8415 N. CLINTON PARK DR ● FORT WAYNE, IN 46825 ● 800 480-0415 ● www.accutemp.net
SP8027-1203 Email: service@accutemp.net
Page 2
IMPORTANT FOR YOUR SAFETY
The Safety Instructions listed on this page below, should be posted
in a prominent location as a reminder of safe practices; as well as,
recommended actions to follow in the event of an equipment
or facility’s utility issue.
WARNING
In the event of a Power Failure, DO NOT attempt to operate this appliance.
WARNING
DO NOT store or use Gasoline, or any other Flammable Vapor and/or Liquids in the vicinity of this
or any other appliance.
WARNING
IMPROPER installation, adjustment, alteration, service, or maintenance can cause personal injury
or death; and/or property damage. Read the installation, operation, and service/maintenance
instructions thoroughly; before installing or servicing this equipment.
WARNING
Only QUALIFIED service technicians/electricians should perform the equipment installation, to
ensure that all electrical and safety requirements are met; and that all wiring is performed in
accordance with all national, state, and local electrical codes.
SP8027-1203 i
Page 3
WARNING SYMBOL DEFINITIONS
SYMBOL DEFINITIONS
Symbols are used to attract your attention to possible dangers. They are only effective if
the operator uses proper accident prevention measures. Some of the symbols are boxed
text; while others maybe just picture icons. Please give this information the respect they
deserve for safe operation.
Warning Text Boxes
Below are denitions of the warning text boxes.
DANGER
Indicates an imminently hazardous situation;
which, if unchanged, will result in death or
serious injury.
WARNING
Indicates a potentially hazardous situation;
which, if unchanged, will result in death or
serious injury.
Symbol Icons
Below are denitions of the symbol icons used
in this manual.
ALERT
Noties the reader of an important
message or warning; usually a
safety related message.
INFORMATION
Noties the reader of an important
information that may or may not
be safety related.
CAUTION -
CAUTION
Indicates a potentially hazardous situation;
which, if unchanged, will result in minor or
moderate injury.
HOT SURFACE
DANGEROUS
VOLTAGE
NOTE
Advises the reader of information or
instructions, vital to the operation or
maintenance of the equipment.
SP8027-1203 ii
EARTH GROUND
Page 4
SAFETY PRECAUTIONS
DANGER
ELECTRICAL SHOCK HAZARD WHILE WORKING ON
ENERGIZED EQUIPMENT.
Unplug equipment prior to removing any components effected by electricity.
BURN HAZARD WHILE WORKING ON STEAM PRODUCING
EQUIPMENT.
When accessing the cooking chamber, be sure to always stand back while slowing
opening the door to allow the chamber to vent off the steam. Never reach into the cooking
chamber before it has completely vented off the steam.
Never reach into the cooking chamber or handle hot items without wearing the proper
heat protective gloves. Steam coming out of the holes on the right side of the cooking chamber
is invisible and can cause severe burns.
Water inside the steam chamber, creating steam, has a temperature of 212°F and will
cause burns if touched or spilled on the skin.
PERSONNEL INJURY HAZARD WHILE PICKING UP OR
MOVING HEAVY EQUIPMENT.
Always use 2 people and proper lifting techniques when picking-up, moving, or
ipping-over heavy equipment.
SLIP & FALL HAZARD WHILE WORKING ON WATER
HOLDING EQUIPMENT.
Keep the oor in front of the equipment clean and dry. If spills occur, clean them up
immediately to avoid potential injuries.
SP8027-1203 iii
Page 5
WARNING & CAUTION NOTES
WARNING
ONLY QUALIFIED SERVICE TECHNICIANS
SHOULD PERFORM MAINTENANCE ON
THIS EQUIPMENT.
CAUTION
DO NOT• use abrasive materials, such as wire brushes or metal scouring pads to
clean the Water Sensors.
DO NOT• use Aluminum Oxide Sandpaper to clean the Water Sensors. It leaves a
residue that will not allow Water Sensors to work properly.
DO NOT• manually ll water above the Water Level Mark on the left side of steam
chamber above the High Limit Level Sensor.
SP8027-1203 iv
Page 6
TABLE OF CONTENTS
SAFETY
Important For Your Safety.......................................................................................................................................i
Warning Symbol Denitions..................................................................................................................................ii
Table of Contents...............................................................................................................................................v-vi
Purpose Reference of Main Component Chart...................................................................................................3-5
Additional Component Part Numbers....................................................................................................................5
Sequence of Operation........................................................................................................................................6-7
Modifying Control/Keypad Program Settings.......................................................................................................8
Door Components Removal & Installation....................................................................................................27-29
Door Assembly.............................................................................................................................
Inner Door Panel..........................................................................................................................
Door Handle Latch Assembly......................................................................................................
Door Hinge...................................................................................................................................
Door Gasket..................................................................................................................................
25
25
26
26
26
27
27
28
28
29
SCHEMATIC & CHARTS
Electrical Schematic AT1T-3595 Rev G (208-240V/ 1Φ)...................................................................................30
Electrical Schematic AT1T-3595 Rev G (208-240V/ 3Φ)...................................................................................31
Electrical Schematic AT1T-3595 Rev G (208-240V/ 3Φ/ 17KW)......................................................................32
Electrical Schematic AT1T-3595 Rev G (440-480V/ 3Φ)...................................................................................33
SP8027-1203 vi
Page 8
REVISION SHEET
Current Revision: 1203 Prior Revision: N/A
Date: 3/31/12 Date: N/A
Change:
Initial Release.
SP8027-1203 Pg 1
Page 9
TROUBLESHOOTING NOTES
TROUBLESHOOTING NOTES
If the steamer is not reaching temperature:
Ensure that the steamer is not in the HOLD Mode verses the COOK Mode. The •
default mode for the steamer, when the PWR button is turned ON, is COOK. So, if
the operator presses the Timer Button then the Cook/Hold button; the operator has
just placed the steamer in the HOLD Mode and the steamer will not reach 212°F
(COOK Mode).
Ensure that the steam vent (located on the back of the steamer) is not blocked or •
clogged. If the customer has added an extended exhaust pipe, this could increase
the chances of vent blockage, if the exhaust pipe is not installed properly. The
exhaust pipe should be made of copper, galvanized or stainless steel. The exhaust
pipe should have a diameter of 3/4”; and be sloped 1/4” for every 12” of length
(recommend a height no greater than 24”). Also, the addition of extra ttings that
can alter the gravitational ow of the steam condensation, can cause blockage. If
vent blockage does occur, it will cause the chamber pressure switch to stay open;
which prevents the heater from turning back on; and the temperature will continue
to drop. Blocked vent can additionally cause steam to blow out of the door.
Auto-Fill Steamer: If the steamer is overlling with water and
causing the steamer to shut-off:
Ensure the steamer is • level, front to back and side to side. An un-level steamer can
cause the water in the steam chamber to collect in the front of the steamer, causing
the Over-Fill Float Ball to raise and trip the Reed Switch prematurely (every time
the steamer is turned ON). Once the Reed Switch trips, it will cause an Over-Fill
Light and Buzzer; while turning off the steamer and preventing its usage.
Ensure that both of the Water Sensors are clean. Build-up of scale or crud will •
prevent the Water Sensors from providing the appropriate control signals to the
Auto-Fill Valve, causing it to overll with water.
Ensure that the water pressure being supplied to the Auto-Fill Valve should not be •
greater than 60 psi. If water pressure is to high, then a larger volume of water will
be added to the steam chamber during the auto-ll cycle; causing the steamer to
overll with water.
SP8027-1203 Pg 2
Page 10
PURPOSE REFERENCE OF MAIN COMPONENTS
ComponentPart #Purpose
Contactor
(3 Pole)
TransformerAT0E-2662-5Steps-down the Supply Line Voltage to 24 -28VAC.•
Overtemp Switch
(Thermal Limit
SW3)
Control / Keypad
Board
Water Sensor
Control Board
AT0E-1587-4
12KW & Lower
AT1E-2653-3
14KW & Up
AT1E-2653-4
AT0E-3625-1
AT0E-3230-2
Provides line voltage to the Solid State Relay(s), when the contactor’s •
coil is closed by the control signal sent from the Water Control Board.
Provides line voltage to the Transformer.•
Normally closed switch that provides a safety feature to the machine •
in case the Cast Heater overheats.
If the Cast Heater • overheats, the switch will open and turn the steamer
off; while lighting the red LED Overtemp Light on the Control Panel.
The steamer will • not turn on until the temperature has dropped
enough to allow the Overtemp Switch to close again.
Human interface for steamer operations through push-buttons, •
operations, & display readouts.
Provides power to the Solid State Relay(s) (24VDC).•
Receives input from the Temperature (RTD) Sensor and displays the •
water temperature on the LED readout.
Maintains the preset HOLD temperature.•
Receives inputs from Water Sensor Probes and implements •
corresponding actions for those inputs based on the water level in the
steam chamber.
Controls the Auto-Fill Valve (• if installed) and receives inputs that
provides actions for the desired water level needs.
Teon exterior with a stainless steel center that uses the minerals •
Water Sensor
Probe
Low Water Level
Probe
High Limit
Water Level
Probe
SP8027-1203 Pg 3
AT1E-2652-1
in the water to complete the electrical circuit to the Water Control
Board.
MUST BE CLEAN TO WORK PROPERLY.•
Once the Low Water Sensor is satised, it will allow the Solid State •
Relay(s) to activate.
If the water level is below the sensor, the Water Board will activate •
the Auto-Fill Valve (if installed) lling the unit the water until the
High Limit Water Sensor is satised.
On initial chamber water ll, once the water level reaches and •
satises the Operational Water Sensor, the Water Board will keep the
Auto-Fill Valve open for 30 additional seconds..
After initial chamber water ll, when the water level drops below the •
sensor’s operational level; the Water Board will open the Auto-Fill
Valve for 30 seconds to raise the water level back above the High
Limit Water Sensor.
This process will repeat as long as the water level stays above the •
Low Water Sensor.
Page 11
PURPOSE REFERENCE OF MAIN COMPONENTS
ComponentPart #Purpose
Auto-Fill Valve
(OPTIONAL)
Water Over-Fill
Sensor Switch
(OPTIONAL)
Control Relay #1
(AC)
Door SwitchAT0A-3660-1
Chamber
Pressure Switch
AT1A-3841-1
Reed Switch:
AT0A-3519-2
Float Ball:
AT0P-3233-1
AT0E-2825-5
S#: 34769 & Up
AT0E-3617-2
S#: 34768 & Lower
AT1A-3847
Solenoid Valve that allows water to ow into the steam chamber; that •
is controlled automatically by the Water Board based on inputs from
the Water Sensor Probes.
Magnetic Reed Switch is used in conjunction with a Float Ball. If the •
water rises too high, the switch opens and turns off the steamer.
When the switch opens, the High Water Overll LED will light. The •
user will have to drain the water out and turn the steamer back ON;
otherwise, the steamer will remain shutdown.
Controls AC Volt input & output signals which provide actions from •
the Water Sensor Board and Auto-Fill Valve (if installed).
Magnetic Switch used to ensure that the door is closed and latched •
prior to generating steam
Solid State Relay(s) will • not activate if this switch is not closed
(Door Open).
Normally closed switch that allows pressure to build-up inside the •
steam chamber.
Opens when the steam chamber pressure reaches 1/2 PSI.•
Solid State Relay(S) will • not activate if this switch is not closed
(Switch Open).
Solid State Relay AT0E-2059-3
6 KW:
AT1A-3530-1
8 KW:
AT1A-3530-2
10 KW:
Cast Heater
Replacement Kit
AT1A-3530-3
12 KW:
AT1A-3530-4
14 KW:
AT1A-3530-6
17 KW:
AT1A-3530-7
Provides line voltage to the Cast Heater elements, once the Controller •
/Keypad Board sends the 24V control signal to the relay(s).
The relay(s) are only activated if the Door Switch & Chamber •
Pressure Switch are closed.
The number of Solid State Relays used, depends on the phase and •
wattage needs of the unit.
Transfers the heat, generated from the internal elements; to boil the •
water to create steam.
Cast Heater can be wired to single or 3 phase; and have a parallel, •
delta, or wye conguration.
Cast Heater must be replaced with the same wattage heater as •
specied in the model number.
SP8027-1203 Pg 4
Page 12
PURPOSE REFERENCE OF MAIN COMPONENTS
ComponentPart #Purpose
Temperature
(RTD)
Sensor
Door AssemblyAT1A-3600-1
Drain ValveAT1P-2239-1
AT0E-3626-1
ADDITIONAL COMPONENT PART NUMBERS
ComponentPart #ComponentPart #
Pilot Lamp, 24V RedAT0E-1800-2Door Hinge (Pair)AT1H-2058-3
Provides temperature input to Control/Keypad Board, which displays •
the temperature in the steam chamber based on resistance changes
from the Temperature (RTD) Sensor.
Used to maintain the preset HOLD mode temperature.•
Keeps the steam trapped inside the steam chamber to allow pressure •
to build and cycle the Chamber Pressure Switch.
Manually Open/Close valve used to drain water from the steam •
chamber.
INDICATORS AND WATER CONTROL BOARD OPERATION (Manual & Auto-Fill):
PWR Button Pushed & Water Level Is Below the Low Water Level Sensor - AUTO-FILL
The Low Water Light Indicator will be lit. •
PRE• is displayed on the Control/Keypad Board.
The Water Sensor Board sends a signal to the Water Sensor Board’s K1 Relay to open the •
Auto-Fill Valve and start lling the steam chamber with water.
(The red LED light on the Water Sensor Board will be ashing continuously.)•
PWR Button Pushed & Water Level Is Below the Low Water Level Sensor - MANUAL FILL
The Low Water Light Indicator will be ON and Alarm will sound.•
PRE• is displayed on the Control/Keypad Board.
(The red LED light on the Water Sensor Board will be ashing continuously.)•
PWR Button Pushed & Low Water Level Sensor Is Satised - MANUAL & AUTO-FILL
The Low Water Light Indicator and Alarm (• only manual ll units use an alarm for low water condition), will be OFF.
This is minimum water level needed for the Contactor to close and turn the Cast Heater ON.•
(The red LED light on the Water Sensor Board will have about a 1 second ash delay.)•
Water Level Is At the High Limit Water Level Sensor - AUTO-FILL
When the water level in the chamber touches the High Water Limit Probe, the Water Sensor •
Board will continue to activate the Auto-Fill Valve for an additional 30 seconds; and then
turns the valve off. (This will occur every time the water level falls below the High Limit
Probe.)
(The red LED light on the Water Sensor Board will have about a 2 second ash delay.)•
Water Level Is Filled Too High in the Steam Chamber - AUTO-FILL
The Float Ball rises on the Over-Fill Reed Switch sensor peg until the magnetic eld from •
the Float Ball is above the Reed Switch, causing the Reed Switch to open. This causes
the Control Relay #1 AC coil’s voltage to drop, dis-engaging the relay from the steamer’s
normal operation; illuminating the High Water (Over-Fill) Indicator Lamp and sounding the
buzzer.
The loss of Control Relay #1 will remove the power signal to the Contactor’s control coil, •
which opens the contacts and prevents Line Voltage to the Solid State Relay(s). This stops
the Cast Heater from generating heat.
(To restart the steamer, open the Drain Valve to drain the water, until the High Water (Over-•
Fill) Indicator Light goes out. Press the PWR button ON to restart the start-up procedure.)
Line Voltage comes into the 3 Pole Contactor’s L1 - L3 terminals. • (Refer to the unit’s
specic wiring schematics to determine the wire color to “L” Terminal location.)
Line Voltage is then taken off of L1 & L2 of the Contactor and applied to the Transformer, •
which steps-down the Line Voltage to 24VAC.
From the two, 1.25Amp, fuses; power goes through the Overtemp Switch, then goes to •
the Water Sensor Board, to Control Relay #1 (CR#1) coil, to the High Water Overll Reed Switch (Auto-Fill Only), to the Control/Keypad Board, and to Pin 6 of CR#1. Power also
ows through CR#1, Control/Keypad Board, Water Sensor Board and Contactor (once the water level condition is met).
(The red LED light on the Water Sensor Board will be ashing continuously.)•
PWR Button Pushed & Low Water Level Sensor Is Satised
(The red LED light on the Water Sensor Board will have about a 1 second ash rate.)•
The Water Sensor Control Board’s K2 Relay will close, sending power to the Contactor’s •
coil; closing the contacts and allowing Line Voltage to be sent to the normally open Solid
State Relay(s).
The Control/Keypad Board will send a 24VAC signal to the Solid State Relay(s); closing the •
Relay(s) (as long as the Door Switch and the Chamber Pressure Switch are closed).
The Solid State Relay(s) then pass Line Voltage to the Cast Heater’s Elements generating •
heat evenly over the bottom of the steam chamber; creating steam for cooking.
Temperature Sensor (RTD) and Control/Keypad Board
As the water temperature rises, the RTD will provide a signal, based on the resistance of the •
sensor, to the Control/Keypad Board to provide a digital temperature display.
Control Panel will show • PRE (Preheat) on initial start-up until the steam chamber reaches
195°F, then COO (Cook) will be displayed between 195°F and 212°F.
The operating default mode on initial PWR ON is COOK mode; which automatically causes •
the steamer to go to the normal operating boiling point, which is 212°F at sea level.
In COOK mode, the 24VAC output from the Control/Keypad Board is continuously on, so •
that the unit’s temperature is controlled by the Chamber Pressure Switch, which opens at 1/2
inches of water column or higher.
In HOLD mode • (HLD), the steamer’s regulated temperature will change to the HOLD
temperature’s preset value. The Control/Keypad Board will regulate temperature via the
RTD input, based on the current HOLD mode preset value. (This value can be changed
using the program function on the Control/Keyboard Control.)
SP8027-1203 Pg 7
Page 15
MODIFYING CONTROL / KEYPAD PROGRAM SETTINGS
Hrs/Min/Sec
LED Lights
UP Arrow
DOWN Arrow
S1 - Increase Program Item (Will cycle the Hrs/Min/Sec LED light)
S4 - Decrease Program Item (Will cycle the Hrs/Min/Sec LED light)
S3 - Increase Program Value (Will change the Digital Readout display)
S6 - Decrease Program Value (Will change the Digital Readout display)
S2 - Exit & Save
ENTERING PROGRAM MODE: Simultaneously, depress and hold S4 & S6 for minimum of 8 seconds or
until the Hrs LED blinks and the display shows a Hold Temp number (default is 180°F). Now the Controller
can operate under the Program Function Parameters.
S1
S4
POWER
S5
S2
TIMER
S3
S6
COOK/HOLD
TEMP Display
Program Mode Function Parameter Table
Hrs LEDMin LEDSec LEDPARAMETERMINMAXELECTRIC
BlinkOFFOFFHOLD Temp Value = Degree FMIN TempMAX Temp180
Error Code: -1F or -99F for
Temperature (RTD) Probe.
Conrm proper voltage is present at receptacle.
Plug-in Power Cord.
Unplug steamer and check line voltage at plug-in
receptacle.
Reset Breaker.
Check for proper incoming line voltage to the primary
side and 24VAC on the secondary side.
Check between the violet wire, terminal J3 on the Water
Contrl Board, and the brown wire after the fuse.
Check for 24VAC incoming power at pins J2-1 & J2-2.
Check for output at pins J7-3 & J7-4 (On/Off) = 24VAC
Check the wiring to the component; including wire-toconnectors, GND’s, and damage.
If a component output is bad, then it may need replaced.
Check for 1000 ohms (at room temp) on Control/Kepad
Board on J3 - Pins 1 & 2.
EC: -1F = Open Temp (RTD) sensor
EC: -99F = Shorted Temp (RTD) sensor
G
H
Ensure water level is above Low Water Sensor Probe
F
Low Water Sensor Not Satised
Steamer Has Over-Heated
Too Much Water In Steam Chamber
Operational Water Level Sensor Faulty
Float Ball & Reed Sensor Faulty
inside the steam chamber.
Ensure that the Low Water Sensor is cleaned and that
the Water Board is working properly.
Check that the water level inside steam chamber is not
empty; and rell if needed.
If an Auto-Fill unit, then ensure that water supply is not
shut-off, or Auto-Fill Valve is faulty.
Ensure Water Sensors are clean.
DO NOT OPEN DOOR!
Open Drain Valve until the High Water Light goes off.
If light DOES NOT go out and no water in steamer,
then possibly a sensor fault.
Ensure the top Water Sensor is clean.
Check that Water Board is working properly.
Ensure Float Ball is not stuck on the Sensor Post.
Ensure Sensor Post & inside of the Float ball are clean.
Check continuity of the Reed Switch (Float over sensor creates continuity; the Float off the sensor is open.)
SP8027-1203 Pg 10
Page 18
FLOW-DIAGRAM REFERENCE TROUBLESHOOTING CHART
REF
LETTER
I
POSSIBLE CAUSEEVALUATION
Control/Keypad PanelCheck for 24-30VAC output (J7 Pins 1 & 2).
Ensure Door is shut and handle is latched.
Check the Door Switch for continuity with Door
Door Switch Not Engaging
Chamber Pressure Switch
Steam Vent Blocked
closed.
Check the butt splices and wire connection terminals
for good crimps.
Switch is normally closed.
Check the Chamber Pressure Switch for continuity.
Ensure Chamber Pressure Switch is not stuck open.
Steam should be coming out of vent at back of steamer.
Check for blockage in the vent, which can cause the
Chamber Pressure Switch to open.
Ensure that there is at least a minimum of 1/4” slope
for every foot added, of extended exhaust piping.
Ensure that any extended exhaust piping is made of
galvanized or stainless steel, or copper; and a minimum
of 3/4” in diameter.
If blockage is present, try to pour some hot water down
the vent piping to unclog the blockage (may have to blow out the blockage if water doesn’t help).
Check for 24-30 VAC on pins A1 & A2 of each Solid
State Relay. (Green LED should be lit.)
Solid State Relay(s)
Cast Heater
Contactor
Steam Temperature Is Not At
Desired Cook Temperature
J
Steam Vent Blocked
Ensure that Relay Contacts are closing when receiving
the 24-30 VAC from the Control/Keypad Board.
Check that proper line voltage is being passed through
the Solid State Relay to the Heating Elements.
Check that the correct Amps (based on KiloWatts of unit) are being drawn from each Element.
Ensure that all the required voltages (based on required phase needs of the unit) are present to each Element.
Check that the Contactor is not open, preventing the
line voltage to the Solid State Relay(s).
Check that the Door is closed and no steam is escaping
from it.
Verify that Low Water indicator light is not lit.
Check that steamer is in the COOK mode and NOT in
the HOLD mode.
See Ref Letter I.
SP8027-1203 Pg 11
Page 19
FLOW-DIAGRAM REFERENCE TROUBLESHOOTING CHART
REF
LETTER
K
L
M
POSSIBLE CAUSEEVALUATION
Door Assembly
Pressure Switch
Steam Vent Blocked
Food Cook Time Too Long
Food Cook Time Not Long Enough
Check to see if the Door is seating completely around
the face of the Steamer.
Check that the Door Gasket does not have any cuts,
nicks, debris, or discolorations (white or grey).
Check that the Chamber Pressure Switch opens and
closes checking the Ohms reading while blowing into
its input hose. (Disconnect the hose from the chamber inlet hole.)
See Ref Letter I.
Ensure that the proper Cook Time is being used.
Refer to the Owners Manual for cooking tips if no
mechanical reason is found for this symptom.
See Ref Letter K.
Ensure that the steamer is in the COOK mode and not
the HOLD mode. (HOLD has a preset temp value that is below that of 212°F.)
Check that proper pan placement is being utilized for
best cooking conditions. (See Owners Manual)
Ensure that the Drain Ball-Valve is shut tightly or
possible loss of heating efciency.
Refer to the Owners Manual for cooking tips if no
mechanical reason is found for this symptom.
NOTE
If your symptoms are not listed in the Flow Chart and/or the REF Chart, then
additional troubleshooting may be required.
If you need additional ideas for troubleshooting or want to conrm your symptoms
with one of our Service Techs, please contact us by phone or e-mail listed below
with the unit’s S/N or Model information.
AccuTemp Service Dept. Phone (800) 480-0415
AccuTemp Service Dept. Email service@accutemp.net
SP8027-1203 Pg 12
Page 20
LOCATION OF ELECTRICAL COMPONENTS
Solid
State
Relays
&
Heat
Sinks
Power CordContactor
Chamber Pressure Switch
Heater/PWR
Terminal Strip
Control/
Keypad
Board
Water Sensors
TransformerFusesWater Sensor
Control Board
SP8027-1203 Pg 13
Control
Relay #1
Page 21
ELECTRICAL COMPONENTS REMOVAL & INSTALLATION
CORD & PLUG ASSEMBLY
Unplug the Unit.1.
Remove the Left-Side Panel by removing the 2.
Sheet Metal Screws holding it in place.
Disconnect the Power Cord Leads (Black, 3.
White, Red, and/or Green) from L1-3 of the
Contactor (note the wire color to its location
terminal).
On the inside of the unit, remove the retaining 4.
nut on the threads of the Power Cord Cable
Fitting & pullout the Power Cord.
Re-install in reverse order.5.
FUSES
Unplug the Unit.1.
Remove the Left-Side Panel by removing the 2.
Sheet Metal Screws holding it in place.
Pry the Fuses out of the Fuse Block with a 3.
at-head screwdriver or fuse puller.
Re-install in reverse order.4.
CONTACTOR
Unplug the Unit.1.
Remove the Left-Side Panel by removing the 2.
Sheet Metal Screws holding it in place.
Disconnect the wires (note the wire color to its 3.
location terminal).
Remove the 2 mounting nuts and then remove 4.
the Contactor.
Re-install in reverse order.5.
SP8027-1203 Pg 14
Page 22
ELECTRICAL COMPONENTS REMOVAL & INSTALLATION
TRANSFORMER
Unplug the Unit.1.
Remove the Left-Side Panel by removing the 2.
Sheet Metal Screws holding it in place.
Disconnect the wires (note the wire color to its 3.
location terminal).
Remove the 2 mounting nuts and then remove 4.
the Transformer.
Re-install in reverse order.5.
WATER SENSOR CONTROL BOARD
Unplug the Unit.1.
Remove the Left-Side Panel by removing the 2.
Sheet Metal Screws holding it in place.
Disconnect the wires (note the wire color to its 3.
location terminal).
Carefully4. , push in the locking leg on the 4
plastic posts while pulling the Water Board up
off the posts (note the board’s orientation).
Remove the Water Board.5.
Re-install in reverse order.6.
CONTROL RELAY #1
Unplug the Unit.1.
Remove the Left-Side Panel by removing the 2.
Sheet Metal Screws holding it in place.
Disconnect the wires (note the wire color to its 3.
location terminal).
Remove the 2 mounting screws and then 4.
remove Control Relay #1.
Re-install in reverse order.5.
SP8027-1203 Pg 15
Page 23
ELECTRICAL COMPONENTS REMOVAL & INSTALLATION
WATER SENSORS
Unplug the Unit.1.
Remove the Left-Side Panel by removing the 2.
Sheet Metal Screws holding it in place.
Open the door and 3. ensure that all the water is
drained from the steam chamber.
Disconnect the wire from the backside of the 4.
Water Sensor (access via left-side panel).
Remove the retaining nut that mounts the Water 5.
Sensor to the Steam Chamber.
Push the Water Sensor through the hole in the 6.
steam chamber from the backside.
Re-install in reverse order. 7. Torque Sensor
Nuts to between 12-15 In-Lbs.
CONTROL / KEYPAD BOARD
Unplug the Unit.1.
Remove the Left-Side Panel by removing the 2.
Sheet Metal Screws holding it in place.
Disconnect the wires (note the wire color to its 3.
location terminal).
Remove the 7 mounting nuts and then remove 4.
the Control Panel CCA.
(5. If accessing the Program Mode is needed, go to page 8 for more details.)
Re-install in reverse order.6.
SP8027-1203 Pg 16
Page 24
ELECTRICAL COMPONENTS REMOVAL & INSTALLATION
DOOR SWITCH
Door Latch on the Left-Hand Side
Unplug the Unit.1.
Remove the Left-Side Panel by removing the 2.
Sheet Metal Screws holding it in place.
Disconnect the probe wires: Control/Keypad 3.
Panel J7 Pin 1 & the White/Brown wire from
the Chamber Pressure Switch (the wires to the
location pins are enter-changeable).
Push back the insulation, so you can access the 4.
other mounting nut to be removed.
Remove the 2 mounting nuts and then remove 5.
the Door Switch. Fg 1
Re-install in reverse order.6.
Fg 2
Fg 1
Door Latch on the Right-Hand Side
Unplug the Unit.1.
Remove the Left-Side, Right-Side, and Top 2.
Panel by removing the Sheet Metal Screws
holding it in place.
Disconnect the probe wires: Control/Keypad 3.
Panel J7 Pin 1 & the White/Brown wire from
the Chamber Pressure Switch; and pull the
wires up, over the top of the steamer (the wires
to the location pins are enter-changeable).
Remove the insulation on the right side, to 4.
access the Door Switch to be removed. Fg 2
Remove the 2 mounting nuts and then remove 5.
the Door Switch. Fg 3
Re-install in reverse order.6.
Fg 3
SP8027-1203 Pg 17
Page 25
ELECTRICAL COMPONENTS REMOVAL & INSTALLATION
CHAMBER PRESSURE SWITCH
Unplug the Unit & remove the Left-Side Panel 1.
by removing the Sheet Metal Screws holding it
in place.
Disconnect the Wiring Terminals from the 2.
Chamber Pressure Switch (note the wire color
to its location terminal).
Remove the hose clamp and disconnect the 3.
hose from the Chamber Pressure Switch.
Remove the 2 mounting nuts holding the 4.
Chamber Pressure Switch to chamber cavity.
Remove the Chamber Pressure Switch5.
Re-install in reverse order.6.
SOLID STATE RELAY (SSR)
Unplug the Unit.1.
Remove the Left-Side Panel by removing the 2.
Sheet Metal Screws holding it in place.
Disconnect the wires for the desired SSR 3.
being replaced (note the wire color to its
location terminal).
Remove the thread-cover nuts on the back of 4.
the steamer, while removing the 2 mounting
bolts holding the SSR Assy to the inside-back
of the component chamber; and then remove
the desired Solid State Relay.
Re-install in reverse order.5.
SP8027-1203 Pg 18
Page 26
ELECTRICAL COMPONENTS REMOVAL & INSTALLATION
TEMPERATURE (RTD) SENSOR
Unplug the Unit.1.
Remove the Left-Side, Right-Side, and Top 2.
Panel by removing the Sheet Metal Screws
holding it in place.
Disconnect the probe wires from the Control/3.
Keypad Panel and pull them from the left, over
the top, to the steamer’s right-side (the wires
to the location pins are enter-changeable).
Remove the mounting nut and then remove the 4.
Temperature (RTD) Sensor.
Re-install in reverse order. 5. Ensure Thermal
Paste is applied to the Temperature (RTD)
Sensor.
OVERTEMP SWITCH (THERM LIMIT SW3)
Unplug the unit.1. Using an additional person2. , turn the unit
upside-down and remove its legs. (Unbolt unit
from stand and then turn unit upside-down if
applicable.)
Remove Left-Side Panel & Bottom CoverPanel 3.
by removing the Sheet Metal Screws holding it
in place. (Remove Drain Pan Rails if
applicable.)
Remove the Insulation as needed to provide 4.
access to remove the Overtemp Switch from
the bottom of the Cast Heater. (Note the
insulation location for proper tting when
re-installed.)
Disconnect the wires to the Overtemp Switch 5.
(note the wire color to the location pin).
Unscrew the Overtemp Switch, and remove it 6.
from the bottom of the Cast Heater.
Re-install in reverse order. 7. Ensure Thermal
Paste is applied to the Overtemp Switch and
its threading.
SP8027-1203 Pg 19
Page 27
LOCATION OF CAST HEATER
Cast Heater
SP8027-1203 Pg 20
Page 28
CAST HEATER REMOVAL & INSTALLATION
NOTE
The 1/4-20# Nut Special Locking Nut, Can Only Be Used Once.
Ensure That A New Cast Heater Replacement Kit Is Ordered and Received; Prior to
Removing or Installing the Cast Heater.
Part #: AT1A-3530-X
*
Order the Cast Heater Replacement Kit for the Correct Heater Wattage Required.
Thermal
Paste
Overtemp
Switch
* (See Page 4)
Cast Heater
Installation
1/4-20#
Locking
Nuts
Paint
Brush
SP8027-1203 Pg 21
Instructions
Page 29
CAST HEATER REMOVAL & INSTALLATION
AN ADDITIONAL PERSON IS REQUIRED, WHEN CONDUCTING •
MAINTENANCE INVOLVING TURNING THE UNIT OVER.
IF HEATER WIRES HAVE NON-BRAIDED INSULATION, THE HEATER IS •
NOT A CAST HEATER. CONTACT ACCUTEMP SERVICE AT 800-480-0415.
USE THE INCLUDED CAST HEATER REPLACEMENT KIT INSTRUCTION •
BOOKLET IN CONJUNCTION WITH THE REMOVAL & INSTALLATION
PROCEDURES IN THIS MANUAL.
CAST HEATER
Unplug the unit and drain all the water out 1.
of the steamer.
Remove Left-Side by removing the Sheet 2.
Metal Screws holding it in place.
Disconnect the 6, braided-insulation, 3.
Heater Wires from their Terminal Board
Connections. (Note the heater wires’ numbers to their location terminals.)
Using an additional person4. , turn the unit
upside-down and remove its legs. (Unbolt
unit from stand and then turn unit upside-
down if applicable.)
Remove the Bottom Cover by removing 5.
the Sheet Metal Screws holding it in place.
(Remove Drain Pan Rails if applicable.)
Remove insulation as needed to access the 6.
Cast Heater. (Note the insulation’s location to ensure proper tting when re-installed.)
Disconnect the wires to the Overtemp 7.
Switch (note the wire color to its location pin).
Unscrew the Overtemp Switch, and remove 8.
it from the bottom of the Cast Heater. F-A
Remove any insulation and thread lock 9.
material from the heater studs using a
scouring pad.
REMEMBER:
F-A
F-F
F-E
F-B
F-D
F-C
SP8027-1203 Pg 22
Page 30
CAST HEATER REMOVAL & INSTALLATION
18
22
24
6
14
16711
2
10
12
3
1951713
21
15
23
8
20
19
NOTE
If Heater Studs are Discovered Broken While Removing the Cast Heater
OR
If a Heater Stud Breaks-Off While Removing or Installing the Cast Heater
Call AccuTemp Service Dept (800) 480-0415.
CAST HEATER (CON’T)
10. Using Fig G, loosen all 24 nuts by starting with Nut #24 and working down to #1.
11. Remove all 24; Locking Nuts (F-C), Lock Washers (F-D) & Flat Washers (F-E) from the
Cast Heater. (Discard the used Locking Nuts; keep and clean the Lock & Flat Washers.)
12. Remove both Heater Mounting Brackets from the top of the heater by letting them hang, by
the wires, over the electrical compartment. F-B
13. Remove the Cast Heater. F-F (Might have to lift heater by its heater wires, or use a at-head screwdriver to pry up the Cast Heater from the Thermal Compound.)
14. Re-install in reverse order. SEE NEXT PAGE FOR INSTALLATION NOTES.
Heater
Wires
Should
Be On
Terminal
Block Side
4
Steamer
Fig G
Only using a brass or stainless-steel brush; scrape, remove, and
clean-off any remaining Thread Sealant and Thermal Compound
residue from the bottom of the steamer, even around the studs.
Front
Side
Of
The
SP8027-1203 Pg 23
Page 31
CAST HEATER INSTALLATION NOTES & CAUTIONS
1348765
12
10
11915
1316141922
241820
232117
NOTE
CAST HEATER’S SHINY SIDE FACES THE BOTTOM OF THE STEAMER!
Using a Paint Brush, Apply Thermal Paste to the Shiny Side of the Cast Heater.
Bellevelle Washers should look like mini-volcanos when placed on heater stud.
The HEX Locking Nut Needs to be Torqued Between 23 - 27 IN-LBS.
Tighten Starting with Nut #1 and Follow the Numbered Layout Pattern to Nut #24.
Tighten Twice in This Pattern.
2
Notch
Cut-Out
Goes
Towards
the
Front
Side
of
the
Steamer
CAUTION
DO NOT OVER TORQUE THE LOCKING NUTS.
Over Torquing The Zinc Nuts Can Cause the Studs to Break-Off. This Will Cause
Heating Issues; and the Steamer Will Not Operate Correctly or Safely.
SP8027-1203 Pg 24
Page 32
MISCELLANEOUS COMPONENTS REMOVAL & INSTALLATION
AUTO-FILL VALVE
Unplug the Unit & drain any remaining water from the 1.
steam chamber.
Close the supply water valve and disconnect the Supply 2.
Water Hose coming into the steamer.
Remove the Left-Side Panel by removing the Sheet 3.
Metal Screws holding it in place.
Disconnect the wires from the Auto-Fill Valve (4. note the wire color to its location pin).
Disconnect the Auto-Fill Valve Hose Fitting. 5. F-H
On the back of the steamer, remove the 4 mounting 6.
screws securing the Auto-Fill Valve bracket on the
inside of the steamer.
Remove the Auto-Fill Valve.7.
Re-install in reverse order. 8. Ensure Sealant is
re-applied to all pipe threading.
F-H
OVER-FILL REED SWITCH
Unplug Unit & close the supply water valve.1.
Disconnect the garden hose from the back of the 2.
steamer & drain any remaining water from the steam
chamber.
Remove the Left-Side Panel by removing the Sheet 3.
Metal Screws holding it in place.
Disconnect the REED Switch wires (4. note the wire color to its location pin).
Turn the unit upside-down and remove its legs. 5.
(Unbolt from stand and then turn unit upside-down if applicable.)
Remove Bottom Cover by removing the Sheet Metal 6.
Screws holding it in place. (Remove Drain Pan Rails if applicable.)
Remove the front, insulation pieces that are laying 7.
on-top of the Over-Fill Reed Switch. (Wire is ran in-between the insulation pieces.)
Remove the retaining nut and lock washer holding the 8.
Reed Switch inside the Sensor Post.
Remove the High Water Reed Switch. 9. F-I
Re-install in reverse order.10.
F-I
SP8027-1203 Pg 25
Page 33
MISCELLANEOUS COMPONENTS REMOVAL & INSTALLATION
FLOAT BALL (MAGNETIC)
Open the steamer Door and remove the left-1.
side pan rail.
Lift and remove the steam collection cover 2.
plate.
Remove the Float Ball off of the High Water 3.
Reed Switch Sensor Post.
Re-install in reverse order. 4. Ensure
Sensor Post & Float Ball hole are clean
before re-installing.
DRAIN VALVE
Unplug the Unit & drain any remaining water 1.
from the steam chamber.
Turn the unit upside-down and remove its 2.
legs. (Unbolt from stand and then turn unit upside-down if applicable.)
Remove Bottom Cover by removing the Sheet 3.
Metal Screws holding it in place. (Remove Drain Pan Rails if applicable.)
Remove the Drain Handle Cover Plate, and the 4.
insulation surrounding the Drain Valve.
Remove the Drain Pipe from the Drain Valve.5.
Remove the Drain Valve.6.
Re-install in reverse order. 7. Ensure Sealant
is re-applied to all pipe threading.
Drain Cover
Plate
DRIP PAN
Split Drip Pan
Unplug the Unit.1.
Remove the 4 Sheet Metal Screws at the 2.
bottom of the Front Panel.
Slide the Drip Pan(s) out from between the 3.
Front Panel and the Bottom Panel. (Ensure the
split Drip Pans are sloped towards the center
of the steamer.)
Re-install in reverse order.4.
SP8027-1203 Pg 26
Solid Drip Pan
Page 34
DOOR COMPONENTS REMOVAL & INSTALLATION
DOOR ASSEMBLY
Unplug the unit and shut the Door.1.
Remove the Hinge Covers. 2. Fig J
Remove the 3 hinge screws going into the face 3.
of the steamer of the Bottom Hinge. Fig K
While supporting the Door on the hinge-side, 4.
remove the 3 hinge screws into the face of the
steamer of the Top Hinge.
Pull the door handle and remove the Door.5.
Re-install in reverse order. 6. Ensure
Anti-sieze is re-applied to all hinge screws.
If the Door Handle Latch Is Moved to the Opposite
Side, Ensure That the Door Switch Is Moved to the
Corresponding Door Handle Latch Side .
Fig J
Fig K
Face Screws
STEAMER WILL NOT OPERATE IF NOT DONE.
INNER-DOOR PANEL
Unplug the unit and shut the Door.1.
Remove the Hinge Covers. 2. Fig J
Remove the very bottom screw on the door 3.
hinge-side of the Bottom Hinge.
Remove the very top screw on the door 4.
hinge-side of the Top Hinge.
Pull the door handle and open the door5.
Lift and pull out the Inner Door Panel.6.
Re-install in reverse order. 7. Ensure
Anti-sieze is re-applied to all hinge screws.
Ensure That the Inner Door is Reinstalled with its
Middle Brace Bar Behind the Door Latch Tab. Fig L
Also, Ensure That the Screw Retainer Openings are
Lined-Up with the Door’s Hinge Side. Fig M
Inner Door
Fig L
Fig M
SP8027-1203 Pg 27
Page 35
DOOR COMPONENTS REMOVAL & INSTALLATION
DOOR HANDLE LATCH ASSEMBLY
Unplug the unit & shut the Door.1.
Remove the Hinge Covers. 2. Fig J
Remove the very bottom screw on the door 3.
hinge-side of the Bottom Hinge & remove the
very top screw on the door-side hinge of the
Top Hinge.
Pull the door handle and open the door4.
Lift and pull out the Inner Door Panel.5.
Remove the 3 mounting nuts and screws, 6.
holding the Door Handle Latch to the side of
the door, and the Inner Door Holding Tab.
Remove the Door Handle Latch Assembly.7.
Re-install in reverse order. 8. Ensure
Anti-sieze is re-applied to all hinge screws.
DOOR HINGE
Unplug the unit & shut the Door.1.
Remove the Hinge Covers. 2. Fig J
Remove the 3 hinge screws going into the face 3.
of the steamer of the Bottom Hinge.
While supporting the Door on the hinge-side, 4.
remove the 3 hinge screws into the face of the
steamer of the Top Hinge.
Pull the door handle and remove the Door.5.
Remove the very bottom screw on the door 6.
hinge-side of the Bottom Hinge & remove the
very top screw on the door-side hinge of the
Top Hinge.
Lift and pull out the Inner Door Panel.7.
Remove the remaining door-side screws for 8.
the hinge or hinges to be replaced. (Note the
orientation of the Hinge Spacer Bars as they
relate to the Hinge orientation.)
Remove the Door Hinge or Hinges.9.
Re-install in reverse order. 10. Ensure
Anti-sieze is re-applied to all hinge screws.
Ensure That the Inner Door is Reinstalled
with its Middle Brace Bar Behind the
Door Latch Tab. Fig L
Also, Ensure That the Screw Retainer
Openings are Lined-Up with the Door’s
Hinge Side. Fig M
SP8027-1203 Pg 28
Page 36
DOOR COMPONENTS REMOVAL & INSTALLATION
DOOR GASKET
Unplug the unit & shut the Door.1.
Remove the Hinge Covers. 2. Fig J
Remove the very bottom screw on the door 3.
hinge-side of the Bottom Hinge & remove the
very top screw on the door-side hinge of the
Top Hinge.
Pull the door handle and open the door4.
Lift and pull out the Inner Door Panel.5.
Remove the 6, Gasket retaining brackets by 6.
removing the 12 nyloc mounting nuts holding
them in place.
Remove the Door Gasket.7.
Re-install in reverse order. 8. Ensure
Anti-sieze is re-applied to all hinge screws.
INSTALLATION NOTE:
Make sure the new Door Gasket is •
untangled.
Starting at one corner, stretch the Gasket •
to the opposite corner.
Repeat this sequence until all 4 corners •
are seated.
Push the Gasket down all the way around •
to ensure the Gasket seats rmly on the
inner door.
Ensure That the Inner Door is Reinstalled with its
Middle Brace Bar Behind the Door Latch Tab. Fig L
Also, Ensure That the Screw Retainer Openings are
Lined-Up with the Door’s Hinge Side. Fig M
Gasket Retaining
Brackets
Gasket
Gasket Retaining
Bracket
SP8027-1203 Pg 29
Page 37
ELECTRIC EVOLUTION WIRING SCHEMATIC (208-240V/ 1Φ)
SP8027-1203 Pg 30
Page 38
ELECTRIC EVOLUTION WIRING SCHEMATIC (208-240V/ 3Φ)
SP8027-1203 Pg 31
Page 39
ELECTRIC EVOLUTION WIRING SCHEMATIC (208V/ 3Φ/ 17KW)
SP8027-1203 Pg 32
Page 40
ELECTRIC EVOLUTION WIRING SCHEMATIC (440-480V/ 3Φ)
SP8027-1203 Pg 33
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