Copyright Feb.2010 All Rights Reserved P/N: 36.89K01G001
Add Waveform Download in Ch5
modify Ch4, Ch6 and AppendixB
Prepared: Checked: Approved:
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251
Condential
Comparison List
PARTP3251P3150P3150 refreshP3250 P3250 refresh
FAN49.8FN01G00149.89S01G001
ENGINE70.8GC07GR0170.89Y22GR01
PHOTO SENSOR BD80.8GB04G00180.88N04G001
COLOR WHEEL70.8GC08GR0170.89Y21GR01
DMD BD80.8FN02G00180.89S02G001
DMD CHIP48.8CQ01G003 48.87K01G00148.87M01G001
BALLAST70.8GC09GR0170.89Y27GR01
SPEAKER 49.8GC01G00149.89Y01G001
MAIN BD70.8GC10GR0170.89Y23GR0170.89Y33GR0170.89Y29GR0170.89Y33GR01
DAUGHTER BD80.8GB06G001NA
FRONT COVER70.8GC11GR0170.89Y24GR01
FFC CABLE42.00300G00142.89501G002
KEYPAD BD80.8GB03G00180.89Y03G001
TOP COVER70.8GC12GR0170.89Y25GR0170.89Y30GR01
BOTTOM COVER70.8GC13GR0170.89Y26GR01
IR SENSOR BD80.8GB05G00180.89S05G001
I
Preface
This manual is applied to P3150/P3250/P3150 refresh/P3250 refresh/P3251 projection
system. The manual gives you a brief description of basic technical information to help in
service and maintain the product.
Your customers will appreciate the quick response time when you immediately identify
problems that occur with our products. We expect your customers will appreciate the
service that you offer them.
This manual is for technicians and people who have an electronic background. Please
send the product back to the distributor for repairing and do not attempt to do anything that
is complex or is not mentioned in the troubleshooting.
Notice:
The information found in this manual is subject to change without prior notice. Any
subsequent changes made to the data herein will be incorporated in future edition.
P3150/P3250/P3150 refresh/P3250 refresh/P3251 Service Manual
Copyright Feb.2010
All Rights Reserved
Manual Version 5.0
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251
Condential
II
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251
Condential
Table of Content
Chapter 1 Introduction
Highlight 1-1
Compatible Mode 1-4
Product Overview 1-6
Chapter 2 Disassembly Process
Equipment Needed & Product Overview 2-1
Disassemble Lamp Cover Module 2-2
Disassemble Lamp Module 2-3
Disassemble Top Cover Module 2-4
Disassemble Key Pad Board Module 2-5
Disassemble Zoom Ring Module 2-5
Disassemble Main Board Module 2-6
Disassemble Color Wheel Module 2-8
Disassemble Front Cover Module 2-9
Disassemble Ballast Module 2-10
Disassemble DC-DC Module 2-11
Disassemble Thermal Switch Module 2-12
Disassemble Lamp Blower and System Fan Module 2-13
Disassemble Lamp to Ballast Cable 2-14
Disassemble Engine Module 2-15
Disassemble DMD Board and DMD Ship 2-15
Disassemble Speaker Module 2-16
Disassemble Interrupt Switch Module 2-16
Disassemble IR Sensor Module 2-17
Rod Adjustment 2-18
III
Re-write Lamp Usage Hour 2-19
Assemble IR Sensor Module 2-20
Assemble Interrupt Switch Module 2-20
Assemble Speaker Module 2-21
Assemble DMD Board and DMD Chip Module 2-22
Assemble Engine Module 2-22
Assemble Lamp to Ballast Module 2-23
Assemble Lamp Blower and System Fan Module 2-24
Assemble Thermal Switch Module 2-25
Assemble DC-DC Module 2-26
Assemble Ballastl Module 2-27
Assemble Front Cover Module 2-28
Assemble Color Wheel Module 2-29
Assemble Main Board Module 2-30
Assemble Zoom Ring Module 2-31
Assemble Key Pad Board Module 2-32
Assemble Top Cover Module 2-33
Assemble Lamp Module 2-34
Assemble Lamp Cover Module 2-35
Chapter 3 Troubleshooting
LED Lighting Message 3-1
Main Procedure 3-3
Beep Sound 3-4
Chapter 4 Function Test & Alignment Procedure
Test Equipment Needed 4-1
Service Mode 4-1
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251
Condential
IV
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251
Condential
OSD Reset 4-1
Test Condition 4-2
Test Inspection Procedure 4-4
PC Mode 4-4
Video Performance 4-7
Optical Performance Measure 4-9
SD Card /USB Test (only for P3251) 4-11
Other 4-12
Chapter 5 Firmware Upgrade
Section 1: System Firmware Updategrade 5-1
Equipment Needed 5-1
DLP Composer Lite Setup Procedure 5-2
USB Driver Upgrade Procedure 5-4
Firmware Upgrade Procedure 5-5
Section 2 : Waveform Download 5-9
Waveform Download ( for refresh models) 5-9
Waveform Download ( for P3251) 5-10
Section 3 : Multi-Media Firmware Upgrade(only for P3251) 5-11
Equipment Needed 5-11
USB Driver Upgrade Procedure 5-12
Multi-Media Firmware Upgrade Procedure 5-14
V
Chapter 6 EDID Upgrade
EDID Introduction 6-1
Equipment Needed 6-2
Setup Procedure 6-3
EDID Key-In Procedure 6-3
Setup Procedure (HDMI) 6-7
Default Language Reset 6-9
Appendix A P3150/P3250 Exploaded Overview I
Appendix B Serial Number System Denition I
PCBA Code Denition II
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251
Condential
VI
Chapter 1
Introduction
1-1 Highlight
NoItemDescription
- 209 x 74.2 x 172.2 mm (for
1Dimensions (WxDxH)
2Weight- 1.24 kg
3Tilt Angle- 7 degree with elevator mechanism
4Keystone correction- +/ -40 degree (80 degree)
5DMD Chip
6Number of active dots
7 Power Supply
8Terminal
P3250 Refresh)
- 209 x 64 x 164mm (for P3251)
- TI DMD 0.55” 12° 2xLVDS Type-X SVGA Digital Mirror
Device (for P3150/P3150 refresh)
- TI DMD 0.55” 12° 2xLVDS Type-X XGA Digital Mirror Device
(for P3250/P3250 refresh)
- TI DMD 0.55” 12° 2xLVDS S450 XGA Digital Mirror Device
(for P3251)
- 800(H) x 600(V) (for P3150/P3150 refresh)
- 1024(H) x 768(V) (for P3250/3250 refresh/P3251)
- Universal AC 100 -240 V ~ 50-60 Hz with PFC input
- Variance FAN speed control (Depends on temperature
variant)
For all models:
- HDMI * 1: One HDMI connector for HDMI-Video/audio and
HDMI-Graphic Signal. (HDMI v1.3 for P3251,
HDMI v1.1 for P3250/P3150)HDMI v1.1 for P3250/P3150))
- VGA input ( D-SUB X 1)
- Video input (RCA jack Type X 1, Mini DIN 4-pin S-video X 1)
- Audio input (Phone jack Type X 1)
- USB (Type-B X 1)
Only for P3251:
- SD * 1
- USB (Type-A* 1)
P3150/P3250/P3150 Refresh/
9Lamp - 165 Watt for OSRAM E17.6 Lamp @ normal operation
10Projection lens
11Projection Image Size
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251
- F# 2.41 ~2.55, f = 21.79~23.99 mm, 1.10X Mechanical Zoom
Lens
- Adjustable from 22.9” to 302.8” (Diagonal) (for(for
P3150 Refresh/P3250 Refresh)
- Adjustable from 27.5” to 303” (for P3251)(for P3251)
Condential1-1
P3150/P3250/
NoItemDescription
12Throw Distance- 1.0m – 12m
13Throw Ratio- 1.95 – 2.15:1 @ 60”
- Video Signal RGB (PC)
● Analog RGB 0.7Vp-p, 75 ohm, Separate TTL H,V Sync
Note: To ensure the projector works well with your computer,please
makesure the timing of the display mode is compatible with
the projector.
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251
Condential
1-15
System Block Diagram
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251
Condential
1-16
Bottom Cover Dimension
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251
Condential
1-17
Chapter 2
Disassembly& Assembly Process
2-1 Equipment Needed & Product Overview
1. Screw Bit (+) :107
2. Hex Sleeves 5mm
3. Long Nose Nipper
4. Screw Bit (+) :102
5. Hex Sleeves 7mm
6. Tweezers
7. P3150/P3250/P3150 refresh/P3250 refresh/P3251 unit
* Before you start: This process is protective level II. Operators should wear electrostatic chains.
* Note: 1. If you need to replace the main board, you have to get into service mode and record the
lamp usage hour. please refer to section 2-21.
2.The disassembly and assembly process for P3150/P3250/P3150 refresh/P3250 refresh/
P3251 is the same. Here, we take P3250 as an example.
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251
Condential
2-1
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251
Condential2-2
2-2 Disassemble Lamp
Cover Module
1. Turn over the projector
2. Unscrew 2 screws (as red circle)
3. Disassemble the Lamp Cover Module
2-3 Disassemble Lamp
Module
1. Unscrew 2 screws (as red circle)
2. Disassemble Lamp Module
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251
Condential2-3
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251
Condential2-4
2-4 Disassemble Top Cover
Module
1. Unscrew 5 screws (as red circle)
2. Unscrew 2 Hex screws (as yellow circle)
3. Unplug 1 FPC cable (as red square)
4. Disassemble Top cover
2-5 Disassemble Key Pad
Board Module
1. Unscrew 4 screws (as red circle)
2. Separate Key Pad Button and Key Pad
Board
2-6 Disassemble Zoom Ring
Module
1. Unscrew 3 screws (as yellow circle)
2. Disassemble Zoom Ring Module
3. Release 2 tenons to outward (as red
square)
4. Separate Zoom Ring and Zoom Ring
Holder
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251
Condential2-5
P3150/P3250/P3150 Refresh/P3250 Refresh/P3251
Condential2-6
2-7 Disassemble Main Board
Module
1. Tear off 2 Mylars (as red square)
2. Unplug 5 connectors (as green square)
3. Push Main Board Module (as red arrow)
to unplug 1 connector (as yellow square)
4. Unplug 6 connectors (as orange square)
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