CopyrightAugust.2008 All Rights Reserved P/N: 36.8BJ03G001
SI : TSE: Check: Approved:
Preface
This manual is applied to S1200 projection system. The manual gives you a brief
description of basic technical information to help in service and maintain the product.
Your customers will appreciate the quick response time when you immediately identify
problems that occur with our products. We expect your customers will appreciate the
service that you offer them.
This manual is for technicians and people who have an electronic background. Please
send the product back to the distributor for repairing and do not attempt to do anything that
is complex or is not mentioned in the troubleshooting.
Notice:
The information found in this manual is subject to change without prior notice. Any
subsequent changes made to the data herein will be incorporated in future edition.
S1200 Service Manual
Copyright August.2008
All Rights Reserved
Manual Version1.0
S1200
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II
S1200
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Table of Content
Chapter 1 Introduction
Highlight 1-1
Compatible Mode 1-3
Product Overview 1-8
Chapter 2 Disassembly Process
Equipment Needed & Product Overview 2-1
Disassemble Lamp Cover Module 2-2
Disassemble Lamp Module 2-3
Disassemble Top Cover Module 2-4
Disassemble Key Pad Board Module 2-5
Disassemble Focus Ring 2-6
Disassemble Top Shielding 2-7
Disassemble Front Cover Module and IR Sensor Board 2-8
Disassemble Main Board 2-9
Disassemble Engine Module 2-10
Disassemble Clor Wheel Module 2-11
Disassemble DMD Board and DMD Chip 2-12
Disassemble Speaker Module 2-13
Disassemble System Fan Module 2-14
Disassemble Blower 2-15
Disassemble Front Cover 2-16
Disassemble Lamp Driver 2-16
Disassemble LVPS 2-17
Disassemble Bottom cover 2-18
Rod Adjustment 2-20
III
S1200
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Re-write Lamp Usage Hour 2-21
Assemble Bottom cover 2-22
Assemble LVPS 2-23
Assemble Lamp Driver 2-24
Assemble Front Cover 2-25
Assemble Blower 2-26
Assemble System Fan Module 2-27
Assemble Speaker Module 2-28
Assemble DMD Board and DMD Chip 2-29
Assemble Color Wheel Module 2-30
Assemble Engine Module 2-31
Assemble Main Board 2-32
Assemble Front Cover Module and IR Sensor Board 2 - 3 3
Assemble Top Shielding 2-34
Assemble Focus Ring 2-35
Assemble Key Pad Board Module 2-36
Assemble Top Cover Module 2-37
Assemble Lamp Module 2-38
Assemble Lamp Cover Module 2-39
Chapter 3 Troubleshooting
LED Lighting Message 3-1
Main Procedure 3-3
Beep Sound 3-3
Chapter 4 Function Test & Alignment Procedure
Test Equipment Needed 4-1
Service Mode 4-2
OSD Reset 4-3
Test Condition 4-4
IV
Test Inspection Procedure 4-5
PC Mode 4-6 Video Performance 4-7
Optical Performance Measure 4-8
Other 4-9
Chapter 5 Firmware Upgrade
Equipment Needed 5-1
DLP Composer Lite Setup Procedure 5-2
USB Driver Upgrade Procedure 5-4
Firmware Upgrade Procedure 5-5
Chapter 6 EDID Upgrade
EDID Introduction 6-1
Equipment Needed 6-2
Setup Procedure 6-3
EDID Key-In Procedure 6-3
Setup Procedure (HDMI) 6-7
Default Language Reset 6-9
Appendix A S1200 Exploded Overview I
Appendix B Serial Number System Denition I
PCBA Code Denition II
Appendix C RS232 function command summary table I
S1200
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V
Chapter 1
Introduction
1-1 Highlight
NoItemDescription
1Dimensions (WxDxH)- 269x113x275
2Weight- 3kg
3Tilt Angle- 5 degree with elevator mechanism
4 TI DMDTI DMD 0.55” 12° 2xLVDS Type-X XGA Digital Mirror Device
6Number of active dotsNumber of active dots : 1024(H) x 768(V)
- Universal AC 100 – 240 V 50-60 Hz with PFC input
7 Power Supply
- 200W for OSRAM E20.8 Lamp @ normal operation
- Variance FAN speed control (Depends on temperature varant)
- One HDMI Female Terminal
- One VGA input ( One D-SUB)
- One D-Sub 15-Pin output
8Terminal
9Lamp
10Projection lens- F# 2.59 ~6.97, with 0.6 throw ratio
11 Keystone correction- +/ -40 degree (80 degree)
12Throw Distance- 0.5– 3.7m (focus range) Better display at 60”
13Throw Ratio- 0.6:1 distance/width @60”
14Lamp life
- One Mini DIN 3-Pin Connector for RS232 control input
- Video input (One RCA jack Type, One Mini DIN 4-pin S-
video)
- Audio input (One Phone jack Type)
- 200 – Watt OSRAM E20.8 Lamp (user replaceable) dimmble
to 160 W
- 2500 hours min, 50% survival rate (Full power Mode)
- 4000 hours min, 50% survival rate (Echo power Mode)
s1200
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s1200
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1-2
NoItemDescription
- Hsync Frequency 31.5 k ~ 100 kHz
- Vsync Frequency 50 ~ 85 Hz
- Video Signal RGB (PC)
● Analog RGB 0.7Vp-p, 75 ohm, Separate TTL H,V Sync
15Input signal spec
16Video Compatibility
17Brightness
18Contrast
19Uniformity
20Color Wheel
21Temperature
22Maximum Humidity
23System controller- TI DDP2230
24Number of active dots
● Analog RGB 1Vp-p, 75 ohm, Sync. On Green signal
● Analog RGB 0.7Vp-p, 75 ohm, Composite TTL Sync- Video
15RGBPress “RGB” for true-color optimization.
16BRIGHTNESSPress “BRIGHTNESS” to adjust the brightness of the image.
17CONTRAST
18COLORPress “COLOR” to adjust the color temperature of image.
19VGA
20COMPONENT
21S-VIDEOTo change source to S-Video.
22VIDEOTo change source to COMPOSITE VIDEO.
23DVINo function.
PAGE
Adjusts the image to compensate for distortion caused by
tilting the projector (± 40 degrees).
• Press “MENU” to launch the Onscreen display (OSD)
menu, back to the previous step for the OSD menu
operation or exit the OSD menu.
• Conrm your selection of items.
For computer mode only. Use this button to select the next or
previous page. This function is only available when connected
to a computer via a USB cable.
Use the “CONTRAST” option to control the difference
between the lightest and darkest parts of the picture.
Press “VGA” to change source to the VGA connector. This
connector supports analog RGB, YPbPr (480p/576p/720p/
1080i), YCbCr (480i/576i) and RGBsync.
Press “COMPONENT” to change source to Component video.
This connection supports YPbPr (480p/576p/720p/1080i) and
YCbCr (480i/576i).
s1200
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1-11
ItemIconFunctionDescription
24HDMI™
25MUTETo turn on/off the volume.
26WIRELESSNo function.
27KeyPad 0~9Press “0~9” to input a password in the “Security”.
28
Four directional
select keys
To change source to HDMI™. (for the model if with HDMI™
connector)
Use up, down, left, right buttons to select items or make
adjustments to your selection.