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OTM1600E_C_M

ABB OTM1600E_C_M, OTM400_C_M, OTM200U_C_M, OTM600U_C_M, OTM400U_C_M Installation And Operating Instruction

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34OTM_C rev. F / 1SCC303002M0206
Motorized change-over and transfer switches OTM_C Installation and operating instruction
Motorized change-over and transfer switches OTM_C
Installation and operating instructions 34OTM_C rev. E / 1SCC303002M0205
Contents
1. Introduction ....................................................................................................................... 4
1.1 Use of symbols ............................................................................................................................ 4
1.2 Explanations of abbreviations and terms ...................................................................................4
2. Product overview .............................................................................................................. 5
3. Quick start ......................................................................................................................... 6
3.1 Operating the motorized change-over switch electrically; remote control ...............................6
3.1.1 Locking electrical operation ........................................................................................................6
3.2 Operating the motorized change-over switch manually; local operation .................................7
4. Installation ......................................................................................................................... 8
4.1 Mounting the motorized change-over switch ............................................................................8
4.2 Dimensional drawings ............................................................................................................... 10
4.3 Connections ...............................................................................................................................17
4.4 Mounting positions .................................................................................................................... 18
4.5 Labelling .....................................................................................................................................18
5. Connecting ...................................................................................................................... 19
5.1 Control circuit.............................................................................................................................19
6. Operating ......................................................................................................................... 20
6.1 Electrical operation .................................................................................................................... 20
6.1.1 Impulse control ..........................................................................................................................21
6.1.2 Continuous control ....................................................................................................................22
6.2 Manual operation by using the handle .....................................................................................23
6.3 Locking ....................................................................................................................................... 24
6.3.1 Locking the electrical operation................................................................................................24
6.3.2 Locking the manual operation ..................................................................................................23
7. Technical data ................................................................................................................. 26
8. Accessories ..................................................................................................................... 28
8.1 Terminal clamp sets ...................................................................................................................28
8.2 Bridging bars..............................................................................................................................29
8.3 Terminal shrouds ........................................................................................................................33
8.4 Auxiliary contacts ......................................................................................................................36
8.5 Dual power source ..................................................................................................................... 36
8.6 Voltage sensing connectors ......................................................................................................38
8.7 Handle and spare fuse storage .................................................................................................39
9. UL standard switches ..................................................................................................... 40
9.1 Phase barriers ............................................................................................................................41
OTM_C
OTM_CL
OTM_CF
ON
OFF
ON
ON
ON
ON
ON
OFF
ON
Switch II
Switch I
Switch II
Switch I
Switch II
Switch I
Close Open
Close Open
Close Open
Close Open
Close Open
Close Open
0I 0 0II
IIII
0I 0 0II
Operation
Operation
Operation
1SCC303002M0206 l ABB Installation and operating instructions, 34OTM_C rev. F l 3
A06102
1. Introduction
1. Introduction
This manual describes the installation and the basic operation of the motorized change-over and transfer switches, types OTM_C. The instructive part is followed by a section on available accessories.
1.1 Use of symbols
Hazardous voltage: warns about a situation where a hazardous voltage may cause
physical injury to a person or damage to equipment.
General warning: warns about a situation where something other than electrical equipment may cause physical injury to a person or damage to equipment.
Caution: provides important information or warns about a situation that may have a detrimental effect on equipment.
Information: provides important information about the equipment.
1.2 Explanations of abbreviations and terms
OTM_C: Motorized change-over switch, the type name
OME_: Motor operator, the type name
OT_C: Change-over switch, the type name
OZXB_ and OZXA_: Terminal clamp sets, the type name, accessories
OTZC_: Bridging bars, the type name, accessories
OTS_: Terminal shrouds, the type name, accessories
OA_: Auxiliary contacts, the type name, accessories
ODPS_: Dual power source, the type name, accessories
4 l 1SCC303002M0206 l ABB Installation and operating instructions, 34OTM_C rev. F
2. Product overview
2. Product overview
Motorized change-over switches (type OTM_C) are suitable for remote control. You can operate the motorized change-over switches either electrically by using the motor operator or manually by using the handle. The operation, either electrical or manual, can be chosen by the selector switch “Motor/ Manual” on the motor operator. Motorized change-over switches consist of the change-over switch and the motor operator.
11
I
II
M
M
M
M
5
A04120
Figure 2.1 Motorized change-over switch (type OTM_C)
8
Man.
Man.
Man.
Man.
6
2
4
7
9
1
12
3
4
10
10
1 Change-over switch 2 Motor operator 3 Switch panel, the operating mechanism 4 Handle for manual operation, double grip handle in sizes OTM1000-3200_C 5 Motor/Manual selection 6 Terminals for motor operator voltage supply 7 Terminals for push-buttons 8 Fuse (F1) of motor operator 9 Locking latch for releasing the handle and locking electrical operation 10 Locking clip for locking manual operation 11 Terminals for locking state information 12 Place for auxiliary contacts
1SCC303002M0206 l ABB Installation and operating instructions, 34OTM_C rev. F l 5
3. Quick start
3. Quick start
This is a quick guide only meant for those who need a reminder of how to operate the unit. For more detailed instructions, see chapter 6.
3.1 Operating the motorized change-over switch electrically; remote control
To operate the motorized change-over switch electrically:
1. Remove the handle from the switch panel. You can remove the handle in all positions (I, 0, II).
2. Turn the Motor/Manual selector to the Motor (M) position to enable electrical operation.
I
II
M
M
Man.
Man.
M
M
M
M
an.
an.
an.
M
M
M
Man.
A04122
Figure 3.1 Operating the motorized change-over switch electrically; remote control
3.1.1 Locking electrical operation
To disable electrical operation, lock the locking latch with a padlock. After the locking latch has been locked, the motorized change-over switch cannot be operated electrically. You can lock electrical operation in all positions (I, 0, II).
I
II
A04136
M
M
M
M
an.
an.
M
M
Man.
Man.
2
1
Figure 3.2 Locking electrical operation
6 l 1SCC303002M0206 l ABB Installation and operating instructions, 34OTM_C rev. F
3. Quick start
3.2 Operating the motorized change-over switch manually; local operation
To operate the motorized change-over switch manually:
1. Turn the Motor/Manual selector to the Manual (Man.) position to enable manual operation and to prevent electrical operation.
2. Attach the handle to the switch panel. You can attach the handle in all positions (I, 0, II).
I
II
M
M
1
2
Man.
Man.
CLICK !
A04123
M
M
Man.
Man.
Figure 3.3 Operating the motorized change-over switch manually
To disable the manual (and at the same time also electrical) operation, lift up the locking clip to position 0 and attach the padlock to the handle.
I
II
A04137
M
M
M
M
Man.
Man.
Man.
Man.
Figure 3.4 Locking the manual operation
1SCC303002M0206 l ABB Installation and operating instructions, 34OTM_C rev. F l 7
D
4. Installation
4. Installation
4.1 Mounting the motorized change-over switch
Use protection against direct contact.
OMD
I
A04126
M
M
M
M
an.
an.
Man.
Man.
M
M
Figure 4.1 An example of using protection against direct contact
8 l 1SCC303002M0206 l ABB Installation and operating instructions, 34OTM_C rev. F
A1
A04127
A2
4. Installation
I
II
M
M
M
M
an.
an.
M
M
Man.
Man.
A1
A2
A1 A2
A1 A2
A1
A2
A1 A2
3,5...4Nm 31...35.4 lb.in
OTM315_400_C_
OTM160-250_C_M
E4E3
116116
258
293
OTM315-400_C_M
E4E3
142142
305
349
OTM630-800_C_M
E4E3
180180
390
455
OTM1000-1250_C_M
E4E3
230230
476,5
556,5
OTM2000-2500_C_M
E4E3
230230
614,5
740,5
OTM600-800E_C_OTM160-250_C_
OTM160-250_WC_M
E3 E4
116 282
OTM400_C_M
U3 U4
142/5.59
335/13.19
142/5.59
389/15.31
OTM600_C_M
U3 U4
180/7.09
390/15.35
180/7.09
455/17.91
OTM1600_WC_M
E3 E4
230
476,5
556,5
116
325
230
M6M5
M10
OTM800-1200U_C_ OTM1000-2500_C_ OTM3200_C_
OTM200_C_M
U3 U4
116/4.57
282/11.10
OTM800-1200_C_M
U3 U4
230/9.06
476,5/18.77
556,5/21.92
116/4.57
325/12.80
230/9.06
OTM3200-4000_C_M
E4E3 A1 A2
661,5
250250
801,5
Figure 4.2 Motorized change-over switches, drilling hole distances / screw-mounting, [mm/in]
1SCC303002M0206 l ABB Installation and operating instructions, 34OTM_C rev. F l 9
4. Installation
4.2 Dimensional drawings
mm
134,5
127
100
A1
130
162 A
E3 E4
A A1 A2 B
M00111 / OTM160-250E_C_M D
OTM160-250_C_M
E2 35 116 223 238
35 116 258 273
Figure 4.3 OTM160-250E_C_M
A2
35 116 293 308
65
9,0
66
20
122
130
23
87,5
3
83
14
150
65
25
20
37
25
48,5
72
160
B
mm
A2
134,5
65
127
100
A1
130
170
OTM160-250_WC_M
E2
E3 E4
43 116 239 254
43 116 282 297
43 116 325 340
A A1 A2 B
M00115 / OTM160-250E_WC_M D
Figure 4.4 OTM160-250E_WC_M
66
87,5
9,0
20
23
3
83
25
122
14
130
150
170
A
B
25
48,5 72
20
160
65
37
10 l 1SCC303002M0206 l ABB Installation and operating instructions, 34OTM_C rev. F
4. Installation
mm in
134,5
5.30 127
5.00
100
3.94
A1
130
5.12
170
6.69
OTM200_C_M
U2
43 / 1.69
A A1
116 / 4.57 239 / 9.40
A2
254 / 10
B
M00112 / OTM200U_C_M D
U3
43 / 1.69 116 / 4.57 282 / 11.10 297 / 11.69
Figure 4.5 OTM200U_C_M
A2
65
2.56
B
4
U
43 / 1.69 116 / 4.57 325 / 12.80 340 / 13.39
9,0
0.35
66
72
2.83
160
6.30
2.6
25
0.98
83/35,5
3.27/1.40
0.55
2.56
20
0.79
37
1.46
14
65
87,5
48,5
19.09
3.44 3
0.12
130
5.12
150
5.91
23
0.91
170
6.69
20
0.79
122
4.80
A
25
0.98
mm
146 137,25
156
A1
120
185,25
OTM315-400_C_M
E2
A
44
A1
142
A2
261
B
M00113 / OTM315-400E_C_M E
280
E3 44 142 305 323
E4 44 142 349 367
Figure 4.6 OTM315-400E_C_M
A2
95
81
11
25
25
456
126
87
32,5
150
17
160
185
95
20,5
A
B
31,25
192
43
1SCC303002M0206 l ABB Installation and operating instructions, 34OTM_C rev. F l 11
4. Installation
mm
120
A1
156
OTM 315-400_WC_M
A
142
A1 A2
334,5 353
B
M00116 / OTM315-400E3-4WCM B
137,25
195,25
B
E3
54 54
142
E4
388,5 407
A2
95
11
A
Figure 4.7 OTM315-400E_WC_M
25
31,25
150
160
185
220
456
192
87
126/51,5
32,5
17
95
20,5
43
mm in
120
4.72
A1
156
6.14
M00114 / OTM400U_C_M E
A A1 A2 B
137,25
5.40
195,25
7.69
U2
54 / 2.13 142 / 5.59 281 / 11.06 299 / 11.77
146
5.75
B
OTM400_C_M
U3
54 / 2.13 142 / 5.59 335 / 13.19 353 / 13.90
A2
95
3.74
U4
54 / 2.13 142 / 5.59 389 / 15.31 407 / 16.02
11
0.43
81
3.19
126 / 51,5
4.96 / 2.03
32,5
1.28
17
0.67
25
0.98
150
5.91
56
2.20
0.98
25/
4
0.16
87
3.43
160
6.30 185
7.28 220
95
3.74
8.66
A
31,25
1.23 192
7.56
20,5
0.81 43
1.69
Figure 4.8 OTM400U_C_M
12 l 1SCC303002M0206 l ABB Installation and operating instructions, 34OTM_C rev. F
4. Installation
mmmm
200
A1
160
A
A1 A2
B
M00140/OTM630-800E02-04C_M B
A2
158
147,5
212,5
OTM630-800E_C_M
E2 E3 E4
65 65 65
180 180
390
325
346
411
13,5
180
455
476
110,5
39
64,1
5
132,6
61,5
138,6
45
145
198
210
250
17
20,5
A
47,5
B
256
43
Figure 4.9 OTM630-800E_C_M
mm in
200
7. 87 160
6.3 0
A1
A
65/2.56 65/2.56 65/2.56
A1
180/7.09 180/7.09 180/7.09
A2
325/12.8 390/15.35 455/17.91
B
346/13.62 411/16.18 476/18.74
M00139/ OTM600U_C_M B
158
6.22
147,5
5.81
212,5
8.3 7
OTM600_C_M
U2 U3 U4
A2
1.54
A
B
39
13,5
0.53
47,5
1.87
198
7.80 210
8.27 250
9.84
509
20.04
400
15.75
0.20
64,1
2.52
5
132,6
5.22
45
1.77
145
5.71
17
0.67
20,5
0.8
43
1.69
256
10.08
Figure 4.10 OTM600U_C_M
1SCC303002M0206 l ABB Installation and operating instructions, 34OTM_C rev. F l 13
4. Installation
mm
260
A1
206
A A1 A2 B
M00256/OTM1000-1250E_C_M B
186
171
M
Man.
253
OTM1000-1250_C_M E2 80 230 396,5 426,5
E3 80 230 476,5 506,5
335
A2
167
80
158,5
136
127
50
100
400
200
13,5
50
74,5 15
306
272
250
19
75
15
E4 80 230 556,5 586,5
A
B
63
296,5
Figure 4.11 OTM1000-1200E_C_M
mm
B
E4 80 230 556,5 586,5
A2
200
Ø13,5
A
260
A1
206
M00258/OTM1600E_C_M B
186
171
M
Man.
253
OTM1600_C_M
E2
A
80
A1
230 396,6
A2
426,5
B
E3 80 230 476,5 506,5
335
100
127
167
83
400
19
15
75
158,5
50
74,5
15
136
338
246
326
372
258
63
296,5
Figure 4.12 OTM1600E_C_M
14 l 1SCC303002M0206 l ABB Installation and operating instructions, 34OTM_C rev. F
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