ABB SM1000 Operating Manual

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User Guide

IM/SM1000 Issue 12

Videographic Recorder

SM1000

ABB

The Company

EN ISO 9001:2000

We are an established world force in the design and manufacture of instrumentation for industrial process control, flow measurement, gas and liquid analysis and environmental applications.

Cert. No. Q 05907

As a part of ABB, a world leader in process automation technology, we offer customers application expertise, service and support worldwide.

EN 29001 (ISO 9001)

We are committed to teamwork, high quality manufacturing, advanced technology and unrivalled service and support.

The quality, accuracy and performance of the Company's products result from over 100 years experience, combined with a continuous program of innovative design and development to

Lenno, Italy – Cert. No. 9/90A

incorporate the latest technology.

The UKAS Calibration Laboratory No. 0255 is just one of the ten flow calibration plants operated

Stonehouse, U.K.

by the Company and is indicative of our dedication to quality and accuracy.

0255

Electrical Safety

This equipment complies with the requirements of CEI/IEC 61010-1:2001-2 'Safety Requirements for Electrical Equipment for Measurement, Control and Laboratory Use'. If the equipment is used in a manner NOT specified by the Company, the protection provided by the equipment may be impaired.

Symbols

One or more of the following symbols may appear on the equipment labelling:

Warning – Refer to the manual for instructions Direct current supply only

Caution – Risk of electric shock Alternating current supply only

Protective earth (ground) terminal Both direct and alternating current supply

Earth (ground) terminal

Information in this manual is intended only to assist our customers in the efficient operation of our equipment. Use of this manual for any other purpose is specifically prohibited and its contents are not to be reproduced in full or part without prior approval of the Technical Publications Department.

Health and Safety

To ensure that our products are safe and without risk to health, the following points must be noted:

1. The relevant sections of these instructions must be read carefully before proceeding.

2. Warning labels on containers and packages must be observed.

3. Installation, operation, maintenance and servicing must only be carried out by suitably trained personnel and in accordance with the information given.

4. Normal safety precautions must be taken to avoid the possibility of an accident occurring when operating in conditions of high pressure and/or temperature.

5. Chemicals must be stored away from heat, protected from temperature extremes and powders kept dry. Normal safe handling procedures must be used.

6. When disposing of chemicals ensure that no two chemicals are mixed.

The equipment is protected through double insulation

Safety advice concerning the use of the equipment described in this manual or any relevant hazard data sheets (where applicable) may be obtained from the Company address on the back cover, together with servicing and spares information.

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SM1000 Contents

Contents

1 Introduction .....................................................................3

2 Operation .........................................................................5

2.1 Powering up the Instrument .....................................5

2.2 Displays and Controls ..............................................5

2.3 Chart Views .............................................................7

2.3.1 Electronic Signatures ..................................14

2.4 Bargraph Views ......................................................15

2.5 Digital Indicator View ..............................................17

2.6 Process View .........................................................20

2.7 Alarm Event Log .....................................................23

2.8 Totalizer Log ..........................................................25

2.9 Audit Log ...............................................................27

2.10 Status View ............................................................28

3 Setup .............................................................................29

3.1 Introduction ............................................................29

3.2 Accessing the Setup Level .....................................29

3.3 Password Entry ......................................................31

3.4 Setup Menu ...........................................................32

3.5 Archiving ................................................................34

3.5.1 Card Compatibility ......................................34

3.5.2 Media Status ..............................................34

3.5.3 Inserting and Removing Media ....................35

3.5.4 Archive File Types .......................................36

3.6 Text Format Archive Files .......................................37

3.6.1 Text Format Channel Data Files .................. 37

3.6.2 Text Format Filename Examples ................. 38

3.6.3 Text Format Log files ..................................38

3.6.4 Text Format Data File Examples ..................39

3.6.5 Text Format Data File Digital Signatures ......39

3.6.6 Text Format Data Verification and Integrity ..39

3.7 Binary Format Archive Files ....................................41

3.7.1 Binary Format Archive Filenames ................41

3.7.2 Binary Format Channel Data Files ...............41

3.7.3 Binary Format Log files ...............................41

3.7.4 Binary Format Data File Examples ...............41

3.7.5 Binary Format Data Verification

and Integrity ................................................41

3.8 Archiving Online/Offline ..........................................44

3.9 Backing-up Archived Data .....................................44

3.10 Archive Wrap .........................................................44

4 Configuration ................................................................ 45

4.1 Introduction ........................................................... 45

4.1.1 Configuration Level Security ....................... 45

4.1.2 Configuration Level Access ........................ 45

4.2 Overview of Configuration ...................................... 48

4.2.1 Adjusting Screen Contrast .......................... 48

4.3 Making Changes to Parameters ............................. 49

4.4 Common Configuration ......................................... 52

4.4.1 Setup ......................................................... 52

4.4.2 Screen ....................................................... 53

4.4.3 Time ........................................................... 54

4.4.4 Security ...................................................... 56

4.4.5 Users ......................................................... 58

4.4.6 Logs ........................................................... 60

4.4.7 Operator Messages .................................... 60

4.5 Process Group Configuration ................................. 61

4.5.1 Setting the Recording Parameters .............. 61

4.5.2 Configuring the Chart View ......................... 63

4.5.3 Configuring the Bargraph View ................... 66

4.5.4 Configuring the Process View ..................... 67

4.5.5 Configuring the Digital Indicator View .......... 68

4.5.6 Archiving .................................................... 70

4.6 Channel Configuration ........................................... 72

4.6.1 Recording Channel Setup .......................... 72

4.6.2 Analog Input Configuration ......................... 74

4.6.3 Digital Input Configuration .......................... 77

4.6.4 Alarm Configuration .................................... 78

4.6.5 Totalizer Configuration ................................ 84

4.7 Functions .............................................................. 87

4.7.1 Custom Linearizers .................................... 87

4.7.2 Real-time Alarms ........................................ 88

4.8 I/O Module Configuration ....................................... 89

4.8.1 Analog Inputs ............................................. 89

4.8.2 Relay Modules ........................................... 90

4.8.3 Ethernet Modules ....................................... 90

4.8.4 RS485 (Modbus™) Communications ......... 91

4.8.5 Comms Analog Input ................................. 92

4.8.6 Comms Digital Input ................................... 93

4.8.7 Hybrid Modules .......................................... 94

4.9 Modbus TCP ......................................................... 95

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5 Installation .....................................................................96

5.1 Siting ......................................................................96

5.2 Mounting ................................................................97

5.3 Electrical Connections ............................................98

5.4 Analog Inputs .......................................................100

5.4.1 Current and Voltage ..................................100

5.4.2 Thermocouple ...........................................100

5.4.3 Resistance Thermometer (RTD) .................100

5.4.4 Transmitter Power Supply .........................100

5.5 RS422/485 Serial Communications ......................101

5.6 Mains Power Connections ....................................102

5.7 Relay Output Board Connections .........................102

5.8 Hybrid I/O Module Connections ............................103

5.8.1 Digital Output Connections .......................103

5.8.2 Digital Input Connections ..........................103

5.8.3 Analog Output Connections ......................103

Appendix A – Signal Sources ..........................................104

Appendix B – Modbus Guide ..........................................106

B.1 Introduction ..........................................................106

B.2 Setting Up ............................................................106

B.3 Modbus Commands Supported ...........................106

B.4 Modbus Exception Responses .............................106

B.5 Operating Mode Modbus Coils .............................106

B.6 Operating Mode Modbus Registers ......................112

B.7 Comms. Analog and Digital Inputs ........................114

Appendix C – Storage Capacity ..................................... 116

C.1 Internal Storage Capacity .....................................116

C.2 Archive Storage Capacity ..................................... 117

Appendix D – Default Settings .......................................119

D.1 Company Standard .............................................. 119

D.1.1 Common Configuration ............................ 119

D.1.2 Process Groups 1 to 6 .............................119

D.1.3 Recording Channels .................................120

D.1.4 I/O Modules ..............................................120

D.1.5 Functions .................................................121

D.2 QuickStart Templates ..........................................121

D.2.1 QSMilliAmp ............................................... 121

D.2.2 QSFlow .................................................... 121

D.2.3 QSTHC_C ................................................ 121

D.2.4 QSTHC_F .................................................121

D.2.5 QSRTD_C ................................................ 121

D.2.6 QSRTD_F .................................................121

D.2.7 QSDEMO ................................................. 122

D.2.8 QSDAIRY .................................................123

Appendix E – Spare Parts and Accessories .................. 124

Appendix F – Error & Diagnostics Information .............. 126

Appendix G – Symbols and Icons ..................................127

Index .................................................................................128

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SM1000 1Introduction

1Introduction

Functional Overview – Fig. 1.1

 12 Recording Channels as standard, divided into 2 Process Groups, each with 6 Recording Channels.

 Two Alarms and one Totalizer (if Totalizer option is enabled) are assigned to each Recording Channel.

 Signal sources derived from universal analog inputs, the Modbus serial link, optional digital inputs or internal analog and digital

signals.

 Any source can be assigned to any recording channel.

 Data from assigned sources can be displayed in:

– Vertical or Horizontal Chart view format

– Vertical or Horizontal Bargraph view format

– Digital Indicator view format

– Process view format

 Three instrument logs record alarm events, totalizer values (if totalizer option is enabled) and system/configuration changes.

 Screen Capture facility – saves an image of any of the operator views to external archive media provided external archive media

with sufficient free space is inserted in the instrument. It is not necessary for archiving to be 'online'.

Shunt Resistors

(1 per analog input)

Mounting Clamps

Keys

Standard Accessories

Note. For optional accessories, refer to Appendix E on

page 124.

Compact Flash Card

(If fitted with a compact flash drive)

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Signal Sources

Note. Signal sources

can be assigned to any recording channel in either process group.

Analog Inputs

Internal sources  see Appendix A

Comms. Analog Inputs

Comms. Digital Inputs

Digital Inputs

Process Group 1

1.1

1.2

1.3

1.4

1.5

 Two process groups as

standard provide 12 recording channels, irrespective of the number of external inputs.

Process Group 2

2.1

2.2

2.3

2.4

2.5

2.6

Recording Channels

2.1 to 2.6

Instrument Logs

Alarm/Event Log

Totalizer Log

Audit Log

Configuration Data

Stores all instrument configuration, calibration and user preferences

Records all alarm transitions and all operator messages

Records all totalizer activity*

Records all system acfivity

*If totalizer option fitted

Recording

Channels

1.1 to 1.6

1.6

Digital Indicator View (Section 2.5) Process View (Section 2.6)

Chart View Bargraph View Digital Indicator View Process View

Alarm Event Log (Section 2.7)

Totalizer Log (Section 2.8)

Bargraph View (Section 2.4)Chart View (Section 2.3)

Audit Log (Section 2.9)

 Views provide a window on the stored data.

 Status View

Recorded Data

Recording Channels 1.1 to 1.6 (Process Group 1)

Recording Channels 2.1 to 2.6 (Process Group 2)

Instrument Logs

Configuration Data

Files stored in instrument's on-board flash memory. Newest data overwrites oldest.

Archive Data

Data saved to archive storage media

Archive Media

Fig. 1.1 Functional Overview

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SM1000 2Operation

2Operation

2.1 Powering up the Instrument

When power is first applied to the instrument, its processor carries out a number of self-tests and displays the start-up screen.

At the end of the start-up sequence the instrument displays the Operator View that was being displayed when the instrument was powered down.

2.2 Displays and Controls – Figs. 2.1 and 2.2

In normal day-to-day use, the instrument is operated via the Operator Keys located along the bottom of the screen.

Process Group Name

Short Channel Tag

Current Value

Alarm Status

Engineering Units

Channel not enabled

Operator Keys

Programming Socket

(Inside Door)

Door Lock

Group Key

Selects a different process group.

Process Group 1

View Key

Selects a different process view or log.

Chart View  see Section 2.3

Status Icons – see Appendix G, page 127

Current Date and Time

Digital ON or OFF tag, according to input status

Infrared Link

Media Door

Jacking Screw and Fitting for Tamper-evident Seal

Menu Key

Displays or hides the context-sensitive operator menu associated with each view.

Bargraph Views  see Section 2.4

Process Group 2

Instrument Status & Logs

Also cancels the menu without making a change or returns to the previous menu level.

Digital Indicator View  see Section 2.5

Process View  see Section 2.6

Up/Down Keys

Highlights menu items and scrolls through previously recorded data.

Enter Key

Selects the highlighted menu item. If 'Screen capture' is set to 'Enabled' (see Section 4.4.1, page 52) and external archive media is inserted in the instrument, the operator can save a snapshot of any operator view to the external media, if pressed when the menu is not open.

Fig. 2.1 Displays and Controls

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Process Group 1

(Recording Channels 1.1 to 1.6)

Chart View

Vertical Bargraph

Horizontal Bargraph

Process Group 2

(Recording Channels 2.1 to 2.6)

Vertical Bargraph

Horizontal Bargraph

Digital Indicator

Process View

Fig. 2.2 Overview of Operator Displays

Digital Indicator

Process View

Note. Only process groups and views that have been enabled are displayed – see Section 4.5, page 61.

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2.3 Chart Views – Fig. 2.3

Units

Short Channel Tag

Current Value

(see Note 1 on Page 8)

Alarm Event Icon

(see Note 2 on Page 8)

Scale Bar

Chart Trace

Time Stamp

Operator Message Annotation

(see Note 3 on Page 8)

Alarm Event Annotation (see Note 3 on Page 8)

Selects next Process Group

(if enabled) or Status View

Group Tag

Selects the next enabled

view in the group

(Bar, Digital or Process)

Status Bar

Status Icons

Opens the Operator Menu for the current view

Global Alarm Status Icon (see Note 1 on Page 8)

Current Date and Time

Digital On/Off Tag

Channel Not Used

Newest Data

Screen Interval

Operator Message (appears for 1 second)

Oldest Data

Newest Data

For a description of the Status Icons (displayed in the Status Bar) and Alarm Event Icons

(displayed in the Bargraph, Digital Indicators, Process and Chart Views), see Appendix G, page 127.

Screen Interval

Oldest Data

Fig. 2.3 Horizontal and Vertical Chart Views

Note. Do not remove media while either of the media update in progress status icons ( or ) are displayed.

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SM1000 2Operation

Note.

1. Current Values

The Current Value, shown on the digital indicators at either the top (vertical chart view) or right hand side (horizontal chart view) of the screen, is the latest instantaneous value and its update rate is not affected by the recording sample rate.

If the current value in the digital indicator is displayed in red, recording has been stopped for that channel – see Section 3.4, page 32 and see Section 4.6.1, page 72.

Traces are shown only when that particular channel is being recorded. When a channel is set to Stop, its trace continues to be shown for up to one sample period.

2. Alarm Status

– Flashing red alarm event icon – alarm active and unacknowledged

– Continuous red alarm event icon – alarm active and acknowledged

any alarm in any process group is active, the Global Alarm status icon ( ) is displayed in the status bar – see Fig. 2.3. If

any active alarm in any process group is unacknowledged, the icon is surrounded by a red flashing border ( ).

3. Alarm Event and Operator Message Annotations

Alarm Event and Operator Message annotations are not shown on the chart unless enabled – see 'Chart Annotation' on page 11 and see Section 4.5.2, page 63.

If Alarm event annotation is enabled and an alarm becomes active, a red alarm event icon surrounded by a channel colored box is displayed at the point at which the alarm occurred, together with the alarm time and tag, e.g.

11:58:00 1.1A High Level

If more than one alarm occurs in the same sample period:

– and the second alarm on a channel becomes active, its icon is added behind the first.

– and more than one operator message is active (max. six), a second icon is added behind the first.

– the new alarm event icons appear to the left of earlier icons.

– the time and tag of the oldest alarm (right-most icon) only is displayed.

4. Screen Capture

If 'Screen capture' is set to 'Enabled' in Common Configuration (see Section 4.4.1, page 52) and an external archive media card is inserted in the instrument, an image of any Chart, Bargraph, Digital Indicator, Process, Instrument Status, Audit Log, Alarm Log or Totalizer Log view can be saved to the external media by pressing the key whenever the Operator Menu is not open.

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SM1000 2Operation

Select the Configuration Level – see Section 4, page 45.

Select the Setup Level – see Section 3, page 29.

Note.

Available only if 'Security system' is set to 'Advanced' – see Section 4.4.4, page 56.

Sign the chart electronically – see Section 2.3.1, page 14.

Select Historical Review to view previously recorded data stored in the instrument's onboard memory.

Note. Use the and keys to move backwards and forwards through the recorded data.

Historical Review Active Invalid data  e.g. recording disabled

Digital

Indicators

Values displayed indicate the process status at the cursor position

Cursor

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Note.

While in Historical Review mode:

 Recording of new data continues unless stopped from the Setup Menu – see

Section 3.4, page 32.

 Invalid historical data (e.g. when recording has stopped) is denoted by '– – –' in the

digital indicator.

 Where the trace at the cursor position represents more than one sample, the

indicators flash between the maximum and minimum values of those samples.

 Menu options remain active – allowing the screen interval to be changed, different

scales and channels to be selected, etc.

 Operator messages generated are added to the alarm event log at the present

time, not the time indicated by the cursor.

 All data stored in the instrument's internal memory can be viewed.

 The display can be scrolled back to the start of the oldest data.

 Archiving to removable media does not occur but all data recorded in the internal

memory buffer during this time is archived on exiting Historical Review mode.

Select 'Goto' to move to data stored in the instrument's onboard memory that was recorded at a specific date and time.

Oldest data in

internal memory

'Goto' target date

'Goto' target time

Selected 'goto' target

date/time is within

daylight saving period

Moves cursor between

'goto' target date and

time boxes

Returns to Menu

Newest data in internal memory

Goes to the chart view at the selected 'goto' target date and time

Note.

 If daylight saving is enabled (see Section 4.4.3, page 54) and the selected 'Goto'

target date/time is within the daylight saving period, 'Daylight Saving' is displayed on the dialog box.

 Once internal memory becomes full, oldest data is overwritten by newest data. If

historical review has been selected for some time, the oldest data present may no longer be available.

 The instrument exits Historical Review mode automatically after 15 minutes if no

key is pressed.

Select Exit to return to the real-time recording display.

Note. Pressing the key also exits Historical Review mode and displays the next enabled view.

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SM1000 2Operation

Add one of 24 predefined Operator Messages (see Section 4.4.7, page 60) or one UserDefined Message to the alarm event log.

If '< user defined >' is selected, a data entry keyboard appears to enable the message to be entered (see Fig. 4.6, page 50).

The selected or user-defined message is displayed briefly on screen. If Operator Message annotation is selected (see 'Chart Annotation' below) the message is also added to the chart.

Note. When the instrument is in Historical Review mode, Operator Messages generated are added at the current time, not the time indicated by the cursor.

If an alarm or operator message is obscuring part of a chart trace, use the Chart Annotation option to hide or display alarms and messages on the screen. Select the annotation required.  indicates the annotations selected.

The possible combinations are:

 No annotation (Alarms and Operator Messages both disabled)

 Alarm annotation only

 Alarms and Operator Message annotation

Operator Message annotation cannot be enabled unless Alarm annotation is also enabled.

Note.

 If more than 15 icons are present on the screen, chart annotation is disabled

automatically.

 When chart annotation is disabled, new operator messages and alarms are still

added to the Alarm Event log – see Section 2.7, page 23.

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SM1000 2Operation

Use the 'Screen Interval' to change the amount of data displayed on the screen. A longer screen interval displays more data, a shorter screen interval displays data over a shorter time period, but in more detail. In both cases, the full trace is preserved by plotting the maximum and minimum samples for each display point.

Longer interval =

better overview

Shorter interval

= more detail

The screen intervals available in the menu are determined by the faster of the primary and secondary sample rates set for the process group during configuration – see Section 4.5.1, page 61. Unavailable screen intervals are greyed-out.

Table 2.1 shows the relationship between sample rate and screen interval for the Vertical and Horizontal Chart views.

Note.

 A 'Please Wait' message appears in the status bar while the instrument retrieves

data from storage.

 Selecting a different screen interval does not affect the rate at which data is

sampled.

 When in historical review mode, changing the screen interval causes the time at

the cursor position to change.

Maximum Screen Interval

Sample Rate Setting Vertical Chart View horizontal Chart View

<1 second Up to 9 minutes/screen Up to 13 minutes/screen

Between 1 and 10 seconds Up to 1 hour/screen Up to 1.5 hours/screen

More than 10 seconds, less than 20 seconds Up to 12 hours/screen Up to 18 hours/screen

Between 20 and 40 seconds Up to 1 day/screen Up to 1.5 days/screen

Between 40 and 60 seconds Up to 2 days/screen Up to 3 days/screen

More than 60 seconds, less than 140 seconds Up to 3 days/screen Up to 4.5 days/screen

More than 140 seconds Up to 7 days/screen Up to 10 days/screen

Table 2.1 Sample Rates and Screen Intervals

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Select a channel scale to be displayed in the scale bar at the top of the chart window. For digital channels, the On and Off tags are displayed at the corresponding position on the scale bar.

Select 'Auto Scroll' to display the scale for each enabled channel in turn for 36 seconds.

Hide individual channel traces to improve chart clarity.

Traces are identified by the Channel Number (e.g. Ch1.1) and its short tag.

Note. The recording of a channel's data is not affected by this operation and the instantaneous channel values are still shown on the indicators at the top of the screen.

To acknowledge a particular alarm, use the and keys to highlight it in the menu and press the key.

Note. Active unacknowledged alarms in the current process group are identified by a flashing red Alarm Event icon in the bottom left hand corner of the associated channel indicator. Active acknowledged alarms are identified by a continuous red Alarm Event icon in the bottom left hand corner of the indicator – see Fig. 2.3, page 7.

To acknowledge all active alarms in the current process group simultaneously, select 'All' and press the key.

Note. If an alarm in continues to be displayed in the status bar. If an active alarm in

the other process group is active, the Global Alarm status icon ( )

the other process group

is unacknowledged, the icon is surrounded by a red flashing border ( ).

If neither alarm on a particular channel is configured, the short channel tag is shown greyed-out in the menu.

Select 'AutoView Scroll' to display the chart for each configured process group in turn for 40 seconds. The AutoView Scroll status icon ( ) is displayed in the status bar when AutoView Scroll is active. Press any key to cancel AutoView Scroll.

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2.3.1 Electronic Signatures – Fig. 2.4

Entering an electronic signature is the equivalent to signing the chart of a conventional paper recorder. Local procedures may require the approval of a record by an authorized signatory; for this reason, an electronic signature is password protected.

Invalid Password

(see Note in Fig. 3.2, page 30)

Entered

Create a new signature

or

Select one of 7

previously

defined signatures

Note below)

(see

If more than one process group is

enabled (see Section 4.4.1, page 52),

assign the signature to one or more

groups

Enter Password

(see Section 3.3, page 31)

Create new signature or

edit an existing one.

Electronic signature is entered into alarm log.

If Operator Message annotation is enabled (see Page 11), the electronic signature is also displayed on the chart.

Valid Password

Entered

Fig. 2.4 Entering an Electronic Signature

Note. Up to 7 electronic signatures can be stored in the instrument’s memory. If 7 signatures exist and a new one is created, the oldest is overwritten.

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2.4 Bargraph Views – Fig. 2.5

Short Channel Tag

Current Value

Alarm Event Icon 

see Rear fold-out

Engineering Units

Alarm Trip Level

(not shown for slow and

fast rate alarms)

Maximum Value

(solid color)

Instantaneous Value

Minimum Value

(white fill)

Selects the next Process Group

(if enabled) or Status View

Selects the next enabled view in the group

(Digital Indicator, Process or Chart)

Status Icons

Digital On or Off tag, according to input status

Engineering Range High Value

Digital Channel

Engineering Range Middle Value

Engineering Range Low Value

Minimum below engineering limit, maximum above engineering limit

Identical Maximum and Minimum Values

Opens the Operator Menu for

the current view

A  Vertical Bargraph View

Alarm Trip Level

(not shown for slow and

fast rate alarms)

Maximum Value

(solid color)

Minimum Value

(white fill)

Identical Maximum

and Minimum Values

Minimum below engineering limit, Maximum above

engineering limit

Engineering Range

(displayed in the Bargraph, Digital Indicators, Process and Chart Views), see Appendix G, page 127.

Global Alarm Status Icon

Low Value

Engineering Range

Middle Value

Instantaneous Value

Engineering Range High Value

B  Horizontal Bargraph View

For a description of the Status Icons (displayed in the Status Bar) and Alarm Event Icons

Short Channel Tag

Current Value

Alarm Event Icon

Fig. 2.5 Bargraph Views

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Select the Configuration Level – see Section 4, page 45.

Select the Setup Level – see Section 3, page 29.

Add one of 24 predefined Operator Messages (see Section 4.4.7, page 60) or one UserDefined Message to the alarm event log.

If '< user defined >' is selected, a data entry keyboard appears to enable the message to be entered (see Fig. 4.6, page 50). The selected or user-defined message is displayed briefly on-screen.

Reset the Maximum and Minimum value markers on one or all channels to the current value.

Note.

 These Maximum and Minimum values are for display purposes only. They are not

saved or archived and are not connected to the Totalizer Maximum and Minimum Values displayed in the Process View.

 These Maximum and Minimum values are reset whenever the current configuration

has been changed or is re-saved.

To acknowledge a particular alarm, use the and keys to highlight it in the menu and press the key.

Note. Active unacknowledged alarms in the current process group are identified by a flashing red Alarm Event icon in the bottom left hand corner of the associated indicator. Active acknowledged alarms are identified by a continuous red Alarm Event icon in the bottom left hand corner of the indicator – see Fig. 2.5, page 15.

To acknowledge all active alarms in the current process group simultaneously, select 'All' and press the key.

Note. If an alarm in continues to be displayed in the status bar. If an active alarm in

the other process group is active, the Global Alarm status icon ( )

the other process group

is unacknowledged, the icon is surrounded by a red flashing border ( ).

If neither alarm on a particular channel is configured, the short channel tag is shown greyed-out in the menu.

Select 'AutoView Scroll' to display the bargraph for each configured process group in turn for 40 seconds. The AutoView Scroll status icon ( ) is displayed in the status bar when AutoView Scroll is active. Press any key to cancel AutoView Scroll.

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2.5 Digital Indicator View – Fig. 2.6

Short Channel Tag

Current Value

Alarm Event Icon

Engineering Units

Selects the next Process Group

(if enabled) or the Status View

Global Alarm Status Icon

Opens the Operator Menu for the current view

Selects the next enabled

view in the group

(Process, Chart or Bargraph)

Status Icons

Channel Units

Totalizer Units

Totalizer Value

For a description of the Status Icons (displayed in the Status Bar) and Alarm Event Icons

(displayed in the Bargraph, Digital Indicators, Process and Chart Views), see Appendix G, page 127.

Fig. 2.6 Digital Indicator View

Note.

 Digital indicators resize automatically according to the number of channels displayed.

 The totalizer option must be enabled and totalizers configured and enabled in the Configuration level before they are

displayed – see Section 4.6.5, page 84.

 When a totalizer is not running (i.e. 'Stop' is selected), the corresponding totalizer value is shown in red.

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Select the Configuration Level – see Section 4, page 45.

Select the Setup Level – see Section 3, page 29.

Add one of 24 predefined Operator Messages (see Section 4.4.7, page 60) or one UserDefined Message to the alarm event log.

If '< user defined >' is selected, a data entry keyboard appears to enable the message to be entered (see Fig. 4.6, page 50). The selected or user-defined message is displayed briefly on-screen.

Hide or display individual channel indicators for the group currently displayed.

Note.

 The digital indicators displayed are sized equally depending on the number of

channels selected. This has no effect on the recording of the channel.

 Channels that have not been configured are greyed-out in the menu.

Three or Four

Channels Selected

Two Channels Selected One Channel Selected

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Stop and start individual totalizers.

Channel totalizers that have not been enabled in the Configuration level are greyed-out.

Note.

 Displayed only if the Totalizer option is enabled.

 When a totalizer is not running (i.e. 'Stop' is selected), the corresponding totalizer

value is shown in red.

Reset the totalizer value to the totalizer preset value.

Channel totalizers that have not been enabled in the Configuration level are greyed-out.

Note. Displayed only if the Totalizer option is enabled.

To acknowledge a particular alarm, use the and keys to highlight it in the menu and press the key.

To acknowledge all active alarms in the current process group simultaneously, select 'All' and press the key.

Note. If an alarm in continues to be displayed in the status bar. If an active alarm in

the other process group is active, the Global Alarm status icon ( )

the other process group

is unacknowledged, the icon is surrounded by a red flashing border ( ).

If neither alarm on a particular channel is configured, the short channel tag is shown greyed-out in the menu.

Select 'AutoView Scroll' to display the digital indicator for each configured process group in turn for 40 seconds. The AutoView Scroll status icon ( ) is displayed in the status bar when AutoView Scroll is active. Press any key to cancel AutoView Scroll.

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2.6 Process View – Fig. 2.7

Note. The Process view is available only if the Totalizer option is enabled.

Totalizer not enabled

in configuration level

Totalizer

Tag Name

Totalizer

Value

Selects the next Process Group

(if enabled) or the Status View

(Bargraph, Digital Indicator or Chart)

Global Alarm Status Icon

Alarm Tag

Opens the Operator Menu for the current view

Selects the next enabled view

A  Process View (Alarms)

Alarm Trip Level

Alarm Acknowledged

Short Channel Tag

Instantaneous Value

Alarm Status

Channel Source Long Tag

Max

Values since last totalizer reset or totalizer wrap. Calculated only while

the totalizer is enabled. Updated only while the totalizer is running.

Min

Average

B  Process View (Statistics)

For a description of the Status Icons (displayed in the Status Bar) and Alarm Event Icons

(displayed in the Bargraph, Digital Indicators, Process and Chart Views), see Appendix G, page 127.

Fig. 2.7 Process View

Note.

 Only totalizers that have been configured and enabled in the Configuration level are displayed.

 When a totalizer is not running (i.e. 'Stop' is selected), the corresponding totalizer value is shown in red.

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Select the Configuration Level – see Section 4, page 45.

Select the Setup Level – see Section 3, page 29.

Switch between the Alarm View and the Statistics View.

Note. If a channel's totalizer is not enabled in the Configuration level, Alarm trip levels are shown in place of the channel statistics. If no alarms are enabled, the long tag for that channel is displayed.

Add one of 24 predefined Operator Messages (see Section 4.4.7, page 60) or one UserDefined Message to the alarm event log.

If '< user defined >' is selected, a data entry keyboard appears to enable the message to be entered (see Fig. 4.6, page 50). The selected or user-defined message is displayed briefly on-screen.

Stop and start individual totalizers.

Channel totalizers that have not been enabled in the Configuration level are greyed-out.

Note. When a totalizer is not running (i.e. 'Stop' is selected), the corresponding totalizer value is shown in red.

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Reset the totalizer value to the totalizer preset value.

Channel totalizers that have not been enabled in the Configuration level are greyed-out.

To acknowledge a particular alarm, use the and keys to highlight it in the menu and press the key.

To acknowledge all active alarms in the current process group simultaneously, select 'All' and press the key.

Note. If an alarm in continues to be displayed in the status bar. If an active alarm in

the other process group is active, the Global Alarm status icon ( )

the other process group

is unacknowledged, the icon is surrounded by a red flashing border ( ).

If neither alarm on a particular channel is configured, the short channel tag is shown greyed-out in the menu.

Select 'AutoView Scroll' to display the process view for each configured process group in turn for 40 seconds. The AutoView Scroll status icon ( ) is displayed in the status bar when AutoView Scroll is active. Press any key to cancel AutoView Scroll.

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2.7 Alarm Event Log – Fig. 2.8

Note. The Alarm Event log view provides an historical log of all alarm events in the sequence in which they occurred. To view the

current status of all alarms, choose the Process View – see Section 2.6, page 20.

Alarm becomes active

(Active transition)

Alarm becomes inactive

(Inactive transition)

Operator Message

and the Bargraph, Digital Indicators, Process and Chart Views), see Appendix G, page 127.

Short tag of the alarm's source

Selects Process Group 1

Selects the

Totalizer Log

For a description of the Alarm Event Icons (displayed in the Alarm Event Log

Opens the Operator Menu for the current view

Global Alarm Status Icon

View previous page of data

Oldest Data

Alarm Acknowledged

Newest Data

View next page of data

Fig. 2.8 Alarm Event Log

Note. When the number of entries in the Alarm Event log has reached that defined in 'Alarm log size' (see Section 4.4.6, page 60), the oldest data is overwritten by the newest. Entries are renumbered so that the number of the oldest entry is always 00.

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Select the Configuration Level – see Section 4, page 45.

Select the Setup Level – see Section 3, page 29.

Select the entries to be displayed in the log.  Indicates entries currently displayed.

Note.

 Hiding and displaying log entries does not affect the recording of events in the log.

 All selected alarm event transitions (from inactive to active, from active to

acknowledged, from acknowledged to inactive, from active to inactive) appear in the sequence in which they occurred.

 Selecting 'Active Transitions Only' displays entries for alarms when made active

and hides all acknowledged & inactive transitions.

The Alarm Event log is not group specific. To acknowledge a particular alarm, use the

, and keys to first select the relevant process group, followed by the alarm

to be acknowledged.

To acknowledge all active alarms in the selected process group simultaneously, select 'All' and press the key.

Note. If an alarm in continues to be displayed in the status bar. If an active alarm in

the other process group is active, the Global Alarm status icon ( )

the other process group

is unacknowledged, the icon is surrounded by a red flashing border ( ).

If neither alarm on a particular channel is configured, the short channel tag is shown greyed-out in the menu.

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2.8 Totalizer Log – Fig. 2.9

Note.

 The Totalizer log view is displayed only if the Totalizer option is enabled.

 The Totalizer log view provides an historical log of totalizer activity. To view the current totalizer status, choose the Process

or Digital View.

 When the number of entries in the Totalizer log has reached that defined in 'Totalizer log size' (see Section 4.4.6, page 60),

the oldest data is overwritten by the newest. Entries are renumbered so that the number of the oldest entry is always 00.

 The logging of totalizer values can be triggered at pre-determined intervals and/or by digital signal – see 'Log update' on

page 85.

View previous

page of data

Totalizer Icon

Oldest

Log Entry Number

Data

Batch total at the

time of the event

Date/time at which

Max., min. and

average of the value

being totalized at the

time of the event

Selects Process Group 1

Selects the

Audit Log

For a description of the Totalizer Icons (displayed in the Totalizer Log

and the Process View), see Appendix G, page 127.

Opens the Operator Menu for the current view

View next page

max. and min. flowrates occured

Newest Data

of data

Fig. 2.9 Totalizer Log

Note. Maximum, Minimum and Average statistics are not shown unless enabled in the 'Filter' menu – see overleaf.

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Select the Configuration Level – see Section 4, page 45.

Select the Setup Level – see Section 3, page 29.

Select the entries to be displayed in the log.  Indicates entries currently displayed. This does not affect which events are recorded in the log.

'Statistics' displays the maximum, minimum and average values of the analog value being totalized, together with the dates and times at which all maximum and minimum values occurred.

These values are reset when the totalizer is reset and are updated only when the totalizer is running.

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2.9 Audit Log – Fig. 2.10

Note.

 The Audit log view provides an historical log of system activity.

 When the number of entries in the Audit log has reached that defined in 'Audit log size' (see Section 4.4.6, page 60), the

oldest data is overwritten by the newest. Entries are renumbered so that the number of the oldest entry is always 00.

View previous

page of data

Oldest Data

Audit Log Icon

Fig. 2.10 Audit Log

Selects Process Group 1

Selects the Status View

Opens the Operator Menu for

the current log

For a description of the Audit Log Icons (displayed in the Audit Log) see Appendix G, page 127.

page of data

Select the Configuration Level – see Section 4, page 45.

Select the Setup Level – see Section 3, page 29.

Newest Data

View next

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2.10 Status View – Fig. 2.11

Note. The Status view provides an overview of the instrument's status.

Instrument Software Version

Operating System Version

Amount of memory used

on the archive media

currently installed

Approximate time left

before the current archive

media is full, assuming the

amount of data recorded

remains the same

Selects Process Group 1

Fig. 2.11 Status View

Selects the Alarm Event Log

Opens the Operator Menu for

the current view

Cold junction temperatures for Modules A & B; measured by the built-in cold junction circuitry.

'Not Used' is displayed if none of the inputs on the module are thermocouples.

Time Left Display Format

>=1 Day: Days, e.g. '5 Days' >=1 Hour, <1 Day: Hours, e.g. '10 hours' <1 Hour: Minutes, e.g. '25 minutes'

Select the Configuration Level – see Section 4, page 45.

Select the Setup Level – see Section 3, page 29.

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3Setup

3.1 Introduction

Note. Users with Setup access can:

 Start/Stop recording.

 Switch between primary and secondary recording rates.

 Set archiving 'on-line' and 'off-line'.

 View internal and external archive media file directories and delete external archive media files.

3.2 Accessing the Setup Level – Figs. 3.2 and 3.3

Access to the Setup Level is controlled by the instrument's Security System – see Section 4.4.7, page 60.

 If 'Security System' is set to 'Basic' and 'Setup Level Security' is set to 'Off', access to the Setup Level is unrestricted.

 If 'Security System' is set to 'Basic' and 'Setup Level Security' is set to 'On', access to the Setup Level is protected by a single

password for all users. Refer to Fig. 3.2 to access the Setup Level.

 If 'Security System' is set to 'Advanced' and 'Setup Level Security' is set to 'On', access to the Setup Level is protected by a

unique password for each authorized user. Refer to Fig. 3.3 to access the Setup Level.

Setup Security

Enabled

Setup Security

Not Enabled

Fig. 3.1 Accessing the Setup Level – Basic Security

Note. The Setup level can be accessed from any operator screen.

Invalid Setup

Password

Valid Setup

Password

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Note. The Setup level can be accessed from any operator screen.

Setup

Security

Enabled

Setup Security

Not Enabled

Fig. 3.2 Accessing the Setup Level – Advanced Security

Enter Password

(see Section 3.3, page 31)

Invalid Password

Entered

(see Note Below)

Valid Password

Entered

Note. If an incorrect password is entered the display returns to the Operating view. However, if the maximum number of consecutive incorrect password entries is exceeded, the user's access privileges are removed and the following message is displayed:

If this occurs, access privileges can be reinstated only by the system administrator (User 1). If the system administrator's access privileges have been removed, the security system must be disabled using the configuration security switch (Yellow switch) to gain access to the configuration – see Section 4.1.2, page 45.

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3.3 Password Entry

Enter Password

1. Select the required character using the , , and keys.

2. Add the selected character to the password string using the key.

Note. For security, all characters are displayed as ''.

3. Repeat 1 and 2 until all characters have been entered.

4. Highlight the 'OK' button using the , , and keys and press .

Change Password

Select 'Change Password' using the , , and keys and press .

1. Highlight the Edit Button ( ) using the and keys and press to display the character entry box.

2. Enter the old password using the , , and keys. Highlight the 'OK' button and press .

3. Enter the new password using the same procedure as for the old password.

4. Enter the new password again to confirm it.

5. Highlight the 'OK' button and press .

Password change successful.

Note. If the key is pressed at any stage or 'OK' is selected before the new password is confirmed, the password change operation is cancelled and the following message is displayed:

Password Expired

Passwords can be configured to expire at pre-determined intervals. If a password is time expired, this screen is displayed automatically. Enter a new password as described above.

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3.4 Setup Menu

Use this menu to stop and start recording or switch between the Primary and Secondary sample rates for the current Process Group.

The Primary sample rate is set typically to a relatively slow rate (depending upon process recording requirements) and is active during normal process operating conditions in order to maximize internal memory and external archive media.

The Secondary sample rate is set typically to a faster rate than the Primary sample rate and may be selected manually in order to record the maximum amount of detail during, for example, an alarm condition.

The rates are set during configuration – see Section 4.5.1, page 61.

Note.

 Switching between the primary and secondary sample rates does not affect the

screen interval in the Chart view.

 When the channels are set to 'Stop' the instantaneous values in the associated

indicators are displayed in red and, after the end of the next sample period, no further samples are plotted on the associated traces.

 Digital recording channels can only be set to 'Stop' or 'Go'.

 Recording control can also be implemented using digital sources – see Sections

4.5.1 page 61 and 4.6.1 page 72.

If selected, the date of the oldest unarchived data is set to that of the oldest data in the internal flash memory. This allows all data in the internal memory to be re-archived to external media.

Note. Ideally, a blank media storage card should be inserted prior to selecting this function.

To re-archive data:

1. Insert archive media, with sufficient free space, into the instrument.

2. Select 'Off-line' in the Setup Menu.

3. Select 'Reset archiving' in the Setup Menu.

4. Select 'On-line' in the Setup Menu.

5. Select data to be archived if >1 hour (Text format) or >1 day (Binary format) of data in internal memory and press .

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Places the archive media on-line, starting the archiving process.

Note.

 The On-line function is disabled (greyed-out in the Setup Menu) if no archive media

card is inserted or the instrument has been placed in Historical Review mode.

 When an archive media card is inserted and there is <1 hour (Text format) or <1

day (Binary format), the 'Select Line Status' dialog box (left) is displayed, giving the user the choice of placing archiving on-line or remaining off-line. Archiving is placed automatically on-line in 10 seconds unless 'Stay Offline' is selected.

 When an archive media card is inserted and there is >1 hour (Text format) or >1

day (Binary format) of data in internal memory, the 'Select data to be archived' dialog box (previous page) is displayed. Select data to be archived and press .

Once selected, all data within the selected time frame is archived. Older unarchived data remains in the internal memory buffer until overwritten by newer data but is not available for archiving unless 'Reset archiving' is selected.

Places the archive media off-line. Recording of channel data into internal memory continues uninterrupted but archiving to the removable media is suspended until it is put on-line again.

Note.

 Always set the external media Off-line before removing it.

 The Off-line function is disabled (greyed-out in the Setup Menu) when in Historical

Review mode.

Use the file viewer to view a list of the files stored in internal memory and on external archive media.

Note. Files stored in internal memory cannot be deleted.

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3.5 Archiving

Recorded data, logs and configuration files stored on the instrument's internal memory can be archived to files created on removable media. Parameters for archiving Process Groups 1 and 2 data are set up independently.

Note. To configure Archiving, refer to Section 4.5.6.

3.5.1 Card Compatibility

Our recorders comply with approved industry standards for memory cards. SanDisk Standard Grade memory cards have been fully tested and are recommended for use with our recorders. Other brands may not be fully compatible with this device and therefore may not function correctly.

3.5.2 Media Status – Fig. 3.3

External archive media not inserted (yellow flashing exclamation mark)

External archive media on-line (green icon, shaded area indicates % used)

External archive media off-line (grey icon, shaded area indicates % used)

External archive media update in progress (see

External media 100% full, archiving stopped (green/red icon, flashing white cross)

Warning! Too many files (green icon  media online, grey icon  media offline)

Too many files, archiving stopped (red icon, flashing yellow cross)

Amount of memory used on the external archive media currently installed

Approximate time left before the current external archive media is full, assuming the amount of data recorded remains the same.

Time Left Display Format

>=1 Day: Days, e.g. '5 Days' >=1 Hour, <1 Day: Hours, e.g. '10 hours' <1 Hour: Minutes, e.g. '25 minutes'

Note below)

Fig. 3.3 Media Status Icons

Note. Do not remove media while either of the media update in progress status icons ( or ) are displayed.

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3.5.3 Inserting and Removing Media – Fig. 3.4

Set the archive media off-line –

see Section 3.4, page 33

Press the eject button

Unlock the media door with the key supplied

and press the release catch to open the door

Withdraw the media

Compact Flash Media SmartMedia

Note. When inserting the media into the instrument:

 Ensure the media is the correct type for the instrument.

 If SmartMedia option is fitted, ensure only 3.3V SmartMedia

cards used.

 Do not use excessive force.

Fig. 3.4 Inserting and Removing External Media

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3.5.4 Archive File Types

Archive files are created in one of two user-selectable formats:

Text (comma separated values [.csv]) – see Section 3.6, page 37

Secure binary encoded – see Section 3.7, page 41

All archive files created by the instrument are given filenames automatically but each type of archived file is given a different file extension depending on whether Text or Binary format has been selected during archive configuration – see Section 4.5.6, page 70. File types and extensions for Text files are shown in Table 3.1. File types and extensions for Binary files are shown in Ta bl e 3. 2 .

Ty pe Extension Contents

Channel data files

Alarm event log files

Totalizer log files

Audit log files

Digital signature files

Batch data files

*.D**

*.E**

*.T**

*.A**

*.S**

*.V**

Analog or digital recording channels in the current process group.

The historical record of the alarm events related to the group's channels plus the history of any operator messages, electronic signatures or real time alarms.

The historical record of all totalizer and associated statistical values relating to the group's recording channels.

The historical entries from the audit log. (Note. The content of this file is the same for all groups).

Digital signature file for the corresponding channel data file.

Analog or digital recording channels in the current process group when the batch function is active.

Ty pe Extension

Channel data files

Batch channel data files

Alarm event log files

Totalizer log files

Audit log files

Batch log files

* Batch files are created only if the Batch Recording software option

is enabled.

*.B00

*.V**

*.EE0

*.TE0

*.AE0

*.X**

Table 3.2 Binary Encoded Format File Types and Extensions

No. of

Files

One per channel

One per process

group

One per process

group

One per

instrume

One per process

group

Contents

Analog or digital recording channel data

Batch recording channel data *.

The historical record of the alarm events related to a particular process group's channels plus the history of any operator messages, electronic signatures or real time alarms.

The historical record of all totalizer and associated statistical values relating to a particular group's recording channels.

The historical entries from the audit log.

Batch information associated with a process group *.

Batch log files

*.X** Historical record of the batches recorded.

Table 3.1 Text Format File Types and Extensions

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3.6 Text Format Archive Files

3.6.1 Text Format Channel Data Files

Text format channel data files can be configured to contain data gathered over a predefined period of time using the 'New File Interval' setting – see Table 3.3.

New File Interval Filename

Hourly <hour> <day, month, year>* <filename tag>

Daily <day, month, year>* <filename tag>

Monthly <month, year>* <filename tag>

None <filename tag>

* Formatted according to the date format set in Common

Configuration – see Section 4.4.3, page 54

Table 3.3 New Text File Intervals

Note. The 'New File Interval' is set in the Configuration level – see Section 4.5.6, page 70.

In addition to new channel data files being created according to the New File Interval selection, they are also created in the following circumstances if automatic update is enabled and the media is on-line or if a manually triggered update is in progress:

 The instrument's power is lost then restored.

 The instrument is taken offline and the archive media

removed, replaced or refitted.

 The instrument's configuration is changed.

 One of the current files exceeds the maximum permissible

size.

 When the daylight saving period starts or ends.

Files containing data generated during the daylight saving period (summertime) have '~DS' appended to the filename.

Example 1 – Start of daylight saving period: A daily file is started at 00:00:00 on 30th March 2003 – filename: 30Mar03ProcessGroup1.D00.

Summertime starts at 2:00am on 30th March 2003. The clock changes automatically to 3:00am. The existing file is closed and a new file is created –filename: 30Mar03ProcessGroup1~DS.D00.

The file '30Mar03ProcessGroup1.D00' contains data generated from 00:00:00 to 01:59:59 (before summertime starts).

The file '30Mar03ProcessGroup1~DS.D00' contains data generated from 03:00:00 (after summertime starts).

Example 2 – End of daylight saving period: A daily file is started at 00:00:00 on 26th October 2003 – filename: 26Oct03ProcessGroup1~DS.D00

Summertime ends at 3:00am on 26th October 2003. The clock changes automatically to 2:00am. The existing file is closed and a new file is created –filename: 26Oct03ProcessGroup1.D00

The file '26Oct03ProcessGroup1~DS.D00' contains data generated from 00:00:00 to 02:59:59 (before summertime ends).

The file '26Oct03ProcessGroup1.D00' contains data generated from 02:00:00 (after summertime ends)

Note. The instrument's internal clock can be configured to adjust automatically at the start and end of Daylight Saving Time (Summertime) periods – see Section 4.4.6, page 60.

When one of these conditions occurs, new channel data files are created for each enabled group and the file extension index on each new file is incremented by one from the previous file.

Example – if the original file had an extension of .D00, after one of the above events a new file will be created with the same filename but an extension of .D01.

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3.6.2 Text Format Filename Examples

'New file interval' set to 'Hourly', 'Filename tag' set to 'Process Group 1' (see Section 4.5.6, page 70); date is 10th October 2000; Channel data and alarm event log files only enabled:

9:00 amNew file created in which all channel data recorded between 9:00 and 9:59:59 is archived in the following file: 09_00_10Oct00_Process_Group_1.d00

09:12amPower interrupt occurs

09:13amPower restored and new file created: 09_00_10Oct00_Process_Group_1.d01

10:00amNew file created in which all data recorded between 10:00 and 10:59:59 is archived. 10_00_10Oct00_Process_Group_1.d00

Note.

 Hourly files start exactly on the hour.

 Daily files start at 00:00:00.

 Monthly files start at 00:00:00 on the first of the

month.

3.6.3 Text Format Log files

The Alarm Event and Totalizer Logs for each Process Group and the Audit Log are archived into individual files. The filenames are formatted as shown in Table 3.4 with the date and the time indicating the first entry in the file.

Log File Filename

Alarm Event <hour min> <dd, mm, yy>* <process group tag>.e00

Totalizer <hour min> <dd, mm, yy>* <process group tag>.t00

Audit <hour min> <dd, mm, yy>* <instrument tag>.a00

* Formatted according to the date format set in Common

Configuration – see Section 4.4.3, page 54

Table 3.4 Log File Formats

If one of the archive log files becomes full (>64000 entries) a new file is created with an extension incremented by 1, e.g. a01, e01 etc.

Note. Totalizer logs are created only if the totalizer option is enabled.

New text format log data files are also created when the daylight saving period starts or ends.

Files containing log data generated during the daylight saving period (summertime) have '~DS' appended to the filename.

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3.6.4 Text Format Data File Examples – Figs. 3.5 to 3.8

Text format archived data is stored in a comma separated value (*.csv) format so that it can be imported directly into a standard spreadsheet, e.g. Microsoft Excel™ and Lotus 1-2-3™. The files can also be read as an ASCII text file by a text viewer. When imported into a spreadsheet, the files appear as shown in Figs.

3.5 to 3.8.

Alternatively, detailed graphical analysis of the data can be carried out on a PC using the Company's DataManager data analysis software package.

3.6.5 Text Format Data File Digital Signatures – Fig. 3.5

A digital signature file is created for each channel data file using the same filename but with a *.S** extension. The file contains a unique 'fingerprint' of the contents of the data file that can be used to prove if the data has been tampered with or corrupted. Data validation can be carried out on a PC using the Company's DataManager software package.

3.6.6 Text Format Data Verification and Integrity

When data is saved to the archive media it is checked automatically to verify that the date value stored on the media matches exactly the date value stored in the internal memory.

Fig. 3.5 Channel Data File Sample – Text Format

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Fig. 3.6 Alarm Event Log Sample – Text Format

Fig. 3.7 Totalizer Log Sample – Text Format

Fig. 3.8 Audit Log Sample – Text Format

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3.7 Binary Format Archive Files

3.7.1 Binary Format Archive Filenames

Examples of binary archive filenames are shown in Table 3.5.

Ty pe Format

Channel data files

Alarm event log files

To ta li ze r log files

Audit log files

<Start Time HHMMSS><Start Date DDMMMYY>Ch<Group>_<Channel><Instrument tag> e.g. 14322719Dec03Ch1_2Boiler room3

<Start Time HH_MM><Start Date DDMMMYY><Process Group Tag> e.g. 14_3219Dec03Boiler5

<Start Time HH_MM><Start Date DDMMMYY><Instrument Tag> e.g. 14_3219Dec03Boiler room 3

Table 3.5 Binary Archive Filenames

3.7.2 Binary Format Channel Data Files

A new binary format channel data file is created under the following conditions:

 When the current file for a channel does not exist on the

media card.

 When the maximum size (5Mb) of the existing data file is

exceeded.

 When the recording channel's configuration is changed.

 When the daylight saving period starts or ends.

Note. The instrument's internal clock can be configured to adjust automatically at the start and end of Daylight Saving Time (Summertime) periods – see Section 4.4.6, page 60.

Files containing channel data generated during the daylight saving period (summertime) have '~DS' appended to the filename.

Example 1 – Start of daylight saving period: Archiving is started at 01:45:00 on 30th March 2003 – filename: 01450030Mar03Ch1_1AnlgSM2000.B00.

Summertime starts at 2:00am on 30th March 2003. The clock changes automatically to 3:00am. The existing file is closed and a new file is created –filename: 03000030Mar03Ch1_1AnlgSM2000~DS.B00.

The file '01450330Mar03Ch1_1AnlgSM2000.B00' contains data generated from 01:45:00 to 01:59:59 (before summertime starts).

The file '03000030Mar03Ch1_1AnlgSM2000~DS.B00' contains data generated from 03:00:00 (after summertime starts).

Example 2 – End of daylight saving period: Archiving is started at 00:15:00 on 26th October 2003 – filename: 00150026Oct03Ch1_1AnlgSM2000~DS.B00.

Summertime ends at 3:00am on 26th October 2003. The clock changes automatically to 2:00am. The existing file is closed and a new file is created –filename: 02000026Oct03Ch1_1AnlgSM2000.B00.

The file '00150026Oct03Ch1_1AnlgSM2000~DS.D00' contains data generated from 00:15:00 to 02:59:59 (before summertime ends).

The file '02000026Oct03Ch1_1AnlgSM2000' contains data generated from 02:00:00 (after summertime ends).

3.7.3 Binary Format Log files

A new binary log file is created under the following conditions:

 When an existing valid binary log file does not exist on the

media card.

 When the maximum size (64000 entries) is exceeded.

 When the daylight saving period starts or ends.

Files containing log data generated during the daylight saving period (summertime) have “~DS” appended to the filename.

3.7.4 Binary Format Data File Examples – Figs. 3.9 to 3.12

Binary format archived data is stored in a secure binary encoded format. A separate file is created for each recording channel. The log data is stored in an encrypted text format. The files can be read on a PC using the Company's DataManager data analysis software package.

Note. Binary format archive files created during the daylight saving period (summertime) are compatible with the database feature of Version 5.8 (or later) only of the Company's DataManager data analysis software package.

3.7.5 Binary Format Data Verification and Integrity

When data is saved to the archive media it is checked automatically to verify that the data stored on the media matches exactly what is stored in the internal memory.

Each block of data in the channel data files has its own data integrity check. This enables the integrity of the data stored on the external media card to be verified when it is viewed using the Company's DataManager software package.

The log files also contain built-in integrity checks enabling the integrity of the data to be verified by the DataManager software.

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Fig. 3.9 Channel Data File Sample – Binary Format

Fig. 3.10 Alarm Event Log Sample – Binary Format

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Fig. 3.11 Totalizer Log Sample – Binary Format

Fig. 3.12 Audit Log Sample – Binary Format

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3.8 Archiving Online/Offline

Before data can be archived to external media, the external media must be placed on-line and one or more archive file enables set.

 When an external archive media card is inserted and there

is <1 day (Binary format) or <1 hour (Text format) of data in internal memory, a dialog box is displayed giving the user the choice of putting the media on-line or remaining offline. If no selection is made within 10 seconds, the media card is placed on-line automatically:

 When an external archive media card is inserted and there

is >1 day (Binary format) or >1 hour (Text format) of data in internal memory, a dialog box is displayed prompting the user to select either the data to be archived or remain offline:

 External archive media can be set on-line (if a media card

is inserted) or off-line in the setup menu.

 Set archiving off-line before removing external media to

prevent loss of data and possible damage to the media card.

 When external archive media contains approximately 250

files, its read/write performance begins to degrade and either of the 'Warning – Too Many Files' icons ( or ) are displayed. Change the media as soon as possible.

 When external archive media contains approximately 300

files, its read/write performance becomes too slow, Archiving is stopped automatically and the 'Too Many Files – Archiving Stopped' icons ( alternating with ) are displayed. Change the media immediately to prevent loss of data.

Note. Data stored in the internal memory buffer can still be transferred to the archive media when the archive media is placed on-line again (providing it is not off-line so long that the un-archived data in the internal memory is overwritten).

3.9 Backing-up Archived Data

It is advisable to back-up critical data stored on SmartMedia or Compact Flash cards on a regular basis. The instrument's internal memory provides a buffer for the most recent data so, if data stored on archive media is lost, it can be re-archived – see 'Reset archiving' on page 32.

To ensure that all required data is available for re-archiving, it is recommended that data archived on archive media is removed and backed-up before the instrument's internal buffer overwrites that data. The length of time for which data remains in the instrument's internal memory depends on the sample rate and the number of channels selected – see Table C.1 on page 116 for details.

 If a large amount of Text format unarchived data is

selected, a progress bar appears. During this time operator views cannot be accessed, but new data continues to be recorded to the internal buffer memory.

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3.10 Archive Wrap

Archiving can be configured to delete the oldest archived data file automatically from the external media when the media approaches its maximum capacity – see 'Wrap' on page 71.

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SM1000 4 Configuration

4 Configuration

4.1 Introduction

This section details the configuration of the instrument locally using the front panel membrane keys. A configuration file can also be created on a PC and transferred to the instrument via one of the archive media options.

In addition, up to 16 different configurations can be stored in internal memory and restored when required.

4.1.1 Configuration Level Security

Two methods of configuration access protection are available:

Password protection

The Configuration level cannot be accessed until the correct password has been entered – see Fig. 4.1, page 46.

2. Internal switch protection. The Configuration level cannot be accessed until the instrument is withdrawn from its case and the internal switch set to the 'Configuration Level Not Protected' position – see Fig. 4.2, page 47.

Internal Security Switch

Setting

(see Fig. 4.2, page 47)

Configuration Level

Protected

(Factory Default)

Configuration Level Not

Protected

(Factory Default).

'Configuration security'

Parameter Setting

(see Section 4.4.4, page 56)

'Password protected'

(Factory Default)

Password Access No Access

Free Access Free Access

'Internal switch

protected'

(Alternative)

The instrument can be configured for one of two levels of password protection:

Basic Security:

 Up to 4 users  Each user is assigned a unique 4-digit security code for

Configuration level access

 Optional security code protection of access to Setup level

Advanced Security:

 Up to 12 users  Each user is assigned a unique password of up to 20

characters

 Each user is assigned configuration, setup and/or

electronic signature access privileges

 Each user is assigned one of 3 levels of configuration level

access privileges

 Configurable password expiry times, password failure

limits and minimum password length

 Inactive user disabling

Note. The electronic signature feature is available only with Advanced security.

4.1.2 Configuration Level Access – Figs. 4.1 and 4.2

To configure an instrument when 'Configuration security type' is set to the factory default setting of 'Password protected':

 Access the Configuration Level – see Fig. 4.1, page 46.



Make changes to parameters as detailed in Figs.

4.1

and

4.3

To configure an instrument when 'Configuration security type' is set to 'Internal switch protected':

 Set the internal security switch to the 'Configuration Level

Not Protected' position – see Fig. 4.2, page 47.

 Access the Configuration Level – see Fig. 4.1, page 46.

Make changes to parameters as detailed in Figs.



4.1

and

4.3

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Invalid Password

Entered

Configuration Level Protected

(see Section 4.1.1, page 45)

Displayed only if 'Security system' parameter is set to 'Basic' – see Section 4.4.4, page 56

Displayed only if 'Security system' parameter is set to 'Advanced' – see Section 4.4.4, page 56

Configuration Level Unprotected

(see Section 4.1.1, page 45)

Check this box to

stop recording

while in the

configuration

mode

Use and

to highlight a

different selection.

Use

accept the

selection.

The existing security configuration parameters are retained (i.e. the security configuration remains as currently configured) when a configuration is opened from file or when a new configuration is loaded. Check 'Load security configuration from file' to overwrite the current security configuration with data from the file to be loaded  see

Cancel and return to

the operator level

Note 2 below.

Edit the current configuration. Changes are not implemented until saved on exit from the Configuration level

Open a configuration saved previously to internal or external storage (up to 16 configurations can be stored in internal memory) – see QuickStart templates – see Appendix D, page 119.

Press to toggle between internal and external storage.

Open a new configuration with the default settings detailed in Appendix D, page 119 – see

below

Note 1 below. Alternatively, open one of the

Press to accept the selection.

Press to cancel.

Note

Valid Password

Entered

Fig. 4.1 Accessing the Configuration Level

Note.

1. If 'New Configuration' or 'Open a Configuration' is selected and the modified configuration file is saved later as the current configuration, new internal data files for all enabled recording channels are created and any unarchived data is lost.

2. The option to load or retain the security configuration applies only to Advanced Security mode and is available only to the System Administrator (User 1). If a new or existing configuration file is opened by a user other than the System Administrator, the instrument's existing security settings are retained.

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Note. The Internal Security Switch is used to access the Configuration level when 'Configuration security' is set to 'Internal switch protected' – see Section 4.4.4, page 56.

Do Not use the switch to access the Configuration level when 'Configuration

security' is set to 'Password protected' (default setting) unless the Password has been forgotten. The switch overrides Password protection, enabling free access to the Configuration level.

Set the yellow Security switch to the

Switch off the power to the instrument and unscrew the jacking screw securing

the instrument to the case.

Withdraw the instrument

from the case

'Configuration Level Not Protected' position

Configuration Level Protected

Configuration Level Not Protected

Red Switch (see

Note below)

Remove tamper-evident

seal (if fitted)

Refit the instrument to the case

and secure with the jacking screw

Re-apply power to the

instrument and wait for the Operator Level to display

Access the Configuration level as

shown in Fig. 4.1

Fig. 4.2 Setting the Security Switch

Note. The red switch is for factory use only. Ensure it remains in the position closest to the rear of the instrument.

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4.2 Overview of Configuration – Fig. 4.3

Select 'Common' from the Configuration menu.

Note below).

(See

Select the required parameter

using the

Press the key to

edit selected parameter.

Use the and keys to

select the next required tab.

and keys.

Press the Select the next item required and

activate using the

When all configuration changes are complete select Exit to save or

cancel changes.

Fig. 4.3 Overview of Configuration Steps

Note. Only enabled Process Groups (and their associated Channel Options) are visible in the menu.

4.2.1 Adjusting Screen Contrast – Fig. 4.4

Adjust the contrast to the required level using the and keys

(0 = darkest and 100 = lightest).

Pre ss the

Press the

key to save selected contrast level

key to cancel the selection.

key to display the menu.

key.

Fig. 4.4 Adjusting Screen Contrast

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4.3 Making Changes to Parameters – Figs. 4.5 to 4.7

Configuration Tab

Parameter

Parameter Value

Edit Button

Sub-menu

Higher-level windows

remain visible to identify

location within the

configuration structure

Selection List

Use the and keys to

highlight a selection.

Press the

key to accept

the selection

Fig. 4.5 Locating Parameter Settings

Note.

 The appropriate data entry box is displayed automatically – see Fig. 4.6

 Use the key to open the Configuration menu in order to select a different channel – see Fig. 4.11, page 72.

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Use and keys to highlight an item and press

to select it.

Note. Items not selected are indicated by an X in the parameter value window.

Parameter Limits

Note. Values outside the preset parameter limits or with too many decimal places are highlighted when the OK button is selected.

Fig. 4.6 Data Entry Dialog Boxes

Highlight text box and use keys to position cursor to edit text as required.

Use , , and

keys to highlight a character and press to select it.

and

Cursor

Spacebar

Note. Tags with a high percentage of capital letters and wide characters such as 'W' or 'M' may appear truncated in some Operator Views. In such cases, use lower case letters or fewer characters.

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Configuration

change will

cause the internal

recording data

files to be recreated

Configuration

change will not

cause the internal

recording data

files to be recreated

Fig. 4.7 Exiting Configuration Mode

Note.

 The current, active configuration is saved to internal storage with the filename 'SM1000.cfg'.

 Selecting 'Save as Current Configuration' suspends recording for a short time while the new configuration is implemented.

 When saving the current configuration to internal storage, the file is saved automatically with the 'SM1000.cfg' filename,

and with a '<time><date><instrument tag>.cfg' filename.

 When saving the current configuration to external storage, the file is saved automatically to internal storage with the

'SM1000.cfg' filename, as well as to the external archive media as '<time><date><instrument tag>.cfg'.

 When 'Save Configuration' is selected, the configuration file is stored as '<time><date><instrument tag>.cfg' on internal or

external storage.

 Changes are saved to non-volatile memory only when one of the save options above has been selected. Any powerdown

before this results in lost configuration changes.

 Selecting 'Cancel' discards unsaved changes and returns the instrument to the Operating level.

 New internal data files for enabled recording channels are created if any of the following configuration parameters are

changed:

– Recording channel source

– Primary/secondary sample rate

– Primary/secondary sample rate source

– Input filter type

– Engineering range

– Channel tag

 New internal data files for all enabled recording channels are created if the number of groups is changed, or any previously

disabled channel is enabled. Any unarchived data is lost.

 A warning is displayed if a configuration change will result in new internal data files for enabled recording channels being

created. Select 'Yes' to accept the configuration change. Select 'No' to cancel the configuration change.

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4.4 Common Configuration

Fig. 4.8 Selecting Common Configuration

4.4.1 Setup

Configuration type is fixed as 'Basic'.

Enter the number of process groups required.

Each Process Group has 6 recording channels pre-assigned to it – Group 1 (Ch1.1 to 1.6), Group 2 (Ch2.1 to 2.6).

If the Number of Groups is changed from 2 to 1, configuration data for Process Group 2 is retained but not used.

Select the language to be used to display standard user prompts and menu items.

Select a signal source used to acknowledge all active alarms in both Process Groups simultaneously. Refer to Appendix A, page 104 for a description of the available sources.

Note. This signal is edge-triggered. A rising edge (inactive to active) or falling edge (active to inactive) triggers global alarm acknowledgement.

Enter the tag to be used to identify the instrument on

1

configuration and audit log files.

Note. When reviewing data, the instrument tag is used to identify the source of the data, therefore it is important to ensure that the instrument tag is unique to each recorder.

•1 If this parameter is changed, internally recorded data files are recreated and unarchived data is lost.

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4.4.2 Screen

Select the waiting time between the last key press and activation of the screen saver.

When set to 'Enabled', the user can save an image of any Operator screen to external archive media by pressing the key when an Operator Menu is not open.

Note.

 All images are saved to a folder on the archive media

named 'BMP'.

 The images are saved even if archiving is set to 'Offline'.

 If external archive media is not inserted, or is full, the

screen capture facility is disabled automatically.

Adjust screen contrast – refer to Section 4.2.1, page 48.

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4.4.3 Time

Set the current date and time.

Note. If daylight saving is required, enter the settings (see next page)

before setting the time and date as the operation of the

internal clock is affected by the daylight saving settings.

Note.

 The date and time cannot be adjusted if recording is

enabled during configuration, i.e the 'Disable recording in configuration' check box is

not ticked on entry to the

Configuration level – see Fig. 4.1, page 46.

 Changes to the date and time are effective immediately

upon selecting 'OK' in the dialog box above. Selecting 'Cancel' upon exiting Configuration Mode (see Fig. 4.7, page 51)

does not reset the clock to its previous setting.

Select 'Cancel' in the dialog box above to exit date and time setup without saving changes.

 Setting an earlier date or time results in the loss of all data

currently in the internal buffer memory past that date. Data archived to external media is unaffected. If an earlier time must be set, change the Instrument Tag (see below). This causes new archive files to be created and the duplicated hour of data is then saved to the new files.

 Time changes due to automatic daylight saving do not

affect the recorded data.

 Archive files created during the daylight saving period (see

Section 4.5.6, page 70) are compatible with the database feature of Version 5.8 (or later) only of the Company's DataManager data analysis software package.

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Select the daylight saving method.

Note. Changes to daylight saving are effective immediately a method is selected. However, if 'Cancel' is selected upon exiting Configuration Mode (see Fig. 4.7, page 51), the last saved daylight saving settings are restored.

Off Daylight saving is disabled.

Auto - USA The start and end of the daylight saving period in the

USA is calculated automatically.

The clock is incremented automatically by 1 hour at 2:00am on the first Sunday in April and decremented automatically by 1 hour at 2:00am on the last Sunday in October.

Auto - Europe The start and end of the daylight saving period in

Auto - Custom The start and end of the daylight saving period can be

Central Europe is calculated automatically.

The clock is incremented automatically by 1 hour at 2:00am on the last Sunday in March and decremented automatically by 1 hour at 2:00am on the last Sunday in October.

configured manually for regions that do not follow either the USA or Europe conventions.

The clock is incremented automatically by 1 hour at the manually selected start time and decremented automatically by 1 hour at the manually selected end time.

Note. Displayed only if 'Daylight Saving - Enable' is set to 'Auto - USA'.

Note. Displayed only if 'Daylight Saving - Enable' is set to 'Auto - Europe'.

Note. Displayed only if 'Daylight Saving - Enable' is set to 'Auto - Custom'.

Set the start and end of the daylight saving period.

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4.4.4 Security

Note. User 1 is the System Administrator and is able to change the Security type and all other security parameters. Other users

can change only the 'Setup level security' setting and only if 'Security system' is set to 'Basic'.

Set the Security type.

Select Basic or Advanced security – see Section 4.1.1, page 45.

Set the method of access to the Configuration level.

If 'Password protected' is selected, access is by means of the password set for the user in Section 4.4.6.

Note.

 If 'Switch protected' is selected, access to the

Configuration level for all users is prohibited once the changes have been saved and made active. Access to the Configuration level is then achieved only by setting the internal security switch to the 'Configuration Level Not Protected' position – see Fig. 4.2, page 47.

 Configuration level security is accessed and modified only

by the System Administrator (User 1).

When set to 'On', access to the Setup level is password protected.

 If 'Security system' is set to 'Basic', access to the Setup

level is protected by a single password for all users.

 If 'Security system' is set to 'Advanced', access to the

Setup level is protected by each user's unique password.

Note. Displayed only if 'Security system' is set to 'Basic' and 'Setup level security' is set to 'On' – see above.

Enter the password to be used by all users to access the Setup level.

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Note. The following parameters:

 are displayed only if 'Security system' is set to 'Advanced' – see page 56.

 can be changed only by the System Administrator (User 1).

Passwords are entered initially by the System Administrator but, subsequently, any user can change their own password. When this parameter is set to 'Yes', each user must change their password after it is used for the first time following initial configuration – see also Section 4.4.5 on page 58.

Enter the time period after which all passwords expire. After this period of time, all users must change their passwords.

Enter the time period after which an inactive user's access privileges are de-activated. A user is considered inactive if their password has not been used. A user is de-activated by removal of their access privileges and can be re-activated only by the System Administrator (User 1).

Enter the number of consecutive incorrect password entries allowed by a user. If the number of incorrect entries exceeds this limit, the user's access privileges are de-activated and can be reinstated only by the System Administrator (User 1).

Passwords have a maximum length of 20 characters. Enter the minimum length required for all new passwords.

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4.4.5 Users

Note.

 User 1 is the System Administrator and is able to change user names/access privileges and enter initial passwords for all

other users. Other users cannot change their user names and access privileges once set by User 1. All users may change their own passwords.

 The following parameters are displayed only if 'Security system' is set to 'Basic' – see Section 4.4.4, page 56.

Set the user name(s) and associated password(s) to be used to access the Configuration level when 'Configuration security' is set to 'Password protected' – see below.

Enter a name for the selected user.

Enter an initial password for the selected user.

Set access privileges for the selected user.

Enabled – The selected user is able to access the

Configuration level.

No access – The selected user is unable to access to the

Configuration level.

Note. When the method of access to the Configuration level is set to 'Password protected' (see Section 4.4.4, page 56) and a user with Configuration level access privileges changes the instrument's configuration, the 'Name' of the user is included in the audit log entry.

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Note. The following parameters are displayed only if 'Security system' is set to 'Advanced' – see Section 4.4.4, page 56.

Configure User 1 (System Administrator)

Note. Full Configuration level access privileges for User 1 cannot be disabled but Setup level access and the Electronic Signature privilege may be enabled/disabled as required.

The System Administrator (User 1) can view and/or change the user name, access privileges and password for any other user. Select the user to be viewed/edited.

Enter a name for the selected user.

Set access privileges for selected user.

Electronic Signature– The selected user is able to enter an

electronic signature.

Setup – The selected user is able to access the

Setup level.

Configuration (No access) (Disabled)

– The selected user is unable to access

the Configuration and Setup levels or enter electronic signatures.

Config (Load) – The selected user is unable to make

any configuration changes but can load configurations from external media.

Configuration (Ltd) – The selected user is able to:

• Change alarm trip points, hysteresis and time hysteresis settings.

• Make input adjustments for analog input boards.

• Load configurations from external media only.

Configuration (Full) – The selected user is allowed full

configuration access with the exception of access to the Audit Log size setting and the Security Settings.

Note. The System Administrator (User 1) only is able to change the Audit Log size and the Security Settings.

Enter an initial password for the selected user.

Note. The user may subsequently change this password.

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4.4.6 Logs

Set the maximum number of entries in each instrument log.

Note. Changing the log size deletes the current log entries.

The

Alarm Event log records all process alarm transitions

(inactive to active, unacknowledged to acknowledged or active to inactive), real-time events and Operator Messages – see Section 2.7, page 23.

The Totalizer log records all activity associated with the totalizers: start, stop, reset, wrap, current total and intermediate totals – see Section 2.8, page 25.

Audit log records all system changes and events – see

The Section 2.9, page 27.

Note.

 The

Totalizer log is displayed only if the Totalizer option is

enabled.

 The size of the Audit log can be changed only by the

System Administrator (User 1).

4.4.7 Operator Messages

Log sizes must be set in the range 10 to 200. The size of the logs has no effect on the amount of memory available for storing channel data.

Operator messages can be triggered via the Operator Menus or a digital signal.

Message Tag

Enter the message text – 20 characters maximum.

Source ID

Select a signal source used to add the Operator Message to the Alarm Event log. Refer to Appendix A, page 104 for a description of the available sources.

Note. This signal is edge-triggered. A rising edge (inactive to active) or a falling edge (active to inactive) triggers the addition of the Operator Message to the Alarm Event log.

Assign to group 1/Assign to group 2

Select the group(s) to which the message is to apply.

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4.5 Process Group Configuration

Process Group 1

Process Group 2 (see Note below)

Fig. 4.9 Selecting Process Group Configuration

Note. If 'Number of groups' is set to '1' (see Section 4.4.1, page 52), only one Process Group and its associated channels is displayed in the configuration menu.

4.5.1 Setting the Recording Parameters

Enter the process group tag (maximum 20 characters) that appears in the title bar when any operator views from that group are displayed.

Note. Each process group tag

must be unique.

Select a signal source to enable/disable recording of all channels in the current Process Group. Refer to Appendix A, page 104 for a description of the available sources.

Note. This signal is edge-triggered. A rising edge (inactive to active) enables recording. A falling edge (active to inactive) disables recording.

Enabled

Disabled

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The instrument can be configured to sample all recording channels in the group simultaneously and store the data in internal memory and external archive media (if archiving is enabled) at two rates, Primary and Secondary.

The Primary sample rate is active during normal process operating conditions and is set typically to a relatively slow rate (depending upon process recording requirements) in order to maximize internal memory and external archive media capacity.

The instrument can be configured to switch to a faster, Secondary sample rate when a selected digital source becomes active in order to record the maximum amount of detail for the period in which that source is active, or may be switched manually – see Section 3.4, page 32.

Set the Primary sample rate to between 0.1 seconds and 720

1

minutes (12 hours). The table below compares example sample rates with the equivalent chart speeds of a traditional chart recorder together with the storage capacity of internal memory. Refer to Appendix C, page 116 for full details of internal memory and external archive media storage capacity.

Sample Rate

1 second 720mm/h 22.7 hours 3 seconds 240mm/h 2.8 days 6 seconds 120mm/h 5.7 days

12 seconds 60mm/h 11.5 days 36 seconds 20mm/h 1.1 months 72 seconds 10mm/h 2.3 months

Equivalent Chart

Speed

On-board Storage Time (6 Channels)

Note.

 Sample rates are set using one of the following

combinations of units:

– Minutes or minutes and seconds

– Seconds

– Tenths of seconds (minutes and seconds must first

be set to zero).

 The rate at which data is displayed in the Chart Views is

set separately – see 'Screen interval' in Section 4.5.2, page 65.

 The fastest sample rate setting determines the maximum

screen interval that can be selected – see Table 2.1 on page 12.

Set the Secondary sample rate to between 0.1 seconds and

1

720 minutes (12 hours).

Select a signal source to enable switching between the primary

1

and secondary sample rates. Refer to Appendix A, page 104 for a description of the available sources.

Note. This signal is edge-triggered. A rising edge (inactive to active) switches to the secondary sampling rate. A falling edge (active to inactive) switches to the primary sampling rate.

Secondary

Primary

•1 If this parameter is changed, internally recorded data files are recreated and unarchived data is lost.

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4.5.2 Configuring the Chart View

Major Chart Divisions

Scale Bar

Chart Trace

Minor Chart Divisions

Time Stamp

Operator Message

Annotation

Alarm Event

Annotation

Screen Interval

Chart Divisions

Vertical Chart

Screen Interval

Horizontal --> Chart Horizontal <-- Chart

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Select Horizontal --> (Chart runs left to right with scale bar on left), Horizontal <--(chart runs right to left with scale bar on right), or Vertical chart view.

Select the annotations to be displayed on the chart. Alarm events and operator messages are displayed on the chart adjacent to the point at which the alarm occurred – see Section 2.3, page 7.

This initial setting can be changed by the operator if 'Chart annotation select enable' is enabled in the Chart view menu enables – see 'Menu Enables' on page 65.

Select the number of major and minor chart divisions to be displayed on the chart and its scale bar.

Select the number of major vertical divisions to be displayed.

Select the number of minor vertical divisions to appear between the major chart divisions.

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Enable trace pointers to display a chart scale bar with pointers to indicate the instantaneous trace positions.

Disable trace pointers to display the standard chart scale bar.

Select the amount of historical data to be displayed on the screen. Available selections are limited by the sample rate selected – see Section 4.5.1, page 61 and Table 2.1 on page

12.

Select the required trace width in pixels.

Select the menu items to be accessible from the Chart View.

Message select enable

Enables the operator to activate one of 24 pre-configured messages or a user-defined message.

Alarm acknowledge enable

Enables the Operator to acknowledge any alarms associated with the current group.

Scale select enable

Enables the operator to display the scale for one enabled channel, or all channels in turn, on the scale bar at the top of the screen.

Trace select enable

Enables individual chart traces to be displayed or hidden.

Screen interval select enable

Enables the Operator to change the amount of data displayed on the screen at one time.

Historical review enable

Enables the Operator to scroll back through data recorded previously that is no longer visible on screen.

Chart annotation select enable

Enables the display of Alarm events and Operator messages on the chart to be enabled or disabled by the operator.

Note. Menu items that are not enabled are greyed-out in the relevant Chart View menu.

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4.5.3 Configuring the Bargraph View

Alarm Trip Level

(not shown for slow and

fast rate alarms)

Maximum Value

(solid color)

Instantaneous Value

Minimum Value

(white fill)

Analog Channels

Identical Maximum

and Minimum

Engineering High Value

Engineering Middle Value

Engineering Low Value

Digital

Channel

Values

Minimum below

engineering limit,

maximum above

engineering limit

Select the Bargraph views to be displayed in the current Process Group.

Select the markers (channel-colored max./min. indicators and alarm trip points) to be displayed on the bargraph.

Select the menu items to be accessible from the Bargraph views.

Message select enable

Enables the operator to activate one of 24 pre-configured messages or a user-defined message.

Alarm acknowledge enable

Enables the Operator to acknowledge any alarms associated with the current group.

Max/min reset enable

Enables the operator to reset the maximum and minimum values of one or more channels to the current value.

Note. Menu items that are not enabled are greyed-out in the Bargraph menu.

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4.5.4 Configuring the Process View

Note. The Process view is available only if the Totalizer option is enabled.

Alarms View  Totalizer Enabled

Totalizer Tag Name

Totalizer Value

Statistics View  Totalizer Enabled

Alarm Tag

Alarm Trip Level

Alarm Acknowledged

Channel Long Tag Name

Max

Values since last Totalizer Reset or Totalizer wrap.

Updated only if the Totalizer is Enabled and Running.

Alarms View or Statistics View  Totalizer not Enabled

Alarms View  Alarms A and B not Enabled

Min

Average

Set to 'On' to enable the operator to display the Process view.

Select the Totalizer view to be displayed – Alarms or Statistics. This setting can be changed by the Operator if 'View select enable' is ticked below.

Select the menu items to be accessible from the Process view.

Message select enable

Enables the operator to activate one of 24 pre-configured messages or a user-defined message.

Alarm acknowledge enable

Enables the Operator to acknowledge any alarms associated with the current group.

Totalizer reset enable

Enables the Operator to reset the totalizers on any or all channels.

Totalizer stop/go enable

Enables the Operator to stop and start totalizers on any or all channels.

View select enable

Enables the Operator to select the Alarms and Statistics views.

Note. Menu items that are not enabled are greyed-out in the Process view menu.

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4.5.5 Configuring the Digital Indicator View

Short Channel Tag

Current Value

Alarm Status

Units

Channel Units

Totalizer Units

Totalizer Value

See Note below

Note. Displayed only if the Totalizer option is enabled and is enabled for that channel (see Section 4.6.5, page 84) and for display (see next page).

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Set to 'On' to enable the operator to display the Digital Indicator view.

Note. This parameter is displayed only if the Totalizer option is enabled.

Set to 'On' to add the channel totalizer value and units to the indicator displays (if the totalizer for that channel is enabled – see Section 4.6.5, page 84).

Select the menu items to be accessible from the Digital Indicator view.

Message select enable

Enables the Operator to activate one of 24 pre-configured messages or a user-defined message.

Alarm acknowledge enable

Enables the Operator to acknowledge any alarms associated with the current group.

Totalizer reset enable

Enables the Operator to reset the totalizer value to the preset totalizer value on any or all channels.

Totalizer stop/go enable

Enables the Operator to start and stop the totalizer.

Channel select enable

Enables the Operator to display or hide individual channels.

Note.

 Menu items that are not enabled are greyed-out in the

Digital Indicator View menu.

 Totalizer menu items can be enabled only if the Totalizer

option is enabled.

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4.5.6 Archiving

Introduction

Recorded data, logs and configuration files stored in the instrument's internal memory can be archived to files created in removable media in either text or binary encoded format. Parameters for archiving Process Group 1 are set up independently from Process Group 2 parameters.

For a full description of archiving and archive file formats, refer to Sections 3.5 to 3.10.

Sample Rates – Fig. 4.10

Data is saved to the archive file at the same rate as it is saved to internal memory, i.e. at either the Group's primary or secondary recording sample rate.

Primary

rate

Secondary

rate

Group Sample

Rate

Fig. 4.10 Archiving Sample Rates

Internal Memory

1.1

1.2

1.3

1.4

1.5

1.6

Recording

Channels

Archive Media

Archive

Channel

Data

Archive rate is always same as channel sample rate. Archive channel data is a direct copy of channel data on internal memory

Select the archive file format required – Text format or Binary format.

Note. The selected archive file format is applied automatically to

both process groups. It is not possible to set each group to

different formats.

Select the data types that are to be archived to the storage media: Channel Data; Alarm Event log; Totalizer log; Audit log.

Note. The totalizer log file can be enabled only if the totalizer option is enabled.

File Type Contents Extension

Channel data files

Alarm event log files

Totalizer log files

Audit log files

Analog or digital recording channel signals in the current process group

The historical record of the alarm events related to the group's channels plus the history of any operator messages, electronic signatures or real time alarms.

The historical record of all totalizer and associated statistical values relating to the group's recording channels.

The historical entries in the audit log.

*.D00 (Text)

*.B00 (Binary)

*.E00 (Text)

*.EE0 (Binary)

*.T00 (Text)

*.TE0 (Binary)

*.A00 (Text)

*.AE0 (Binary)

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Note. Displayed only if 'Archive file format' (previous page) is set to 'Text format'.

Enter the filename (max. 20 characters) to be used to identify the channel data archive files.

Note. The following characters cannot be used in the filename tag: \, /, :, *, ?, ", <, >, |, superscript characters, ~, Ω and º. These are greyed-out on the keyboard.

Note. Displayed only if 'Archive file format' (previous page) is set to 'Text format'.

Set the frequency with which new channel data files are created.

Note. Set automatically to 'Off' if 'Wrap' (see below) is set to 'On'.

New File Interval Filename

Hourly <hour> <day, month, year>* <filename tag> Daily <day, month, year>* <filename tag> Monthly <month, year>* <filename tag> None <filename tag> *Formatted according to the date format set in Common Configuration

– see Section 4.4.3, page 54.

Archive Triggers <1 Day Old (Binary) or <1 Hour Old (Text) >1 Day Old (Binary) or >1 Hour Old (Text)

'Online' request from the Set up menu.

When set to 'On', archive wrap deletes the oldest archived data file from external archive media automatically when the media approaches its maximum capacity.

When set to 'Off', archiving stops automatically when external archive media is full. No files are deleted.

Oldest Un-archived Data

Any un-archived data is stored automatically to the removable archive media.

All the un-archived data within the selected time frame is archived. Older un-archived data remains in the internal memory buffer until overwritten by newer data but is not available for archiving to removable media.

Automatic update Any un-archived data is saved to removable

archive media at regular intervals (approximately every 30 seconds).

Not Applicable

Table 4.1 Archive Triggers

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4.6 Channel Configuration

Process Group 1, Channels 1.1 to 1.6

Fig. 4.11 Recording Channel Configuration

4.6.1 Recording Channel Setup

A  No Source

B  Analog Source

C  Digital Source

Select the signal source for the selected channel. This can be

1

any external analog or digital signal – see Appendix A, page 104 for full list.

Note.

 The input source for Channel 1 in any process group

1

be an analog input to ensure correct operation of the recorder.

 The tabs change according to the selection made.

 Setting a channel source to 'None' does not switch off the

analog input to which the channel was assigned

1

previously i.e. the analog input continues to be monitored. To switch off an analog input, set Analog I/P 'Type' for the required channel to 'Off' – see Section 4.6.2, page 74.

must

•1 If this parameter is changed from any previous setting other than 'None', a new internal data file for this recording channel is

created. All historical data stored internally for this channel is lost. If this parameter is changed from a previous setting of 'None' new internal data files for all enabled recording channels are created. Any unarchived data is lost.

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Each recording channel can be configured to position its trace in a specific zone in the chart views in order to separate traces that would otherwise be very close to each other.

Note. The trace colors cannot be changed. The trace colors are:

1st 2nd 3rd 4th 5th 6th

Magenta Red Black Green Blue Brown

Select one of the 15 pre-defined zones available.

Raw Input Value

100

Sample Interval

12:00:00 (Previous

Sample)

Maximum Value over sample interval

Instantaneous Value at time of sample

Average Value over sample interval

Minimum Value over sample interval

12:00:01

(Current Sample)

Select the filter to be applied to the electrical input prior to

1

sampling.

Note.

 Applicable to analog sources only.

 Filters are applied to the recorded values shown on the

chart view only, not to instantaneous values displayed on the channel indicators or bargraphs.

Instantaneous – A single value based on process conditions

at the time of sampling.

Average – The average value of the analog signal since

the previous sample.

Minimum – The minimum value of the analog signal

since the previous sample.

Maximum – The maximum value of the analog signal

since the previous sample.

Max & min – Two values are recorded to capture the

maximum & minimum signal values since the previous sample. This allows the memory use to be extended by permitting a slower sample rate to be selected without losing the transient behavior of the signal.

•1 If this parameter is changed, internally recorded data files are recreated and unarchived data is lost.

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4.6.2 Analog Input Configuration

Note.

 The 'Analog I/P' tab is displayed only if 'Source ID' for the Recording Channel is set to an analog signal source – see

Section 4.6.1, page 72.

 If an analog input is assigned to more than one recording channel, changes to any of its parameters and tags are applied to

each channel the input is assigned to.

 If an analog input is already assigned to another channel, the edit keys ( ) are not available.

Select the electrical characteristics of the input.

1

Note.

 Simulated input types are available for evaluating

instrument features without the need for process connections.

 If 'Volt free digital input' is selected, the input channel

becomes a digital input channel – see Section 4.6.3, page 77.

 Select 'Off' to disable an analog input.

Warning.

 Ensure that the appropriate electrical connections have

been made – see Section 5.4, page 100.

 When 'Type' is set to 'Volts', input signals with voltages

greater than 2V (standard inputs) or 1V (high specification inputs)

must be connected through an external voltage

divider (part no. GR2000/0375) – see Section 5.4.1, page 100.

 Input signals with voltages up to 2V (2000mV – standard

inputs) or 1V (1000mV – high specification inputs) may be measured without the need for the voltage divider by setting 'Type' to 'millivolts'.

 An external 10Ω shunt resistor is required for current

ranges – see Section 5.4.1, page 100.

•1 If this parameter is changed to or from 'Volt free digital input', internally recorded data files are recreated and unarchived data is lost.

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Select the linearizer type and the units used to condition the input signal before it is sampled.

Note.

 For thermocouple applications using an external fixed cold

junction, set 'Type' to 'millivolts' and select the appropriate linearizer type.

 Linearizer units are displayed only if a temperature

linearizer type (Thermocouple or RTD) is selected.

Set the required electrical range.

Note.

 Applicable only to mA, mV, V and Resistance input types.

 When an input is connected through an external voltage

divider (see

Warnings on page 74), set the electrical range

low and high values to the actual voltage applied to the divider, not the voltage after it has been divided down. The range of the electrical input signal is determined by the input type – see Table 4.2:

Input Standard Inputs High Specification Inputs

Ty pe mV V mA Ω mV V mA Ω

Min. 0 0 0 0 –1000 –50 –100 0

Max. 2000 20 50 5000 1000 50 100 2000

Table 4.2 Limits of Electrical Ranges

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Specify the display range and units of the engineering value

1

corresponding to the electrical high and low values, within the limits defined in Table 4.3:

THC/RTD °C °F

Ty pe Min. Max. Min. Max. Ty p e B –18 1800 0 3270 Typ e E –100 900 –140 1650

Typ e J –100 900 –140 1650

Typ e K –100 1300 –140 2350

Type L –100 900 –140 1650

Typ e N –200 1300 –325 2350

Type R & S –18 1700 0 3090

Ty p e T –250 300 –400 570

Pt100 –200 600 –325 1100

Power 5/2

Power 3/2

Square Root

Custom Linearizer 1

Custom Linearizer 2

Linear

–999 to +9999

Table 4.3 Limits of Engineering Ranges

Example – for an electrical input range of 4.0 to 20.0mA, representing a pressure range of 50 to 250 bar, set the 'Low' value to 50.0 and the 'High' value to 250.0.

Enter the tag name to be displayed on channel indicators and

1

used to identify the channel in archive files (8 characters max.).

Note. Tags with a high percentage of capital letters and wide characters such as 'W' or 'M' may appear truncated in some Operator Views. In such cases, use lower case letters or fewer characters.

Enter the tag name to be displayed in the Process view and

1

used in the archive files (20 characters max.).

•1 If this parameter is changed, internally recorded data files are recreated and unarchived data is lost.

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Set the time period over which the process variable is to be filtered prior to being sampled (0 to 60 seconds).

Set a tolerance level (between 0 and 100% of the engineering range) to allow for deviation of the input signal above or below the input span before an input failure is detected.

Example – setting the fault detection level to 10% on an input

range of 50 to 250 bar causes an 'Analog Input Failure' fault to be detected below 30 bar and above 270 bar.

In the event of an input failure, recorder channels can be set to drive upscale, downscale or in the direction of failure.

Upscale – channel value driven beyond full scale.

None – driven in direction of failure.

Downscale – channel value driven below zero.

4.6.3 Digital Input Configuration

Note. The 'Digital I/P' tab is displayed only if 'Source ID' for the Recording Channel is set to a digital signal source – see

Section 4.6.1, page 72.

Note. This parameter is displayed only if 'Input type' on the

1

'Analog I/P' tab is set to 'Volt free digital input'. If this parameter is changed to anything other than 'Volt free digital input', the input channel reverts to an analog input channel – see Section 4.6.2, page 74.

Enter the tag to be displayed on channel indicators when the

1

digital signal is active (6 characters max.).

Note. Tags with a high percentage of capital letters and wide characters such as 'W' or 'M' may appear truncated in some Operator views. In such cases, use lower case letters or fewer characters.

Enter the tag to be displayed on channel indicators when the

1

digital signal is inactive (6 characters max.).

Enter the tag name to be displayed on channel indicators and used to identify the channel in archive files (8 characters max.).

Note. Tags with a high percentage of capital letters and wide characters such as 'W' or 'M' may appear truncated in some Operator views. In such cases, use lower case letters or fewer characters.

Enter the tag name to be displayed in the Process view and used in the archive files (20 characters max.).

•1 If this parameter is changed, internally recorded data files are recreated and unarchived data is lost.

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4.6.4 Alarm Configuration

Trip Point

Process

Variable

Alarm On

Alarm Off

Fig. 4.12 High/Low Process Alarms

Trip Point

Process

Variable

Hysteresis

High Process

Hysteresis

Alarm On

High Latch Alarm Action

Hysteresis

Low Process

Alarm Latched

Alarm On

Alarm Off

Alarm acknowledged

by operator

Process

Variable

Trip Point

Fig. 4.13 High/Low Latch Alarms

Hysteresis

Alarm On

Low Latch Alarm Action

Alarm Latched

Alarm Off

Alarm acknowledged

by operator

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Process

Trip Point

Hysteresis

Process

Variable

Alarm On

Variable

Hysteresis

Trip Point

Alarm On

Alarm acknowledged

by operator

High Annunciate Alarm Action Low Annunciate Alarm Action

Fig. 4.14 High/Low Annunciate Alarms

Deviation exceeded  fast rate alarm becomes active, slow rate alarm becomes inactive, new period starts.

Deviation below limit at end of time period  slow rate alarm becomes active, new period starts.

Deviation

Fast Rate Alarm

Alarm On

Alarm Off

Slow Rate Alarm

Alarm On

Alarm Off

Period

Alarm Off

Deviation below limit at end of time period  fast rate alarm becomes inactive, slow rate alarm becomes active.

Deviation exceeded  fast rate alarm becomes active, slow rate alarm becomes inactive, new period starts.

Alarm Off

Alarm acknowledged

by operator

Deviation below limit at end of time period  alarm becomes inactive.

Fig. 4.15 Fast-/Slow-Rate Alarms

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Process variable goes above trip point but alarm is not activated because enable signal is low (Alarm Disable).

Process

Variable

Alarm Enable signal is switched On. Alarm delay timer is started.

Process variable goes above trip point but alarm is not activated because alarm delay time has not expired.

Delay Time

Alarm delay timer expires, alarm is now enabled. Alarm is activated because process variable is above trip point.

Process variable goes below trip (hysteresis) point therefore alarm is de-activated.

Process variable goes above trip point, alarm is activated (alarm is enabled and delay time has expired).

Trip Point

Hysteresis

Alarm Enabled

Alarm Disabled

Alarm On

Alarm Off

Alarm Enable signal is switched Off. Alarm is disabled immediately. Alarm de-activates.

Fig. 4.16 Delayed High/Low Process Alarms

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Note. The Alarm Configuration tabs are displayed only if 'Source ID' for the Recording Channel is set to an analog signal source – see Section 4.6.1, page 72.

Set the alarm type:

High/Low process – see Fig. 4.12, page 78

High/Low latch – see Fig. 4.13, page 78

High/Low annunciate – see Fig. 4.14, page 79

Fast/Slow rate – see Fig. 4.15, page 79

Delayed high/low process – see Fig. 4.16, page 80

Enter an Alarm Tag to identify the alarm when it is displayed in the Chart, Process and Alarm Event views (20 characters max.).

Note. Process and Latch alarms only – see Figs 4.12 and 4.13.

Set the value, in engineering units, at which the alarm is to activate.

Set the hysteresis value in engineering units and the time hysteresis in seconds.

Process Variable

Hysteresis

Trip Point

Hysteresis

Alarm On

High Trip

Low Trip

Alarm Off

Alarm On Alarm Off

When an alarm trip value is exceeded, the alarm does not become active until the time hysteresis value has expired. If the signal goes out of the alarm condition before the time hysteresis has expired, the hysteresis value is reset.

Note. Annunciate alarms only – see Fig. 4.14.

Set the value, in engineering units, at which the alarm is to activate.

Set the time hysteresis in seconds.

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Note. Delayed process alarms only – see Fig. 4.16.

Set the value, in engineering units, at which the alarm is to activate.

Set the hysteresis value in engineering units and the delay time in seconds.

Output

40 00

Time in seconds (s)

Timer

Started

Timer Reset

Timer

Started

70 130

Hysteresis

Time

Elapsed

Alarm Trip Point

Alarm On

Alarm Off

Timer Reset

The delay time is the period of time for which alarm activation is delayed after the enable signal is switched on. Once the delay time has expired, the alarm operates in the same way as a standard High/Low process alarm.

Note.

 Rate alarms only – see Fig. 4.14.

 A Rate alarm remains active until the rate has been within

limits for at least one complete Alarm Period.

Set the minimum or maximum amount of deviation allowed within the Rate Alarm Period before the alarm is activated.

Set the time period over which the deviation is measured. For High Rate alarms, the alarm becomes active if the value changes by more than the deviation value within the alarm period. For Low Rate alarms, the alarm becomes active if the channel value changes by less than the deviation within the alarm period.

Set the filter time to be used to reduce the number of spurious alarm trips. The source signal is averaged over the filter period prior to the rate alarm being determined.

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Select an alarm Enable source. When the 'Enable source' is active, the alarm is enabled. When the source is inactive the alarm is disabled. If set to 'None' the alarm is always enabled.

Note. For Delayed Process alarm operation, see Fig. 4.16, page 80.

Set to 'On' to record all changes in the alarm state in the Alarm event log – see Section 2.7, page 23.

Assign the alarm to one or more of 12 groups.

The alarm states assigned to each group are 'ORed' together to create an internal digital signal that may be assigned to relays, digital outputs or internal digital controls.

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4.6.5 Totalizer Configuration

Note.

 The totalizer tab is displayed only if the Totalizer option is enabled.

 Current totalizer values are displayed in the Digital Indicator and Process Views – see Sections 2.5 and 2.6 (Operation),

and Sections 4.5.5 and 4.5.4 (Configuration) respectively.

 For analog sources, the total value of a signal is calculated by counting pulses produced at a rate proportional to the input.

For digital sources, off/on transitions are counted to produce a batch total.

Select the totalizer Count direction and Wrap action.

When the count direction is set to 'Up', the totalizer counts up from the 'Preset count' value to the 'Predetermined count' value – see next page.

If 'Wrap enable' is set to 'On', the total is reset automatically to the 'Preset count' value once the 'Predetermined count' value is reached.

If 'Wrap enable' is set to 'Off', the count stops when the 'Predetermined count' value is reached.

Note. A wrap pulse, with a duration of 2s, occurs if the total reaches the 'Predetermined count' value and 'Wrap enable' is set to 'On'. If 'Wrap enable' is set to 'Off', the wrap pulse becomes active when the 'Predetermined count' value is reached and remains active until the totalizer is reset. The pulse can be assigned to a relay, digital output or digital counter.

Enter the totalizer tag to be displayed in the Process view and the Totalizer log (20 characters max).

Enter the totalizer units to be displayed in Operator views.

Select the totalizer action following a power failure:

Stop/Go recovery

Last – On power recovery, the totalizer continues in the

same state as before the failure, i.e. stopped or running.

Stop – Totalizer stops counting.

Go – Totalizer starts counting from the last recorded value.

Stop/Go source

Select a signal source to stop and start the totalizer. Refer to Appendix A, page 104 for a description of the available sources.

Note. This signal is edge-triggered. A rising edge (inactive to active) starts the totalizer. A falling edge (active to inactive) stops the totalizer.

Start

Stop

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Set the 'Preset count' value – the value the totalizer counts from and the value applied when the totalizer is reset.

Set the 'Predetermined count' value – the value at which the totalizer stops or wraps.

Note. A counter configured to count up must have a 'Preset count' value lower than the 'Predetermined count' value. A counter configured to count down must have a 'Preset count' value greater than the 'Predetermined count' value.

Set the required number of decimal places on the higher of the 'Preset count' value or 'Predetermined count' value.

Set the 'Intermediate count' value – the value at which a digital source is activated. This can be used as an alarm threshold to indicate when the 'Predetermined count' value is about to be reached.

Select a 'Reset source' signal (see Appendix A, page 104) – an edge-triggered signal to reset the totalizer on a rising edge.

Select the frequency with which totalizer values are added to the Totalizer log.

Select a 'Log update source' signal (see Appendix A, page 104) – an edge-triggered signal to trigger the addition of the current totalizer values to the Totalizer log on a rising edge.

Log update time Log updated every...

5 minutes 0, 5, 10, 15... etc. minutes past the hour 10 minutes 0, 10, 20, 30,...etc. minutes past the hour 15 minutes 0, 15, 30, 45 minutes past the hour 20 minutes 0, 20, 40 minutes past the hour 30 minutes 0, 30 minutes past the hour 60 minutes On the hour

2 hours Midnight, 2am, 4am, etc. 3 hours Midnight, 3am, 6am, etc. 4 hours Midnight, 4am, 8am, etc.

8 hours Midnight, 8am, 4pm, etc. 12 hours Midnight, 12am 24 hours Midnight

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Set the required totalizer count rate and cut off value.

The count rate is determined by the maximum number of engineering units (or pulses) per second and the smallest

Analog Input Sources only – see Section 4.6.1, page 72.

totalizer increment:

engineering full scale value (rate)

-------------------------------------------------------------------------engineering units (in seconds)

Example – to totalize a flow with a maximum rate of 2500 liters/

minute (= 2.5m

/minute) to the nearest 0.1m3, the calculation is

as follows:

/hour

150m

--------------------------------- 0 . 04 1 6 7 p u l s e s / s e co n d=

3600 seconds

The resulting value must be within the range 0.00001 to

99.99999. The totalizer increment is determined by the number of decimal places in the 'Predetermined count' value – see page

85.

The totalizer cut off value is the lowest input value (in engineering units) at which the totalizer is to stop counting.

Input Signal

150

m3/hr

/sec

0.04167

Units

2000

The totalizer pulse rate is

proportional to the input signal.

At this point it is

0.0208 pulses per second

0.0208

1hr

Area = total volume of flow

Totalizer Value

Digital Input Sources only – see Section 4.6.1, page 72

Input Signal

Off

1minute

Totalizer Value

1000

1hr

Units

500

400

300

200

100

1minute

Set the required totalizer count rate.

A digital totalizer pulse can be scaled to represent a value of between 0.00001 and 1000.00000. The totalizer is then incremented by this amount each time there is an off/on transition.

Example – a count of 5 digital pulses with 'Count rate' set to 100 increments the totalizer from 0 to 500 in 100 unit steps.

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SM1000 4 Configuration

4.7 Functions

Fig. 4.17 Functions Configuration

4.7.1 Custom Linearizers

Use the and keys to highlight the linearizer to be adjusted.

Press the key to open the 'Adjust custom linearizer' screen.

Use the , , and keys to highlight the point to be modified.

Press the key to open the digipad to change the position of that point.

Press the key to return to the Functions screen.

Each linearizer has 20 breakpoints. Both X and Y values are set as percentages.

Custom linearizers can be applied to any analog input by selecting them as the linearizer type for that input – see Section 4.6.2, page 74.

Note. X is input to the linearizer expressed as a percentage of the electrical range. Y is output expressed as a percentage of the engineering range.

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4.7.2 Real-time Alarms

Enter the tag to be used in the Alarm Event log – see Section 2.7, page 23.

Set the day(s) on which the alarm is activated.

Set to 'On' to activate the real-time alarm on the first day of each month.

Set the time at which the alarm becomes active.

If 'Every hour' is set to 'On', the 'Hours' setting cannot be adjusted and the alarm is activated at the same time every hour (determined by the 'Minutes' setting) or on the hour (if 'Minutes' is set to 'Off').

Set the duration for the alarm to remain active.

Set to 'On' to add an entry to the Alarm event log each time the real-time alarm becomes active.

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4.8 I/O Module Configuration

Fig. 4.18 I/O Module Configuration

Note. The instrument detects the type of module fitted in each position automatically.

4.8.1 Analog Inputs

Set the mains rejection frequency used to electrical noise induced on the signal lines by power supply cables.

Input Adjustment

Manually fine-tune inputs to remove process offset errors or system scale errors.

Note.

 Input adjustment frames appear only if recording is

enabled during configuration, i.e. the 'Disable recording in configuration' check box is

not ticked on entry to the

Configuration level – see Fig. 4.1, page 46.

 Changes to the Analog Input Type (see Section 4.6.2,

page 74) must be saved to the current configuration before commencing input adjustment.

Actual value / Desired value

1. Adjust the process or simulated input signal to a known value below 50% of the engineering range.

2. If 'Actual value' (in engineering units) is different from expected, set 'Desired value' to the correct value ('Offset adjust' and 'Span adjust' values are calculated automatically).

3. Repeat steps 1 and 2 for a value above 50% of the engineering range.

4. Repeat steps 1 to 3 for each input.

Reset adjustment

Select to reset 'Offset adjust' and 'Span adjust' (see next page) to zero and to 1 respectively.

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Offset adjust / Span adjust

Manually fine-tune the offset adjust and span adjust values to remove process errors. These are calculated values applied to the raw input signal.

Note. If simulating thermocouple inputs, connect the millivolt source using appropriate compensating cable – see Section 5.4.2, page 100. For 2-lead resistance thermometers, either connect the resistance box at the sensor end of the leads or add the lead resistance to the calibration values.

4.8.2 Relay Modules

High

Engineering

High

Adjusted

Value

Engineering

Low

Offset Adjust (>0)

Unadjusted Value

Engineering

Low

With Adjustment

(typical example)

Span Adjust (<1)

Engineering

High

Engineering

High

Adjusted

Value

Engineering

Low

(Span Adjust = 1, Offset Adjust = 0)

Unadjusted Value

Engineering

Low

Without Adjustment

Engineering

Select the relay source (a digital source) to be used to energize/ de-energize the relay.

Note. If the relay is used to provide a totalizer count pulse, the maximum pulse frequency is 5Hz. Consideration must also be given to the mechanical life of the relay.

Select the relay source polarity.

Note. When polarity is set to 'Positive', the relay is energized when the digital source is active (On).

4.8.3 Ethernet Modules

Refer to the Ethernet Communications Option User Guide Supplement (IM/SMENET) for information on how to install, configure and use the instrument on an Ethernet network and for information on configuring and using the e-mail facility.

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SM1000 4 Configuration

4.8.4 RS485 (Modbus™) Communications

Refer to Appendix B, page 106 for further information on using the optional Modbus link.

Select the Modbus protocol required.

Modbus – instrument acts as a Modbus Slave

Modbus Master – instrument acts as a Modbus Master

Set according to the number of transmission wires connected to the instrument: 4-wire, 2-wire.

Set to the Baud rate used by the host system: 1200, 2400, 4800, 9600, 19200, 38400, 115200.

Set to the Parity used by the host system: None, Odd, Even.

Note. Displayed only if 'Protocol' is set to 'Modbus'.

Set a unique Modbus Address that allows the host system to identify the instrument on a Modbus link.

Note. Maximum 31 slaves per loop.

Note. Displayed only if 'Protocol' is set to 'Modbus Master'.

Set the poll rate in milliseconds – min. 0, max. 3600000.

Note. Displayed only if 'Protocol' is set to 'Modbus Master'.

Set the number of successive polls permitted to fail before the data is marked as a failed input – min. 0, max. 4.

Note. Displayed only if 'Protocol' is set to 'Modbus Master'.

Set the timeout time in milliseconds for a single poll – min. 0, max. 60000.

Note. If any RTU devices are polled, set a response time that is long enough to allow for the normal turn around time from these devices. The configuration allows for only one setting for all devices connected to the network.

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4.8.5 Comms Analog Input

Note. This tab is displayed only if 'Protocol' is set to 'Modbus Master' – see Section 4.8.4, page 91.

Select the comms analog input to hold the data from the nominated slave device.

Enter the RTU address assigned to the remote unit (1 to 247).

Note. Displayed only if 'RTU Address'

is not set to 'None'.

Enter the register number to be read in the slave device.

Note. Displayed only if 'RTU Address'

is not set to 'None'.

Select the register type, 'Holding Register' or 'Input Register'.

Note. Displayed only if 'RTU Address'

is not set to 'None'.

Select the format of the data to be read from the slave device:

Sint16 – signed, 16 bit integer

Sint32 – signed, 32 bit integer, transmitted in high/low

order

rev. Sint32 – signed, 32 bit integer, transmitted in low/high

order

IEEE – 32 bit floating point number, transmitted in

high/low order

Rev. IEEE – 32 bit floating point number, transmitted in

low/high order

Sint16 X 10 – signed, 16 bit integer, multiplied by a factor of

Sint16 X 100 – signed, 16 bit integer, multiplied by a factor of

100

Sint16 X 1000– signed, 16 bit integer, multiplied by a factor of

1000

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4.8.6 Comms Digital Input

Note. This tab is displayed only if 'Protocol' is set to 'Modbus Master' – see Section 4.8.4, page 91.

Select the comms digital input to hold the data from the nominated slave device.

Enter the RTU address assigned to the remote unit (1 to 247).

Note. Displayed only if 'RTU Address'

is not set to 'None'.

Enter the register number to be read or written to in the slave device.

Note. Displayed only if 'RTU Address'

is not set to 'None'.

Select the register type, 'Input Status' or 'Coil Status'.

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4.8.7 Hybrid Modules

Select a digital output source.

Note.

 A digital output source is the internal digital source used to

activate/de-activate a digital output.

 If a digital output is used to provide a totalizer count pulse,

the maximum pulse frequency is 5Hz.

Select the digital output source polarity.

Note. When the polarity is set to 'Positive', the digital output is energized when the digital source is active (On).

The six digital inputs from any hybrid module produce six independent digital states that can be used as digital sources for recording channels, relay outputs, alarm acknowledgement etc., e.g.:

Digital I/P H1, Digital I/P H2

Additionally, digital inputs from a hybrid module in position H (see Fig. 5.5) can be used to produce up to 32 Binary Encoded (BCD) digital states, e.g.:

BCD digital I/P H0 to BCD digital I/P H31

BCD digital inputs can be used as digital sources in the same way as standard digital inputs.

Inputs H1, H2, H3, H4 and H5 have 'weightings' of 1, 2, 4, 8, and 16 respectively. A rising edge on input H6 is used as the update trigger.

Following an inactive to active transition on input H6, inputs H1 to H5 are evaluated, the weighted values of any active inputs are added together and the BCD digital input corresponding to the total is activated. All other BCD digital inputs are deactivated.

Example.

If digital inputs H1 (weighting = 1), H2 (weighting = 2) and H4 (weighting = 8) are active when digital input H6 (update trigger) is activated, BCD digital input H11 (1 + 2 + 8) is activated. BCD digital inputs H0 to H10 and BCD digital inputs H12 to H31 are deactivated.

If digital inputs H1 to H5 are all inactive when digital input H6 (update trigger) is activated then BCD digital input H0 is activated. BCD digital inputs H1 to H31 are deactivated.

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Select the analog output source.

Note. The analog output source can be any internal or external analog signal.

Set the required analog output engineering and electrical ranges.

Note. The 'Engineering low' and 'Engineering high' settings are the engineering values corresponding to the 'Electrical low' and 'Electrical high' values below.

The 'Electrical low' and 'Electrical high' values are the minimum and maximum values of the current output, in Electrical units – range 0 to 23mA.

Source Range High

Analog Output Engineering High

Analog Output Engineering Low

Source Range Low

21mA

0mA

Analog Output Electrical High

Analog Output Electrical Low

4.9 Modbus TCP

Note. Modbus TCP is available only if the optional ethernet module is fitted.

Modbus TCP enables Modbus devices to communicate via an ethernet network transferring Modbus messages via TCP/IP. Communication with standard, serially connected, Modbus RTU devices is also possible through a Modbus TCP Gateway.

Refer to Appendix B, page 106 for further information on using the Modbus link.

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SM1000 5 Installation

5 Installation

EC Directive 89/336/EEC

In order to meet the requirements of EC Directive 89/336/ EEC for EMC regulations, this product must not be used in a non-industrial environment.

End of Life Disposal

 The instrument contains a small lithium battery which

should be removed and disposed of responsibly in accordance with local environmental regulations.

 The remainder of the instrument does not contain any

substance that will cause undue harm to the environment and must be disposed of in accordance with the Directive on Waste Electrical and Electronic Equipment (WEEE). It must not be disposed of in Municipal Waste Collection.

Cleaning

Clean only the front panel, using warm water and a mild detergent.

5.1 Siting – Figs. 5.1 and 5.2

50°C

(122°F)

Max.

0°C

(32°F)

Min.

A  Within Temperature Limits

0 to 95% RH

B  Within Humidity Limits

IP66 / NEMA 4X front IP40 rear (with extension) IP20 rear (without extension)

C  Environmental Limits

Keep distance

to a minimum

A  Close to Sensors

B  At Eye-level Location

C  Avoid Vibration

Fig. 5.1 General Requirements

Sensors

Warning. Select a location away from strong electrical and magnetic fields. If this is not possible, particularly in applications where mobile communications equipment is expected to be used, screened cables within earthed metal conduit must be used.

D  Use Screened Cable

Fig. 5.2 Environmental Limits

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5.2 Mounting – Figs. 5.3 and 5.4

Dimensions in mm (in.)

144.0 (5.67)

Fig. 5.3 Mounting Dimensions

Gasket

144.0 (5.67)

7.0 (0.27) 155.0 (6.1)

3 (0.12)

34 (1.34)

Gasket

40 (1.57)

29 (1.14)

Fit the panel clamps

Tighten the panel clamp securely by hand

AC Power Supply Earth (Ground) Stud

+1.0

138

0.0

+0.04

(5.43 )

0.0

30 (1.2)

Panel Cut-out

+1.0

138

0.0

+0.04

(5.43 )

0.0

(See Note).

Cut a hole in the panel  see Fig. 5.3.

Insert the instrument

Note. This is critical in order to ensure proper compression of the panel seal and achieve the NEMA 4X hosedown rating.

AC Power Supply Earth (Ground) Stud

Fig. 5.4 Fitting the Instrument into the Panel

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5.3 Electrical Connections – Fig. 5.5

Warning.

 The instrument is not fitted with a switch therefore a disconnecting device such as a switch or circuit breaker conforming to

local safety standards must be fitted to the final installation. It must be fitted in close proximity to the instrument within easy reach of the operator and must be marked clearly as the disconnection device for the instrument.

 The AC power supply earth (ground) cable must be connected to the earth (ground) stud .

 Remove all power from supply, relay and any powered control circuits and high common mode voltages before accessing

or making any connections.

 Use cable appropriate for the load currents. The terminals accept cables up to 14AWG (2.5mm

 The instrument conforms to Mains Power Input Insulation Category III. All other inputs and outputs conform to Category II.

 All connections to secondary circuits must have basic insulation.

 After installation, there must be no access to live parts, e.g. terminals.

 Terminals for external circuits are for use only with equipment with no accessible live parts.

 If the instrument is used in a manner not specified by the Company, the protection provided by the equipment may be

impaired.

 All equipment connected to the instrument's terminals must comply with local safety standards (IEC 60950, EN601010-1).

Note.

 Always route signal leads and power cables separately, preferably in earthed (grounded) metal conduit.

 It is strongly recommended that screened cable is used for signal inputs and relay connections. Connect the screen to the

earth (ground stud) – see Fig. 5.5, page 99.

 Replacement of the internal battery (types Duracell DL2450 or Renata CR2450N 3V lithium cell) must be carried out by an

approved technician only.

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ABB SM1000 Operating Manual

Specifications and Main Features

Frequently Asked Questions

User Manual

1Introduction

2Operation

3Setup

4 Configuration

5 Installation