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PWC600
User Manual
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Abb PWC600 User Manual

Relion® 650 series
Switchsync™ PWC600 Version 1.1
User manual
Document ID: 1MRK 511 463
Issued: February 2020
Revision: A
© Copyright 2020 ABB. All rights reserved
Copyright
This document and parts thereof must not be reproduced or copied without written permission from ABB, and the contents thereof must not be imparted to a third party, nor used for any unauthorized purpose.
The software and hardware described in this document is furnished under a license and may be used or disclosed only in accordance with the terms of such license.
This product includes software developed by the OpenSSL Project for use in the OpenSSL Toolkit (http://www.openssl.org/).
This product includes cryptographic software written/developed by: Eric Young (eay@cryptsoft.com) and Tim Hudson (tjh@cryptsoft.com).
This product includes software provided by the jQuery Foundation ( the Flot project (http://www.flotcharts.org/).
http://jquery.org/) and by
Trademarks
ABB and Relion are registered trademarks of the ABB Group. Switchsync is a trademark of the ABB PG Group. All other brand or product names mentioned in this document may be trademarks or registered trademarks of their respective holders.
Warranty
Please inquire about the terms of warranty from your nearest ABB representative.
ABB Power Grids Sweden AB
Grid Automation Products
SE-721 59 Västerås
Sweden
Telephone: +46 (0) 21 32 50 00
Facsimile: +46 (0) 21 14 69 18
http://www.abb.com/substationautomation
Disclaimer
The data, examples and diagrams in this manual are included solely for the concept or product description and are not to be deemed as a statement of guaranteed properties. All persons responsible for applying the equipment addressed in this manual must satisfy themselves that each intended application is suitable and acceptable, including that any applicable safety or other operational requirements are complied with. In particular, any risks in applications where a system failure and/or product failure would create a risk for harm to property or persons (including but not limited to personal injuries or death) shall be the sole responsibility of the person or entity applying the equipment, and those so responsible are hereby requested to ensure that all measures are taken to exclude or mitigate such risks.
This document has been carefully checked by ABB but deviations cannot be completely ruled out. In case any errors are detected, the reader is kindly requested to notify the manufacturer. Other than under explicit contractual commitments, in no event shall ABB be responsible or liable for any loss or damage resulting from the use of this manual or the application of the equipment.
Conformity
This product complies with the directive of the Council of the European Communities on the approximation of the laws of the Member States relating to electromagnetic compatibility (EMC Directive 2004/108/EC) and concerning electrical equipment for use within specified voltage limits (Low-voltage directive 2006/95/EC). This conformity is the result of tests conducted by ABB in accordance with the product standard EN 60255-26 for the EMC directive, and with the product standards EN 60255-1 and EN 60255-27 for the low voltage directive. The product is designed in accordance with the international standards of the IEC 60255 series.

Table of contents

Table of contents
Section 1 Introduction...................................................................................................11
1.1 This manual.................................................................................................................................. 11
1.2 Intended audience...................................................................................................................... 11
1.3 Product documentation.............................................................................................................11
1.3.1 Product documentation set....................................................................................................11
1.3.1.1 Related documents............................................................................................................. 11
1.3.2 Document revision history......................................................................................................12
1.4 Symbols and conventions......................................................................................................... 12
1.4.1 Symbols...................................................................................................................................... 12
1.4.2 Document conventions........................................................................................................... 12
Section 2 Safety information....................................................................................... 13
2.1 Safety information......................................................................................................................13
2.1.1 Symbols on the product.......................................................................................................... 13
2.1.2 Warnings.....................................................................................................................................13
2.1.3 Caution signs.............................................................................................................................14
Section 3 Switchsync PWC600 overview....................................................................17
3.1 Introduction................................................................................................................................. 17
3.2 Hardware overview.....................................................................................................................17
3.3 Functioning principle.................................................................................................................18
3.4 Application overview................................................................................................................. 20
3.4.1 Common applications.............................................................................................................20
3.4.2 Variable applications................................................................................................................21
3.5 User interfaces............................................................................................................................ 21
3.6 Communication...........................................................................................................................21
3.7 PCM600 tool................................................................................................................................ 22
3.7.1 Connectivity packages............................................................................................................ 22
3.8 Environmental aspects..............................................................................................................23
3.8.1 Sustainable development....................................................................................................... 23
3.8.2 Disposing of the IED................................................................................................................ 23
Section 4 Application.................................................................................................... 25
4.1 Introduction.................................................................................................................................25
4.2 Load applications....................................................................................................................... 25
4.2.1 Capacitor banks........................................................................................................................26
4.2.2 Shunt reactors.......................................................................................................................... 26
4.2.2.1 Re-ignition free window.................................................................................................... 26
4.2.3 Power transformers.................................................................................................................27
4.2.4 Discharged transmission lines and cables..........................................................................28
4.3 Switching targets.......................................................................................................................28
4.3.1 Target reference ......................................................................................................................29
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4.3.2 Target definition...................................................................................................................... 29
4.3.2.1 Controlled energization targets...................................................................................... 29
4.3.2.2 Controlled de-energization targets................................................................................30
4.3.3 Circuit breaker properties...................................................................................................... 32
4.4 Optimization of accuracy..........................................................................................................32
4.4.1 Parameter compensation....................................................................................................... 32
4.4.2 Adaptive correction................................................................................................................. 33
4.4.2.1 Adaptive correction for closing....................................................................................... 33
4.4.2.2 Adaptive correction for opening.....................................................................................34
4.4.3 Overall optimization................................................................................................................ 34
4.4.3.1 Optimization of closing operations................................................................................34
4.4.3.2 Optimization of opening operations..............................................................................35
4.5 Monitoring and supervision..................................................................................................... 36
4.5.1 Electrical operations monitoring.......................................................................................... 37
4.5.1.1 Circuit breaker electrical status.......................................................................................38
4.5.1.2 Detection of electrical switching instants.....................................................................39
4.5.1.3 Detection of re-ignitions/re-strikes...............................................................................40
4.5.1.4 Interrupter wear..................................................................................................................42
4.5.2 Mechanical operations monitoring...................................................................................... 43
4.5.3 Recommended alarms............................................................................................................ 44
4.5.4 Selection of feedback signals................................................................................................45
4.5.5 Trip circuit supervision........................................................................................................... 46
Section 5 Specific load applications .......................................................................... 47
5.1 Standard load applications...................................................................................................... 47
5.1.1 Grounded capacitor bank.......................................................................................................48
5.1.1.1 Controlled energization.................................................................................................... 48
5.1.1.2 Controlled de-energization.............................................................................................. 49
5.1.2 Ungrounded or delta connected capacitor bank.............................................................. 50
5.1.2.1 Controlled energization.....................................................................................................51
5.1.2.2 Controlled de-energization...............................................................................................52
5.1.3 Grounded non-coupled reactor............................................................................................. 53
5.1.3.1 Controlled energization.................................................................................................... 54
5.1.3.2 Controlled de-energization.............................................................................................. 54
5.1.4 Non-coupled ungrounded or delta connected reactor ....................................................55
5.1.4.1 Controlled energization.................................................................................................... 56
5.1.4.2 Controlled de-energization...............................................................................................57
5.1.5 Magnetically coupled grounded reactor............................................................................. 59
5.1.5.1 Controlled energization.................................................................................................... 59
5.1.5.2 Controlled de-energization.............................................................................................. 60
5.1.6 Transformers with different configurations...................................................................... 61
5.1.6.1 Controlled energization.................................................................................................... 65
5.1.6.2 Controlled de-energization.............................................................................................. 69
5.1.7 Transmission line and power cable...................................................................................... 70
5.1.7.1 Controlled energization..................................................................................................... 71
5.1.7.2 Controlled de-energization............................................................................................... 72
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5.2 Special load applications.......................................................................................................... 73
5.2.1 Impedance grounded reactor................................................................................................ 74
5.2.1.1 Controlled energization.....................................................................................................74
5.2.1.2 Controlled de-energization...............................................................................................78
5.2.2 Energization of ungrounded capacitor bank with three-pole operated circuit
breaker....................................................................................................................................... 80
5.2.3 Non-coupled Reactor energization and de-energization with L3 as lead phase.........82
5.2.3.1 Controlled energization.....................................................................................................82
5.2.3.2 Controlled de-energization...............................................................................................83
5.2.4 Variable applications...............................................................................................................84
5.2.5 Adaptive correction for coupled transformers using load voltage feedback............. 86
Section 6 Installation.................................................................................................... 89
6.1 Unpacking, inspecting and storing........................................................................................ 89
6.1.1 Removing transport packaging............................................................................................ 89
6.1.2 Inspecting the product........................................................................................................... 89
6.1.2.1 Identifying the product.....................................................................................................89
6.1.2.2 Checking delivery items.................................................................................................... 89
6.1.2.3 Inspecting the IED.............................................................................................................. 89
6.1.2.4 Returning an IED damaged in transit............................................................................. 89
6.1.3 Storing....................................................................................................................................... 90
6.2 Checking environmental conditions and mounting space................................................90
6.3 Rack mounting the IED..............................................................................................................90
6.4 Arranging ventilation................................................................................................................. 91
6.5 Safety against laser exposure..................................................................................................91
Section 7 Hardware interfaces.................................................................................... 93
7.1 Connectors.................................................................................................................................. 93
7.2 Physical connections................................................................................................................. 93
7.2.1 Connecting protective earthing............................................................................................93
7.2.2 Connecting wires .................................................................................................................... 94
7.2.2.1 Connecting to screw-compression type terminals..................................................... 94
7.3 Inputs............................................................................................................................................95
7.3.1 Measuring inputs..................................................................................................................... 95
7.3.2 Auxiliary supply voltage input............................................................................................... 96
7.3.3 Binary inputs............................................................................................................................. 96
7.4 Outputs........................................................................................................................................ 98
7.4.1 Outputs for circuit breaker control...................................................................................... 98
7.4.2 Outputs for signalling............................................................................................................. 98
7.4.3 IRF................................................................................................................................................99
7.5 Trip circuit supervision (TCS).................................................................................................. 99
7.5.1 TCS with external resistor....................................................................................................100
7.5.2 TCS without external resistor.............................................................................................. 101
7.6 Communication interfaces..................................................................................................... 101
7.6.1 Ethernet RJ-45 front connection......................................................................................... 101
7.6.2 Station communication rear connection ..........................................................................102
7.6.3 EIA-485 serial rear connection.............................................................................................102
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7.6.4 Process bus rear connection ...............................................................................................103
7.6.5 Recommended industrial Ethernet switches .................................................................. 103
7.7 Connection diagrams.............................................................................................................. 103
Section 8 Setting up a project in PCM600............................................................... 105
8.1 Protection and Control IED Manager PCM600...................................................................105
8.2 PCM600 projects...................................................................................................................... 105
8.3 Installing Connectivity packages.......................................................................................... 105
8.3.1 Installing IED Connectivity package from USB stick.......................................................106
8.3.2 Installing IED Connectivity package from Update Manager......................................... 106
8.4 Project handling in PCM600................................................................................................... 107
8.4.1 Creating a new project..........................................................................................................108
8.4.2 Importing a project................................................................................................................108
8.4.3 Opening a project.................................................................................................................. 109
8.4.4 Exporting a project................................................................................................................109
8.4.5 Backing up projects...............................................................................................................109
8.4.6 Exporting the substation to SCD file..................................................................................110
8.5 Building a plant structure........................................................................................................ 111
8.5.1 IEC 61850 naming conventions to identify an IED........................................................... 112
8.6 Inserting a PWC600 IED...........................................................................................................114
8.6.1 Inserting an IED from the template library........................................................................114
8.6.2 Inserting a configured IED.................................................................................................... 115
8.6.3 Setting an IED's IP address in the project..........................................................................116
8.7 Setting up communication between PCM600 and the IED.............................................. 118
8.7.1 Setting up IP addresses.........................................................................................................118
8.7.2 Setting up the PC or workstation for point-to-point access to IEDs front port....... 118
8.7.3 Setting up the PC to access the IED via a network.......................................................... 122
8.7.4 Security warning..................................................................................................................... 123
8.8 Setting technical key................................................................................................................ 123
8.9 Exporting an IED object...........................................................................................................126
Section 9 Application engineering............................................................................ 129
9.1 Engineering process overview .............................................................................................. 129
9.2 Using Switchsync Setting Tool.............................................................................................. 129
9.2.1 General description................................................................................................................129
9.2.2 Starting Switchsync Setting Tool....................................................................................... 130
9.2.3 Navigating between steps....................................................................................................132
9.2.4 Setting parameters overview...............................................................................................132
9.2.5 Description of setting parameters in SST.........................................................................135
9.2.5.1 Power system.................................................................................................................... 135
9.2.5.2 System time....................................................................................................................... 136
9.2.5.3 Breaker control.................................................................................................................. 136
9.2.5.4 Circuit breaker................................................................................................................... 137
9.2.5.5 Reference signals..............................................................................................................138
9.2.5.6 Controlled switching........................................................................................................140
9.2.5.7 Adaptive correction..........................................................................................................144
9.2.5.8 Compensation...................................................................................................................146
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9.2.5.9 Alarms enabling................................................................................................................ 150
9.2.5.10 Time synchronization.......................................................................................................154
9.2.5.11 Breaker times.....................................................................................................................155
9.2.6 Defining or editing a custom circuit breaker....................................................................157
9.2.6.1 Initiating of CB model creation or editing................................................................... 157
9.2.6.2 Editing the data ................................................................................................................157
9.2.6.3 Viewing the data .............................................................................................................. 157
9.2.6.4 Circuit breaker definition................................................................................................158
9.2.6.5 Transferring custom CB files..........................................................................................158
9.2.7 Intermediate saving...............................................................................................................159
9.2.8 Completing Switchsync Setting Tool.................................................................................160
9.3 Writing parameters to the IED...............................................................................................162
9.4 Modification of the default pre-configuration...................................................................164
9.4.1 Precautions..............................................................................................................................164
9.4.2 General information for working with PCM600...............................................................165
9.4.3 Working with the Application Configuration tool........................................................... 166
9.4.3.1 Adding application worksheets in the configuration............................................... 166
9.4.3.2 Function blocks.................................................................................................................168
9.4.3.3 Adding a function to the application............................................................................ 171
9.4.3.4 Function block execution parameters.......................................................................... 172
9.4.3.5 Signals and signal management....................................................................................173
9.4.3.6 Adding user-defined names............................................................................................174
9.4.3.7 Connections and variables..............................................................................................174
9.4.3.8 Saving the configuration................................................................................................. 176
9.4.3.9 Single-phase reference signal.........................................................................................177
9.4.3.10 Validation............................................................................................................................177
9.4.4 Working with the Parameter Setting tool......................................................................... 179
9.4.4.1 Displaying options............................................................................................................179
9.4.4.2 Modifying settings............................................................................................................179
9.4.4.3 Enabling setting groups..................................................................................................180
9.4.4.4 Copying setting group values.........................................................................................181
9.4.5 Local HMI engineering...........................................................................................................182
9.4.5.1 Local HMI engineering process...................................................................................... 182
9.4.5.2 LEDs and function keys................................................................................................... 183
9.4.5.3 Single-line diagram engineering....................................................................................186
9.4.6 Configuration adjustments for coupled loads.................................................................195
9.4.6.1 Coupled load energized from YN end...........................................................................196
9.4.6.2 Ungrounded load.............................................................................................................. 197
9.4.6.3 Coupled transformer using load voltage feedback................................................... 198
9.4.7 Modification of event and waveform record signals...................................................... 199
9.4.8 Modification of alarm signals..............................................................................................201
9.4.9 Modification of operation log input...................................................................................202
9.4.10 Modification of binary inputs and outputs ..................................................................... 203
9.4.10.1 Adding binary inputs and outputs to Application Configuration.......................... 204
9.4.11 Generic IEC61850 function block configuration .............................................................205
9.4.12 Connection of GOOSE close and open commands.........................................................206
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9.4.13 Connection of compensation signals via analog GOOSE..............................................206
9.4.14 Implementing setting groups for controlled switching.................................................207
9.4.14.1 Hardware connections.................................................................................................... 208
9.4.14.2 Application configuration...............................................................................................209
9.4.14.3 Settings...............................................................................................................................210
9.4.15 Activating trip circuit supervision (TCS)............................................................................ 211
9.4.15.1 TCS with external resistor............................................................................................... 211
9.4.15.2 TCS without external resistor.........................................................................................211
9.5 Writing the configuration to the IED.................................................................................... 212
Section 10 Local HMI..................................................................................................... 215
10.1 Local HMI elements.................................................................................................................. 215
10.1.1 Display...................................................................................................................................... 216
10.1.2 LEDs.......................................................................................................................................... 218
10.1.3 Keypad...................................................................................................................................... 218
10.1.4 Local HMI functionality..........................................................................................................219
10.1.4.1 Status and alarm indication............................................................................................219
10.1.4.2 Parameter management ................................................................................................ 220
10.1.4.3 Front port communication............................................................................................. 220
10.2 Logging on................................................................................................................................. 221
10.3 Logging off................................................................................................................................ 223
10.4 Navigating in the menu...........................................................................................................224
10.4.1 Menu structure....................................................................................................................... 224
10.4.2 Scrolling the display.............................................................................................................. 224
10.4.3 Changing the default view....................................................................................................225
10.5 Identifying the device.............................................................................................................. 225
10.6 Changing the local HMI language......................................................................................... 226
10.7 Settings and configuration parameters..............................................................................226
10.7.1 Browsing setting values....................................................................................................... 226
10.7.2 Editing setting........................................................................................................................ 227
10.7.2.1 Editing numerical values................................................................................................. 227
10.7.2.2 Editing string values........................................................................................................ 229
10.7.2.3 Editing enumerated values.............................................................................................229
10.7.2.4 Changing system time.....................................................................................................229
10.7.3 Saving settings....................................................................................................................... 229
10.8 Monitoring ................................................................................................................................ 230
10.8.1 Measured and calculated values......................................................................................... 230
10.8.2 Recorded data........................................................................................................................ 230
10.8.2.1 Operation log.................................................................................................................... 230
10.8.2.2 Waveform records............................................................................................................ 232
10.8.2.3 Events................................................................................................................................. 234
10.8.3 Remote monitoring................................................................................................................235
10.8.3.1 Monitoring the IED remotely.......................................................................................... 235
10.8.4 Application indications.........................................................................................................236
10.8.5 Internal IED fault ....................................................................................................................236
10.9 Clearing status information................................................................................................... 237
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10.10 Using the local HMI help..........................................................................................................238
Section 11 Web HMI.......................................................................................................241
11.1 Logging in.................................................................................................................................. 241
11.2 Home page (Device information)..........................................................................................243
11.3 Menu structure......................................................................................................................... 244
11.4 Warning and error messages.................................................................................................245
11.5 Selecting a list view..................................................................................................................245
11.6 Navigating between pages.................................................................................................... 246
11.7 Operation records....................................................................................................................246
11.7.1 Viewing operation records...................................................................................................248
11.7.2 Downloading operation records.........................................................................................248
11.8 Waveform records....................................................................................................................248
11.8.1 List of waveform records..................................................................................................... 249
11.8.2 Waveform viewer................................................................................................................... 250
11.8.3 Viewing and managing waveform record graphs............................................................251
11.9 Alarms......................................................................................................................................... 252
11.9.1 Viewing and acknowledging alarms...................................................................................252
11.10 Events and internal events..................................................................................................... 253
11.11 Trend graphs............................................................................................................................. 253
11.11.1 Changing the range of data points in equidistant view................................................ 254
11.11.2 Changing the range of data points in time view............................................................. 255
11.12 Generating reports.................................................................................................................. 256
11.13 IED menu.................................................................................................................................... 257
11.14 Logging out...............................................................................................................................259
Section 12 Commissioning...........................................................................................261
12.1 Commissioning checklist........................................................................................................261
12.2 Preparations.............................................................................................................................. 261
12.3 Checking IED operation.......................................................................................................... 262
12.4 Checking CT circuits................................................................................................................ 262
12.5 Checking VT circuits................................................................................................................ 262
12.6 Checking binary input and output circuits..........................................................................263
12.6.1 Binary input circuits...............................................................................................................263
12.6.2 Binary output circuits............................................................................................................263
12.6.3 Circuit breaker control wiring............................................................................................ 263
12.7 Checking optical connections............................................................................................... 264
12.8 Circuit breaker operating times............................................................................................264
12.8.1 Entering operating times manually....................................................................................264
12.8.2 Circuit breaker timing test mode....................................................................................... 266
12.8.2.1 Electrical connections..................................................................................................... 266
12.8.2.2 LHMI navigation................................................................................................................ 267
12.8.2.3 Circuit breaker contact status....................................................................................... 270
12.8.2.4 Operation............................................................................................................................271
12.8.2.5 Concluding circuit breaker test mode..........................................................................272
12.8.2.6 Applying the acquired operating times from CB test mode....................................273
12.9 Live switching........................................................................................................................... 274
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12.9.1 Capacitor bank....................................................................................................................... 274
12.9.2 Shunt reactor.......................................................................................................................... 274
12.9.3 Power transformer.................................................................................................................275
12.9.4 Transmission line or power cable....................................................................................... 275
12.10 Concluding commissioning....................................................................................................276
Section 13 IED operation ..............................................................................................277
13.1 Start-up.......................................................................................................................................277
13.1.1 Checking IED operation.........................................................................................................277
13.1.2 IED start-up sequence .......................................................................................................... 277
13.2 Normal operation..................................................................................................................... 277
13.3 Controlled switching operations...........................................................................................277
13.3.1 Switching operation mode...................................................................................................278
Section 14 Requirements on external equipment..................................................... 281
14.1 Circuit breaker...........................................................................................................................281
14.2 Current transformers...............................................................................................................281
14.3 Voltage transformers...............................................................................................................281
14.4 Non-conventional instrument transformers and merging units.................................... 281
14.5 SNTP server................................................................................................................................282
Section 15 Maintenance................................................................................................283
15.1 IED maintenance.......................................................................................................................283
15.2 Optimizing accuracy for circuit breaker changes..............................................................283
Section 16 Troubleshooting ........................................................................................ 285
16.1 Application diagnostics ......................................................................................................... 285
16.1.1 Resetting persistent signals................................................................................................305
16.2 Fault tracing.............................................................................................................................. 305
16.2.1 Identifying hardware errors.................................................................................................305
16.2.2 Identifying runtime errors................................................................................................... 306
16.2.3 Identifying communication errors..................................................................................... 306
16.2.3.1 Checking communication link operation.................................................................... 306
16.2.3.2 Checking merging unit status....................................................................................... 307
16.2.3.3 Checking time synchronization..................................................................................... 307
16.2.4 Running the display test.......................................................................................................307
16.3 Indication messages............................................................................................................... 308
16.3.1 Internal faults......................................................................................................................... 308
16.3.2 Warnings..................................................................................................................................308
16.3.3 Additional indications...........................................................................................................309
16.4 Correction procedures............................................................................................................309
16.4.1 Changing and setting the password................................................................................. 309
16.4.2 Identifying IED application problems................................................................................309
16.4.2.1 Inspecting the wiring.......................................................................................................309
Section 17 Technical data............................................................................................. 313
17.1 Dimensions ............................................................................................................................... 313
17.2 Power supply............................................................................................................................. 313
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17.3 Measuring inputs ..................................................................................................................... 313
17.4 Binary inputs..............................................................................................................................314
17.5 Signal outputs .......................................................................................................................... 315
17.6 Power outputs .......................................................................................................................... 315
17.7 Data communication interfaces ........................................................................................... 316
17.8 Enclosure class ......................................................................................................................... 317
17.9 Ingress protection.................................................................................................................... 318
17.10 Environmental conditions and tests.................................................................................... 318
17.11 Electromagnetic compatibility tests....................................................................................319
17.12 Insulation tests.........................................................................................................................320
17.13 Mechanical tests....................................................................................................................... 321
17.14 Product safety .......................................................................................................................... 321
17.15 EMC compliance ....................................................................................................................... 321
Section 18 Glossary....................................................................................................... 323
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1MRK 511 463 A Section 1

Introduction

Section 1 Introduction

1.1 This manual

The user manual provides basic instructions on how to install and use Switchsync PWC600. The manual also describes setting up a secure system, including password procedures and levels of access in the system. The manual provides instructions for engineering, mechanical and electrical installing, commissioning and operating, to cover the common use cases of the product.

1.2 Intended audience

This manual addresses new users as well as not frequent users of Switchsync PWC600, providing an easy start or refresh on using the product. The manual offers quick assistance to operators and field personnel as well as engineering and commissioning personnel.

1.3 Product documentation

1.3.1 Product documentation set

The user manual provides basic instructions on how to install and use Switchsync PWC600. The manual provides instructions for engineering, mechanical and electrical installing, commissioning and operating, to cover the common use cases of the product.
GUID-44873E8A-0624-49D3-AA84-4DA61C513D66 v3
GUID-0EFD9002-000E-43C2-A39F-D790486D43C1 v5
GUID-DBA0DD95-55A1-42D3-B161-8F1C487BA9AB v7
The communication protocol manual describes a communication protocol supported by the IED. The manual concentrates on vendor-specific implementations.
The cyber security deployment guideline describes setting up a secure system, including password procedures and levels of access in the system.
The technical manual contains application and functionality descriptions and lists function blocks, logic diagrams, input and output signals, setting parameters and technical data sorted per function. The manual can be used as a technical reference during the engineering phase, installation and commissioning phase, and during normal service.
1.3.1.1 Related documents
Documents related to Switchsync PWC600 Identity number
Communication protocol manual, IEC 61850 1MRK 511 464-UEN
Cyber Security deployment guidelines 1MRK 511 465-UEN
User Manual 1MRK 511 463-UEN
Technical manual 1MRK 511 462-UEN
MICS 1MRG 035 293
PICS 1MRG 035 460
PIXIT
TICS
GUID-42926503-028A-4885-96EA-39CE83211411 v6
1MRG 035 547
1MRG 035 548
1)
1)
User manual
1) Switchsync PWC600 1.1 is based on Relion 650 series, version 1.3. So the PIXIT and TICS from Relion 650 series, version 1.3 are applicable for Switchsync PWC600 1.1 too.
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© Copyright 2020 ABB. All rights reserved
Section 1 1MRK 511 463 A Introduction

1.3.2 Document revision history

Document revision/date Product version History
A/2020-02 1.1 First release

1.4 Symbols and conventions

1.4.1 Symbols

The caution icon indicates important information or warning related to the concept discussed in the text. It might indicate the presence of a hazard which could result in corruption of software or damage to equipment or property.
The information icon alerts the reader of important facts and conditions.
The tip icon indicates advice on, for example, how to design your project or how to use a certain function.
GUID-2FDA8977-F1F8-424B-B6E4-A68B78BD49C6 v9
D0E747T201305151541 v1
Although warning hazards are related to personal injury, it is necessary to understand that under certain operational conditions, operation of damaged equipment may result in degraded process performance leading to personal injury or death. It is important that the user fully complies with all warning and cautionary notices.

1.4.2 Document conventions

• Abbreviations and acronyms in this manual are spelled out in the glossary. The glossary also contains definitions of important terms.
• Push button navigation in the LHMI menu structure is presented by using the push button icons.
For example, to navigate between the options, use
• HMI menu paths are presented in bold. For example, select Main menu/Settings.
• LHMI messages are shown in Courier font. For example, to save the changes in non-volatile memory, select Yes and press .
• Parameter names are shown in italics. For example, the function can be enabled and disabled with the
and .
Operation
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setting.
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1MRK 511 463 A Section 2

Safety information

Section 2 Safety information

2.1 Safety information

2.1.1 Symbols on the product

All warnings must be observed.
Read the entire manual before doing installation or any maintenance work on the product.
Class 1 Laser product. Take adequate measures to protect your eyes and do not view directly with optical instruments.

2.1.2 Warnings

Observe the warnings during all types of work related to the product.
Only electrically skilled persons with the proper authorization and knowledge of any safety hazards are allowed to carry out the electrical installation.
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National and local electrical safety regulations must always be followed. Working in a high voltage environment requires serious approach to avoid human injuries and damage to equipment.
M2362-2 v1
Do not touch circuitry during operation. Potentially lethal voltages and currents are present.
M2364-2 v1
Always use suitable isolated test pins when measuring signals in open circuitry. Potentially lethal voltages and currents are present.
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Never connect or disconnect a wire and/or a connector to or from a IED during normal operation. Hazardous voltages and currents are present that may be lethal. Operation may be disrupted and IED and measuring circuitry may be damaged.
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Section 2 1MRK 511 463 A Safety information
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Dangerous voltages can occur on the connectors, even though the auxiliary voltage has been disconnected.
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Always connect the IED to protective earth, regardless of the operating conditions. This also applies to special occasions such as bench testing, demonstrations and off-site configuration. This is class 1 equipment that shall be earthed.
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Never remove any screw from a powered IED or from a IED connected to powered circuitry. Potentially lethal voltages and currents are present.
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Take adequate measures to protect the eyes. Never look into the laser beam.

2.1.3 Caution signs

Whenever changes are made in the IED, measures should be taken to avoid inadvertent tripping.
The IED contains components which are sensitive to electrostatic discharge. ESD precautions shall always be observed prior to touching components.
Always transport PCBs (modules) using certified conductive bags.
Do not connect live wires to the IED. Internal circuitry may be damaged
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Always use a conductive wrist strap connected to protective earth when replacing modules. Electrostatic discharge (ESD) may damage the module and IED circuitry.
M2698-2 v2
Take care to avoid electrical shock during installation and commissioning.
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© Copyright 2020 ABB. All rights reserved
1MRK 511 463 A Section 2
Safety information
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Changing the active setting group will inevitably change the IED's operation. Be careful and check regulations before making the change.
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1MRK 511 463 A Section 3

Switchsync PWC600 overview

Section 3 Switchsync PWC600 overview

3.1 Introduction

Switchsync PWC600 is a point-on-wave controller for high-voltage circuit breakers. Its purpose is to delay circuit breaker operation commands such that current inception or current interruption occurs at a phase angle that minimizes stress on the switched load or the circuit breaker. The PWC600 device (IED, intelligent electronic device) is usually installed in the control room in the bay control cabinet, where all required signals are present.

3.2 Hardware overview

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Figure 1: Switchsync PWC600 front view
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1 Enlosure
2 Local HMI
A label with the IED ordering number and serial number is attached to the local HMI.
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4
5
6
7
2
3
Section 3 1MRK 511 463 A Switchsync PWC600 overview
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Figure 2: Switchsync PWC600 rear panel with hardware modules
1 PSM02/PSM03: Power supply module with options for 48...125 VDC or 110...250 VDC
2 TRM01: Instrument transformer module with 4 current and 6 voltage inputs
3 COM03 + CPU02: Communication and high performance processing module
4 and 5 Not used, slots are empty in Switchsync PWC600
6 BIO01: Binary input/output module
7 PIO01: Precision binary input/output module with event time resolution of 100 µs
For more information on connections, see Section 7.1.

3.3 Functioning principle

The connection of PWC600 in a power system and its high-level functioning principle can be understood from optimal controlled switching instants for each phase from a primary reference signal. In most cases, the reference is taken from a source side voltage transformer (1). The evaluation considers the design and connection configuration of the load as well as the dielectric and mechanical characteristics of the circuit breaker. Consequently, it issues a synchronized opening or closing command to the respective operating coil (2 or 3) of each circuit breaker pole.
Figure 3. Upon receiving an Open or Close command, PWC600 evaluates the
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© Copyright 2020 ABB. All rights reserved
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PWC600
Load
Source
I
CT
VL
VT
CB
-
-
Trip 1 (2)
Close (3)
Close
+
Open
BI
BI
+
Prot. Trip
VS
VT
PBO
PBI
PBO
PBI
NO / 52a (6)
NC / 52b (7)
(1)
(4)
(5)
1MRK 511 463 A Section 3
IEC19001157 V1 EN-US
Switchsync PWC600 overview
Figure 3: Overview of PWC600 integration in a power system
PWC600 also monitors the electrical and mechanical health of the circuit breaker as well as the performance of controlled switching during the previous operation. This information is obtained by detection the instants of inception or interruption of the primary feedback signal, which can be load current (4) or load side voltage (5). If no suitable primary feedback signals are available, monitoring is based on the changeover instants of CB auxiliary contacts 52a/NO (6) and 52b/NC (7). From the available feedback signals, PWC600 calculates the target error (difference between expected switching time and actual switching time from last operation) and applies a timing correction in the next operation. This process is known as “adaptive correction”.
Refer to
Section 4.4.2 and Section 4.5 for more details on adaptation and monitoring.
PWC600 also has a facility for measuring CB operating times during pre-commissioning through temporarily connecting to the primary contacts of individual circuit breaker poles.
Figure 4 shows a block diagram of the interfaces to PWC600. The source side voltage, load
side voltage and load current are connected to the Analog input module (or alternatively received on an IEC 61850-9-2(LE) compliant process bus). Incoming Open or Close commands and output commands to the circuit breaker coils are connected to the binary input & output modules. Also, the pole-wise auxiliary contacts and spring charge level (applicable for specific drive designs) indicators are connected to binary input module. The power supply to the PWC600 is provided through Power supply module. Alarms related to the health of the circuit breaker as well as the performance of controlled switching operations can be generated by relay contacts on the Binary output modules. The PWC600 IED continuously monitors itself and in event of any internal failure, generates Internal relay failure (IRF) alarm. The user may interact with PWC600 through the local user interface (LHMI) or through a web interface (WHMI). Like for all ABB Relion IEDs, settings and configuration of PWC600 are prepared in PCM600 tool.
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© Copyright 2020 ABB. All rights reserved
Analog input
module
Binary input
modules
Binary output
modules
Communication
interfaces
LED alarms reset
Source voltage (3 phase)
Load voltage (3 phase)
Load current (3 phase)
Close command in
Open command in
Auxiliary contacts NC/52b
(3 phase)
Spring charge level
(3 phases)
Auxiliary contacts NO/52a
(3 phase)
Primary contacts (3 phase)
Local Ethernet interface
Station bus
PPS synchronization
IRIG serial connection
DC supply
Power supply
module
Close command out (3 phase)
Open command out (3 phase)
Alarms & warning
Internal relay failure (IRF)
Target evaluation
Breaker control
Operation monitoring
Alarms & recording
Controlled SwitchingMonitoring & Recording
LHMI
PWC600
Configuration & Settings
Section 3 1MRK 511 463 A Switchsync PWC600 overview
IEC19001158 V1 EN-US
Figure 4: External interfaces of PWC600 device
Refer Section 7 for more details on hardware interfaces of PWC600.

3.4 Application overview

Controlled switching, provided by Switchsync PWC600, is used for minimizing harmful electrical transients upon planned switching of loads such as capacitor banks, shunt reactors, power transformers, and power cables. The method is also gaining acceptance for re­energizing of EHV transmission lines, and replacing traditional pre-insertion resistors.

3.4.1 Common applications

The most common applications of controlled switching are listed below. Note that PWC600 is intended only for intentional switching operations, not for protection trips.
Shunt capacitor banks
Basic aim is to control energization to minimize the voltage transients as well as inrush currents. To improve interrupting performance, controlled opening can also be utilized.
Shunt reactors
Basic aim is to control de-energization to ensure reignition-free current interruption. In addition, controlled closing also serves as a useful method for minimizing inrush currents.
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Power transformers
Basic aim is to control energization to minimize inrush currents. This is enabled by controlled de-energization, to set a repeatable residual flux pattern, which is taken into account for the subsequent energization.
Unloaded transmission lines and power cables
Basic aim is to control energization to minimize overvoltage transients and to prevent missing current zeroes on fully compensated cables. To improve interrupting performance, controlled opening can also be utilized.
© Copyright 2020 ABB. All rights reserved
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1MRK 511 463 A Section 3
Switchsync PWC600 overview

3.4.2 Variable applications

In a 1½ circuit breakers arrangement, the middle (tie) breaker is connected to a load on each end. The same is applicable to every breaker in a ring layout. These two loads may be of the same type but more often they are different.
The traditional approach to optimize controlled switching of both loads is to install two point­on-wave (POW) controllers for the breaker, together with a hardware logic for transferring control to the appropriate POW controller. PWC600 1.1 and higher can accommodate these functionalities in a single device through a feature called Setting Groups, which allows automatic selection of different parameter sets based on external signals or conditions.
Variable applications, where setting groups are beneficial, include:
• For the tie breaker in 1½-CB or ring arrangements, select the appropriate reference source and switching strategy depending on the status of adjacent switches and/or voltage sources.
• In a double-busbar arrangement, select the appropriate busbar VT as reference, without the need for external circuits for switching the VT signals.
• For power transformers, apply a fallback strategy for closing (assuming zero residual flux) whenever the CB was opened not by PWC600.
• For loads with variable electrical configuration, e.g. switchable earthing of neutral point, apply the optimal switching strategy in all cases.
• For any application, bypass the controlled switching functionality whenever an external or internal binary signal is asserted.
• For FAT or similar situations, where the actual CB is switching low voltage, provide a set of alternate CB settings (e.g. RDDS) that does not interfere with the original settings to be applied in the high-voltage grid.
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3.5 User interfaces

The user can interact with Switchsync PWC600 in several ways.
• Local Human-Machine Interface (LHMI) on the front panel of the IED, featuring LCD screen, pushbuttons and status LEDs
• Web interface via web browser
• Various tools in Protection and Control Manager PCM600, installed on a PC

3.6 Communication

The IED supports communication protocols IEC61850-8-1 and HTTPS over Ethernet, and IEC 61850-9-2(LE) over separate Ethernet process bus.
All operational information and controls are available through these protocols. However, some communication functionality, for example, horizontal communication (GOOSE) between the IEDs, is only enabled by the IEC 61850-8-1 communication protocol.
Waveform (disturbance) files are accessed using IEC 61850 or the Web interface. Disturbance files are also available to any Ethernet based application in the standard COMTRADE format. The IED can send binary signals to other IEDs (so called horizontal communication) using the IEC 61850-8-1 GOOSE (Generic Object Oriented Substation Event) profile. Binary GOOSE messaging can, for example, be employed for protection and interlocking-based protection schemes. The IED meets the GOOSE performance requirements for tripping applications in distribution substations, as defined by the IEC 61850 standard. Furthermore, the IED supports
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Section 3 1MRK 511 463 A Switchsync PWC600 overview
the sending and receiving of analog values using GOOSE messaging. Analog GOOSE messaging enables fast transfer of analog measurement values over the station. The IED interoperates with other IEC 61850 compliant IEDs, tools and systems and simultaneously reports events to five different clients on the IEC 61850 station bus. IEC 61850-9-2(LE) is supported for subscribing to current and voltage signals in digital sampled value format.
All communication connectors, except for the front port connector, are placed on the integrated communication module. The IED is connected to Ethernet-based communication systems via the RJ-45 connector (10/100BASE-TX) or the fibre-optic multimode LC connector (100BASE-FX).
The IED supports the following time synchronization methods with a timestamping resolution of 1 ms:
Ethernet communication based:
• SNTP (simple network time protocol)
With special time synchronization wiring:
• IRIG-B
• PPS (pulse per second)
PPS signals are used for IEC 61850-9-2(LE) process synchronisation with accuracy of 4 µs.

3.7 PCM600 tool

Protection and Control IED Manager PCM600 offers all the necessary functionality to work throughout all stages of the IED life cycle.
• Planning
• Engineering
• Commissioning
• Operation and disturbance handling
• Functional analysis
When using PCM600 for writing to the IED, ensure that the LHMI or WHMI is not in a menu position where settings can be changed. Only one active writing transaction, from LHMI, WHMI, or PCM600, is allowed at a time.
With the individual tool components, you can perform different tasks and functions. PCM600 can operate with various topologies, depending on the customer needs.
For more information, see PCM600 documentation.
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3.7.1 Connectivity packages

A connectivity package is a software component that consists of executable code and data which enable system tools to communicate with a specific type of IED. Connectivity packages are used to create configuration structures in PCM600.
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1MRK 511 463 A Section 3
Switchsync PWC600 overview
A connectivity package with its associated IED Module(s) includes all of the data which is used to describe the IED. For example it contains a list of what parameters exist, which data format is used, the units, the setting range, the access rights and visibility of the parameter. In addition it contains code which allows software packages in PCM600 to properly communicate with the IED. It also allows for localization of text even when it is read from the IED in a standard format such as COMTRADE.
The connectivity package for PWC600 includes a product specific tool, Switchsync Setting Tool (SST), for entering the required settings for the application. SST comes with a library of ABB circuit breakers that can be used for controlled switching.
Update Manager is a tool that helps installing the appropriate connectivity package versions for different system products and tools. Update Manager is included with PCM600.

3.8 Environmental aspects

3.8.1 Sustainable development

Sustainability has been taken into account from the beginning of the product design including the pro-environmental manufacturing process, long life time, operation reliability and disposing of the IED.
The choice of materials and the suppliers have been made according to the EU RoHS directive (2002/95/EC). This directive limits the use of hazardous substances which are the following:
Table 1: Maximum concentration values by weight per homogeneous material
Substance Permitted maximum concentration
Lead - Pb 0.1%
Mercury - Hg 0.1%
Cadmium - Cd 0.01%
Hexavalent Chromium Cr (VI) 0.1%
Polybrominated biphenyls - PBB 0.1%
Polybrominated diphenyl ethers - PBDE 0.1%
Operational reliability and long life time have been assured with extensive testing during the design and manufacturing processes. Moreover, long life time is supported by maintenance and repair services as well as by the availability of spare parts.
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Design and manufacturing have been done under a certified environmental system. The effectiveness of the environmental system is constantly evaluated by an external auditing body. We follow environmental rules and regulations systematically to evaluate their effect on our products and processes.

3.8.2 Disposing of the IED

Definitions and regulations of hazardous materials are country-specific and change when the knowledge of materials increases. The materials used in this product are typical for electric and electronic devices.
All parts used in this product are recyclable. When disposing of an IED or its parts contact a local waste handler who is authorized and specialized in disposing electronic waste. These handlers can sort the material by using dedicated sorting processes and dispose of the product according to the local requirements.
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Section 3 1MRK 511 463 A Switchsync PWC600 overview
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Table 2: Materials of the IED parts
IED Parts Material
Unit Metallic plates, parts and screws Steel
Plastic parts
PC1), LCP
2)
LHMI display module Various
Package Box Cardboard
Attached material Manuals Paper
1) Polycarbonate
2) Liquid crystal polymer
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