Acer P1165E, P5260E User Manual

Acer P1165E &
P5260E
Service Manual
FORWORD
For your convenience, all service parts, identified in this manual are available through Acer’s normal distribution channels. In addition to service part number, the generic description has been given, where possible, to allow your service technicians to substitute equivalent components which might be available from other sources. All orders for service parts will be honored. However, on instance where generic components are considered to be available from several common sources, as would be the case with an industry standard fuse, resistor, or semiconductor, it may be more economical and expeditious to purchase the part locally.
P1165E&P5260E
100% Recycled Paper
Update History
2007/10/05 First edition completed
P1165E&P5260E i
P1165E&P5260E ii
Conventions
The following conventions are used in this manual
Screen Messages Denote actual messages that appear on screen.
Note
Warning
Caution
Important
Give bits and pieces of additional information related to the current topic. Alert you any damage that might result form doing or not doing specific actions. Give precautionary measures to avoid possible hardware or software problems. Remind you doing specific actions relevant to the accomplishment of procedures.
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Table of Contents
1 System Introduction .................................................... .......................................................... 1
1.1 Technical Specification ......................................................................................................1
1.2 Lamp Specification. ............................................................................................................2
1.2.1 Lamp for P1165E.................................................................................................................2
1.2.2 Lamp for P2560E ................................................................................................................3
1.3 P1165E/P5260E System Block Diagram ........................................................................5
2 Firmware Upgraded Flow...................................................................................................... 6
2.1 Setup Tool/Equipment ........................................................................................................7
2.2 Upgrading Procedure .........................................................................................................7
3 Machine Disassembly and Replacement ............................................................................ 1 1
3.1 Tools ....................................................................................................................................11
3.2 Disassembly Procedure ...................................................................................................12
3.3 Disassembly Lamp Module .............................................................................................17
3.4 Disassembly the main board and DMD board..............................................................20
4 Troubleshooting and Verifying the Repair ........................................................................... 22
4.1 Troubleshooting .................................................................................................................22
4.2 Verifying the Repair ..........................................................................................................28
5 Connector Information ........................................................................................................ 34
5.1 Main Board .........................................................................................................................34
5.2 Ballast Board......................................................................................................................35
5.3 Power board.......................................................................................................................37
5.4 I/O board.............................................................................................................................38
6 FRU (Field Replaceable Unit) List....................................................................................... 39
6.1 Mechanical Drawing .........................................................................................................40
6.2 Accessory ...........................................................................................................................43
6.3 Board/Module ....................................................................................................................43
6.4 Case/Cover/Bracket Assembly .......................................................................................43
6.5 Optical Device....................................................................................................................44
6.6 Fans ....................................................................................................................................43
6.7 Miscellaneous ....................................................................................................................44
6.8 Wire .....................................................................................................................................44
6.9 Screws ................................................................................................................................44
Appendix : Service mode……………..………………………………………………………………45
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1 System Introduction
1.1 Technical Specification
Display Type Resolution(Pixels) SVGA(800*600) XGA (1024 *768) Lens Manual Zoom (1.17X) F=2.5~2.74 f=22~25.5mm
Contrast Ratio 2000:1 2000:1 Uniformity > 54% Lamp Projection Type Front, Rear, Input Source D-Sub (15 pin), S-Video,
Video Compatibility NTSC 4.43, NTSC-M,PAL-60, PAL-M, N, (B, D, G, H, I), SECAM Scanning Frequency
P1165E P5260E
0.5 DMD/ 12 ˚/ LVDS
Screen Size 34 – 307 inches
Osram E20.6N, 200W Osram E20.6, 230W
Composite Video, YPbPr, Audio in(Stereo phone jack), USB,
D-Sub (15 pin), S-Video, Composite Video, YPbPr, Audio in(Stereo phone jack), USB, HDMI
Horizontal Frequency 15 -80 KHz Vertical Frequency 50 – 85 Hz
Digital Keystone Correction Integrated Speaker Noise Level Less than 35 dBA in Normal mode, or 32 dBA in lamp saver mode Environment Operating:
Power Requirement Power Consumption 240W
Dimension 309 x 229 x 131mm(without elevator foot) Weight < 3 l b
Vertical + / - 16 1(4Ω*2W)
Temperature:+5˚C ~ +35˚C (41oF–95oF) Humidity:10% ~ 90% Storage: Temperature:-20 Humidity:90% maximum ( No condensation )
AC
88-264V, 50/60 Hz
Standby mode: less than 10W
C to 60。C
270W
Standby mode: less than 10W
Note: Designs and specifications are subject to change without prior notice
P1165E&P5260E 1
1.2 Lamp Specification
1.2.1 Lamp for P1165E
Product Type: Short arc mercury lamp with reflector.
Initial Characteristics
P1165E&P5260E 2
1.2.2 Lamp for P5260E
Product Type: Short arc mercury lamp with reflector.
Initial Characteristics
Note: More information about lamp replacement procedure, resetting lamp timer and lamp part number, please check the page 18.
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Attention for handling
Do not touch the lamp until it has cooled completely, because the lamp is very hot
during operation and immediately after turned off.
The lamp has to be fixed firmly to the base or socket. ♦ Turn off the power supply during maintenance. ♦ Do not hold the lamp except outer surface of the reflector. ♦ Wear protective gloves and eyeglasses when handling the lamp. ♦ Any unusual shock or vibration to the lamp should be avoided. ♦ The lamp contains the mercury. Its breakage might cause mercury to flow out of the
reflector. Please manage provision at the customer’s product.
Do not pull the lead wire and plug by more than 24.5N. ♦ Please be careful of handling the lamp because it is made of glass. ♦ Please notice for keeping or handling the lamp, because there is a projection of this
lamp with reflector ahead.
Do not touch the bulb and the mirror area of the reflector.
Attention for use
Do not close or cover the lamp with any flammable stuff. ♦ During operation, the lamp is under extremely high pressure. Please manage
provision at the customer’s product to prevent fragments of bulb and mercury from flowing out of it. If the lamp bursts in case of an emergency, the sound will be occurred.
Lamp operation should be with the specified lamp driver and the system ONLY. ♦ Do not look at the lamp directly during operations. ♦ Do not expose your skin directly. We recommend to you to put on something for
protection for your skin. For example, long sleeve shirt, gloves, glassed and so on.
Do not modify the lamp and never use a lamp that has been modified. ♦ Any unusual shock or vibration to the lamp should be avoided during operation. ♦ Do not use any broken lamps. ♦ Dispose of used lamps according to your local instruction. ♦ Do not turn on the lamp while the system is opened. ♦ The lamp contains mercury. If the lamp bursts during operation ventilate the area
sufficiently to avoid inhaling harmful mercury fumes.
Use the lead below 200。C to prevent a deterioration of cladding clad of the
fluorocarbon resin.
The lead wire insulation clad shouldn’t touch the reflector. ♦ Exchange the lamp that has already passed the life time immediately.
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1.3 P1165E & P5260E System Block Diagram
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2 Firmware Upgraded Flow
This chapter provides the information regarding relevant equipments and upgrading
procedure for firmware upgrade.
Note:
Please check the firmware and composer version before any firmware upgrade procedures. During firmware download period, please do not shut down PC or projector, this will cause flash memory’s damage. And need to return the unit to manufacturer for flash memory recovery.
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4. Click [USB Device Identification].
5. Set the items on the [Vendor 0x451, Product 0x2000 ].
6. Click [OK]
7. Move the cursor to [Flash Loader] on the Project window of [DLP Composer Lite]. (The [Flash Loader] screen will appear.)
8. Click [Browse] and select where the firmware [xxxxxxxxx.img] is for download.
9. Make sure [Skip Boot Loader Area] is with a check.
10. Press Menu and Power buttons constantly and then give power supply (switch power on). Power LED and Lamp LED will become amber. That indicates the projector is in the download mode. At this moment, you can release these two buttons.
11. Click [Start Download]. When the dialog box is displayed, click [Yes].
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12. Wait for the Completion of Burning and then remove Power Cord and Burning Cord
Note: In case, the device manager can’t recognize the DDP2230 as blow, please disable this dev ice. This will not affect upgrade procedure.
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