AccuTemp GGF1201A2400-T1 Installation Manual

INSTALLATION/OPERATORS MANUAL
ACCU-STEAM GAS G2 GRIDDLE
MODELS
GGF24A
GGF36A
GGF48A
GGF24B
GGF36B
GGF48B
PGF24A
PGF36A
PGF48A
PGF24B
PGF36B
PGF48B
This manual should be retained for future reference
WARNING
Improper installation, alteration, adjustment, service, maintenance or cleaning can cause property damage,injury or death. Read the installation, operational, maintenance instructions thoroughly before installing, servicing or operating this equipment.
MP5017-1605
AccuTemp Products, Inc. · 8415 North Clinton Park · Fort Wayne, IN 46825 ·800 210-5907 · accutemp.net
Record the serial number, model number
(identication decal located on the left side panel
of the commercial appliance) , voltage and the install date. Please have this information when calling for assistance.
Serial Number:
Model:
Install Date:
NOTE
IMPORTANT FOR YOUR SAFETY
The safety Instructions below should be posted in a prominent location as a reminder of safe practices to follow in the event of an equipment or facility utility issue.
WARNING
In the event of a gas odor is detected, shutdown all appliances at the main shut-off valve and
contact the local gas company or gas supplier
WARNING
In the event of a power failure , do not attempt to operate this appliance
FOR YOUR SAFETY
Do not store or use gasoline or other
ammable vapors and liquids in the
vicinity of this or any other appliance
WARNING: Improper installation, alteration,
adjustment, service, cleaning or maintenance of this commercial appliance could cause property damage, serious injury or death.
Read and understand the installation, operational, maintenance instructions before installing, servicing, or operating this commercial appliance.
This manual should be retained for future reference
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PAGE 1
NOTICE
The State of California enacted the California Safe Drinking Water and Toxic Enforcement Act of 1986, (Prop. 65), which “prohibits any person in the course of doing business from knowingly and intentionally exposing any individual to a chemical known to the State of California to cause cancer
or reproductive toxicity without rst giving clear and reasonable warning to such individuals.” The Governor’s Scientic Advisory Panel added Carbon Monoxide to the list of hazardous chemicals
known to cause reproductive harm.
In order to establish full compliance with Proposition 65, a yellow warning label has been attached to
each gas red unit manufactured by AccuTemp Products,Inc.
Carbon monoxide would not be present in concentrations that would pose a “signicant risk” to the
consumer when the equipment is installed, operated and maintained as follows:
1. Installed in accordance with all local codes, or in the absence of local codes, with the current
2. National Fuel Gas Code Z223.1, latest addenda/NFPA 54 Natural Gas and Propane Installation code , CSA B149.1 as applicable.
3. Installed under a properly designed and operating exhaust hood.
4. Connected to the type of gas for which the unit is equipped.
5. Proper appliance pressure regulator installed on the gas supply line and adjusted for the manifold pressure marked on the rating plate.
6. Adequate air supply to the unit.
7. The equipment is operated in the manner intended using the proper utensil for that type of appliance.
8. Keep the equipment clean and have it checked periodically.
9. Burner air adjustments, mechanical maintenance and repairs should be performed by qualied service personnel.
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TABLE OF CONTENTS
DESCRIPTION PAGE Important for Your Safety 1 California Prop 65 2 Document History 3 Limited Warranty Policy 4 Safety Warnings 5-7 Warranty Registration Instructions 8 Installation/Operators Checklist and Warranty Registration Form 9-10 Installation 11-14 Operation 15-24 Cleaning 25-26 Troubleshooting 27-29 Planned Maintenance 30-33 Schematics 34-35 Specications 36-39 Technical Service Contact Information 40
DOCUMENT HISTORY
Current Revision Date Prior Revision Date MP5017-1612 05/12/2016 N/A N/A Initial Release
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PRODUCT WARRANTY
U.S. & Canada Sales Only
LIMITED WARRANTY
One Year Parts and LaborOne Year Parts and Labor
AccuTemp Products, Inc. ( AccuTemp ) warrants that your AccuTemp equipment will be free of defects in
material and workmanship under normal use for a period of twelve (12) months from installation or fteen (15) months from date of shipment from AccuTemp, whichever date rst occurs (the Warranty Period ). Registration
of AccuTemp equipment is required at time of installation.
Damage to AccuTemp equipment that occurs during shipment must be reported to the carrier, and is not covered under this warranty. The reporting of any damage during shipment is the sole responsibility of the commercial purchaser/user of such AccuTemp equipment.
AccuTemp provides an active service department, which should be contacted and advised of service issues regardless of warranty period.
During the warranty period, AccuTemp agrees to repair or replace, at its option, F.O.B. factory, any part which proves to be defective due to defects in material or workmanship, provided the equipment has not been altered in any way and has been properly installed, maintained, and operated in accordance with the instructions in the AccuTemp Owners Manual.
During the warranty period, AccuTemp also agrees to pay for any factory authorized equipment service agency
(within the continental United States and Canada) for reasonable labor required to repair or replace, at our option, F.O.B. factory, any part which proves to be defective due to defects in materials or workmanship, provided the service agency has received advance approval from AccuTemp factory service to perform the repair or replacement. This warranty includes travel time not to exceed two hours and mileage not to exceed 50 miles (100 miles round trip), but does not include post start-up assistance or training, tightening of loose
ttings or external electrical connections, minor adjustments, gaskets, maintenance, or cleaning. AccuTemp
will not reimburse the expense of labor required to replace parts after the expiration of the warranty period.
Proper installation is the responsibility of the dealer, owner-user, or installing contractor and is not covered by this warranty. While AccuTemp products are built to comply with applicable standards for manufacturers, including Underwriters Laboratories (UL) and National Sanitation Foundation (NSF), it is the responsibility of the owner and the installer to comply with any applicable local codes that may exist.
AccuTemp makes no other warranties or guarantees, whether expressed or implied, including any warranties
of performance, merchantability, or tness for any particular purpose. AccuTemp s liability on any claim of any
kind, including negligence, with respect to the goods and services covered hereunder, shall in no case exceed the price of the goods and services, or parts thereof, which gives rise to the claim. In no event shall AccuTemp be liable for special, incidental, or consequential damages, or damages in the nature of penalties.
This constitutes the entire warranty, which supersedes and excludes all other warranties, whether written, oral, or implied.
IMPORTANT
Improper installation can affect your warranty. Installation is the responsibility of the Dealer, Owner/ User or the Installation Contractor. See: Section One, Installation of the Owner s Manual.
For Service Call 800-480-0415 or email: service@accutemp.net
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SAFETY WARNINGS
SYMBOL DEFINITIONS
Symbols are used to attract your attention to possible dangers. They are only effective if the operator uses proper accident prevention measures. Some of the symbols are boxed text, while other maybe just picture icons. Please give this information the respect they deserve for safe operation.
DANGER
Indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
CAUTION
Indicates a potentially hazardous situation which, if not
avoided, could result in death or serious injury.
WARNING
Indicates a potentially hazardous situation which, if not
avoided, could result in minor or moderate injury.
ALERT - Noties the reader of an important message/warning, usually a safety related message.
Earth Ground
Dangerous Voltage
INFORMATION - Noties the reader of important information that
may or may not be safety related.
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Accu-Steam™ Gas G2 Installation and Operators Manual
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IMPORTANT SAFETY INSTRUCTIONS
IMPORTANT: Read the following safety installation to avoid personal injury or death and to avoid damage to the equipment or property
WARNINGS
Improper installation, adjustment, alteration, service or maintenance can cause property damage, injury or death. Read the installation, operating and maintenance instructions thoroughly before installing or servicing the equipment.
To Prevent Electrical Shock, do not open access panel. There are no usable­serviceable parts inside. Request servicing
from a qualied service personnel.
A ve minute complete shutoff must be
observed before the appliance is relighted.
Intended for other than household use.
Plug commercial appliance into a properly grounded electrical outlet of the correct
voltage, size and plug conguration. If they do not match, contact a qualied electrician to determine the proper voltage and size and
install the proper electrical outlet.
Do not connect to a circuit operating more than 150V to ground
To avoid any personal injury or damage to the unit do not pull the commercial appliance by the power cord.
To prevent any injury, discontinue any use if power cord is frayed or worn.
To prevent any injury or damage this commercial appliance must be installed by a
qualied electrician.
To avoid any injury, turn the power off, unplug from the power source and allow to cool before performing any maintenance.
To avoid electrical shock or personal injury, do not steam clean or use excessive water on this commercial appliance.
This product has no “user” serviceable parts.
To avoid injury or damage to the commercial
appliance use only Authorized AccuTemp
Service Agents and Genuine Replacement Parts when service is required.
Genuine AccuTemp Replacement Parts
are specied to operate safely in the
environments in which they are used. Some aftermarket parts or generic replacements
parts do not have the same specications to
operate safely in AccuTemp equipment. It is imperative that to use Genuine AccuTemp Replacement Parts to avoid injury or damage to the commercial appliance.
Always disconnect from power source before cleaning or servicing.
Any ineld modication that bypass the built-
in safety features will result in personal injury or death.
This commercial appliance must be properly grounded, in accordance with all National, State or local electrical codes.
This commercial appliance has a totally unique design and is constructed unlike any other griddle on the market today. Any
modication may permanently damage the
griddle.
This commercial appliance must be level for proper operation and to reduce possible damage to this commercial appliance.
This commercial appliance is heavy, for safe handling, the installer should obtain help as needed or employ appropriate material handling equipment to remove the commercial appliance from the skid and
move to the nal location in the building.
Temperatures in and around the commercial appliance are very hot and can cause severe burns.
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IMPORTANT SAFETY INSTRUCTIONS
To avoid damage to the cooking surface of this commercial appliance do not use abrasive cleaners such as a griddle stone or brick.
To avoid personal injury or damage to the commercial appliance do not use a water jet to clean this commercial appliance.
To avoid damage to the commercial
appliance do not leave a chlorine sanitizer
in contact with the stainless steel longer than 10 minutes.
To avoid severe burns slowly remove the grease reservoir to avoid spilling the contents. It is recommended to let it cool before removing.
To avoid damage to the commercial
appliance do not leave a chlorine sanitizer
in contact with the stainless steel longer than 10 minutes.
To avoid severe burns slowly remove the grease reservoir to avoid spilling the contents. It is recommended to let it cool before removing.
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To register this AccuTemp product for warranty complete the following items:
1. Complete the Installation/Operational Checklist and Warranty Registration Form on pages 13-14. Mail, fax or scan and e-mail the form to AccuTemp Products, Inc to the contacts listed for each type on the form.
If you have any questions about warranty registration please contact our technical service group. They are available 7 days a week from 7:00 am to 7:00 PM EST.
Toll Free 800 480-0415 Ofce 260 469-3040 Fax 260 469-3045 Email -Service service@accutemp.net Email-Parts parts@accutemp.net Web Site www.accutemp.net
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Installation/Operational Checklist &
Warranty Registration Form
GAS ACCU-STEAM G2™
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Page: 1
Store/Location:
Address:
Contact Name:
City:
Phone Number:
State: Zip:
Fax Number:
Email:
Model # Serial #
Name of Service/Installer Company:
Technician: Phone Number:
** AccuTemp Products, Inc. is not responsible for the installation and/or modifications to the electrical supply source. **
Failure to accurately complete and provide this Installation/Operational Checklist & Warranty
Registration Form to AccuTemp Products may delay or void future Warranty Service Calls.
Check-Off List
General :
Is the 120 VAC wall receptacle positioned in a low heat-zone?
placed as low as State & Local codes allow. Placement in high heat-zones like: just above, below, or beside the exhaust flue; will cause service issues that will not be covered under the product warranty.
Is the griddle being installed at an altitude greater than 4,000 feet? Note: If the altitude is greater than 4,000 feet
above sea level, contact AccuTemp Technical & Customer Support Department to verify what the correct orifice sizes for the pilot and main burners should be.
Is the griddle level, both side-to-side and front-to-back?
Note: It is recommended that the wall receptacle be
Yes No
Yes No
Yes No
If this is a table-top installation, have the (4) rubber foot tip/boots been installed?
Is there sufficient spacing to ensure maximum air flow for proper combustion?
Gas Connection :
Is a Quick Disconnect Fitting used?
Is a Commercial Grade Gas Hose used?
What is the diameter of Commercial Gas Hose or Piping connected to the Griddle?
Gas Pressure Readings (To be taken with all the gas equipment in the facility turned ON and operating) :
What is the Supply Gas Pressure (in "WC) at the gas inlet of the Griddle?
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Accu-Steam™ Gas G2 Installation and Operators Manual
Yes No
Yes No
If yes: Is a restraining device installed?
If yes: What is the length of the hose?
Yes No
Yes No
Yes No
PAGE 9
FT
IN
"WC
Installation/Operational Checklist &
Warranty Registration Form
GAS ACCU-STEAM G2™
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Signature
Printed Name
Date:
Does the Supply Gas Pressure coming into the Griddle exceed 13"WC?
Gas Pressure Readings Continued (To be taken with all the gas equipment in the facility turned ON and operating) :
If yes: An external gas regulator needs to be connected to the supply gas line prior to the griddle connection?
Note: An external regulator should not be used unless the supply gas pressure is more than 0.5 psig (13"WC).
Using a 1/8" NPT fitting, has the Dual Regulating Valve been adjusted to 5"WC = Natural Gas (10"WC = Propane)?
Does the Flame Sense Signal reach a minimum value of 2.5 DC-µA or 30 DC-mV (could be higher)?
What is the maximum value of the Flame Sense Signal after the griddle reaches the
operating temperature?
the approved AccuTemp DC-mV Probes (PN: ATR-FT003); which can be purchased from AccuTemp or an approved distributor.
Temperature & Operational Verification :
What is the customer's normal operating Thermostat temperature for the Griddle?
Using a weighted contact temperature probe with digital thermometer, does the surface temperature (°F) match the normal operating temperature (°F) set on the Thermostat?
mercury thermometer.
Note: If the operating temperature is 250°F, then set Thermostat to 300°F and verify surface temperature. If the operating temperature is 400°F, then set Thermostat to 400°F and verify surface temperature does not exceed 396°F on the high side of the temperature drift/cycle.
Using a 9 square-grid-pattern on the griddle surface, are the surface temperatures consistent (±5°F)?
Does the Griddle heat light cycle OFF/ON once the surface temperature has reached the set temperature?
Does the unit operate properly for 15 minutes after the griddle has reached operating temperature?
I accept and submit this Installation/Operational Checklist & Warranty Registration Form as complete and accurate:
Note: A valid DC-milli-Volt (DC-mV) value can only be taken using
Note: DO NOT use an infrared or flat-top
DC-µA
or
Yes No
Yes No
Yes No
DC-mV
°F
Yes No
Yes No
Yes No
Yes No
Restaurant/Facility Manager Approval:
Mail Fax Email
AccuTemp Products, Inc
Attn: Warranty Administration
Attn: Warranty Administration
8415 North Clinton Park Dr.
Fort Wayne, IN 46825
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Accu-Steam™ Gas G2 Installation and Operators Manual
260 469-3045
Attn: Warranty Administration
service@accutemp.net
PAGE 10
MODEL G2 GAS
TABLE TOP & STAND
INSTALLATION INSTRUCTIONS
WARNING
Improper installation, alteration, adjustment, service, maintenance or cleaning can cause property damage,injury or death. Read the installation, operational, maintenance instructions thoroughly before installing, servicing or operating this equipment.
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INSTALLATION TABLE TOP/STAND MODEL - GGF& PGF
Installation must conform with local codes , or in the absence of local codes, with the National Fuel Gas Code, ANSI Z223.1/NFPA 54, or the Natural Gas and Propane Installation Code, CSA B149.1, as applicable.
WARNING
Improper installation, alteration, adjustment, service, maintenance or cleaning can cause property damage,injury or death. Read the installation, operational, maintenance instructions thoroughly before installing, servicing or operating this equipment.
WARNING
Only a qualied service or electrician should
complete the installation to ensure that all electrical and safety requirements are met and that all wiring is installed as per all current National, State and Local electrical codes.
WARNING
Always disconnect from power source before cleaning or servicing.
WARNING
This commercial appliance is heavy. For safe handling, the installer should obtain help as needed or employ appropriate material handling equipment to remove the commercial appliance from the skid and move
into the nal destination.
WARNING
Any in eld modications that bypasses the safety features could result in injury or death.
CAUTION
IN-FIELD MODIFICATIONS This commercial appliance has a totally unique design and is constructed unlike any other griddle
on the market today. Any modication may
permanently damage the griddle.
TOOLS REQUIRED:
Spirit Level Manometer Phillips Screw Driver Weighted Temperature Probe Small Blade Straight Screw Driver Digital Temperature Meter Digital Volt Meter with ability to read uAmps for
Flame Sense Measurement.
LOCATION AND PLACEMENT The ACCU-STEAM™ gas griddle has been
designed to be placed on a commercial kitchen counter-top, an AccuTemp griddle stand or
directly onto any at, level surface that will
support the commercial appliance weight. The operating temperature ranges from 200°­400°F (93°- 204°C). Since these temperatures can also be found on surfaces around the perimeter of this commercial appliance, care should be given not to install next to or against,
objects or surfaces with a low melting or ash
point.
Accutemp Flame Sense Measurement Probes P/N: ATR-FT003
CLEARANCES
Location
Back Right Side Left Side
SUITABLE FOR ALL INSTALLATION ON
LEVELING The commercial appliance must be installed in a level condition. An out-of-level condition may cause uneven temperatures and in a severe out of level condition damage to the commercial
Combustible
Construction
2 Inches 0 inches
1 Inch 0 inches
1 inch 0 inches
COMBUSTIBLE FLOORS.
Non-Combustible
Construction
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