AccuTemp ACGLT-30 PARTS LIST

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Page 1

PARTS LIST GAS

TILTING KETTLES

MODELS:

ACGLT-20 ACGLT-30 ACGLT-40 ACGLT-60

8415 North Clinton Park Dr. · Fort Wayne, IN · 46825

PART NUMBER 10031R15

ACCUTEMP PRODUCTS, INC.

800 210-5907 Office · 260 493-0415 Fax ·

www.accutemp.net

2009-08-13

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PARTS LIST, GAS TILTING KETTLES, MODELS ACGLT-20, ACGLT-30, ACGLT-40, ACGLT-60

FIGURE 1

PART NUMBER 10031R15 2 2009-08-13

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PARTS LIST, GAS TILTING KETTLES, MODELS ACGLT-20, ACGLT-30, ACGLT-40, ACGLT-60

FIGURE 1

ITEM PART NO. DESCRIPTION QUANTITY

1. 4996-6 Pilot Light - Green 24V 1

2. 9-3236 Instruction Label 1

3. 4524-1 Low Water Control Mounting Bracket 1

** 4. 3738-13 Probe, 9 3/4” (20 Gallon) 1

3738-14 Probe, 9 1/4” (30, 40, 60 Gallon) 1

5. 3974-1 Low Water Cut Off Control 1

6. 116-6562 Thermostat 1

7. 7002-1 Poly Panel 1

8. 9130-2 Power Switch 1

9. 4996-2 Pilot Light - Red 1

10. 4996-3 Pilot Light - Amber 1

11. 4-TK05 Dial 1

12. 9-3240 Pressure Gauge Bracket 1

13. 4967-1 Pressure Gauge 1

** 14. 9-3238 Mounting Bracket (30, 40 Gallon Only) 1

9-3239 Mounting Bracket (20, 60 Gallon Only) 1

15. 5285-1 Sight Glass Assembly 1

9108-6 Glass, 5/8" x 8" Long 1

8-6016 Rods 2

8-6018 Washer - Rubber 2

8-6019 Washer - Brass 2

16. 116-6490 Pressure Switch 1

17. 3-SRV9-1 Relief Valve 1

18. 8-1308 Flanged Foot 2

19. 4-22TB Terminal Block Section 2

PART NUMBER 10031R15 3 2009-08-13

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PARTS LIST, GAS TILTING KETTLES, MODELS ACGLT-20, ACGLT-30, ACGLT-40, ACGLT-60

FIGURE 1

ITEM PART NO. DESCRIPTION QUANTITY

20. 4-22ES End Section 1

21. 4-M605 Interlock Switch 1

22. 4-35EU Ground Lug 1

23. 3-AV01 Vent 1

* ** 24. 2976-1 Combustion Chamber (20 Gallon) 1

2976-2 Combustion Chamber (30, 40 Gallon) 1

2976-3 Combustion Chamber (60 Gallon) 1

25. 7790-1 Recessed Control Panel 1

* ** 26. 3586-1 Bottom Cover (20 Gallon) 1

3586-2 Bottom Cover (30, 40 Gallon) 1

3586-3 Bottom Cover (60 Gallon) 1

** 27. 7816-1 Control Panel (20 Gallon) 1

7816-2 Control Panel (30 Gallon) 1

7816-3 Control Panel (40 Gallon) 1

7817-1 Control Panel (60 Gallon) 1

* NOT SHOWN.

** SELECT AS REQUIRED.

PART NUMBER 10031R15 4 2009-08-13

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PARTS LIST, GAS TILTING KETTLES, MODELS ACGLT-20, ACGLT-30, ACGLT-40, ACGLT-60

ACGLT-20, TILTING MECHANISM

FIGURE 2

PART NUMBER 10031R15 5 2009-08-13

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PARTS LIST, GAS TILTING KETTLES, MODELS ACGLT-20, ACGLT-30, ACGLT-40, ACGLT-60

ACGLT - 20, TILTING MECHANISM

FIGURE 2

ITEM PART NO. DESCRIPTION QUANTITY

1. 8-2054 Handwheel 1

2. 1-72U4 Set Screw 1

3. 6738-1 Tilt Shaft 1

4. 3466-1 Bushing 2

5. 5393-1 Segment Gear and Worm Gear Kit (Includes Items 6 - 12)

6. 2-T6U5 Tension Pin, 3/16" D x 1-1/4" L 1

7. 8-2075-1 Key 1

8. 1-R315 Retaining Ring 1

9. 1-52U4 Set Screw 2

10. 2-96C8 Bolt 1

11. 1-W4C0 Washer, Flat, 1/2" 1

12. 1-99C0 Nut, 1/2-13UNC 1

13. 5328-1 Washer 3/4 ID x 1 - 1/4 OD 1

14. 5329-1 Cotter Pin S.S. 3/16 x 1 1

* 15. 4127-3 Cord Set, 120V 1

* 16. 9-3374 Decal - Tilt 1

17. 5327-1 Thrust Bearing 2

18. 2-HN66 Jam Nut 2

* 19. 2944-1 Console Cover 1

* 20. 4015-1 Console Cover Assembly (Faucet Mount), Optional 1

* 21. 3864-1 Spacer (Faucet Mount) 1

* NOT SHOWN.

PART NUMBER 10031R15 6 2009-08-13

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PARTS LIST, GAS TILTING KETTLES, MODELS ACGLT-20, ACGLT-30, ACGLT-40, ACGLT-60

ACGLT 30, 40, 60, TILT CONSOLE AND PARTS

FIGURE 3

PART NUMBER 10031R15 7 2009-08-13

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PARTS LIST, GAS TILTING KETTLES, MODELS ACGLT-20, ACGLT-30, ACGLT-40, ACGLT-60

FIGURE 3

ITEM PART NO. DESCRIPTION QUANTITY

** 1. 6704-1 Console Cover 1

* 4015-2 Console Cover Assembly (Faucet Mount),

OPTIONAL.

* 3864-1 Spacer (Faucet Mount), OPTIONAL. 1

2. 1-72U4 Set Screw 1

3. 8-2054 Handwheel 1

4. 5311-1 Front Bearing 1

5. 6722-1 Tilt Shaft 1

6. 9-3374 Tilt Label 1

7. 2460-1 Trunnion Housing Assembly 1

8. 8-2075-1 Key 1

9. 1-R315 Retaining Ring 1

10. 1348-1 Arm 1

11 F01C-38 Flat Washer 3/8 As Required

12. M08C-3816-218 Hex Socket Cap Screw, 3/8 - 16 x 2 - 1/8 1

13. M08C-3816-114 Hex Socket Cap Screw, 3/8 - 16 x 1 - 1/4 8

14. 5315-2 Chain Link 1

15. 7842-1 Screw Jack 1

16. 7841-1 Base Assembly 1

17. 6719-1 Base Bracket Assembly 1

18. 5310-1 Bearing 2

19. 8-1308 Adjustable Foot 2

20. 0680-2 Side Panel 1

21. 1-34S4 Truss HD Slot Screw, 10 - 32 x 1/2 10

PART NUMBER 10031R15 8 2009-08-13

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PARTS LIST, GAS TILTING KETTLES, MODELS ACGLT-20, ACGLT-30, ACGLT-40, ACGLT-60

FIGURE 3

ITEM PART NO. DESCRIPTION QUANTITY

22. 4-22TB Terminal Block Section 2

23. 4-22ES End Section 1

24. 4188-1 Earth ID Tag 1

25. F01C-10 Flat Washer #10 2

26. 2-34C5 Truss HD Phillips Drive, 10 - 32 x 1-1/4 2

27. 1-21C2 RD HD Slot Drive Screws, 8 - 32 x 1/4 3

28. E01C8 External Tooth Washer # 8 3

29. 5761-1 Pin, Rod End of Screw Jack 1

30. 9174-18 Retaining Ring, External, 18 mm 2

31. S01C38 Lock Washer, 3/8 As Required

32. 1-79C0 Hex Nut, 3/8 - 16 7

33. 4898-1 Grease Nipple, 1/8 NPT 1

34. F01C-516 Flat Washer, 5/16 2

35. 1-69C0 Hex Nut, 5/16 - 18 2

36. 6727-1 Flexible Shaft Assembly 1

37. 5316-1 Nylon Shaft Guide 2

38. S58N1428-38 Set Screw, 1/4 - 28 x 3/8 1

39. 1-R362Z External Retaining Ring 1

40. 5312-1 Key 2

41. 5313-2 Sprocket 1

42. 5306-1 Output Shaft 1

43. 5313-1 Sprocket 1

44. 5315-1 Chain 1

* 45. 4327-1 Single Faucet, 18", OPTIONAL 1

PART NUMBER 10031R15 9 2009-08-13

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PARTS LIST, GAS TILTING KETTLES, MODELS ACGLT-20, ACGLT-30, ACGLT-40, ACGLT-60

FIGURE 3

ITEM PART NO. DESCRIPTION QUANTITY

4326-1 Double Faucet, 18", OPTIONAL 1

46. 9209-1815 Bushing, DU, 18d x 20D x 15L 4

* NOT SHOWN.

** SELECT AS REQUIRED.

PART NUMBER 10031R15 10 2009-08-13

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PARTS LIST, GAS TILTING KETTLES, MODELS ACGLT-20, ACGLT-30, ACGLT-40, ACGLT-60

FIGURE 4

PART NUMBER 10031R15 11 2009-08-13

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PARTS LIST, GAS TILTING KETTLES, MODELS ACGLT-20, ACGLT-30, ACGLT-40, ACGLT-60

FIGURE 4

ITEM PART NO. DESCRIPTION 20 30

** 1. 9134-19 Complete Burner Assembly, Natural Gas 1

9134-30 Complete Burner Assembly, LP Gas 1

9134-13 Complete Burner Assembly, Natural Gas 1

9134-27 Complete Burner Assembly, LP Gas 1

9134-7 Complete Burner Assembly, Natural Gas 1

9134-23 Complete Burner Assembly, LP Gas 1

2. 3876-1 DSI Module 1 1 1

3. 9141-1 Ignition Wire, 18" 1 1 1

4. 9092-3 Fuse, 250V, 3 Amp. 1 1 1

5. 3878-1 Transformer, 120/24V, 50/60, 30 VA 1 1 1

6. 9137-1 Motor/Blower, 115V/50/60 Hz 1 1 1

7. 9164-1 Control/Ignition Module Wire Harness 1 1 1

8. 9140-1 Air Shutter Assembly 1 1 1

9. 9150-1 Venturi Assembly 1 1 1

10. 9138-1 Electrode Assembly 1 1 1

11. 9151-1 Electrode Mounting Bracket 1 1 1

12. 9153-1 Adaptor Bushing, 7/8" 1 1 1

13. 9154-1 Control Box with Strap 1 1 1

14. 9155-1 Control Box Lid 1 1 1

15. 9156-1 Tube/Housing, 6" 1 1 1

16. 9157-1 Flange Gasket, 6-1/2" Square 1 1 1

17. 9139-1 Adjustable Flange Assembly, 6-1/2" Square 1 1 1

18. 5449-2 Gas Valve (Natural/L.P.), 3/4" x 3/4" 1 1 1

** 19. 9136-19 Orifice #19, Natural Gas 1

9136-30 Orifice #30, L.P. Gas 1

PART NUMBER 10031R15 12 2009-08-13

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PARTS LIST, GAS TILTING KETTLES, MODELS ACGLT-20, ACGLT-30, ACGLT-40, ACGLT-60

FIGURE 4

ITEM PART NO. DESCRIPTION 20 30

** 19. 9136-13 Orifice #13, Natural Gas 1

9136-27 Orifice #27, L.P. Gas 1

9136-7 Orifice #7, Natural Gas 1

9136-23 Orifice #23, L.P. Gas 1

20. 9149-1 Orifice Holder 1 1 1

21. 9026-18 Gas Flex Tube 1 1 1

22. 4-M605 Interlock Switch 1 1 1

23. 2460-1 Trunnion Housing Assembly 1 1 1

* ** 24. 2945-1 Console Cover, Kettles without Covers 1 1 1

2945-2 Console Cover, Kettles with Covers 1 1 1

25. 2443-1 Console Nozzle Assembly 1 1 1

26. 2458-1 Nozzle Cover 1 1 1

27. 6729-1 Gas Supply Pipe Assembly 1 1 1

28. 9201-1 Reducer Bushing, 1/2 x 3/4 1 1 1

* 29. 4-T253 Transformer , 220-240/120V, 200VA 50/60

Hz, (Units rated 220-240V only)

* ** 30. 9002-1 Fuse Holder (220-240V, 50 Hz Units) 1 1 1

9002-1 Fuse Holder (240V, 60 Hz Units) 2 2 2

* ** 31. 9001-7 Fuse, 2A, 600V (220-240V, 50 Hz Units) 1 1 1

9001-7 Fuse, 2A, 600V (240V, 60 Hz Units) 2 2 2

* NOT SHOWN.

** SELECT AS REQUIRED.

PART NUMBER 10031R15 13 2009-08-13

1 1 1

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PARTS LIST, GAS TILTING KETTLES, MODELS ACGLT-20, ACGLT-30, ACGLT-40, ACGLT-60

FIGURE 5

SPRING ASSIST HINGE ASSEMBLY

PART NUMBER 10031R15 14 2009-08-13

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PARTS LIST, GAS TILTING KETTLES, MODELS ACGLT-20, ACGLT-30, ACGLT-40, ACGLT-60

FIGURE 5

SPRING ASSIST HINGE ASSEMBLY

ITEM PART NO. DESCRIPTION QUANTITY

9-3185 HINGE ASSEMBLY

1. 8-2029 Lock Pin 1

2. 8-2035L End Lock Plate 1

3. 5428-1 Stationary Disc 1

4. 5430-1 Core 1

5. 8-2026 Spring 1

** 6. 8-2028-3 Handle Assembly (20 Gallon) 1

8-2028-4 Handle Assembly (30, 40 Gallon) 1

8-2027-3 Handle Assembly (60 Gallon) 1

7. 5429-1 Rotary Disc 1

8. 8-2021 End Stop Plate 1

9. 1-56S6 Cap Screws, 1/4-20 X 3/4 4

10. 2-KB01 Knob 1

** 11. 4261-1 Hinge Support Riser (20, 30, 40 Gallon) 1

4261-2 Hinge Support Riser (60 Gallon) 1

** 12. 116-6374 Cover, 20 Gallon Kettle 1

8-2005 Cover, 30, 40 Gallon Kettle 1

8-2006 Cover, 60 Gallon Kettle 1

** SELECT AS REQUIRED.

PART NUMBER 10031R15 15 2009-08-13

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PARTS LIST, GAS TILTING KETTLES, MODELS ACGLT-20, ACGLT-30, ACGLT-40, ACGLT-60

FIGURE 7

DRAW-OFF VALVE

PART NUMBER 10031R15 16 2009-08-13

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PARTS LIST, GAS TILTING KETTLES, MODELS ACGLT-20, ACGLT-30, ACGLT-40, ACGLT-60

FIGURE 7

ITEM PART NO. DESCRIPTION QUANTITY

3-D015 1 -1/2" DRAW-OFF VALVE ASSEMBLY

1. 9031-3 Acorn Nut 10-24 UNC 1

2. 4115-1 Handle, Stainless Steel 1

3. 3-DV14 Bonnet 1

4. 3-DV13 Gland Nut 1

5. 3-DV16 “O” Ring 1

6. 3-DV15RV Stem Assembly 1

7. 3-DV17 Valve Body 1

ITEM PART NO. DESCRIPTION QUANTITY

3-D020 2" DRAW-OFF VALVE ASSEMBLY

1. 9031-3 Acorn Nut 10-24 UNC 1

2. 4115-1 Handle, Stainless Steel 1

3. 3-DV24 Bonnet 1

4. 3-DV23 Gland Nut 1

5. 3-DV26 “O” Ring 1

6. 3-DV25RV Stem Assembly 1

7. 3-DV27 Valve Body 1

PART NUMBER 10031R15 17 2009-08-13

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PARTS LIST, GAS TILTING KETTLES, MODELS ACGLT-20, ACGLT-30, ACGLT-40, ACGLT-60

FIGURE 7

ITEM PART NO. DESCRIPTION QUANTITY

3-D030 3" DRAW-OFF VALVE ASSEMBLY

1. 3-DV31 Acorn Nut, 7/16 - 14 UNC 1

2. 3-DV32 Handle, Stainless Steel 1

3. 3-DV34 Bonnet 1

4. 3-DV33 Gland Nut 1

5. 3-DV36 “O” Ring 1

6. 3-DV35RV Stem Assembly 1

7. 3-DV37 Valve Body 1

PART NUMBER 10031R15 18 2009-08-13