ABB SM3000 Specifications

Data sheet DS/SM3000–EN Rev. AA
SM3000
Multipoint videographic recorder
Raising the standards of data storage
Measurement made easy
Large clear display
— 31 cm (12.1 in.) thin film transistor (TFT) color screen
— hosedown to IP66 and NEMA4X standards
Multiple point recording
— up to 36 universal analog inputs
Robust and convenient archive storage
— solid-state high-reliability — Compact Flash Memory Card option
Intuitive user interface
— clear and simple Microsoft
configuration menus
10BaseT Ethernet communications as standard
— easy integration into PC networks — remote monitoring/access — email notification of alarms and status reports.
21 CFR Part 11 compliant data security
— extensive physical and electronics security features
GAMP validation package
— 21 CFR part 11 compliant
®
Windows-style operation and

SM3000

6 to 36 Universal Inputs
ThermocoupleRTDmAmVVolts
Recording
36 Software Channels
AnalogDigitalModbus Communications
Archive Media Options
Compact Flash
144 Process Alarms72 Totalizers12 Real-time Alarms24 Operator Messages4 Custom Linearizers
Software Options
12 Math Blocks &
12 Logic Equations
2-Wire Transmitter
Power Supply
2 Loops
2-Wire Transmitter
Power Supply
2 Loops
Up to 24 Digital Inputs
Up to 24 Digital Outputs
Up to 24 Relay Outputs
Up to 8 Analog Outputs
Ethernet Communications
10BaseT
Serial Communications
RS485 Modbus™ RTU
KEY:
Standard
Option
The SM3000 Multipoint Videographic Recorder features state-of-the-art data storage and security technologies. Up to 36 universal analog inputs, communicated inputs or math results can be recorded and displayed in a variety of operator views.
Standard 10KBaseT Ethernet communications ensure full integration into PC networks for remote process monitoring and secure access to archived process data.
8 MB of onboard flash memory, capable of storing 2.8 million samples of data and the option of Compact Flash removable memory cards, provide extensive data storage capability.
A bright, clear high-contrast 31 cm (12.1 in.) TFT display, Windows-style operation and configuration menus ensure clear and simple operator interface.
Application areas include:
Environmental monitoring
Water treatment plants
Heat treatment
Autoclaves
Food, Dairy and Beverage processing
Power stations
Cold storage
Emission monitoring
Life sciences
2 DS/SM3000–EN Rev. AA | SM3000 | Multipoint videographic recorder

Advanced Process Recording

36 recording channels are provided as standard which can be used to record any analog,
digital or communications (via Modbus) signal.
Each group can be stored at it's own primary or secondary sample rate. This allows detailed
information to be stored under specific process conditions, e.g. critical process states or alarm conditions. Alternatively, for simple applications one sample rate can be applied to all channels.
Through the use of pre-storage filters it is possible to record the average, max./min. or
instantaneous values of any recording channel.
8 MB of internal memory is provided for buffering of process data. Once this memory is full it
wraps-around automatically and overwrites the oldest data, ensuring that the latest process data is always captured.
All data recorded by the SM3000 is available to archive to the removable storage media.
During periods when a card is not present or is full, data is still recorded into the SM3000's internal memory. When a card is inserted or space becomes available on the card unarchived data can be transferred to the card.

Security

High specification data security compliant with 21 CFR Part II.
A media door lock is fitted as standard to prevent unauthorized access to the memory card.
Multiple users can be configured, each with an individual user name and password.
Comprehensive security options, including password expiry and configurable access levels, ensure the exceptional security of the SM3000.
Operator actions, data archiving events, configuration changes and other system occurrences
are all saved to the audit log of the SM3000. Each entry is time, date and, where appropriate, stamped with a user ID, providing a comprehensive audit trail to accompany any data recorded by the SM3000.
All data files contained within the SM3000's 8 MB of internal buffer memory, or created on memory cards, are encoded in a secure
binary format ensuring that recorded data cannot be altered.
Two security modes are available for protection of the instrument's configuration. Multiple users can be configured, each with
individual passwords and access levels or, as an alternative, a tamper-evident seal can be fitted to the front of the recorder. In this mode the configuration of the recorder can only be altered by first changing the position of an internal switch. To accomplish this the recorder must be removed from it's case, breaking the seal.

Guaranteed Data Integrity

The use of Flash memory technology ensures that the SM3000 is not reliant on batteries to preserve
stored data during a power failure.
Data stored in the internal memory and on removable media is stored in small blocks with each block
containing a checksum to ensure the integrity of that data.
An advanced error detection/correction code is built into the internal Flash memory, ensuring safe
storage of your process data.

Industrial Standard, Robust, Archive Storage

A Compact Flash memory card option can be fitted to the SM3000 for archive purposes. The
solid-state nature of these cards ensures that the SM3000 can truly operate in ambient temperatures up to 50 ºC (122 ºF), whereas traditional electromagnetic floppy disk drives can operate only in temperatures up to 40 ºC (104 ºF).
Every write to the archive storage media is verified to ensure the integrity of the data.
SM3000 | Multipoint videographic recorder | DS/SM3000–EN Rev. AA 3

21 CFR part 11 Compliance and GAMP Validation Package

With its comprehensive audit trail, secure archiving format and extensive physical and configuration security features, the SM3000 is ideally suited to applications where compliance to 21CFR part 11 (the FDA's regulations regarding electronic record keeping) is required (for further information refer to INF02/70A).
In keeping with this, a template for validating the SM3000 videographic recorder is available. Following GAMP 5 (a risk-based approach to compliant GxP computerized systems), the template is designed to make the validation process as simple as possible and provides an IQ and OQ that is completed at the customer site, before and after installation. Once completed, the template is then packaged together with other documentation relating to the system as a whole, ready to be presented to the governing regulatory body for inspection.

Low Cost of Ownership

The large capacity of the Compact Flash memory cards used by the SM3000 ensures that the requirement for operator intervention to transfer process data to a PC on a regular basis is greatly reduced. Older floppy disk technology, used by many other manufacturers of graphical recorders, limits storage capability significantly; sometimes to levels below the ability of a traditional paper recorder.
See below for an example of how memory storage times vary depending on the type of media device. The example shows the recording durations for a 6-channel recorder with a sample rate of 10 s. Also included in the example is how these storage times compare with a traditional paper recorder.
256 MB
32 MB
8 MB
1.44 MB
1.44
Floppy
Disk
Internal buer memory
30 M Chart
14 Days
17 Days
55 Days
Compact Flash
6 Years
10 Months
4 DS/SM3000–EN Rev. AA | SM3000 | Multipoint videographic recorder

Intuitive User Interface

Unsurpassed Environmental Protection

Unique to this type of product, the SM3000 has unrivalled protection ratings of IP66 and NEMA4X and includes a fully-sealed, lockable media door. This enables the SM3000 to be installed, without additional protection, in applications that require frequent hosedown. With industrial standard noise emission and immunity protection, the SM3000 also operates effectively in high electrical-noise environments.
295
100
Water Flow Rate (L/min)
12.5
IP65 IP66 NEMA 4
Protection Rating
SM3000 | Multipoint videographic recorder | DS/SM3000–EN Rev. AA 5

Operator Views

The 36 recording channels of the SM3000 can be freely distributed between 6 process groups and displayed using a number of different operator views. In addition to the standard strip chart views, the following views are available:
Circular Chart View
Up to six trends can be plotted on a circular chart. In addition to digital indicators, including alarm status and totalizer values, a log is constantly in view showing a list of recent alarm activity.
Digital Indicator View
Process value, engineering units, channel tag, totalizers and alarm status are all displayed clearly. An overview screen provides an at-a-glance view of all 36 recording channels.
Process View
Provides an at-a-glance summary of each channel, including detailed alarm, totalizer and statistical (min., max. & average) information.
Bargraph View
Horizontal or vertical formats, including min./max. and alarm trip point markers.

Historical Logs

Providing functions unavailable in paper-based recorders, three full-time and date-stamped historical logs ensure complete validity of the recorder and it's data. Any or all of these logs can be archived to the removable memory card.
Totalizer Log
All totalizer activity, e.g. starts, stops and resets, are recorded by the totalizer log. In addition individual log intervals can be configured for each totalizer, allowing total values to be logged regularly.
Alarm Event Log
A detailed history of all alarm occurrences, including active and inactive transitions plus acknowledgement details.
Audit Log
The highly-detailed secure log of all system events gathered by the Audit Log provides comprehensive evidence of the integrity, validity and traceability of data recorded by the SM3000. Included in the log are configuration changes, data archiving events, calibration adjustments, details of remote accesses and many more key events, all marked with operator IDs where applicable.

Configuration

A simple Windows-style structure provides an exceptionally easy approach to the setup of the SM3000. Text and numerical information is entered very quickly via an on-screen keyboard. Navigation of configuration menus is performed via the cursor keys and the pop-up menu.
It is also possible to configure the SM3000 via a Windows-based PC configuration package.
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