ABB Power Supply CP-ASI/8.0 Data Sheet

Data sheet
Power Supply CP-ASI/8.0
Primary switch mode power supply for AS-interface
The CP-ASI power supply range is specifically
designed with integrated data decoupling for the
supply of AS-Interface systems.
Up to 62 slaves (binary I/O devices) can be
The configurable IR addressing mode allows the
easy assign of new ID addresses by means of an
external infrared programming unit.
2CDC271005S0012

Characteristics

– Rated output voltage 30.5 V DC – Rated output current 8.0 A – Rated output power 244 W – Rated input voltage 115 or 230 V AC, configurable – Infrared addressing mode – High efficiency of up to 92 % – Low power dissipation and low heating – Free convection cooling (no forced cooling with
ventilators) – Ambient temperature range during operation -10…70 °C – Open-circuit, overload and short-circuit stable, protected
by integrated electronic fuse – Integrated input fuse – Tool-free mounting on DIN rail as well as demounting – LEDs for the indication of operational states

Order data

Type Input voltage range Rated output voltage Rated output current Order code
CP-ASI/8.0 85-132 V AC
184-264 V AC
30.5 V DC

Approvals

A H
1)
Approvals refer to rated input voltage U

Marks

a
8.0 A 1SVR427090R0800
UL 508, CAN/CSA C22.2 No.107.1
UL 60950-1, CAN/CSA C22.2 No. 60950-1
in
CE
1)
1)

Functions

2CDC271005S0012
1
Input voltage selector
Adjustment of input voltage
2
Indication of operational states
1 2 3
4
5
6
7
8
9
OVERLOAD: red LED – overload
3
Reset button
4
Circuit diagram
5
Indication of operational states
IR ADDRESSING ON: red LED – infrared addressing mode active
6
Configuration of operation mode
Jumper
7
Indication of operational states
AS-I OK: green LED – output voltage OK
8
Output
+, -, +, -, SHIELD: terminals output
9
Input
L, N, PE: terminals - input

Application

The primary switch mode power supply is specifically designed with integrated data decoupling for the supply of AS­interface systems. It operates at two selectable input voltage ranges and can be used worldwide, within compact dimensions. To protect the relatively thin wires of the AS-interface cable and the connected components, the output circuit features an electronic fuse, which permanently switches off the output in the event of a failure.
The easy-to-set front-face jumper allows the assignment of new ID addresses to slaves by means of an external infrared programming unit without disconnecting them from the AS-interface cable.
Up to 62 binary I/O devices can be connected and supplied according to the AS-interface bus technology with a single two-conductor cable. The communication signals are modulated onto the slaves’ DC supply voltage of the AS-interface system, which therefore requires a specific power supply with integrated data decoupling.

Operating mode

By means of the input voltage selector the input voltage can either be set to 115 V AC or 230 V AC. The front-face jumper allows the configuration of the operation mode of the power supply, i.e. “1-2 COMMUNICATION MODE” or “2-3 IR ADDRESSING MODE” to either control and supply AS-interface slaves or to interrupt the data communication for the assignment of new ID addresses to slaves by means of an external infrared programming unit.
In the event of a failure, the integrated electronic fuse permanently switches off the output to prevent an accidental restart. The front-face button RESET allows the intentional reactivation of the power supply.
The green LED “AS-I OK” is on during normal operation, i.e. when the output voltage exceeds 30 V DC, and is off at overload.
The red LED “IR ADDRESSING ON” is on when data communication has been interrupted by means of the jumper.
The red LED “OVERLOAD” is flashing after having triggered the integrated electronic fuse of the output circuit in the event of overload, short circuit or overtemperature.
2 - Power Supply CP-ASI/8.0 | Data sheet

Installation

The device must be installed by qualified persons only and in accordance with the specific national regulations (e.g. VDE, etc.). The devices are maintenance-free chassis-mounted units.

Before installation

DANGER!
Components with high stored energy and circuits with high voltage
Danger to be electrocuted!
Disconnect the system from the supply network and protect against switching on before any
installation, maintenance or modification work.
Do not introduce any objects into the unit and do not open the unit.
Ensure that the service personnel is protected against inadvertent contact with parts carrying energy.

Mounting

The switch mode power supply can be snapped on a DIN rail (TH 35-15 or TH 35-7.5 according to IEC/EN 60715) as shown in the accompanying picture. For that the device is set with its mounting rail slide on the upper edge of the mounting rail and locked by lifting it downwards.
click
2CDC273001F0012

Demounting

Remove the switch mode power supply as shown in the accompanying picture. For that the latching lever is pulled downwards by means of the screwdriver. Alternatively the upperside of the latching lever can be pressed to release the device. Then in both cases the device can be unhinged from the mounting rail edge and removed.
2CDC273002F0012
Alternative:
Data sheet | Power Supply CP-ASI/8.0 - 3

Mounting position

_
_
o
The devices have to be mounted horizontally with the input terminals on the bottom. In order to ensure a sufficient convection, the minimum distance to other modules should not be less than 15 mm (0.59 in) in vertical and 25 mm (0.98 in) horizontal direction.
2CDC 272 002 F0012
IN
OUT

Electrical connection

++
SH
+, - Output voltage
SH Shield
L, N Input voltage
o Protective earth
2CDC272003F0012
o
L
PWM
N
N
L
+
SH
Preparations:
– Connect to mains according to the specific national regulations.
− Power supply cables and unit must be sufficiently fused. A disconnecting device has to be provided for the power supply to disengage unit and supply cables from supply mains if required.
− We recommend to choose the cable section as large as possible in order to minimize voltage drops.
− In order to ensure sufficient air-cooling the distance to other devices has to be considered.
Instructions:
1. Connect the input terminals L and N.
2. Connect the protective earth conductor to terminal o (protection class I).
3. Provide a suitable disconnecting device (e.g. line protection switch) in the supply line acc. to IEC/EN 60950-1.
4. Rate the lines for the maximum output current (considering the short-circuit current) or provide a separate fuse protection. The input side is protected by an internal input fuse.
5. Observe the polarity.
Connect the ‘shield’ terminal on the AS-i power supply to the machine ground so that the AS-i system is symmetrically operated against this machine ground. This improves noise sensitivity in case of symmetrical interference on the AS-i cable.
The device is overload, short-circuit and open-circuit proof. The secondary side of the power supply unit is electrically isolated from the input.
4 - Power Supply CP-ASI/8.0 | Data sheet

Operation

DANGER!
High current
Risk of electric arcs and electric shocks!
Do not modify the installation (primary and secondary side).
Intended use.
CAUTION!
Depending on the operation conditions the enclosure can become very hot
Risk of burns!
In order to ensure sufficient air-cooling the distance to other devices has to be considered.
The device is intended for use as a primary switch mode power supply for AS-interface systems. Any other usage is not supported by the manufacturer. Other usage may impair safety and cause operational difficulties or destruction of the unit.

Service

The internal fuse is not user-replaceable. If the internal fuse blows, most probably the device is defective. In this case, an examination of the switch mode power supply by the manufacturer is necessary.
Data sheet | Power Supply CP-ASI/8.0 - 5

Technical data

Data at Ta = 25 °C, Uin = 230 V AC and rated values, unless otherwise indicated
Input circuit – Supply circuit L, N
Rated input voltage U
in
Input voltage range switch position 115 V 85-132 V AC
Frequency range AC 47-63 Hz
Typical input current switch position 115 V 6.0 A
Typical power consumption 261 W
Inrush current limiting / I²t (cold start) < 12 A (100 V AC) / approx. 1.0 A²/s
Discharge current towards PE < 3.5 mA
Power failure buffering time at 115 V AC min. 20 ms
Transient overvoltage protection varistor
Internal input fuse 8 A slow acting / 250 V AC
External fusing (not necessary, but recommended) circuit breaker with C characteristic min. 6 A,
Power Factor Correction (PFC) at 115 V AC 0.53
switch position 115 V 100-120 V AC
switch position 230 V 220-240 V AC
switch position 230 V 184-264 V AC
switch position 230 V 2.8 A
< 14 A (120 V AC) / approx. 1.5 A²/s
< 24 A (220 V AC) / approx. 1.4 A²/s
< 27 A (240 V AC) / approx. 1.6 A²/s
at 230 V AC min. 30 ms
or alternatively 10 A with B characteristic
at 230 V AC 0.48
Indication of operational states
Output voltage AS-I OK LED green
IR addressing mode IR ADDRESSING ON LED red
Overload OVERLOAD LED red
Output circuit +, -
Rated output power 244 W
Rated output voltage 30.5 V DC
Tolerance of the output voltage ± 3 %
Rated output current I
r
Ta ≤ 60 °C 8.0 A
Derating of the output current 60 °C < Ta ≤ 70 °C 2.5 % / °C
Control time < 2 ms
Starting time after applying the supply voltage max. 500 ms
Rise time max. 100 ms
Residual ripple BW = 500 kHz typ. < 50 mV
Switching peaks BW = 20 MHz typ. < 150 mV
pp
pp
Output circuit – No-load, overload and short-circuit behaviour
Characteristic curve of output Combined U/I characteristic curve and hiccup mode
Short-circuit protection temporary short-circuit stability
Current limiting at short circuit min / max 12 A / 25 A (max. 5 s)
Overload protection temporary output power limiting
Overtemperature, overload and short circuit behaviour at 8.4 A < I
< 12 A continuous current for 2-5 s,
max
afterwards safety switch-off
No-load protection continuous no-load stability
6 - Power Supply CP-ASI/8.0 | Data sheet
General data
MTBF on request
Power dissipation typ. < 21.2 W (230 V AC, 8.0 A)
Efficiency typ. 92 %
Duty time 100 %
Dimensions (W x H x D) product dimensions 91 x 131 x 107 mm (3.58 x 5.16 x 4.21 in)
packaging dimensions 151 x 120 x 140 mm (5.94 x 4.72 x 5.51 in)
Weight net weight 0.897 kg (1.997 lb)
gross weight 1.015 kg (2.238 lb)
Material of housing metal
Mounting DIN rail (IEC/EN 60715), snap-on mounting without any tool
Mounting position horizontal
Minimum distance to other units horizontal / vertical 15 mm / 25 mm (0.59 / 0.99 in)
Degree of protection housing / terminals IP 20
Protection class I
Electrical connection
Wire size fine-strand with wire end ferrule 0.5-4 mm² (20-12 AWG)
fine-strand without wire end ferrule 0.5-4 mm² (20-12 AWG)
rigid 0.5-6 mm² (20-10 AWG)
Stripping length 7 mm (0.28 in)
Tightening torque 0.8 Nm (7.08 lb.in)
Environmental data
Ambient temperature ranges operation -10...+70 °C
rated load -10...+60 °C
storage -25...+85 °C
Vibration 2-17.8 Hz, amplitude ± 1.6 mm
sinusoidal (IEC/EN 60068-2-6) 17.8 Hz - 500 Hz, 2 g
random (IEC 60068-2-64) 2-800 Hz 0.5 s² (s³)
Shock, half-sine (IEC/EN 60068-2-27) 15 g (6 ms), 10 g (11 ms)
Isolation data
Rated insulation voltage U
i
input / output 300 V
(IEC/EN 60950-1, EN 50178) input / PE 300 V
output / PE 50 V
shield / output 50 V
shield / PE 50 V
Rated impulse withstand voltage U
imp
input / output 6 kV 1.2/50 µs
(EN 50178) input / PE 4 kV 1.2/50 µs
output / PE 500 V 1.2/50 µs
Power-frequency withstand voltage test (test voltage) input / output 2.5 kV AC / 3.0 kV AC
(routine test / type test) input / PE 2.5 kV AC / 2.5 kV AC
output / PE 500 V AC / 500 V AC
Pollution degree (IEC/EN 60950-1) 2
Overvoltage category (IEC/EN 60950-1, EN 50178) input II (IEC/EN 60950-1), III (EN 50178)
output II (IEC/EN 60950-1), II (EN 50178)
Standards / Directives
Standards IEC/EN 60950-1
Low Voltage Directive 2014/35/EU
Protective low voltage SELV (IEC/EN 60950-1), PELV
EMC Directive 2014/30/EU
RoHS Directive 2011/65/EU
Data sheet | Power Supply CP-ASI/8.0 - 7
Electromagnetic compatibility
Interference immunity to IEC/EN 61000-6-2
electrostatic discharge IEC/EN 61000-4-2 Level 4 (8 kV / 15 kV)
radiated, radio-frequency, electromagnetic field IEC/EN 61000-4-3 Level 3 (10 V/m)
electrical fast transient/burst IEC/EN 61000-4-4 input circuit: Level 4 (4 kV)
output / signalling circuit: Level 3 (2 kV)
surge IEC/EN 61000-4-5 input circuit: L-L Level 3 (2 kV) / L-PE Level 4 (4 kV)
output circuit: Level 1 (0.5 kV)
conducted disturbances, induced by radio- IEC/EN 61000-4-6 Level 3 (10 V, 150 kHz - 80 MHz)
frequency fields
voltage dips, short interruptions and voltage
variations
Interference emission IEC/EN 61000-6-4
high-frequency radiated IEC/CISPR 22, EN 55022 Class B
high-frequency conducted IEC/CISPR 22, EN 55022 Class B
IEC/EN 61000-4-11 Class 3
8 - Power Supply CP-ASI/8.0 | Data sheet

Technical diagrams

06
Output behaviour
U
[V]
out
35
30
25
20
15
10
5
0
02
Characteristic curve of output at Ta = 25 °C
46810

Temperature behaviour

I
[A]
out
8
6
12
2CDC272013F0012
I
[A]
out
2CDC272012F0212
-1
Characteristic curve of temperature at rated load
070
Ta [°C]
Data sheet | Power Supply CP-ASI/8.0 - 9

Dimensions

in mm and inches
102 4.02”
94 3.78”
62 2.44”
62 2.44”
5 0.20”

91 3.58”
131 5.16”
2CDC272017F0012

Further documentation

Document title Document type Document number
Electronic products and relays Technical catalogue 2CDC 110 004 C02xx
Power supply units Application manual 2CDC 114 048 M020x
CP-ASI/2.8, CP-ASI/4.0, CP-ASI/8.0 Instruction manual 1SVC 427 090 M0000
10 - Power Supply CP-ASI/8.0 | Data sheet
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