PARTS, that you should check the most up-to-date information available on your regional web or channel. If, for whatever reason, a part number change is made, it will not be noted in the printed Service Guide. For ACER-AUTHORIZED SERVICE PROVIDERS, your Acer office may have a DIFFERENT part number code to those given in the FRU list of this printed Service Guide. You MUST use the list provided by your regional Acer office to order FRU parts for repair and service of customer machines.
V
VI
Features 1
System Tour 1 1
Chapter 1 1 1
TravelMate Tour 5
Open Front View 5 Close Front View 6 Left View 7 Right View 8 Rear View 8 Base View 9 Status Indicators 10 Easy-launch Keys 11 Productivity Keys 12
Phoenix TrustedCore Setup Utility 13
System Utilities 13
Chapter 2 13 13
Accessing the Setup Utility 14 Navigating Through the Setup Utility 15
Setup Utility Menus 16 BIOS Flash Utility 24 Launch Manager 25 Disassembly Tools 27 Stages of the Disassembly Process 27 Equivalent Torque Values 27
Table of Contents
System Disassembly 27
Chapter 3 27
System Screw List 28 Pre-disassembly Procedure 28 External Modules Disassembly 29
External Modules Disassembly Flowchart 29
Removing the SD Dummy Card 30
Removing the PC Card Dummy Card 30
Removing the Battery Pack 31
Removing the Lower Case Cover 32
Removing the Memory Modules 32
Removing the WLAN Board 33
Removing and Dismantling the HDD Assembly 34
Removing and Dismantling the ODD Assembly 36
Removing the Processor Cooling Fan 38
Removing the Heat Sink 39
Removing the Processor 40 Main Unit Disassembly 41
Main Unit Disassembly Flowchart 41
Removing the Middle Cover 42
Removing the Keyboard 42
Removing the LCD Module 43
Removing the Upper Case 47
VII
Table of Contents
Removing the LED Board 49
Removing the Fingerprint and Touchpad Boards 50
Removing the Card Reader Board 52
Removing the Bluetooth Board 53
Removing the System Board 54
Removing the Modem Board 55
Removing the Speakers 55 LCD Module Disassembly 57
LCD Module Disassembly Flowchart 57
Removing the LCD Bezel 58
Removing the Inverter Board 59
Removing the LCD Module Hinges 60
Removing the LCD Panel 60
Removing the LCD-CCD Cable 61
Removing the LCD Panel Brackets 62
Removing the Internal Microphone and the CCD Board 63
Removing the WLAN Antennas 64 Hardware Diagnostic Procedure 65
System Troubleshooting 65
Chapter 4 65
System Check Procedures 66
External Diskette Drive Check 66
External CD-ROM Drive Check 66
Keyboard or Auxiliary Input Device Check 66
Memory Check 67
Power System Check 67
Touchpad Check 68 POST Error Indicators 69
POST Error Message 69
POST Beep Codes 72 Index of Symptom-to-FRU Error Message 77 Intermittent Problems 80 Undetermined Problems 81 Online Support Information 82 System Block Diagram 83
System Block Diagram and Board Layout 83
Chapter 5 83 83
System Board Layout 84
Top View 84
Bottom View 85 System Switch 86
FRU (Field Replaceable Unit) List 87
Chapter 6 87
Aspire 5910 Exploded Diagram 88 TravelMate 4520 FRU List 89
TravelMate 4520 Series Model Configurations 107
Appendix A 107
VIII
Test Compatible Components 113
Appendix B 113
Technical Specifications 117 117
Appendix C 1 117 117 Index 127
Table of Contents
IX
Table of Contents
X
Chapter 1

System Tour

Features

Your TravelMate 4520 is part of the Acer ProFile line of notebook computers. It provides superior computing performance and flexible usability in a classic matte black magnesium alloy casing.
NOTE: The features listed in this section is for your reference only. The exact configuration of your TravelMate
computer depends on the model purchased.
Computing platform
AMD Better by Design solution with the following features:
T Processor options
t AMD Turion™ 64 X2 Dual-Core Mobile Technology (TL-50, TL-52, TL-56, TL-60, or TL-66 models) t Mobile AMD Sempron™ Processor (3400+, 3500+, or 3600+ models)
T Processor technologies
t Dual-Core Technology t AMD64 Technology
t Enhanced Virus Protection (EVP) t HyperTransport™ Technology (1600 MHz) t AMD PowerNow!™ Technology
T Core logic: ATI M690G chipset T Mobile technology: Acer InviLink™ 802.11b/g Wi-Fi CERTIFIED solution supporting the Acer
SignalUp™ wireless technology
1
Memory
T Two DIMM slots supporting DDR2 533/667 MHz memory modules T Maximum 4 GB system memory using two 2 GB soDIMM modules T Supports dual-channel (interleaving) memory mode T 1 MB flash BIOS and shadow RAM support
Storage subsystem
T Hard disk drive (HDD)
t SATA hard disk drives in 80–,120–, and 160 GB capacities (higher HDD capacity supported) t Acer DASP (Disk Anti-Shock Protection)
T Optical disc drive (ODD) options
t DVD-Super Multi double-layer drive t DVD/CD-RW combo drive
T 5-in-1 card reader slot supports Secure Digital (SD), MultiMediaCard (MMC), Memory Stick
Memory Stick Pro™ (MS Pro), and xD-Picture Card™ (xD) formats
1
EVP is only supported by certain operating systems including the current versions of Microsoft Windows, Linux, Solaris and BSD Unix. Consult your OS documentation for information on enabling EVP.
®
(MS),
Chapter 1 1
Display and graphics
T 14.1" WXGA TFT LCD (1280 x 800 pixel resolution, 16.7 million colors) T Graphics controller: ATI Radeon™ X1250
t 896 MB of HyperMemory™ t 256 MB of dedicated DDR2 VRAM t 640 MB of shared system memory
t Microsoft
T Acer GridVista™ for simultaneous multi-window viewing T Supports the following video capabilities:
t Dual independent display t MPEG-2/DVD hardware-assisted function t WMV9 (VC-1) and H.264 (AVC) t S-video/TV-out (NTSC/PAL)
®
DirectX® 9 compliance
Audio
T Two built-in Acer 3DSonic stereo speakers T One built-in stereo microphone T Intel High Definition Audio support T MS-Sound compatible
Communications
T Multiple network connection options
t WLAN via Acer InviLink 802.11b/g Wi-Fi CERTIFIED t WPAN via Bluetooth
t LAN via a Gigabit Ethernet port (Wake-on-LAN ready) t 56K ITU V.92 MDC 1.5 modem (PTT approved, Wake-on-Ring ready)
T Acer Video Conference solution for advanced Voice and Video over Internet Protocol (VVoIP)
t Built-in Acer Crystal Eye webcam supporting the Acer PrimaLite technology t Optional Acer Bluetooth
T WLAN controller options
t Intel PRO/Wireless 3945ABG Network Connection (tri-mode 802.11a/b/g) t Intel Wireless Wi-Fi Link 4965AGN t Intel PRO/Wireless 2200BG Network Connection (dual mode 802.11b/g)
T Broadcom NetLink™ BCM5787 Gigabit Ethernet Controller with PCI Express
®
2.0+EDR (Enhanced Data Rate) interface
®
VoIP phone
solution; Acer SignalUp compatible
Keyboard and special keys
T Acer FineTouch™ keyboard with
t 88-/89-key models with 5 curve for better typing comfort t Embedded numeric keypad t Inverted "T" cursor keys, 12 function keys, Windows
hotkey controls
t Seamless touchpad pointing device with 4-way scroll button t 2.5 mm (minimum) key travel
t International language support T Productivity keys: Lock, Presentation, and Sync keys T Easy-launch keys: Acer Empowering, Internet, email, and a blank P (programmable) keys T Front-access communication switches: Bluetooth and WLAN
2 Chapter 1
°
®
key, independent US and Euro dollar sign keys, and
I/O interface
T Front panel
t IEEE 1394
t Infrared (IR)
t USB 2.0 (1x)
t UAA (Universal Audio Architecture) T Rear panel: Modem (RJ-11) T Left panel
t Kensington lock
t USB 2.0 (1x)
t 5-in-1 card reader slot T Right panel
t PC Card slot (Type II)
t USB 2.0 (2x)
t S-video/TV-out
t Ethernet (RJ-45)
t VGA (external monitor)
t DC-in jack T Acer Bio-Protection fingerprint solution with FingerLaunch, FingerNav and PBA (Pre-Boot
2
ready audio jacks: line-in, microphone-in, and headphone
Authentication) support provides enhanced security
Status indicators
T Left edge: HDD activity, Num Lock, and Caps Lock T Front edge: power status, battery charge; Bluetooth, and WLAN functions T Ethernet and modem ports: link and activity indicators
Power subsystem
T 44W 4000 mAh Li-ion battery pack (6-cell) T 3-pin 65W AC adapter T Acer QuicCharge™ battery technology T ACPI (Advanced Configuration and Power Interface) 3.0 power management standard (supports
standby and hibernation modes)
System security and compliance features
T Physical security
t Acer DASP absorbs shocks and insulates the hard drive.
t Kensington lock notch deters theft by letting you secure the notebook to a permanent object.
t Magnesium-alloy casing for a light-weight and reliable safeguard against physical damage. T Data security
t Acer Bio-Protection solution provides network and data security by verifying an individual's true identity.
t Acer Empowering Technology (particularly the eDataSecurity and eLock features) T Industry standard compliance
t Wi-Fi
t ACPI 3.0
t Mobile PC 2002
t DMI 2.0 (Desktop Management Interface)
2
UAA refers to a class driver architecture for PC audio solutions supported in Microsoft Windows Vista .
Chapter 1 3
Software
T Operating system options
t Windows Vista™ Business
t Windows Vista Home Premium
t Windows Vista Home Basic T System tools and utilities
t Acer Empowering Technology (eNet, ePower, eAudio , ePresentation, eDataSecurity, eLock, eRecovery, and
eSettings Management)
t Acer Crystal Eye
t Acer Video Conference Manager
t Acer GridVista
t Acer Launch Manager
t Microsoft Office Ready 2007
t NTI Shadow
t Adobe
t CyberLink
t NTI CD-Maker™
t Norton Internet Security™
®
®
Reader
®
PowerProducer
®
Physical specifications
T Dimensions (width x depth x height): 331 x 248 x 29.7/41.08 mm (13.03 x 9.76 x 1.17/1.62 in) T Weight (with 6-cell battery pack): 2.4 kg (5.29 lbs) T Two-spindle design for portability T Streamlined ProFile chassis for professional style and optimized portability
Environmental specifications
T Temperature:
t Operating: 5 C to 35 C
t Non-operating: -20 C to 65 C T Humidity (non-condensing):
t Operating: 20% to 80%
t Non-operating: 20% to 80%
°°
°°
Accessories
T Acer Bluetooth VoIP phone with the Acer Video Conference Manager T 512 MB, 1 or 2GB DDR2 667 MHz soDIMM modules T 9-cell 4800 mAh Li-ion battery pack T 3-pin 65 W AC adapter T External USB floppy disk drive
4 Chapter 1

TravelMate Tour

This section is a virtual tour of your TravelMate notebook’s interior and exterior components.

Open Front View

Number Icon Item Description
1 Acer OrbiCam
camera
2 Internal microphone Create sound recording and conduct voice
3 LCD panel Displays computer output. 4 Keyboard For entering data into your computer. 5 Status indicators Light-Emitting Diodes (LEDs) for monitoring the hard
6 Touchpad Touch-sensitive pointing device which functions like a
7 Click buttons The left and right buttons function like the left and right
8 Stat us ind i cat o rs LEDs for monitoring the po w e r status and battery charge
9 Function may vary base on actual notebook model. It can
10 Palmrest Comfortable support area for your hands when you use
11 Easy-launch buttons Press to laun ch frequently used programs/functions. Go
12 Power button Turns the computer on and off.
Conduct video communication. (for selected models)
communication.
drive activity, as well as the Num Lock and Caps Lock functions. Go to page 10 for more information.
computer mouse.
mouse buttons.
level, as well as the Bluetooth and WLAN functions. Go to page 10 for more information.
either be a 4-way scroll button or an Acer Bio-Protection fingerprint reader.
the keyboard.
to page 11 for more information.
13 Productivity keys Press to access TravelMate’s protection and
manageability features. Go to page 12 for more information.
Chapter 1 5

Close Front View

Number Icon Item Description
1 IEEE 1394 ports Connects to a IEEE 1394 devices.
2 IR port Interfaces with IR-aware (e.g. infrared printer,
IR-aware computers and mobile phone). Your computer can transfer data at speeds of up to 4 Mbps at a distance of up to one meter.
3 Front USB 2.0 port Connects to USB 2.0 devices (e.g. USB mouse, USB
camera).
4 Line-in jack Accepts audio line-in devices (e.g., audio CD player,
stereo walkman).
5 Microphone-in jack Accepts an external microphone.
6 Headphone jack Accepts headphones or external speakers.
7 Bluetooth switch Toggles the Bluetooth function on and off.
8 WLAN switch Toggles the WLAN function on and off. 9 Speakers Delivers High Definition (HD) audio output.
10 Lid latch Locks and releases the notebook lid.
6 Chapter 1

Left View

Note:
Number Icon Item Description
1 Kensington lock notch Accepts a Kensington-compatible computer security lock.
2 Optical disc drive
(ODD) 3 ODD access indicator * Lights up when a the optical drive is active . 4 ODD eject button * Ejects the optical disc from the drive. 5 Emergency eject hole * Ejects the ODD tray when the computer is turned off. 6 USB 2.0 port Connects to USB 2.0 devices.
7 5-in-1 card reader slot Accepts MS, MS PRO, MMC, SD, and xD formats
* Item location varies depending on the drive model.
Accepts CDs or DVDs (drive type maybe slot-load or tray-load depending on model).
memory cards.
Chapter 1 7

Right View

Number Icon Item Description
1 PC Card slot eject
button 2 PC Card slot Accepts one Type II PC Card.
3 USB 2.0 ports Connects to USB 2.0 devices.
4 S-Video/TV-out port Connects to a television or display device with an S-
5 Ethernet port (RJ-45) Connects to an Ethernet 10/100/1000-b ased network
6 VGA port Connects to an external display device (e.g., external
7 DC-in jack Connects to an AC adapter.
Ejects the PC Card from the slot.
video input. Supports both NTSC and PAL standards.
(selected models).
monitor, LCD projector).

Rear View

Number Icon Item Description
1 Ventilation slots Enable the computer to stay cool, even after prolonged
use.
2 Modem port (RJ-11) Connects to a phone line.
8 Chapter 1

Base View

Number Icon Item Description
1 Battery lock Secures the battery pack in position.
2 Battery pack Provides power to the computer. 3 Battery release latch Releases the battery pack for removal.
4 Ventilation slots Enable the computer to stay cool, even after prolonged
use.
Note: Do not cover or obstruct the opening of the fan. 5 Acer DASP pad Provides anti-shock/bump protection to the hard drive. 6 Lower case cover Protects the external modules located on the system
lower case.
Chapter 1 9

Status Indicators

The computer has several status indicators for monitoring various system components and functions.
Number Icon Indicator Description
1 Hard drive activity Flashes green when there is hard drive activity.
2 Num Lock Lights up green when the Num Lock function is activated.
3 Caps Lock Lights up green when the Caps Lock function is
activated.
4 Power * Indicates the computer’s power state. It lights up:
T Green when the computer is powered on. T Amber when the computer is in standby or
hibernation mode.
5 Battery charge * Indicates the battery charging state. It lights up:
T Amber when the computer is charging. T Green when battery charging is complete.
6 Bluetooth * Indicates the Bluetooth status. It lights up:
T Green when there’s an active Bluetooth connection T Amber when there’s no Bluetooth connection.
7 WLAN * Indicates the WLAN status. It lights up:
T Green when there is an active WLAN connection T Amber when there is no WLAN connection.
* These indicators remain visible when the computer lid is closed.
10 Chapter 1

Easy-launch Keys

On the upper right side of the keyboard are special keys for launching commonly-used programs. Use Launch Manager to customize the function assigned to any of these keys. Go to page 25 for instructions.
Number Icon Indicator Description
1 Acer Empowering key * Press to launch the Acer Empowering Technology
widgets. 2 Web browser * Press to launch the preferred Internet browser.
3 Mail * Press to launch the preset E-mail application.
1
Programmable key Press to launch a customized program or function.
P
Chapter 1 11

Productivity Keys

The productivity keys on the upper right side of the keyboard provides one-touch manageability for a more secure and smarter work mode.
Number Icon Indicator Description
1 Lock Press to launch the Windows Lock window. This
enable users to protect the system from unauthorized
access. If your computer is equipped with an
Acer Bio-Protection fingerprint reader, you only need to
swipe your finger to log into Windows again. 2 Presentation Press to enable professional presentations without
screen saver interruptions or system notifications. 3 Sync Press to launch the NTI Shadow program. This allows
users to perform real-time backups to any designated
storage device.
12 Chapter 1
Chapter 2

System Utilities

Phoenix TrustedCore Setup Utility

Phoenix TrustedCore Setup Utility is a hardware configuration program built into your system's Basic Input/ Output System (BIOS). Since most systems are already properly configured and optimized, there is normally no need to run this utility.
You will need to run this utility under the following conditions:
T When changing the system configuration including:
t Setting the system time and date t Configuring the hard drives t Specifying the boot device sequence t Configuring the power management modes t Setting up system passwords or making other changes to the security setup
T When a configuration error is detected by the system and you are prompted (“Run Setup” message) to
make changes to the BIOS settings.
IMPORTANT: If you repeatedly receive “Run Setup” messages, the RTC battery located on the system
board (RTC1) may be defective. In this case, the system cannot retain configuration values in CMOS. Replace the RTC battery with a new one.
NOTE: For ease of reading, Phoenix TrustedCore Setup Utility will be simply referred to as “Setup” or “Setup
Utility” in this Service Guide. The screenshots used in this guide display default system values. These values may not be the same
as those in your computer. In the descriptive tables following each of the menu screen illustrations, settings in boldface are the
default and suggested parameter settings.
The Setup Utility loads the configuration values in a battery-backed nonvolatile memory called CMOS RAM. This memory area is not part of the system RAM, which allows configuration data to be retained when power is turned off. The values take effect when the system is booted. Power-On Self Test (POST) uses these values to configure the hardware. If the values and the actual hardware do not agree, POST generates an error message. You must run this utility to change the BIOS settings from the default or current configuration.
Chapter 2 13

Accessing the Setup Utility

1. Turn on the computer. If the computer is already turned on, save your data and close all open applications, then restart the
computer.
2. During POST, press F2. If you fail to press F2 before POST is completed, you will need to restart the computer.
The first page to be displayed will be the Information menu. Use the left ( ) and right ( ) arrow keys to move between selections on the menu bar.
Menu bar
Legend bar
14 Chapter 2

Navigating Through the Setup Utility

Use the keys listed in the legend bar on the bottom of the Setup screen to work your way through the various menu and submenu screens of the Setup Utility. The table below lists these legend keys and their respective functions.
Key Function
and To move between selections on the menu bar.
and
F5 or (-) F6, (+), or
Space
Enter To select a field value. Esc or Alt-X If you press this key:
F1 or Alt-H To bring up the General Help
F9 Press to load default system values. F10 Press to save changes and close the Setup Utility.
To move the cursor to the field you want.The currently selected field will be highlighted . The right side of each menu screen displays a field help panel—Item Specific Help This panel displays the help text for the currently selected field. It updates as you move the cursor to each field.
You can also use these keys to navigate through the multipage General Help
window.
To select a value for the currently selected field (only if it is user-configurable ). Pr ess F5 or (-) to select the next lower value; F6, (+), or Space to select the next higher value.
A parameter that is enclosed in square brackets [ ] is user-configurable. Parameters are not user-configurable for one of the following reasons:
T The field value is auto-configured or auto-detected.· T The field value is informational only. T The field is password-protected.
T On one of the menu screens, the Exit menu displays. T On a General Help window, closes the window.
window. This window lists other Setup navigation keys that
are not displayed on the legend bar.
panel.
Additional help information is available on the General Help window. Just press F1 on any screen.
Chapter 2 15

Setup Utility Menus

The PhoenixBIOS Setup Utility has five menus for configuring the various system functions. These include:
Information
•Main
Security
Boot
Exit
Information
The Information menu screen displays a summary of your computer hardware information. These information are necessary for troubleshooting and may be required when asking for technical support.
Field Description
CPU Type Displays the processor name, sequence number, and clock speed. CPU Speed Displays th e CPU speed. IDEO Model Name Displays the hard disk drive model. IDEO Serial Number Displays the hard disk drive serial number. ATAPI Model Name Displays the optical disc drive model. System BIOS Version Displays the current system BIOS version. VGA BIOS Version Displays the current VGA firmware version. KBC Version Displays the cu rrent keyboard controller version. Serial Number Displays the system serial number. Asset Tag Number Di splays the system asset tag number Product Name Displays the official model name of the product. Manufacturer Name Displays the manufacturer of the computer. UUID Displays the universally unique identifier of your computer. This will only be
visible when an internal LAN device is presenting.
16 Chapter 2
Main
The Main menu screen allows you to configure the basic system settings and view the memory allocations.
Field Description Value
System Time Set the system time. HH:MM:SS
(hour:minute:second)
System Date Set the system date. MM/DD/YYYY
(month/day/year)
System Memory Displays the size of system memory detected during boot-up. Memory size is
fixed at 640 MB.
Extended Memory Displays the size of extended memory detected during boot-up. Extended
memory size is equal to total memory size less 1 MB.
Video Memory Displays the size of video memory detected during
boot-up.
Quiet Boot When enabled, the Acer logo screen appears
during boot-up
Network Boot When enabled, remote host with appropriate boot
image can boot this computer. (Only works with an Ethernet device.)
F12 Boot Menu When enabled, the “Press F12 to enter Multi-Boot
Menu” message is displayed during POST.
D2D Recovery When enabled, pressing Alt-F10 during POST will
activate the Acer disc-to-disc recovery function. The function allows the user to create a hidden partition on the hard drive to store a copy of the OS and restore the system to its default factory settings.
128 MB
256 MB Disabled
Enabled
Disabled
Enabled
Disabled
Enabled Disabled
Enabled
Chapter 2 17
Security
The Security menu screen displays system passwords options to help safeguard and protect your computer from unauthorized use.
Field Description Value
Supervisor Password Is Indicates whether a supervisor password is in use (Set) or not (Clear). User Password Is Indicates whether a user password is in use (Set) or not (Clear). HDD Password Is Indicates whether an HDD password is in use (HDD Password Set) or not
(Clear).
Set Supervisor Password
Set User Password When set, this password will restrict a user’s access to the Setup menus. Only
Set HDD Password When set, this password will restrict a user’s access to the internal hard disk
Password on Boot Referred to as power-on password. When set, the
When set, this password will allow the user to access and change all settings in the Setup Utility. Press Enter to configure.
the following menus will be accessible:
T System Time T System Date T Boot menu options T All Exit menu options excluding Load Setup Defaults
A supervisor password must first be set before creating a user password.
drive. It will be required during boot-up or when resuming from S4 mode (hibernation).
Note: If this password is the same as the power-on password, it will not be required anymore at boot-up.
Disabled
user or supervisor password will be required to boot
Enabled
up the system or when resuming from S4 mode. A supervisor password must first be set before creating this password.
18 Chapter 2
Setting a system password
Note the following before you define a system password:
The maximum length of password contains eight alphanumeric characters—A - Z, 0 - 9, and ‘;’ (for a French keyboard).
System passwords are case-insensitive.
Password re-try is limited to three times. If user failed to enter the correct password, the system will hang up.
T o set a system password:
1. Press or to highlight a set password field, then press Enter.
The password box appears.
2. Type a password then press Enter. IMPORTANT: Be very careful when typing your password because the characters do not appear on the
screen. Only shaded blocks representing each typed character are visible.
3. Retype the password to verify the first entr y, then press Enter. You will be prompted to save the new password.
4. Press Enter. The corresponding password status field displays Set to indicate that a password has been enabled.
5. Press F10 to save the password and close the Setup Utility.
Chapter 2 19
T o change a system password:
1. Press or to highlight an enabled password field, then press Enter.
The password box appears.
2. Type the original password, then press Enter.
3. Type a new password, then press Enter.
4. Retype the new password to verify the first entry, then press Enter.
You will be prompted to save the new password.
5. Press Enter.
6. Press F10 to save the password and close the Setup Utility.
To remove a system password:
1. Press or to highlight a password parameter, then press Enter.
The password box appears.
2. Type the original password, then press Enter.
3. Press Enter twice without entering anything in the new and confirm password fields.
You will be prompted to confirm the password removal.
4. Press Enter. The corresponding password status field displays Clear to indicate that the password has been disabled.
5. Press F10 to save the changes you made and close the Setup Utility.
To clear a lost password:
If you have forgotten the user password, the computer will continue to function normally but you will have limited access to the Setup Utility.
If you have enabled the Password on Boot field and you forget the supervisor password, you will not be able to boot up the computer. The same thing applies if you forget an HDD password.
You will need short the G41 pin located near the DIMM slot (DM1) to clear the supervisor password. To clear the supervisor password:
1. Turn off the computer and unplug all the peripherals connected to it.
2. Unplug the power cord from the computer.
3. Remove the lower case cover according to the instructions described on page 32.
4. Remove the memory modules according to the instructions described on page 32.
20 Chapter 2
5. Peel off the black tape near the DIMM slot to expose the SW1 dip switch.
6. Locate the G41 pin.
7. Short the G41 pin to clear all system passwords.
8. Reinstall the memory modules and the lower case cover.
9. Turn on the computer and press F2 during bootup to access the Setup Utility.
10. Press F9 to load the system defaults.
11. Press F10 to save the changes you made and close the Setup Uti lity.
To clear a lost HDD password: It uses on dos environment. To decode HDD password error code for unlock hard disk.
1. Open the computer in a DOS environment.
2. Type the following command:
A\> unlock6 XXXXX 00
3. Press Enter to display the command options.
4. Select option 2 (upper case ASCII code), then press Enter.
5. Write down the generated master password.
6. Reboot the computer.
7. In the HDD password prompt, type the master password generated in step 4, then press Enter.
Chapter 2 21
Boot
The Boot menu screen allows users to set the drive sequence in which Setup attempts to boot the operating system. By default, Setup searches for boot devices in the order shown in the screen below.
To set the boot drive sequence:
1. Press or to select a bootable device.
2. Press F6 to move the device up the list, or F5 to move it down the list.
3. Press F10 to save the changes you made and close the Setup Utility.
22 Chapter 2
Exit
The Exit menu displays the several options on how to quit from the Setup Utility. Select any of the exit options then press Enter.
Option Description
Exit Saving Changes Saves changes made and closes the Setup Utility.
Keyboard shortcut: F10· Exit Discarding Changes Discards changes made and closes the Setup Utility. Load Setup Defaults Loads the factory-default settings for all Setup fields.
Keyboard shortcut: F9 Discard Changes Discards all changes made to the Setup Utility and loads the previous
configuration settings. Save Changes Saves all changes made to the Setup Utility.
Chapter 2 23

BIOS Flash Utility

The BIOS flash memory update is required under the following conditions:
T When there are new versions of system programs T When new hardware options are installed T When the BIOS has been corrupted and you need to restore it
BIOS Flash Precautions
T If you do not have a crisis recovery diskette at hand, create a Crisis Recovery Diskette in Windows XP
of Vista before you use the flash utility.
T Do not install memory-related drivers (XMS, EMS, DPMI) when you use the flash utility. T Place the computer in AC mode during the BIOS flash procedure. If the battery pack does not contain
enough power to finish the BIOS flash, you may not able to boot the system because the BIOS is not completely loaded.
To flash the BIOS:
1. Prepare a bootable diskette.
2. Copy the flash utilities to the bootable diskette.
3. Boot the system from the bootable diskette.
The flash utility will automatically be executed.
4. Follow the on-screen instructions to finish the flashing of the BIOS.
BIOS Recovery
If a BIOS flash procedure fails to complete, perform a BIOS recovery procedure by using the Crisis Recovery Diskette. During this procedure, the system will force the BIOS to enter a special BIOS block, called boot
block, to boot up the system with minimum BIOS initialization.
To perform BIOS recovery:
1. Make sure the power cord is connected to the computer.
1. Attached a USB floppy drive to the co mp uter.
2. Insert the Crisis Recovery Diskette into the floppy drive.
3. Press and hold the Fn+Esc keys, then press the power button .
This initialize the BIOS recovery process. The boot block BIOS will start to restore the failed BIOS code. Short beeps should be heard during this process. Once the process is completed, a long be ep should be heard.
4. Turn off the computer once the process is complete.
5. Turn on the computer again and flash the BIOS. Refer to the previous instructions.
24 Chapter 2

Launch Manager

Launch Manager allows users to configure three of the easy-launch keys—Acer Empowering, Web browser, and Mail.
To configure an easy-launch key:
1. Select Start | All Programs | Launch Manager.
2. Select which key to configure, then click the Add button opposite it.
3. You can set the key to open a particular file or program, or display a Web site address. Select the
corresponding radio button, then type or browse for your selection.
4. If you’ve entered a Web site address, key in a descriptive label for the new easy-launch key function.
5. Click OK.
6. Click OK to save the new settings.
Chapter 2 25
26 Chapter 2

System Disassembly

This chapter provides step-by-step instructions on how to disassemble the notebook computer for maintenance and troubleshooting purposes.

Disassembly Tools

In performing the disassembly process, you will need the following tools:
T Wrist-grounding strap and conductive mat for preventing electrostatic discharge T Philips screwdriver T Flat screwdriver T Hex screwdriver T Flat plastic screwdriver T Plastic tweezers

Stages of the Disassembly Process

The disassembly process is divided into three stages:
1. External modules disassembly
2. Main unit disassembly a. Upper case disassembly b. Lower case disassembly
3. LDC module disassembly
Chapter 3
IMPORTANT: The disassembly procedure described in this chapter is a gradual process, as illustrated in the
flowcharts preceding each disassembly stage section. This means that users need to observe the instructions in a step-by step manner. T o illustrate, removing the HDD assembly will require that you first remove the battery pack and the stylus. Failure to observe the gradual flow of the process may result in component damage.
NOTE: To reinstall the system components and assemble the unit, perform the disassembly procedures
in reverse.

Equivalent Torque Values

Torque values indicated in this chapter are expressed in kgf-cm (kilogram force-centimetre). For equivalent values in in-lb (inch-pound force) and Nmm (milli Newton meter), refer to the table below.
Torque Units kgf-cm in-lb Nmm
1.6 1.39 156.91
Torque
values
32.60294.21
43.47392.28
Chapter 3 27

System Screw List

Listed below are the screw types used in this system, plus their corresponding part numbers. NOTE: The screws for the different components vary in size. During the disassembly process, group the
screws with their corresponding components to avoid mismatches when putting back the components.
Screw Type Color Part Number
A M2 x L8 BZN+NYLOK Black 86.00D75.220 B M2 x L4 BZN Black 86.00A02.140 C M2.5 x L8 BZN+NYLOK Black 86.00E34.738 D M2 x L4 BZN+NYLOK Black 86.00E13.524 E M3 x L4 Silver 86.9A554.4R0
F M2 x L3 BZN+NYLOK Black 86.00E25.723 G M2 x L2.5 BZN+NYLOK Black 86.00D72.620 H M2.5 x L12 BZN+NYLOK Silver 86.00E67.63C
I M2.5 x L4 BZN+NYLOK Black 86.00D30.630
J M2.5 x L6 BZN+NYLOK Black 86.00E33.736
K M2 X L2 NI Silver 86.00D77.320
L M2.5 x L5 BZN+NYLOK Black 86.00F19.735
M M2.5 x L3 BZN+NYLOK Black 86.00D52.630

Pre-disassembly Procedure

Before proceeding with the disassembly procedure, perform the steps listed below:
1. Turn off the power to the computer and all peripherals.
2. Unplug the power cord from the computer.
3. Unplug all peripheral cables from the computer.
4. Close the note book lid and place the computer on a flat, steady surface.
28 Chapter 3

External Modules Disassembly

(
)

External Modules Disassembly Flowchart

Turn off
computer and
disconnect
power c ord
SD dummy card
EXpressCard dummy card
Battery pack
L-case cover
(Ax1, Bx7, Cx1)
DIMM
WLAN board
(Dx2)
Screw Type Part Number
A M2 x L8 BZN+NYLOK 86.00D75.220
B M2 x L4 BZN 86.00A02.140 C M2.5 x L8 BZN+NYLOK 86.00E34.738 D M2 x L4 BZN+NYLOK 86.00E13.524
E M3 x L4 86.9A554.4R0
F M2 x L3 BZN+NYLOK 86.00E25.723 G M2 x L2.5 BZN+NYLOK 86.00D72.620
HDD assembly
Hard drive
shielding
Ex2
Hard drive
module
ODD assembly
ODD bracket
(Cx1)
ODD module
(Fx2)
Fan
(Dx1)
Heat sink
(Dx4, Gx5 )
Processor
VGA board
(Fx2)
Chapter 3 29

Removing the SD Dummy Card

1. Push against the card, as if you were pushing it further into the slot, letting the card spring out.
2. Pull the SD dummy card out of its slot.

Removing the PC Card Dummy Card

1. Press the PC card slot eject button to pop it out, then press it again to eject the dummy card.
30 Chapter 3
2. Pull the PC Card dummy card out of its slot.

Removing the Battery Pack

1. Turn the unit over with the base facing upward.
2. Slide the battery lock to the unlock position.
3. Slide and hold the battery release latch, then remove the battery pack from its bay.
Chapter 3 31

Removing the Lower Case Cover

1. Remove the screws securing the lower case cover.
Step Type Quantity Color Torque
1 M2 x L8 BZN+NYLOK 1Black1.6 kgf-cm +/-15%
M2 x L4 BZN 4Black1.6 kgf-cm +/-15%
2. Pry the lower case cover from the main unit, then remove it.

Removing the Memory Modules

1. Push out the latches on both sides of the exterior DIMM slot (DM1).
32 Chapter 3
2. Remove the memory module from its slot.
3. Repeat steps 1 and 2 to remove the second memory module.

Removing the WLAN Board

1. Peel off the end of the bar code tape securing the WLAN antennas.
2. Disconnect the antennas from the WLAN board, then move them away from the board.
Chapter 3 33
3. Remove the screws securing the WLAN board.
Step Type Quantity Color Torque
3 M2 x L4 BZN+NYLOK 2 Silver 1.6 kgf-cm +/-15%
4. Remove the WLAN board from its slot (MINIC1).

Removing and Dismantling the HDD Assembly

1. Use the clear plastic tab and the black mylar tape to disconnect the HDD assembly from its connector (SATA).
34 Chapter 3
2. Remove the HDD assembly from the main unit.
3. Remove the HDD rubber enclosure from the assembly.
4. Remove the screws on the HDD module shielding.
Step Type Quantity Color Torque
4 M3 x L4 2 Silver 3 kgf-cm +/-15%
Chapter 3 35
5. Remove the shielding from the HDD module.

Removing and Dismantling the ODD Assembly

1. Remove the screw securing the ODD assembly to the main unit.
Step Type Quantity Color Torque
1 M2.5 x L8 1Black3 kgf-cm +/-15%
2. Use a plastic flat screwdriver to push the ODD assembly out of the main uni t.
36 Chapter 3
3. Pull the ODD assembly out of its bay.
4. Remove the screws securing the ODD bracket.
Step Type Quantity Color Torque
4 M3 x L4 2 Silver 3 kgf-cm +/-15%
5. Detach the ODD bracket from the module.
Chapter 3 37

Removing the Processor Cooling Fan

1. Disconnect the fan cable from its system board connector (FAN1).
2. Remove the screws securing the cooling fan.
Step Type Quantity Color Torque
2 M2 x L4 BZN+NYLOK 2Black1.6 kgf-cm +/-15%
3. Peel off the aluminum tape on the top edge of the cooling fa n.
38 Chapter 3
4. Remove the cooling fan from the main unit.

Removing the Heat Sink

1. Remove the screws securing the heat sink.
Step Type Quantity Color Torque
1 M2 x L2.5 BZN+NYLOK 5 Silver 1.6 kgf-cm +/-15%
2. Carefully pull the heat sink from the unit base, then remove it from the system board.
Chapter 3 39

Removing the Processor

1. Use a flat screwdriver to turn the processor socket lock to the counter-clockwise to the unlock position (note the unlock icon).
To rque value: 3 kgf-cm +/-15%
2. Hold the processor by its edges and remove it from its socket (U52).
IMPORTANT: When installing a processor, note the golden arrow on the corner to make sure the processor is
properly oriented over the socket. Refer to the figure above.
40 Chapter 3

Main Unit Disassembly

IMPORTANT: To prevent from scratching or damag ing the LCD panel, cover it with a protective film before
disassembling the main unit.

Main Unit Disassembly Flowchart

Main unit
Keyboard Middle cover
LCD module
(Cx2, Hx2)
Power board
(Dx4)
Upper case
(Ix1 , Cx10, J x2, Dx3) )
Power FPC cable
Speaker case
(Dx3, Kx3)
E-key board
(Fx3)
Launch board
(Dx2)
Touchpad board
bracket (Dx3)
Touchpad cable
Lower case
Modem board
(Fx2)
Bluetooth board
Subwoofer
USB board
(Dx1)
System board
(Dx2)
Card reader board
(Fx1)
Touchpad board
Screw Type Part Number
DC-in port
C M2.5 x L8 BZN+NYLOK 86.00E34.738 D M2 x L4 BZN+NYLOK 86.00E13.524
F M2 x L3 BZN+NYLOK 86.00E25.723
H M2.5 x L12 BZN+NYLOK 86.00E67.63C
I M2.5 x L4 BZ N+NYLOK 86.00D30.630 J M2.5 x L6 BZN+NYLOK 86.00E33.736 K M2 X L2 NI 86.00D77.320
Chapter 3 41

Removing the Middle Cover

1. Open the LCD panel completely to facilitate the easy removal of the middle cover.
2. Use a plastic flat screwdriver to pry open the outer edge of the cover, then continue prying on the hinge
sides until the cover is released from the U-case.
3. Remove the middle cover from the main unit.

Removing the Keyboard

1. Remove the screws securing the keyboard.
Step Type Quantity Color Torque
1 M2 x L2.5 BZN+NYLOK 2 Silver 1.6 kgf-cm +/-15%
42 Chapter 3
2. Detach the top edge keyboard from the upper case, then turn it over the palmrest to gain access to the keyboard cable.
3. Disconnect the keyboard cable from its system board connector (KB1) to completely detach the keyboard from the main unit.

Removing the LCD Module

1. Peel off the silver acetic tape protecting the LCD cable.
Chapter 3 43
2. Disconnect the LCD cable from its system board connector (LCD1).
3. Peel off the masking tape securing the WLAN and internal microphone cables to th e U-case.
4. Disconnect the LCD cable from its system board connector (LCD1).
5. Pull out the WLAN antennas from underneath the computer base, and then release them from their
U-case latches.
44 Chapter 3
6. Disconnect the internal microphone cable from its system board connector (INTMIC1).
7. Release the internal microphone cable and the <main or aux??> WLAN antenna (white) from their
U-case latches.
8. Release the <main or aux??> WLAN antenna (black) from their U-case latches.
9. Close the computer lid and turn the unit over to the base side.
Chapter 3 45
10. Remove the lower case screws securing the LCD module.
Step Type Quantity Color Torque
10 M2.5 x L8 BZN+NYLOK 2Black3 kgf-cm +/-15%
11. Turn the unit right side up and open the notebook lid again.
12. Remove the hinge screws securing the LCD module.
Step Type Quantity Color Torque
12 M2.5 x L12 BZN+NYLOK 2 Silver 4 kgf-cm +/-15%
13. Detach the LCD module from the main unit.
Proceed to page 57 for instructions on how to disassemble the LCD module.
46 Chapter 3

Removing the Upper Case

1. Disconnect the following system cables from their board connectors.
t Notebook lid cable (LID1)
t Fingerprint board cable (FP1)
t Touchpad board cable (TPAD1)
Chapter 3 47
t LED board cable (LEDB1)
2. Turn the unit over to the base side.
3. Remove the lower case screws securing the upper case.
Step Type Quantity Color Torque
3 M2.5 x L4 BZN+NYLOK 11 Black 3 kgf-cm +/-15%
4. Turn the unit over again and remove the single top upper case screw.
Step Type Quantity Color Torque
4 M2.5 x L4 BZN+NYLOK 1 Silver 3 kgf-cm +/-15%
48 Chapter 3
5. Detach the upper case from the lower case.

Removing the LED Board

1. Locate the LED board on the upper case underside.
2. Remove the screw securing the LED board.
Step Type Quantity Color Torque
2 M2 x L3 BZN+NYLOK 1 Silver 1.6 kgf-cm +/-15%
3. Peel off the LED board cable from the upper case, then grasp the LED board and pull the cable through its upper case opening.
4. Disconnect the LED board cable from its board connector.
Chapter 3 49

Removing the Fingerprint and Touchpad Boards

1. Disconnect the fingerprint board cable.
2. Detach the fingerprint board cable from the upper case.
3. Disconnect the touchpad board cable.
4. Detach the fingerprint board cable from the upper case.
50 Chapter 3
5. Remove the screws securing the fingerprint board bracket.
Step Type Quantity Color Torque
5 M2 x L4 BZN+NYLOK 4 Silver 1.6 kgf-cm +/-15%
6. Detach the fingerprint board bracket from the upper case.
7. Remove the screws securing the fingerprint board.
Step Type Quantity Color Torque
7 M2 x L4 BZN+NYLOK 2 Silver 1.6 kgf-cm +/-15%
Chapter 3 51
8. Detach the fingerprint board from its bracket.
9. Carefully pry loose the to uchpad board from the upper case to detach it.
CAUTION: The touchpad board is glued to the upper case. Remove the touchpad board only if it is defective.

Removing the Card Reader Board

1. Remove the screws securing the card reader board to the system board.
Step Type Quantity Color Torque
1 M2 x L3 BZN+NYLOK 2 Silver 1.6 kgf-cm +/-15%
52 Chapter 3
2. Detach the card reader board from its connector (CRB1).

Removing the Bluetooth Board

1. Disconnect the Bluetooth board cable from its system board connector (BLUE1).
2. Detach the Bluetooth board from the left speaker.
Chapter 3 53

Removing the System Board

1. Disconnect the speaker cable from its system board connector (SPKR1).
2. Remove the single screw securing the system board to the lower case.
Step Type Quantity Color Torque
2 M2 x L4 BZN+NYLOK 1 Silver 1.6 kgf-cm +/-15%
3. Detach the system board from the upper case, then turn it over to gain access to the modem board. Proceed to the next section for instructions on how to remove the modem board.
54 Chapter 3

Removing the Modem Board

1. Remove the screws securing the modem board.
Step Type Quantity Color Torque
1 M2 x L3 BZN+NYLOK 2 Silver 1.6 kgf-cm +/-15%
2. Remove the modem board from its system board connector (MDC1), then disconnect the modem cable from the board.

Removing the Speakers

1. Remove the screws securing the speakers.
Step Type Quantity Color Torque
1 M2 X L2 NI 2 Silver 1.6 kgf-cm +/-15%
Chapter 3 55
2. Release the speaker cable from its lower case latches.
3. Remove the speakers from the lower case.
56 Chapter 3

LCD Module Disassembly

LCD Module Disassembly Flowchart

LCD module
LCD bezel
(Jx6)
LCD panel
(Lx4, Dx2)
LCD panel brackets
(Fx6)
Screw Type Part Number
LCD chassis
Inverter board
LCD-CCD cable
LCD module hinge
(Lx2)
CCD bo ard
Internal microphone
WLAN antennas
(Mx1)
D M2 x L4 BZN+NYLOK 86.00E13.524
F M2 x L3 BZN+NYLOK 86.00E25.723 J M2.5 x L6 BZN+NYLOK 86.00E33.736 L M2.5 x L5 BZN+NYLOK 86.00F19.735
M M2.5 x L3 BZN+NYLOK 86.00D52.630
Chapter 3 57

Removing the LCD Bezel

1. Remove the rubber pads securing the LCD bezel screws.
2. Remove the screws securing the LCD bezel.
Step Type Quantity Color Torque
2 M2.5 x L6 BZN+NYLOK 6Black3 kgf-cm +/-15%
3. Carefully pry the LCD bezel open and remove it from the LCD module.
58 Chapter 3

Removing the Inverter Board

1. Remove the screws on the lower edge of the LCD panel.
Step Type Quantity Color Torque
1 M2 x L3 BZN+NYLOK 3Black1.6 kgf-cm +/-15%
2. Turn the board over and disconnect the 2P cable.
3. Disconnect the inverter cable from the board.
Chapter 3 59

Removing the LCD Module Hinges

1. Remove the screws securing the LCD module hinges.
Step Type Quantity Color Torque
1 M2.5 x L5 BZN+NYLOK 2Black3 kgf-cm +/-15%
2. Remove the LCD module hinges from the LCD chassis.

Removing the LCD Panel

1. Disconnect the CCD board cable.
60 Chapter 3
2. Release the WLAN antennas from the left and right LCD brackets.
3. Remove the LCD panel from its chassis.

Removing the LCD-CCD Cable

1. Peel off the LCD-CCD cable from the bottom edge of the LCD panel.
Chapter 3 61
2. Detach the adhesive tab on the cables’s LCD connector, then disconnect the cable from the LCD panel PCB.

Removing the LCD Panel Brackets

T Remove the screws securing the LCD panel brackets.
Step Part Number and Type Quantity Color Torque
* M2 x L3 BZN+NYLOK 8 Silver 1.6 kgf-cm +/-15%
62 Chapter 3

Removing the Internal Microphone and the CCD Board

1. Peel off the aluminum foil tabs and acetic tape securing the microphone cable.
2. Carefully remove the internal microphone from the LCD chassis.
3. Remove the CCD board from the LCD chassis.
Chapter 3 63

Removing the WLAN Antennas

1. Peel off the aluminum foil tabs securing the WLAN antennas.
2. Carefully detach the WLAN antenna from the LCD chassis.
64 Chapter 3
Chapter 4

System Troubleshooting

This chapter provides instructions on how to troubleshoot system hardware problems. If the problem can’t be resolved using the procedures described here, information for getting online technical assistance is also provided.

Hardware Diagnostic Procedure

IMPORTANT: The diagnostic tests described in this chapter are only intended to test Acer products. Non-Acer
products, prototype cards, or modified options can give false errors and invalid system responses.
1. Obtain as much detail as possible about the presented failure symptoms.
2. Verify the symptoms by attempting to re-create the failure through diagnostic tests or by repeating the
same condition that precedes the symptoms.
3. Refer the table below to determine whic h corrective action to perform.
Problem Symptom Section to Refer to
Power failure The power indicator does light up or
stay lit.
POST failure POST does not complete. No beep or
error codes issued. POST detects an error and displayed
messages on screen.
Specific component failure
Intermittent failure Symptoms cannot be re-created Use the customer-reported symptoms
Dysfunctional component symptoms (e.g. blurred LCD display).
“Power System Check” on page 67
“POST Error Message” on page 69 “Undetermined Problems”
“POST Error Message” on page 69
“POST Error Message” on page 69
and go to the “POST Error Message” section on page 69.
“Intermittent Problems” on page 80
Chapter 4 65

System Check Procedures

External Diskette Drive Check

Do the following to isolate the problem to a controller, driver , or diskette. A write-enabled, diagnostic diskette is required.
IMPORTANT: Make sure that the diskette does not have more than one label attached to it. Multiple labels
can damage to the drive.
1. Boot from the diagnostics diskette and start the diagnostics program.
2. Check if the FDD Test is successful (pass).
3. Follow the instructions in the message window.
If an error occurs with the internal diskette drive, reconnect the diskette connector on the system board. If the error still remains:
1. Reconnect the external diskette drive.
2. Replace the external diskette drive.
3. Replace the system board.

External CD-ROM Drive Check

Do the following to isolate the problem to a controller, drive, or CD-ROM. IMPORTANT: Make sure that the CD-ROM does not have any label attached to it. The label can damage the
drive.
1. Boot from the diagnostics diskette and start the diagnostics program.
2. Check if the CD-ROM Test is successful (pass).
3. Follow the instructions in the message window.
If an error occurs, reconnect the CD-ROM drive connector on the system board. If the error still remains:
1. Reconnect the CD-ROM module.
2. Replace the CD-ROM module.
3. Replace the system board.

Keyboard or Auxiliary Input Device Check

Remove the external keyboard if the internal keyboard is to be tested. If the internal keyboard does not work or an unexpected character appears, make sure that the flexible cable
extending from the keyboard is properly connected to its system board connector (KB1). If the keyboard cable connection is correct, run the Keyboard Test. If the tests detect a keyboard problem, do the following one at a time to correct the problem.
1. Reconnect the keyboard cable.
2. Replace the keyboard.
3. Replace the system board.
The following auxiliary input devices are supported by this computer:
T Numeric keypad T External keyboard
If any of these devices do not work, reconnect the device cable and check if that corrects the device failure.
66 Chapter 4

Memory Check

Memory errors might stop system operations, display error messages, or cause the system to hang up. Make sure that the DIMM is properly installed in its slot. A loose connection can cause an error. If the DIMM connection is correct, run the Doagmpstotics Test.
1. Boot from the diagnostics diskette and start the Doagmpstotics program.
2. Go to the diagnostic memory in the test items.
3. Press F2 in the test items.
4. Follow the instructions in the message window.

Power System Check

To verify the cause of the powe r problem, power on the computer using the AC adapter, and then the battery pack.
1. Remove the battery pack.
2. Connect the AC adapter and check if power is supplied.
3. Disconnect the AC adapter and install a fully-charged battery pack, and then check if power is supplied.
t If the failure is cause by a defective AC adapter, refer to the “Check the AC Adapter” section. t If the failure is cause by a defective battery pack, refer to the “Check the Battery Pack” section.
Check the AC Adapter
Unplug the AC adapter cable from the computer and measure the output voltage at the plug of the AC adapter cable. Refer the figure below.
Pin 1: + 19 to +20.5V Pin 2: OV, ground
1. If the voltage is not correct, replace the powe r adapter.
2. If the voltage is within the range, do the following: a. Replace the system board. b. If the problem is not corrected, see the section “Undetermined Problems” on page 81. c. If the voltage is still not corrected, proceed to the next step.
NOTE: An audible noise from the power adapter does not always indicate a defect.
3. If the power indicator does not light up, check the power cord of the AC adapter for correct continuity and
installation.
4. If the operational charge does not work, see the “Check the Battery Pack” section on the next page.
Chapter 4 67
Check the Battery Pack
Check the battery pack via the OS control and by checking the actual battery pack. Using the OS control:
1. Open the Power Management setting in the Windows Control Panel
2. On the Power Meter
parameters are correct.
3. Repeat steps 1 and 2 using both the battery pack and the AC adapter as the power source.
This will help you identify if the problem is on recharging or discharging.
Checking the battery pack voltage:
1. Power off the computer.
2. Remove the battery pack and measure the voltage between battery terminals 1 (+) and 6 (ground).
3. If the voltage is still less than 7.5 Vdc after recharging, replace the battery.
Checking the battery charge function:
1. Use a discharged battery pack or a battery pack that has less than 50% of the total power remaining when installed in the computer.
2. If the battery charge indicator does not light up, remove the battery pack and allow it to return to room temperature, then reinstall the battery pack.
3. If the charge indicator sti ll does not light up, replace the battery pack.
tab, confirm that the Current Power Source and Total Battery Power Remaining
screen.

Touchpad Check

If the touchpad doesn’t work, do the following actions one at a time to correct the problem. Do not replace a non-defective FRU:
1. Reconnect the touchpad cable.
2. Replace the touchpad board.
3. Replace the system board.
After you use the touchpad, the pointer drifts on the screen for a short time. This self-acting pointer movement can occur when a slight, steady pressure is applied to the touchpad pointer. This symptom is not a hardware problem. No service actions are necessary if the pointer movement stops in a short period of time.
68 Chapter 4

POST Error Indicators

When POST detects a system failure, it either displays a POST error message, or emits a series of beep codes.

POST Error Message

Whenever a non-fatal error occurs during POST , an error message describing the problem appears onscreen. These text messages are displayed in normal video (white text on black background). It shows the details of the error.
The POST error message index in this section lists the error messages and their possible causes. The most likely cause is listed first. The listed error symptoms classified by function.
NOTE: Perform the FRU replacement or actions in the sequence shown in FRU/Action column, if the FRU
replacement does not solve the problem, put the original part back in the computer. Do not replace a non-defective FRU.
This index can also help you determine the next possible FRU to be replaced when servicing a computer. If the symptom is not listed, see “Undetermined Problems” on page 81. NOTE: Most of the error messages occur during POST. Some of them display information about a hardware
device, e.g., the amount of memory installed. Others may indicate a problem with a device, such as the way it has been configured.
IMPORTANT: If the system fails after you make changes in the Setup Utility menus, reboot the computer,
enter Setup, then press F9 to load the Setup defaults to correct the error.
Error Code List
Error Code Error Message
006 Equipment Configuration Error
Causes:
1. CPU BIOS Update Code Mismatch
2. IDE Primary Channel Master Drive Error (The causes will be shown before the Equipment
Configuration Error message) 010 Memory Error at xxxx:xxxx:xxxxh (R:xxxxh, W:xxxxh) 070 Real Time Clock Error 071 CMOS Battery Bad 072 CMOS Checksum Error 110 System disabled.
Incorrect password is specified. <No error code> Battery Critical Low
In this situation BIOS will issue four short beeps, then shut
down the system, no message will show. <No error code> Thermal Critical High
In this situation BIOS will shut down the system, no
message will show.
Chapter 4 69
Error Message List
Error Message FRU/Action in Sequence
Failure Fixed Disk Reconnect the hard disk drive to its connector.
Run the Setup Utility, then press F9 to load the system defaults.
Hard disk drive System board
Stuck Key Refer to the “Keyboard or Auxiliary Input Device Check”
section on page 66.
Keyboard Error Refer to the “Keyboard or Auxiliary Input Device Check”
section on page 66.
Keyboard Controller Failed Refer to the “Keyboard or Auxiliary Input Device Check”
section on page 66. Keyboard locked - Unlock key switch Unlock external keyboard Monitor type does not match CMOS - Run
Setup Shadow RAM Failed at offset: nnnn BIOS ROM
System RAM Failed at offset: nnnn DIMM
Extended RAM Failed at offset: nnnn DIMM
System battery is dead - Replace and run Setup
System CMOS checksum bad - Default configuration used
System timer error RTC battery
Real time clock error RTC battery
Previous boot incomplete - Default configuration used
Memory size found by POST differed from CMOS
Diskette drive A error Check if the drive matches the diskette type set in the Setup
Incorrect Drive A type - run SETUP Check if the drive matches the diskette type set in the Setup
System cache error - Cache disabled System board CPU ID: System board
Run the Setup Utility, then press F9 to load the system
defaults.
System board
System board
System board
Replace the RTC battery, then access the Setup Utility to
reconfigure the system time setttings.
RTC battery
Run the Setup Utility to reconfigure the system time settings.
Run the Setup Utility to reconfigure the system time settings.
System board
Run the Setup Utility to reconfigure the system time settings.
System board
Run the Setup Utility, then press F9 to load the system
defaults.
RTC battery
System board
Run the Setup Utility, then press F9 to load the system
defaults.
DIMM
System board
Utility.
Refer to the “External Diskette Drive Check” section on
page 66.
Utility.
70 Chapter 4
Error Message FRU/Action in Sequence
DMA Test Failed DIMM
System board Software NMI Failed DIMM
System board Fail-Safe Timer NMI Failed DIMM
System board Device Address Conflict Run the Setup Utility, then press F9 to load the system
defaults.
RTC battery
System board Allocation Error for device Run the Setup Utility, then press F9 to load the system
defaults.
RTC battery
System board Failing Bits: nnnn DIMM
BIOS ROM
System board Fixed Disk n None Invalid System Configuration Data BIOS ROM
System board I/O device IRQ conflict Run the Setup Utility, then press F9 to load the system
defaults.
RTC battery
System board Operating system not found Run the Setup Utility and see if fixed disk and drive A: are
properly identified.
Diskette drive
Hard disk drive
System board
System Error – No Beep
Error Message FRU/Action in Sequence
No beep, power indicator turns off and the LCD screen is blank.
No beep, power indicator turns on but the LCD screen is blank.
Chapter 4 71
Power source (battery pack and power adapter). Refer to the
“Power System Check” section on page 67.
Ensure every internal cables are properly and securely
connected.
Reinstall the memory module.
System board.
Power source (battery pack and power adapter). Refer to the
“Power System Check” section on page 67.
Reconnect the LCD-CCD cable.
Hard disk drive
LCD-CCD cable
Inverter board
LCD panel
System board
Error Message FRU/Action in Sequence
No beep, power indicator turns on, the LCD screen is blank, but you can view POST when connected to an external CRT.
No beep, power indicator turns on and a blinking cursor appears on screen during POST.
No beep during POST but system runs correctly.
Reconnect the LCD-CCD cable.
LCD-CCD cable
Inverter board
LCD panel
System board
Ensure every internal cables are properly and securely
connected.
System board
Speaker
System board

POST Beep Codes

Code Beeps POST Routine Description
02h Verify Real Mode 03h Disable Non-Maskable Interrupt (NMI) 04h Get CPU type 06h Initialize system hardware 08h Initialize chipset with initial POST values 09h Set IN POST flag 0Ah Initialize CPU registers 0Bh Enable CPU cache 0Ch Initialize caches to initial POST values 0Eh Initialize I/O component 0Fh Initialize th e local bus IDE 10h Initialize Power Management 1 1h Load alternate registers with initial POST
values
12h Restore CPU control word during warm
boot 13h Initialize PCI Bus Mastering devices 14h Initialize keyboard controller 16h 1-2-2-3 BIOS ROM checksum 17h Initialize cache before memory autosize 18h 8254 timer initialization 1Ah 8237 DMA controller initialization 1Ch Reset Programmable Interrupt Controller 20h 1-3-1-1 Test DRAM refresh 22h 1-3-1-3 Test 8742 Keyboard Controller 24h Set ES segment register to 4 GB 26h Enable A20 line 28h Autosize DRAM 29h Initialize POST Memory Manager 2Ah Clear 215 KB base RAM 2Ch 1-3-4-1 RAM failure on address line xxxx
72 Chapter 4
Code Beeps POST Routine Description
2Eh 1-3-4-3 RAM failure on data bits xxxx of low byte
of memory bus 2Fh Enable cache before system BIOS
shadow 30h 1-4-1-1 RAM failure on data bits xxxx of high byte
of memory bus 32h Test CPU bus-clock frequency 33h Initialize Phoenix Dispatch Manager 36h Warm start shut down 38h Shadow system BIOS ROM 3Ah Autosize cache 3Ch Advanced configuration of chipset
registers 3Dh Load alternate registers with CMOS
values 42h Initialize interrupt vectors 45h POST device initialization 46h 2-1-2-3 Che ck ROM copyright notice 48h Check video configuration against CMOS 49h Initialize PCI bus and devices 4Ah Initialize all video adapters in system 4Bh QuietBoot start (optional) 4Ch Shadow video BIOS ROM 4Eh Display BIOS copyright notice 50h Display CPU type and speed 51h Initialize EISA board 52h Test keyboard 54h Set key click if enabled 58h 2-2-3-1 Test for unexpected interrupts 59h Initialize POST display service 5Ah Display prompt “Press F2 to enter
SETUP” 5Bh Disable CPU cache 5Ch Test RAM between 512 and 640 KB 60h Test extended memory 62h Test extended memory address lines 64h Jump to User Patch1 66h Configure advanced cache registers 67h Initialize Multi Processor APIC 68h Enable external and CPU caches 69h Setup System Management Mode (SMM)
area 6Ah Display external L2 cache size 6Bh Load custom defaults (optional) 6Ch Display shadow-area message
Chapter 4 73
Code Beeps POST Routine Description
6Eh Display possible high address for UMB
recovery 70h Display error messages 72h Check for configuration errors 76h Check for keyboard errors 7Ch Set up hardware interrupt vectors 7Eh Initialize coprocessor if present 80h Disable onboard Super I/O ports and
IRQs 81h Late POST device initialization 82h Detect and install external RS232 ports 83h Configure non-MCD IDE controllers 84h Detect and install external parallel ports 85h Initialize PC-compatible PnP ISA devices 86h Re-initialize onboard I/O ports 87h Configure motherboard configurable
devices (optional) 88h Initialize BIOS Area 89h Enable Non-Maskable Interrupts (NMIs) 8Ah Initialize Extended BIOS Data Area 8Bh Test and initialize PS/2 mouse 8Ch Initialize floppy controller 8Fh Determine number of ATA drives
(optional) 90h Initialize hard-disk controllers 91h Initialize local-bus hard-disk controllers 92h Jump to UserPatch2 93h Build MPTABLE for multi-processor
boards 95h Install CD ROM for boot 96h Clear huge ES segment register 97h Fixup Multi Processor table 98h 1-2 Search for option ROMs. One long, two
short beeps on checksum failure. 99h Check for SMART drive (optional) 9Ah Shadow option ROMs 9Ch Set up Power Management 9Dh Initialize security engine (optional) 9Eh Enable hardware interrupts 9Fh Determine number of ATA and SCSI
drives A0h Set time of day A2h Check key lock A4h Initialize typematic rate A8h Erase F2 prompt
74 Chapter 4
Code Beeps POST Routine Description
AAh Scan for F2 key stroke ACh Enter SETUP AEh Clear Boot flag B0h Check for errors B2h POST done—prepare to boot operating
system B4h 1 One short beep before boot B5h Terminate QuietBoot (optional) B6h Check password (optional) B9h Prepare Boot BAh Initialize DMI parameters BBh Initialize PnP Option ROMs BCh Clear parity checkers BDh Display MultiBoot menu BEh Clear screen (optional) BFh Check virus and backup remin ders C0h Try to boot with INT 19 C1h Initialize POST Error Manager (PEM) C2h Initialize error logging C3h Initialize error displ ay function C4h Initialize system error hand ler C5h PnPnd dual CMOS (optional) C6h Initialize notebook docking (optional) C7h Initialize notebo ok docking late C8h Force check (optional) C9h Extended checksum (optional) D2h Unknown interrupt E0h Initialize the chipset E1h Initialize the bridge E2h Initialize the CPU E3h Initialize the system timer E4h Initialize system I/O E5h Check force recovery boot E6h Checksum BIOS ROM E7h Go to BIOS E8h Set Huge Segment E9h Initialize Multi Processor EAh Initialize OEM special code EBh Initialize PIC and DMA ECh Initialize Memory type EDh Initialize Memory size EEh Shadow Boot Block EFh System memory test
Chapter 4 75
Code Beeps POST Routine Description
F0h Initialize interrupt vector s F1h Initialize Run Time Clock F2h Initialize video F3h Initialize System Manag ement Mode F4h 1 Output one beep before boot F5h Boot to Mini DOS F6h Clear Huge Segment F7h Boot to Full DOS
76 Chapter 4

Index of Symptom-to-FRU Error Message

NOTE: If the symptom or error for your problem condition is not listed in this section, refer to the
“Undetermined Problems” section on page 81.
LCD-related Symptoms
Symptom/Error Action in Sequence
LCD backlight doesn't work LCD is too dark LCD brightness cannot be adjusted LCD contrast cannot be adjusted
Unreadable LCD screen Missing pels in characters Abnormal screen Wrong color displayed
LCD has extra horizontal or vertical lines displayed.
Run the Setup Utility, then press F9 to load the system defaults.
Reconnect the LCD-CCD cable. Keyboard (if contrast and brightness function key doesn't
work). LCD-CCD cable Inverter board LCD panel System board
Reconnect the LCD-CCD cable. LCD cable Inverter board LCD panel System board
Inverter board LCD-CCD cable LCD panel System board
Power-related Symptoms
Symptom/Error Action in Sequence
Power shuts down during operation Power source (battery pack and power adapter). Refer to the
“Power System Check” section on page 67. Battery pack Power adapter System board
The system won’t power on. Power source (battery pack and power adapter). Refer to the
“Power System Check” section on page 67. Battery pack Power adapter System board
The system won’t power off. Power source (battery pack and power adapter). Refer to the
“Power System Check” section on page 67. Hold and press the power button for more than four seconds. System board
Battery won’t charged Refer to the “Check the Battery Pack” section on page 67.
Battery pack System board
Chapter 4 77
Memory-related Symptom
Symptom / Error Action in Sequence
Memory count (size) appears different from actual size.
Run the Setup Utility, then press F9 to load the system defaults.
DIMM System board
Audio-related Symptoms
Symptom / Error Action in Sequence
In Windows multimedia programs, no sound comes from the computer.
Internal speakers emit noise or emit no sound.
Audio driver Speaker System board
Speaker System board
Power Management-related Symptoms
Symptom / Error Action in Sequence
The system will not enter hibernation mode.
The system will not enter hibernation mode and emits four short beeps every minute.
The system does not enter standby mode after closing the notebook lid.
The system will not leave hibernation mode.
The system doesn't resume from standby mode after opening the LCD.
Battery fuel gauge in Windows doesn’t go higher than 90%.
System hangs intermittently. Reinstall the system drives (HDD/ODD).
Check the system hibernation settings. Press the key, then select ePower Management from the Empowering Technology interface.
Keyboard (if control is from the keyboard) Hard disk drive System board
Press Fn+ mode.
Check the system hibernation settings. Press the key, then select ePower Management from the Empowering Technology interface.
Touchpad Keyboard Hard disk drive System board
Check the system hibernation settings. Press the key, then select ePower Management from the Empowering Technology interface.
System board Hard disk drive
System board System board
Remove the battery pack and let it cool for two hours. Refresh the battery pack (continue battery usage until power
is depleted, then recharge the battery). Battery pack System board
System board
o and see if the computer enters hibernation
78 Chapter 4
I/O-related Symptoms
Symptom / Error Action in Sequence
System configuration values does not match the installed devices.
External display does not work correctly. Press Fn+F5, LCD/CRT/both display switching
USB does not work correctly System board Print problems Run printer self-test.
Keyboard (one or more keys) does not work.
Tou ch pad does not work. Reconnect the touchpad cable.
Internal modem does not work correctly. Modem port
Run the Setup Utility, then press F9 to load the system defaults.
Reconnect hard disk/CD-ROM/diskette drives.
System board
Printer driver Printer cable Printer System board
Reconnect the keyboard cable. Keyboard System board
Touchpad board System board
Modem board System board
Chapter 4 79

Intermittent Problems

Intermittent system hang problems can be caused by a variety of reasons that have nothing to do with a hardware defect, such as cosmic radiation, electrostatic discharge, or software errors. FRU replacement should be considered only when a recurring problem exists.
When analyzing an intermittent problem, do the following:
1. Run the advanced diagnostic test for the system board in loop mode at least ten times.
2. If no error is detected, do not replace any FRU.
3. If any error is detected, replace the FRU. Rerun the test to verify that there are no more errors.
80 Chapter 4

Undetermined Problems

Undetermined problems are those for which diagnostic tests cannot identify the cause. This may be a failure to detemine which adapter or device failed, which installed device is malfunctioning, a short circuit is suspected, or when the system is inoperative.
IMPORTANT: Verify that all attached devices are supported by the computer, and that power supply to the
computer is good.
Follow these procedures to isolate the failing FRU (do not isolate non-defective FRU).
1. Shut down the computer.
2. Visually check the failing FRU for damage. If any problems are found, replace the FRU.
3. Remove or disconnect all the following devices:
t Non-Acer devices t Printer, mouse, and other external devices t Battery pack t Hard disk drive t DIMM t Optical drive/diskette drive t Cards in the ExpressCard/54 and card reader slots
4. Power on the computer.
5. Determine if the problem has ch anged.
6. If the problem does not recur, reconnect the removed devices one at a time until you find the failing FRU.
7. If the problem remains, replace the following FRU one at a time. Do not replace a non-defective FRU:
t System board t LCD module assembly
Chapter 4 81

Online Support Information

This section describes online technical support services available to help you repair your TravelMate notebook.
If you are a distributor, dealer, ASP or TPM, please refer your technical queries to your local Acer branch office. Acer Branch Offices and Regional Business Units may access our website at http://global.acer.com/ support/index. However some information sources will require a user ID and password. These can be obtained directly from Acer CSD Taiwan.
Acer's Website offers you convenient and valuable support resources whenever you need them. In the Support & Downloads tab you can download information materials for all of Acer notebook, desktop and
server models including:
T Service guides for all models T User's manuals T Training materials T BIOS updates T Software utilities T Spare parts lists T Techni cal Announcement Bulletins (TABs)
For these purposes, we have included an Acrobat File to facilitate a hassle-free downloading of our techni cal materials.
The following are also available in the Support & Downloads
T Detailed information on Acer's International Traveler's Warranty (ITW) T Returned material authorization procedures T An overview of all the support services we offer, accompanied by a list of telephone, fax, and email
contacts for all your technical queries.
We are always looking for ways to optimize and improve our services, so if you have any suggestions or comments, please do not hesitate to communicate these to us.
tab:
82 Chapter 4

System Block Diagram and Board Layout

System Block Diagram

Chapter 5
Chapter 5 83

System Board Layout

This section shows the top and bottom layout of the TravelMate 4520 system board.

Top View

Item Code Description
1 LCD1 LCD-CCD cable connector 2 LID1 Note book lid connector 3 CN1 PC card slot 4U40 ??? 5 RTC1 CMOS battery (RTC battery) 6 CRB1 Card reader board connector 7 SPKR1 Speaker cable connector 8 BLUE1 Bluetooth board cable connector 9 FP1 Fingerprint board cable connector 10 TPAD1 Touchpad board cable connector 1 1 INTMIC1 Internal microphone cable connector 12 LEDB1 LED board cable connector 13 KB1 Keyboard cable connector
84 Chapter 5

Bottom View

Item Code Description
1 MDC1 Modem board connector 2 BAT1 Battery pack connector 3 ODD1 Optical drive connector 4 DMI soDIMM slots 5 U57 ATI M690G chipset 6 MINIC1 WLAN board slot 7U72 ??? 8 SATA1 Hard drive connector 9 U52 Processor socket 10 U53 ??? 11 FAN1 Fan cable connector
Chapter 5 85

System Switch

If you have enabled the Password on Boot field and you forget the supervisor password, you will not be able to boot up the computer. Your TravelMate notebook has a hardware pin (G41) for clearing a lost supervisor password. Go to page 20 for related instructions.
86 Chapter 5
Chapter 6

FRU (Field Replaceable Unit) List

This chapter gives you the FRU (Field Replaceable Unit) listing in global configurations of Aspire 5910. Refer to this chapter whenever ordering for parts to repair or for RMA (Return Merchandise Authorization).
Please note that WHEN ORDERING FRU PARTS, you should check the most up-to-date information available on your regional web or channel. For whatever reasons a part number change is made, it will not be noted on the printed Service Guide. For ACER AUTHORIZED SERVICE PROVIDERS, your Acer office may have a DIFFERENT part number code from those given in the FRU list of this printed Service Guide. You MUST use the local FRU list provided by your regional Acer office to order FRU parts for repair and service of customer machines.
NOTE: To scrap or to return the defective parts, you should follow the local government ordinance or regulations on how to
dispose it properly, or follow the rules set by your regional Acer office on how to return it.
<all FRU description and PNs are not yet final. waiting for final FRU list>
Chapter 6 87

Aspire 5910 Exploded Diagram

88 Chapter 6

TravelMate 4520 FRU List

Category No. Part Name and Description Acer Part No.
Audio-related
Boards
Chapter 6 89
Category No. Part Name and Description Acer Part No.
Cables
90 Chapter 6
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