AbsolutAire NMCB24-SR User Manual

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NMCB24-SR
Proportional Control, Non-Spring Return, Direct Coupled, 24V, for 2 to 10 VDC and 4 to 20 mA
Technical Data NMCB24-SR
Power Supply 24 VAC ± 20% 50/60 Hz
24 VDC ± 10% Power Consumption 2.5 W (0.4 W) Transformer Sizing 5 VA (Class 2 power source) Electrical Connection 3 ft, 18 GA plenum rated cable
1/2” conduit connector Overload Protection electronic throughout 0 to 95° rotation Operating Range Y 2 to 10 VDC, 4 to 20 mA Input Impedance 100 kΩ (0.1 mA), 500Ω Feedback Output U 2 to 10 VDC (max 0.5 mA) Angle of Rotation max. 95°, adjust. with mechanical stop Torque 90 in-lb [10 Nm] Direction of Rotation
reversible with switch. Actuator will move:
=CCW with decreasing control signal (10➞2V)
=CW with decreasing control signal (10➞2V)
Position Indication reflective visual Indicator (snap-on) Manual Override external push button Running Time 45 seconds, constant independent of load Humidity 5 to 95% RH non condensing
(EN 60730-1) Ambient Temperature -22°F to +122°F [-30°C to +50°C] Storage Temperature -40°F to +176°F [-40°C to +80°C] Housing NEMA 2/IP54 Housing Material UL94-5VA Agency Listings† cULus acc. to UL 60730-1A/-2-14,
CAN/CSA E60730-1, CSA C22.2
No. 24-93, CE acc. to 89/336/EEC Noise Level <45dB(A) Servicing maintenance free Quality Standard ISO 9001 Weight 1.7 lbs [0.75 Kg] †Rated Impulse Voltage 800V, Type of action 1,
Control Pollution Degree 3.
Torque min. 90 in-lb for control of damper surfaces up to 22 sq ft.
Application
For proportional modulation of dampers in HVAC systems. Actuator sizing should be done in accordance with the damper manufacturer’s specifications.
The actuator is mounted directly to a damper shaft up to 1.05" in diameter by means of its universal clamp, 1/2” self centered default. A crankarm and several mounting brackets are avail­able for applications where the actuator cannot be direct cou­pled to the damper shaft.
The actuator operates in response to a 2 to 10 VDC, or with the addition of a 500Ω resistor, a 4 to 20 mA control input from an electronic controller or positioner. A 2 to 10 VDC feedback signal is provided for position indication or master­slave applications.
Operation
The actuator is not provided with and does not require any limit switches, but is electronically protected against overload. The anti-rotation strap supplied with the actuator will prevent lateral movement.
The NM series provides 95° of rotation and a visual indicator indicates position of the actuator. When reaching the damper or actuator end position, the actuator automatically stops. The gears can be manually disengaged with a button on the actu­ator cover.
The NMCB24-SR… actuators use a sensorless Brushless DC motor, which is controlled by an Application Specific Integrated Circuit (ASIC). The ASIC monitors and controls the actuator’s rotation and provides a digital rotation sensing (DRS) function to prevent damage to the actuator in a stall condition.Power consumption is reduced in holding mode.
Add on auxiliary switches or feedback potentiometers are easily fastened directly onto the actuator body for signaling and switching functions
Dimensions
(All numbers in brackets are in millimeters.)
2.36” [60]
3.15” [80]
4.88” [124]
3.66” [93]
3.9” [99]
0.98” [25]
2.42” [61.4]
2” [50.8]
1/2” to 1.05” [12.7 to 26.67] 2/5” to 1.05” [10 to 26.67]
D121
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NM
NMCB24-SR
Proportional Control, Non-Spring Return, Direct Coupled, 24V, for 2 to 10 VDC and 4 to 20 mA
NMCB24-SR - Typical Specification:
Proportional control damper actuators shall be electronic direct-coupled type, which require no crankarm and linkage and be capable of direct mounting to a shaft up to 1.05” diameter. Actuators must provide proportional damper con­trol in response to a 2 to 10 VDC or, with the addition of a 500Ω resistor, a 4 to 20 mA control input from an electronic controller or positioner. Actuators shall have Brushless DC motor technology and be protected from overload at all angles of rotation. Actuators shall have reversing switch and manual override on the cover. Run time shall be constant and independent of torque. A 2 to 10 VDC feedback signal shall be provided for position indication. Actuators shall be cULus listed, have a 5-year warranty, and be manufactured under ISO 9001 International Quality Control Standards. Actuators shall be as manufactured by Belimo.
Accessories
K-NA Reversible Clamp ZG-100 Universal Mounting Bracket ZG-101 Universal Mounting Bracket ZG-103 Universal Mounting Bracket ZG-104 Universal Mounting Bracket ZG-NMA Crankarm Adaptor Kit AV8-25 Universal Shaft Extension ZG-NMSA-1 Shaft Adaptor ZS-T Terminal Cover for NEMA 2/IP54 ZS-100 Weather Shield - Steel ZS-150 Weather Shield - Polycarbonate Tool-06 8 mm & 10 mm Wrench S1A, S2A Auxiliary Switch (es) P370 Shaft Mount Auxiliary Switch P…A Feedback Potentiometers SGA24 Min positioners in NEMA 4 housing SGF24 Min positioners for flush panel mounting PTA-250 Pulse Width Modulation Interface IRM-100 Input Rescaling Module ADS-100 Analog to Digital Switch ZG-R01 Resistor for 4 to 20 mA Conversion NSV24 US Battery Back-Up Module ZG-X40 Transformer Note: When using NMCB24-SR… actuators, only use acces-
sories listed on this page.
Wiring Diagram
W261
2 to 10 VDC and 4 to 20 mA control of NMCB24-SR
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1
24 V AC Transformer
Line Volts
Control Signal
2 to 10 VDC
2 to 10 VDC
Feedback Signal
(–) (+)
(–) (+)
2
Blk (1) Common Red (2) Hot + Wht (3) Y Input, 2 to 10V
Org (5) U Output, 2 to 10V
1 0
–
3
24 V AC Transformer
1
Line Volts
2
Blk (1) Common Red (2) Hot +
Ω
4 to 20 mA
Control Signal
(–) (+)
500Ω
Wht (3) Y Input, 2 to 10V
4
Org (5) U Output, 2 to 10V
5
To other
actuators
1 0
Notes:
Provide overload protection and disconnect as required.
1
Actuators may be connected in parallel. Power
2
consumption and input impedance must be observed. Actuator may also be powered by 24 VDC.
3
The ZG-R01 500Ω resistor converts the 4 to 20 mA
4
control signal to 2 to 10 VDC, up to 2 actuators may be connected in parallel.
5
Only connect common to neg. (–) leg of control circuits.
–
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Installation and Operation
Non-Spring Return
General Information
If more torque is required than one GM can provide, GM24B, GMB24-SR or GMX24-MFT may be installed on the same shaft.
Multiple Actuator Mounting
Preliminary Steps
1. Belimo actuators with NEMA 1 or NEMA 2 ratings should be mounted indoors in a dry, relatively clean environment free from corrosive fumes. If the actuator is mounted out­doors, a protective enclosure must be used to shield the actuator.
2. For new construction work, order dampers with extended shafts. Instruct the installing contractor to allow space for mounting the Belimo actuator on the shaft.
For replacement of existing gear train actuators, there are two
options:
A. From a performance standpoint, it is best to mount the
actuator directly onto the damper shaft.
B. If the damper shaft is not accessible, mount the non-
spring return actuator with a ZG-NMA or ZG-GMA crankarm kit, and a mounting bracket (ZG-100, ZG­101, ZG-103, ZG-104)
Torque Loading Chart
Determining Torque Loading and Actuator Sizing
Damper torque loadings, used in selecting the correct size actua­tor, should be provided by the damper manufacturer. If this information is not available, the following general selection guidelines can be used.
Damper Type Torque Loading
Opposed blade, without edge seals, 3 in-lb/sq. ft. for non-tight close-off applications
Parallel blade, without edge seals, 4 in-lb/sq. ft. for non-tight close-off applications
Opposed blade, with edge seals, 5 in-lb/sq. ft. for tight close-off applications
Parallel blade, with edge seals, 7 in-lb/sq. ft. for tight close-off applications
The above torque loadings will work for most applications under 2 in. w.g. static pressure or 1000 FPM face velocity. For appli­cations between this criteria and 3 in. w.g. or 2500 FPM, the torque loading should be increased by a multiplier of 1.5. If the application calls for higher criteria up to 4 in. w.g. or 3000 FPM, use a multiplier of 2.0.
Table of Contents Page General Mounting
❑ Standard ............................................266
❑ Reversible Clamp ..............................267
❑ Linear..................................................268
❑ Rotary ................................................269
❑ Retrofit Brackets ................................271
Operation
❑ Electrical ..............................................272
❑ Mechanical ..........................................273
Wiring
❑ General ..............................................274
❑ Accessories ........................................275
Startup and Checkout..................................278
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140 120 100
80 60 40 20
Damper Area (sq. ft.)
0
2
Torque Loading (in-lb/ sq. ft.)
46810
3
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65°
See next page for standard mounting instructions.
A* B C** D LM 1/4” to 3/4” 5/16” to 3/4” 1.5” 4 to 5 ft-lb NM 1/2” to 1.05” 2/5” to 1.05” 1.5” 6 to 7 ft-lb AM 1/2” to 1.05” 2/5” to 1.05” 1.5” 6 to 7 ft-lb
GM 1/2” to 1.05” 2/5” to 1.05” 1.5” 6 to 7 ft-lb
*LM standard clamp has max 5/8” diameter. Accessory clamp K-LM20 can be mounted for sizes up to 3/4” diameter. NM, AM and GM clamps have an insert that self-centers on the following diameter shafts: 1/2” (default), 3/4” and 1.05”.
**Shorter with reversible clamp for NM, AM, and GM
1 2
3
5
4
Installation Instructions
Quick-Mount Visual Instructions for Mechanical Installation
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Mounting Installation
Reversible Clamp Quick Mount (NM, AM, GM)
1. Turn the damper shaft until the blades are fully closed.
2. ① Slip the actuator’s universal clamp over the damper shaft. Make sure that the duct and the controls on the cover are accessible. Place the actuator in the desired mounting position. ➁ Hand tighten the two nuts on the actuators universal clamp.
3. ① Disengage the actuator gear train by pressing the manual override button and rotate the clamp until centered. ➁ Slide the anti-rotation strap up under the actuator so it engages the actuator at the center cutout. Bend the bracket as needed to support the rear of the actuator. Secure to ductwork with self-tapping screws (No. 8 recommended).
4. ① Loosen the nuts on the universal clamp. Press the manual override button and rotate the clamp to about 5° from the closed position (1/16 to 1/8” between stop and clamp). ➁ Tighten the two nuts on the universal clamp with a 10 mm wrench (see table for required torque).
5. ① Snap on the reflective position indicator. ➁ Adjust end-stops, if required
6. Mount actuators indoors. If mounted outdoors, use approved protective enclosure.
The damper is now fully closed but the actuator is 5° from fully closed. This is called “pre-loading” the actuator. When the actuator is powered and sent to the closed position: it will put its full torque on the shaft compressing the edge and blade seals. This ensures that the damper will meet its leakage rating. The actuator is electronically protected from overload and will not be damaged.
Testing the Installation Without Power
1. Disengage the gear train with the manual override button
and move the shaft from closed to open to closed. Ensure that there is no binding and that the damper goes fully open and closes with 5° of actuator stroke left.
2. Correct any problems and retest.
Standard Mounting
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