ABB MS116, MS325, MS4xx Technical Catalog

Technical Catalogue

Manual Motor Starters MS116, MS325, MS4xx

ABB

1

Manual Motor Starters

ABB

Type Series M up to 45 kW (400 V AC)

Contents

Manual Motor Starter MS116

0-16 A, 16/50 kA ................................................................................................................. 6

Manual Motor Starter MS325

0-25 A, 100 kA .................................................................................................................... 8

Manual Motor Starters MS45x

11-50 A, 25/50 kA ................................................................................................................. 12

Manual Motor Starters MS49x

11-50 A, 25/50/100 kA .......................................................................................................... 12

Manual Motor Starters MOxxx

up to 100 A, 25/50 kA ........................................................................................................... 14

Starter Combinations with Manual Motor Starters ......................................................... 16

Busbar System smissline-S

up to 200 A, 50 kA ................................................................................................................. 18

Technical data, Short circuit switching tables ...................................................................... 20

Dimension diagrams ............................................................................................................. 28

Examples, applications ........................................................................................................ 33

3

Manual Motor Starters and Motor Starter Combinations

Manual motor starters from ABB properly switch motors ON and OFF and protect them in case of overload and short circuit.

Thus, ABB‘s manual motor starter know-how increases the reliability and availability of applications thanks to the extremely quick short circuit cut-off in cases that could cause motor damage.

ABB motor starter combinations constitute a reliable, costefﬁ cient solution for all your motor protection needs, for examples in:

• General engineering and plants

• Industries

• Conveyor systems

• Chemical industries including process engineering

• Pharmaceutical industries

• Automation of buildings, e. g. in air-conditionings

• Environmental plants

• Power stations

• Fresh water and sewage plants

• Machine tools

Manual motor starters provide protection against:

• Overload

• Short circuit

• Phase failure

• Undervoltage

Fuseless protection saves costs and space and provides for quick reaction under short circuit condition, switching the motor off within 3 ms. It is therefore an easy to handle, cost effective protection solution.

Switching capabilities of ABB‘s manual motor starters

Up to 16 A, 16/50 kA

Up to 25 A, 100 kA

Up to 50 A, 50 kA

Up to 100A, 50 kA

Type MS116

Type MS325

Type MS45x

Type MS49x

0.16 A

4

25 A 50 A 100 A16 A

Manual Motor Starters from ABB

ABB offers a wide range of a manual motor starters providing highly efﬁ cient motor protection up to 100 A. The arc breaking capacity of the devices can reach up to 100 kA depending of the motor starter type used, without the necessity for any special upstream protection.

The device-types MS116/325 can be easily coordinated with the ABB MCB-system, which is used in installations for touch-proved enclosures and panels. MS450 to MS497 are your best choice for high power applications. These models are used to power up large motors

up to 45 kW. Thanks to its design MS116/325 are suitable for industrial applicatons as well as for domestic installations.

Technical Data, Overview

Motorstarter type MS116 MS325 MS45x MS49x

/A 16 25 50 100

I

e

/kA 16/30/50 50/100 25/50 25/50/100

I

CS

Tripping class 10 10 10,20 10,20

Magnetic type only

Disconnect Capability, ● ● ● ● ref. IEC 60947-1

UL 508 type E

● ● ●

The types MS325 have the lowest “energy let through”values on the market in case of short circuits. This way cables and the wiring are also protected optimally, providing for even higher safety.

MO-types

No thermal release

Tripping time

msec

Magnetic release

approx. 12 * I

e

Factor x I

e

Manual motor starters must be set to the rated motor demand. Higher current is needed at motor start-up. During the start-up period the manual motor starter will let the current go through and will not trip, following the pertaining international standards and curves for motor start and hold operation.

MSx Tripping curves

100

0.05

0.02

0.01

0.005

0.002

0.001

50

20

10

5

2

50

20

10

5

2

1

0.5

0.2

0.1

Thermal tripping

Three-pole

Two-pole

Electro-

magnetic

tripping

1 1.5 2 3 4 6 810 15 20 3040 6080

Multiple of the rated current

5

MS116

HKF1-11

Manual Motor Starter MS116

Accessories Ordering details

Type Setting range Order code Weight/ Packing piece Unit

A...A kg piece

MS116 with thermal and electromagnetic trips, short-circuit-proof up to 50 kA

MS116 - 0.16 0.10 ... 0.16 1SAM 250 000 R1001 0.268 1 MS116 - 0.25 0.16 ... 0.25 1SAM 250 000 R1002 0.268 1 MS116 - 0.4 0.25 ... 0.40 1SAM 250 000 R1003 0.268 1 MS116 - 0.63 0.40 ... 0.63 1SAM 250 000 R1004 0.268 1 MS116 - 1.0 0.63 ... 1.00 1SAM 250 000 R1005 0.268 1

SST11601STO23014

MS116 - 1.6 1.00 ... 1.60 1SAM 250 000 R1006 0.268 1 MS116 - 2.5 1.60 ... 2.50 1SAM 250 000 R1007 0.268 1 MS116 - 4 2.50 ... 4.00 1SAM 250 000 R1008 0.268 1 MS116 - 6.3 4.00 ... 6.30 1SAM 250 000 R1009 0.268 1 MS116 - 10.0 6.30 ... 10.00 1SAM 250 000 R1010 0.268 1 MS116 - 12.0 8.00 ... 12.00 1SAM 250 000 R1012 0.268 1 MS116 - 16.0 10.00 ... 16.00 1SAM 250 000 R1011 0.268 1

Accessories

Type Order code Packing

Unit piece

HK1

UA1

ST20-02

ST19-02

SK1

Auxillary switches, for front mounting 

HKF1-11 1 NO + 1 NC 1SAM 201 901 R1001 10

Auxillary switches with lead contacts, also to use with undervoltage release

HK1-20L 2 NO lead contacts 1SAM 201 902 R1004 2

Auxiliary switches, lateral attechment at right

HK1-11 1 NO + 1 NC 1SAM 201 902 R1001 2 HK1-20 2 NO 1SAM 201 902 R1002 2

ST21-02

HK1-02 2 NC 1SAM 201 902 R1003 2

Shunt release, lateral mounting at the left side

AA1-24 24 V, 50/60 Hz 1SAM 201 910 R1001 1 AA1-110 110 V, 50/60 Hz 1SAM 201 910 R1002 1 AA1-230 200-240 V, 50/60 Hz 1SAM 201 910 R1003 1 AA1-400 350-415 V, 50/60 Hz 1SAM 201 910 R1004 1

Signal switch for general “tripped” signal, lateral attachment at right

SK1-11 1 NO + 1 NC 1SAM 201 903 R1001 2 SK1-20 2 NO 1SAM 201 903 R1002 2 SK1-02 2 NC 1SAM 201 903 R1003 2

Undervoltage release, lateral attachment at left

UA1-24 24 V, 50 Hz 1SAM 201 904 R1001 1 UA1-48 48 V, 50 Hz 1SAM 201 904 R1002 1 UA1-60 60 V, 50 Hz 1SAM 201 904 R1003 1 UA1-120 110 V 50 Hz/120 V 60 Hz 1SAM 201 904 R1004 1 UA1-208 208 V, 60 Hz 1SAM 201 404 R1008 1 UA1-230 230 V 50 Hz/240 V 60 Hz 1SAM 201 904 R1005 1 UA1-400 400 V, 50 Hz 1SAM 201 904 R1006 1 UA1-415 415 V 50 Hz/480 V 60 Hz 1SAM 201 904 R1007 1

Padlock + 2 keys + lock adapter

Direct adapter

6

S0109B91 + SK0150B91

STO18014

Locking device (see also MS325, Page 9)

SA1 lock adapter

GJF1 101 903 R0001 1

SA2 padlock + 2 keys GJF1 101 903 R0002 1 SA3 lock adapter + GJF1 101 903 R0003 1

padlock + 2 keys FC116 ﬁ xing clip for 1SAM 201 909 R1001

screw mounting

Direct adapter, for wiring to contactors

BEA7/116

mini contactors B6/B7 1SBN 080 906 R1000 1

BEA16/116 contactors A9/A12/A16 1SBN 081 406 R1000 1 BEA26/116 contactors A26 1SBN 082 406 R1000 1

 Not suitable for panel mounting

Phase buses PS1-2-1

Phase buses PS1-4-1

Manual Motor Starter MS116

Accessories Ordering details

Accessories

Type Order cod Packing Price Unit/piece

STO21014STO22014

Phase buses for cross wiring MS116, 63 A, 690 V

PS1-2-0,

PS1-3-0,

PS1-4-0,

PS1-5-0,

PS1-2-1, PS1-3-1, PS1-4-1, PS1-5-1,

PS1-2-2, PS1-3-2, PS1-4-2, PS1-5-2,

for 2 devices without auxiliary switches 1SAM 201 906 R1002 10

for 3 devices without auxiliary switches 1SAM 201 906 R1003 10

for 4 devices without auxiliary switches 1SAM 201 906 R1004 10

for 5 devices without auxiliary switches 1SAM 201 906 R1005 10

for 2 devices with 1 auxiliary switch 1SAM 201 906 R1012 10 for 3 devices with 1 auxiliary switch 1SAM 201 906 R1013 10 for 4 devices with 1 auxiliary switch 1SAM 201 906 R1014 10 for 5 devices with 1 auxiliary switch 1SAM 201 906 R1015 10

for 2 devices with 2 auxiliary switches 1SAM 201 906 R1022 10 for 3 devices with 2 auxiliary switches 1SAM 201 906 R1023 10 for 4 devices with 2 auxiliary switches 1SAM 201 906 R1024 10 for 5 devices with 2 auxiliary switches 1SAM 201 906 R1025 10

STO19014

Power infeed block S1-M1

STO28014

Insulating enclosure IP55

Plastic enclosure IP40

Power infeed block S1-M2

Insulating enclosure IP65

STO27014

STO20014

GEH_uses

Power infeed blocks, 63 A, 690 V, stranded 25 mm

2

, ﬂ exible 16 mm

2

S1-M1, ﬂ at 1SAM 201 907 R1001 10

S1-M2, high 1SAM 201 907 R1002 10

Cover for phase busses

BS1-3 1SAM 201 908 R1001 50

Insulating enclosure IP65, with rotary handle, triple lockable in Off position,

with N- und PE-terminal, for Manual Motor Starter

IB116-G, Twist knob black 1SAM 201 911 R1000 1 IB116-Y, Twist knob red/yellow 1SAM 201 911 R1001 1

Insulating enclosure, light grey IP55 with cover, including DIN rail

for manual motor starter or line protection devices

QES4/3N, for 4 modules, 72 mm GHL 111 2304 R0013 QES6/3N, for 6 modules, 108 mm GHL 111 2306 R0013 QES10/3N, for 10 modules, 180 mm GHL 111 2310 R0013

Set of neutral and earth terminals

SMO4, for QES 4/3 N GHL 430 1910 R0004 SMO6, for QES 6/3 N GHL 430 1910 R0006 SMO10, for QES 10/3 N GHL 430 1910 R0010

Plastic enclosure, light grey, IP40 in panel design, including DIN rail

PCD4N, for 4 modules, 72 mm GHS 270 1921 R0004 PCD6N, for 6 modules, 108 mm GHS 270 1921 R0006 PCD8N, for 8 modules, 144 mm GHS 270 1921 R0008

Switch cubicle mounting kit IP65, with axial extension triple lockable in Off position, locked in On position

OHB2AJM, Twist knob black 1SCA 022 384 R6940 1 OHY2AJM, Twist knob red/yellow 1SCA 022 384 R7080 1 OXS5X85, axis 85 mm 1SCA 022 347 R3570 1 OXS5X105, axis 105 mm 1SCA 022 347 R3650 1 OXS5X130, axis 130 mm 1SCA 022 353 R4540 1 OXS5X180, axis 180 mm 1SCA 022 353 R4620 1 MSMN, driver  1SAM 101 923 R0001 1 MSOX, driver spindle 32 mm  1SAM 101 924 R0001 1

Door mounting kit IP65, Lockable in Off-position

DMS116-G, Twist knob black 1SAM 201 912 R1000 1 DMS116-Y, Twist knob red/yellow

 For accommodating spindle and attachment to manual motor starter  Is srewed directly onto the manual motor starter

1SAM 201 912 R1001 1

7

MS325

MS325 with auxiliary contacts HKF-11 front mounting

Manual Motor Starter MS325

Ordering details

Type Setting range Order code Weight/ Packing Price piece Unit

A...A kg piece

MS325 with thermal and electromagnetic trips, short-circuit-proof up to 100 kA

MS325 – 0.16 0.10 ... 0.16 1SAM 150 000 R1001 0.347 1 MS325 – 0.25 0.16 ... 0.25 1SAM 150 000 R1002 0.347 1 MS325 – 0.4 0.25 ... 0.40 1SAM 150 000 R1003 0.347 1 MS325 – 0.63 0.40 ... 0.63 1SAM 150 000 R1004 0.347 1 MS325 – 1 0.63 ... 1.00 1SAM 150 000 R1005 0.347 1

SST01497

SST 02899

MS325 – 1.6 1.00 ... 1.60 1SAM 150 000 R1006 0.347 1 MS325 – 2.5 1.60 ... 2.50 1SAM 150 000 R1007 0.347 1 MS325 – 4 2.50 ... 4.00 1SAM 150 000 R1008 0.347 1 MS325 – 6.3 4.00 ... 6.30 1SAM 150 000 R1009 0.347 1 MS325 – 9 6.30 ... 9.00 1SAM 150 000 R1010 0.347 1 MS325 – 12.5 9.00 ... 12.50 1SAM 150 000 R1011 0.347 1 MS325 – 16 12.50 ... 16.00 1SAM 150 000 R1012 0.347 1 MS325 – 20 16.00 ... 20.00 1SAM 150 000 R1013 0.347 1 MS325 – 25 20.00 ... 25.00 1SAM 150 000 R1014 0.347 1

MS325 with thermal and electromagnetic trips, short-circuit-proof up to 100 kA, with auxiliary switch 1 NO + 1 NC front mounted

MS325 – 0.16 0.10 ... 0.16 1SAM 150 005 R0001 0.359 1 MS325 – 0.25 0.16 ... 0.25 1SAM 150 005 R0002 0.359 1 MS325 – 0.4 0.25 ... 0.40 1SAM 150 005 R0003 0.359 1 MS325 – 0.63 0.40 ... 0.63 1SAM 150 005 R0004 0.359 1 MS325 – 1 0.63 ... 1.00 1SAM 150 005 R0005 0.359 1 MS325 – 1.6 1.00 ... 1.60 1SAM 150 005 R0006 0.359 1 MS325 – 2.5 1.60 ... 2.50 1SAM 150 005 R0007 0.359 1 MS325 – 4 2.50 ... 4.00 MS325 – 6.3 4.00 ... 6.30 1SAM 150 005 R0009 0.359 1 MS325 – 9 6.30 ... 9.00 1SAM 150 005 R0010 0.359 1 MS325 – 12.5 9.00 ... 12.50 1SAM 150 005 R0011 0.359 1 MS325 – 16 12.50 ... 16.00 1SAM 150 005 R0012 0.359 1 MS325 – 20 16.00 ... 20.00 1SAM 150 005 R0013 0.359 1 MS325 – 25 20.00 ... 25.00 1SAM 150 005 R0014 0.359 1

1SAM 150 005 R0008 0.359 1

S3-M3

CK-11

UL 508 Type E Accessories

S3-M3 High insulation 1SAM 101 938 R0004 0.030 1

infeed block

Signal switch for short circuit tripping, lateral attachment at right

CK-11 1 NO + 1 NC 1SAM 101 943 R0001 0.030 2

2CDC 241 008 F0042CDC 241 004 F004

8

AS

HKF

2CDC 241 006 F004

HK

Manual Motor Starters MS325

Accessories Ordering details

Retroﬁ ttable accessories

These parts can be procured in addition to the MS325; they must be installed by the user.

Type Setting range Order code Weight/ Packing Price

63-00

2CDC 241 011 F004

SK

piece Unit kg piece

Auxiliary switches, for front mounting 

HKF-11 1 NO + 1 NC 1SAM 101 928 R0001 0.020 10 HKF-20 2 NO 1SAM 101 928 R0002 0.020 10

Auxiliary switches, lateral attachment at left, max. 2 pieces attachable  

HK-11 1 NO + 1 NC 1SAM 101 901 R0001 0.031 2 HK-20 2 NO  1SAM 101 901 R0002 0.031 2 HK-02 2 NC 1SAM 101 901R0003 0.031 2

Signal contact for general “tripped” signal, lateral attachment at the left max. 1 piece attachable

SK-11 1 NO + 1 NC 1SAM 101 904 R0003 0.031 2

Undervoltage release, slide-in 

UA, power infeed at bottom,  U

400 V~ 1SAM 101 902 R0400 0.02 10

c

UAF, power infeed at top, resp. connection UC 24 V~ 1SAM 101 903 R0024 0.02 10 of external voltage 48 V~ 1SAM 101 903 R0048 0.02 10 60 V~ 1SAM 101 903 R0060 0.02 10

2CDC 241 005 F004

110 V~ 1SAM 101 903 R0110 0.02 10

230 V~ 1SAM 101 903 R0230 0.02 10 400 V~ 1SAM 101 903 R0400 0.02 10 415 V~ 1SAM 101 903 R0415 0.02 10 500 V~ 1SAM 101 903 R0500 0.02 10

SST 309 92 R

SST30992R

UA for power in feed at top, AA

SST 032 95 R

UA for power in feed at bottom

Padlock + 2 keys + lock adapter

Open circuit shunt release, slide-in 

AA 24 ... 60 V AC/DC 1SAM 101 909 R0001 0.02 10 AA 110... 240 V AC/DC 1SAM 101 909 R0002 0.02 10

Terminal support, lateral attachment at left to MS325, HK and SK

AS, for UA, AA or as N/LS terminal 1SAM 101 905 R0001 0.031 10

Locking device for MS325

SA1, lock adapter GJF1 101 903 R0001 0.004 10 SA2, padlock + 2 keys GJF1 101 903 R0002 0.004 10 SA3, lock adapter + padlock + 2 keys GJF1 101 903 R0003 0.050 1

Printadapter, for soldering on electronic plates

PA25, for MS325 and 1SAM 101 933 R0001 0.030 1 kit

2 aux. contacts

 Not simultaneously with UA/UA and AA, not suitable for distributor installation

 Max. 1 piece in conjunction with SK. SK must be mounted on ﬁ rst position

 Pre-mating normally open contacts

 Can be used together with UAF (power infeed at top) for safety circuit with Emergency Stop button

(further information available on request)

 Other voltages, in particular DC, on request

S0109B91 + SK0150B91

 In particular if used with socke busbar system smissline-S (see Page 19)

 Recommendation: Connection of external voltage via terminal support AS

9

Phase buses PS3-2-1

Phase buses PS3-4-1

SST 022 93 R

Power infeed block S3-M1

SST 023 93 R

Power infeed

block S3-M2

Manual Motor Starters MS325

Accessories Ordering details

Accessories

Type Order code Weight/ Packing Price

piece unit kg piece

Phase buses for cross wiring MS325, 63 A, 690 V

PS3-2-0, for 2 dev., without aux. switch 1SAM 101 937 R0012 10 PS3-3-0, for 3 dev., without aux. switch 1SAM 101 937 R0013 10 PS3-4-0, for 4 dev., without aux. switch 1SAM 101 937 R0014 10 PS3-5-0, for 5 dev., without aux. switch 1SAM 101 937 R0015 10

SST 024 93 R

PS3-2-1, for 2 dev., with 1 aux. switch 1SAM 101 937 R0022 10 PS3-3-1, for 3 dev., with 1 aux. switch 1SAM 101 937 R0023 10 PS3-4-1, for 4 dev., with 1 aux. switch 1SAM 101 937 R0024 10 PS3-5-1, for 5 dev., with 1 aux. switch 1SAM 101 937 R0025 10 PS3-2-2, for 2 dev., with 2 aux. switches 1SAM 101 937 R0032 10 PS3-4-2, for 4 devices, with 2 aux. swit. 1SAM 101 937 R0034 10

SST 021 93 R

Power infeed blocks, 63 A, 690 V, stranded 25 mm

S3– M1, ﬂ at 1SAM 101 938 R0001 10 S3– M2, high 1SAM 101 938 R0002 10

Cover for busbars (for not used poles)

BS3-3 1SAM 101 938 R0003 50

2

, ﬂ exible 16 mm

2

Insulating enclosure IP65

Insulating en-

closure IP55

STO28014

Insulating enclosure IP65 with rotary handle, triple lockable in Off position, with N- und PE-terminal, for Manual Motor Starter

IB325-G, Twist knob black 1SAM 101 940 R1000 1 IB325 Y, Twist knob red/yellow 1SAM 101 940 R1001 1

Insulating enclosure, light grey IP55 with cover, including DIN rail

for manual motor starter or line protection devices

QES4/3N, for 4 modules, 72 mm GHL 111 2304 R0013 1 QES6/3N, for 6 modules, 108 mm GHL 111 2306 R0013 1 QES10/3N, for 10 modules, 180 mm GHL 111 2310 R0013 1

Set of neutral and earth terminals

SMO4, for QES 4/3 N GHL 430 1910 R0004 1 SMO6, for QES 6/3 N GHL 430 1910 R0006 1 SMO10, for QES 10/3 N GHL 430 1910 R0010 1

Plastic enclosure, light grey, IP40 in panel design, including DIN rail

PCD4N, for 4 modules, 72 mm GHS 270 1921 R0004 1 PCD6N, for 6 modules, 108 mm GHS 270 1921 R0006 1 PCD8N, for 8 modules, 144 mm GHS 270 1921 R0008 1

10

Switch cubicle mounting kit

Door mounting kit

Manual Motor Starters MS325

Accessories Ordering details

Accessories

Type Order code Weight/ Packing Price

piece unit kg piece

Switch cubicle mounting kit IP65, with axial extension

triple lockable in Off position, locked in On position

OHB2AJM, Twist knob black 1SCA 022 384 R6940 1 OHY2AJM,Twist knob red/yellow  1SCA 022 384 R7080 1 OXS5X 85, axis 85 mm 1SCA 022 347 R3570 1 OXS5X105, axis 105 mm 1SCA 022 347 R3650 1

2CDC 243 008 F005

2CDC 241 001 F003

OXS5X130, axis 130 mm 1SCA 022 353 R4540 1 OXS5X180, axis 180 mm 1SCA 022 353 R4620 1 MSMN, driver  1SAM 101 923 R0001 1 MSOX, driver spindle 32 mm  1SAM 101 924 R0001 1

Direct adapter MS325 

BEA7/325, direct adapter MS325 to B6/B7 1SBN 080 906 R1001 0.021 10 BEA16/325, BEA26/325, direct adapter MS325 to A26 1SBN 082 406 R1001 0.031 10

Door mounting kit IP65, Lockable in Off-position

DMS325-G, grey handle 1SAM 101 941 R1000 1 DMS325-Y, red/yellow handle 1SAM 101 941 R1001 1

 For accommodating spindle and attachment to manual motor starter

Is screwed directly onto the manual motor starter

  Only suitable for MS325  See also page 34

direct adapter MS325 to A9/A12/A16

1SBN 081 406 R1001 0.031 10

11

MS45x

Manual Motor Starters MS4xx

Ordering details

Type Setting range Order code Weight / Packing Price piece unit A . . . A kg piece

MS450 with thermal and electromagnetic trips, tripping class 10, short-circuit-proof up to 50 kA 

MS450 – 16 11 ... 16 1SAM 450 000 R1001 0.96 1 MS450 – 20 14 ... 20 1SAM 450 000 R1002 0.96 1 MS450 – 25 18 ... 25 1SAM 450 000 R1003 0.96 1 MS450 – 32 22 ... 32 1SAM 450 000 R1004 0.96 1 MS450 – 40 28 ... 40 1SAM 450 000 R1005 0.96 1 MS450 – 45 36 ... 45 1SAM 450 000 R1006 0.96 1

SST02198

MS450 – 50 40 ... 50 1SAM 450 000 R1007 0.96 1

MS495 with thermal and electromagnetic trips, tripping class 10, short-circuit-proof up to 50 kA 

MS495 – 40 28 ... 40 1SAM 550 000 R1005 2.1 1 MS495 – 50 36 ... 50 1SAM 550 000 R1006 2.1 1 MS495 – 63 45 ... 63 1SAM 550 000 R1007 2.1 1 MS495 – 75 57 ... 75 1SAM 550 000 R1008 2.1 1 MS495 – 90 70 ... 90 1SAM 550 000 R1009 2.1 1 MS495 – 100 80 ... 100  1SAM 550 000 R1010 2.1 1

SST01898

MS49x

ST14-02

MS495 with A95 connected via BEA 110/495

MS497 with thermal and electromagnetic trips, tripping class 10, short-circuit-proof up to 100 kA 

MS497 – 16 11 ... 16 1SAM 580 000 R1001 2.1 1 MS497 – 20 14 ... 20 1SAM 580 000 R1002 2.1 1 MS497 – 25 18 ... 25 1SAM 580 000 R1003 2.1 1 MS497 – 32 22 ... 32 1SAM 580 000 R1004 2.1 1 MS497 – 40 28 ... 40 1SAM 580 000 R1005 2.1 1 MS497 – 50 36 ... 50 1SAM 580 000 R1006 2.1 1 MS497 – 63 45 ... 63 1SAM 580 000 R1007 2.1 1 MS497 – 75 57 ... 75 1SAM 580 000 R1008 2.1 1 MS497 – 90 70 ... 90 1SAM 580 000 R1009 2.1 1 MS497 – 100 80 ... 100  1SAM 580 000 R1010 2.1 1

MS451 with thermal and electromagnetic trips, tripping class 20, for heavy start short-circuit-proof up to 50 kA 

MS451 – 16 11 ... 16 1SAM 470 000 R1001 0.96 1 MS451 – 20 14 ... 20 1SAM 470 000 R1002 0.96 1 MS451 – 25 18 ... 25 1SAM 470 000 R1003 0.96 1 MS451 – 32 22 ... 32 1SAM 470 000 R1004 0.96 1 MS451 – 40 28 ... 40 1SAM 470 000 R1005 0.96 1 MS451 – 45 36 ... 45 1SAM 470 000 R1006 0.96 1 MS451 – 50 40 ... 50 1SAM 470 000 R1007 0.96 1

MS496 with thermal and electromagnetic trips, tripping class 20, for heavy start short-circuit-proof up to 100 kA 

MS496 – 40 28 ... 40 1SAM 570 000 R1005 2.1 1 MS496 – 50 36 ... 50 1SAM 570 000 R1006 2.1 1 MS496 – 63 45 ... 63 1SAM 570 000 R1007 2.1 1 MS496 – 75 57 ... 75 1SAM 570 000 R1008 2.1 1 MS496 – 90 70 ... 90 1SAM 570 000 R1009 2.1 1 MS496 – 100 80 ... 100  1SAM 570 000 R1010 2.1 1

MS495 with auxiliary switch HKS4-02 and open-circuit shunt release AA4 in addition to terminal shroud KA495C

12

SST 09498

Direct adapter for wiring MS450 - MS497 to contactors

Type Order code Weight / Packing Price piece unit kg piece

BEA40/450, BEA50/450, BEA75/495, BEA110/495,



See table on Page 24,  Max. motor current 95 A

direct adapter MS450 to A30/A40 1SBN 083 206 R1000 0.061 1 direct adapter MS450 to A50 plate 1SBN 083 506 R1000 0.062 1 direct adapter MS495-497to A50/63/75 1SBN 084 106 R1000 0.120 1

direct adapter MS495-497 to A95/A110 1SBN 084 506 R1000 0.124 1

Auxiliary switch HK4-11

Auxiliary switch HKS4-02

Open-circuit shunt release AA4

Undervoltage release UA4-HK

SST08598

Manual Motor Starters MS4xx

Accessories Ordering details

SST09198

Pilot switch SK4-11

SST07798

SST8698

Retroﬁ ttable accessories

These parts may be procured in addition to the MS4xx. They must be mounted by the user.

Type Order code Weight/ Packing Price piece unit kg piece

Auxiliary switches, for front mounting HK4-11, 1 NO + 1NC 1SAM 401 901 R1001 0.02 10

HK4-W, 1 Changeover 1SAM 401 901 R1002 0.02 10

Auxiliary switches, for lateral attachment at left, max. 1 mountable HKS4-11, 1 NO + 1 NC 1SAM 401 902 R1001 0.03 2

HKS4-20, 2 NO 1SAM 401 902 R1002 0.03 2 HKS4-02, 2 NC 1SAM 401 902 R1003 0.03 2

Signal switch for separate signalling acc. UL508 type E, lateral attachment at left 1NO + 1NC for short circuit signalling, 1NO + 1NC for general tripping

SK4-11 2x: 1NO + 1NC 1SAM 401 904 R 1001 0.07 1

Undervoltage release, for lateral attachment at right UA4, 24 V 50 Hz 1SAM 401 905 R1004 0.12 1

UA4, 110 V 50 Hz 1SAM 401 905 R1001 0.12 1 UA4, 230 V 50 Hz / 240 V 60 H 1SAM 401 905 R1002 0.12 1 UA4, 400 V 50 Hz 1SAM 401 905 R1003 0.12 1

Undervoltage release with pre-mating auxiliary switch 2 NO, for lateral attachment at right

UA4-HK, U

SST 01599

UA4-HK, 400 V 50 Hz 1SAM 401 906 R1002 0.13 1

Shunt release, lateral mounting at the left side  AA4, 20-70 V, 50/60 Hz 1SAM 401 907 R1001 0.11 1

AA4, 70-190 V, 50/60 Hz 1SAM 401 907 R1002 0.11 1 AA4, 190-330 V, 50/60 Hz 1SAM 401 907 R1003 0.11 1 AA4, 330-500 V, 50/60 Hz 1SAM 401 907 R1004 0.11 1

Terminal shroud, for additional shock-hazard protection KA450, for MS45x  1SAM 401 908 R1001 0.01 1

KA495, for MS49x  KA495C, for MS49x 

Terminal insulation barrier,

DX495

Scale cover, lead-sealable SA450, for MS45x  1SAM 401 909 R1001 0.007 1 set

Disconnector module, for producing a visible gap, lockable TB450, for MS45x 1SAM 401 910 R1001 0.30 1

Phase busses MS45x, 108 A, 690 V

PS4-2 without HK, for 2 devices 1SAM 401 911 R1001 PS4-3 without HK, for 3 devices 1SAM 401 911 R1002 PS4-4 without HK, for 4 devices 1SAM 401 911 R1003 PS4-2 with HK, for 2 devices 1SAM 401 911 R1004 PS4-3 with HK, for 3 devices 1SAM 401 911 R1005 PS4-4 with HK, for 4 devices 1SAM 401 911 R1006

Infeed block, 108 A, 690 V, Stranded 50 mm S4-M1, ﬂ at 1SAM 401 911 R1007 10

Cover for phase bus poles BS4-3 1SAM 401 911 R1008

Switch cubicle mounting kit IP65, with axial extension, lockable in Off position, locked in On position 

OHB2AJM, Twist knob black 1SCA 022 384 R6940 OHY2AJM, Twist knob red/yellow 1SCA 022 384 R7080 OXS5X 85, axis 85 mm 1SCA 022 347 R3570 OXS5X105, axis 105 mm 1SCA 022 347 R3650 OXS5X130, axis 130 mm 1SCA 022 353 R4540 OXS5X180, axis 180 mm 1SCA 022 353 R4620 MSMN, driver  1SAM 101 923 R0001

 Is plugged onto the box terminals in each case  switch  Is plugged onto the housing after removing  See also MS325 Page 10 the box terminals, if using cable lugs or buses  Is screwed directly onto the manual motor starter  Supplied only as a set as 10 scale covers

230 V 50 Hz / 240 V 60 Hz 1SAM 401 906 R1001 0.13 1

c

1SAM 501 901 R1001 0.01 1 1SAM 501 902 R1001 0.03 1

necessary for UL 508E, MS49x-Starter 1SAM 401 912 R1001

2

, ﬁ nely stranded 35 mm

Mounting sequence: Motor protection switch, pilot switch, auxiliary

 Max. ON time: 5 seconds, see also Page 22

2

13

Strategies for motor protection with magnetic only types MO

For special applications ABB’s manual motor starter of the MS series are also available as versions MO325 / MO450 / MO495 with magnetic tripping only, protecting exclusively against short circuits.

However, combined with intelligent ABB-components, the starter series MO open up further interesting alternatives for the use of motor starters, especially when short circuit protection and thermal protection have to be realized independent from one another.

Examples for motor protection

up to 25 A up to 50 A up to 100 A

Short circuit protection

with MO-circuit breakers

Therefore three different strategies of motor protection with manual motor starters MO from ABB are feasible:

1. With thermal overload relays:

cost efﬁ cient protection against overload and phase failure

2. With electronic overload relays:

For high accuracy and efﬁ cient stock planing, less types for the complete range, high ﬂ exibility.

3. Thermistor motor protection:

High accuracy with temperature monitoring directly in the coil, highly efﬁ cient protection with several electronic posibilities.

14

Thermal overlaod protection

including phase failure detection

Signal to PLC or contactors

Thermistor Motor protection against overheating

Sensors for

temperature measurement

ST03101

MO325 + A26 + TA25DU

Magnetic only types MOxxx

Ordering details, Technical data

Devices with only electromagnetic tripping for short circuit protection

The MO-types are used as MCB, mainly in combinations with other coordinated products for branch protection.

Type rated current Short circuit Order code Weight / Packing trip range piece unit kg piece

MO325, short-circuit – capacity up to 100kA and 50 kA

MO325-0.4 0,4 3 - 4.8 1SAM 160 000 R1003 0.347 1 MO325-0.63 0,63 4.8 - 7.6 1SAM 160 000 R1004 0.347 1 MO325-1 1 9 - 14 1SAM 160 000 R1005 0.347 1 MO325-1.6 1,6 13 - 19 1SAM 160 000 R1006 0.347 1 MO325-2.5 2,5 22 - 32,5 1SAM 160 000 R1007 0.347 1 MO325-4 4 32 - 48 1SAM 160 000 R1008 0.347 1 MO325-6.3 6,3 53 - 82 1SAM 160 000 R1009 0.347 1 MO325-9 9 112 - 155 1SAM 160 000 R1010 0.347 1 MO325-12.5 12,5 155 - 215 1SAM 160 000 R1011 0.347 1 MO325-16 16 200 - 280 1SAM 160 000 R1012 0.347 1 MO325-20 20 250 - 350 1SAM 160 000 R1013 0.347 1 MO325-25 25 312 - 435 1SAM 160 000 R1014 0.347 1

MO496, short-circuit – capacity up to 50 kA

MO496-16 16 166 - 250 1SAM 590 000 R1001 2.100 1 MO496-20 20 208 - 312 1SAM 590 000 R1002 2.100 1 MO496-25 25 260 - 390 1SAM 590 000 R1003 2.100 1 MO496-32 32 333 - 499 1SAM 590 000 R1004 2.100 1 MO496-40 40 416 - 624 1SAM 590 000 R1005 2.100 1 MO496-50 50 520 - 780 1SAM 590 000 R1006 2.100 1 MO496-63 63 655 - 983 1SAM 590 000 R1007 2.100 1 MO496-75 75 780 - 1170 1SAM 590 000 R1008 2.100 1 MO496-90 90 936 - 1404 1SAM 590 000 R1009 2.100 1 MO496-100 100 988 - 1482 1SAM 590 000 R1010 2.100 1

MO325

MO450

ST03001

ST02501

MO450, short-circuit – capacity up to 25 kA

MO450-16 16 166 - 250 1SAM 460 000 R1001 0.960 1 MO450-20 20 208 - 312 1SAM 460 000 R1002 0.960 1 MO450-25 25 260 - 390 1SAM 460 000 R1003 0.960 1 MO450-32 32 333 - 499 1SAM 460 000 R1004 0.960 1 MO450-40 40 416 - 624 1SAM 460 000 R1005 0.960 1 MO450-45 45 468 - 702 1SAM 460 000 R1006 0.960 1 MO450-50 50 520 - 780 1SAM 460 000 R1007 0.960 1

MO495, short-circuit – capacity up to 25 kA

MO495-40 40 416 - 624 1SAM 560 000 R1005 2.100 1 MO495-50 50 520 - 780 1SAM 560 000 R1006 2.100 1 MO495-63 63 655 - 983 1SAM 560 000 R1007 2.100 1 MO495-75 75 780 - 1170 1SAM 560 000 R1008 2.100 1 MO495-90 90 936 - 1404 1SAM 560 000 R1009 2.100 1 MO495-100 100 988 - 1482 1SAM 560 000 R1010 2.100 1

MO495/495

ST02601

15

Starter Combinations with Manual Motor Starters MSxxx

Overview

Manual Motor Starter

Direct adapter

Contactor, AC controlled

Direct adapter

Contactor, DC controlled

Further accessories

Aux.-contact 1NO/1NC for front mounting

Phase busses for MSS

Examples for Starter Combinations

MS116 up to 16 A MS325, MO325 up to 25 A

BEA7/116 BEA16/116 BEA7/325 BEA16/325

B6 B7 A9 A12 A16 B6 B7 A9 A12 A16

BEA7/116 BEA16/116AL BEA7/325 BEA16/325AL

BC6 BC7 AL9 AL12 AL16 BC6 BC7 AL9 AL12 AL16

HKF1-11 HKF-11

PS1-2-1 for 2 starters PS1-3-1 for 3 starters PS1-4-1 for 4 starters PS1-5-1 for 5 starters

PS1-2-0 for 2 starters PS1-3-0 for 3 starters PS1-4-0 for 4 starters PS1-5-0 for 5 starters

PS3-2-0 for 2 starters PS3-3-0 for 3 starters PS3-4-0 for 4 starters PS3-5-0 for 5 starters PS3-6-0 for 6 starters

BEA26/325

A26 A30 A40

BEA26/325AL

AL26 AL30 AL40

16

2CDC243013F0005

MS116 with B7 MS116 with AL16

2CDC243014F0005

MS325 with A16

2CDC 243 010 F0005

MS325 with A26

2CDC 243 011 F0005

MS325 with A26 at PM26-13

1SBC 591 653 F0304

Starter Combinations with Manual Motor Starters MSxxx

Overview

MS45x, MO450 up to 50 A MS49x, MO49x up to 100 A

BEA40/450 BEA50/450 BEA75/495 BEA16/325

A30 A40 A50 A50 A63 A75 A95 A110

- BEA50/450 BEA75/495 BEA110/495

AL30 AL40 AE50

HK4-11 H4F-11

PS4-2-0 for 2 starters PS4-3-0 for 3 starters PS4-4-0 for 4 starters

AF50

PS4-2-1 for 2 starters PS4-3-1 for 3 starters PS4-4-1 for 4 starters

AE50 AE63 AE75 AF50 AF63 AF75

AE95 AE110 AF95 AF110

MS450 with A40 MS495 with A110

17

Busbar system smissline-S

For power distribution up to 200 A

Smissline-S is a powerful busbar system with quick and easy installation of protection devices as manual motor starters, starter combinations and MCB. This powerful system offers a lot of advantages for industries regarding time savings. cost reduction, ﬂ exibility, availability, safety and transparent installation.

Time and cost savings

• Quick installation

• Less cables / cable channels

• Reduce changing costs

• Quick trouble shooting

• Maintenance under power

Flexibility and availability

• Free of phase allocation

• Mounting in any position

• Quick replacement of devices

• Less stops in production

• Room reserves for backup

Technical Data

For DIN rail or wall-mounting

Mounting position: vertical, horizontal

Max. operating voltage: 690 V

Max. operating current: supply on left or right: 100 A supply in center: 200 A

Short circuit capacity: 50 kA

Customers beneﬁ ts are in a ﬂ exible and easy project planning. Room & power reserves can be used if project and technical expansion is necessary. Additional devices can be plugged in easily in this plug & play starter concept. To form a system there are only few parts needed: Busbar kit, feeder block & starter combination.

Safety and transparency

• Less clamping points

• Less ﬁ reload

• High power reserve

• Clear installation

• Touch proved

Manual motor starter

Contactor

supply on right or left: max. 100 A

supply in center: max. 200 A

18

Combi module for plug in

Plugs

SST40424

Feeder block

Busbar kit including busbars

SST40426

ZLS 756

Busbar module incl. sockets, busbars and end pieces

SST 40277

Busbar system smissline-S for MS325

Manual Motor Starter for plug in

Design Type Order code Weight/ Packing Price piece Unit kg piece

Busbar System as a complete module in a package for plug and play including plastic sockets, busbars for 3 phases L1, L2, L3 and end pieces ﬁ xed modules, ready for DIN rail mounting

Length: 393 mm 22 PLE ZLS 760 2CCF 016 420 R0001 429 mm 24 PLE ZLS 750 2CCF 015 346 R0002 537 mm 30 PLE ZLS 762 2CCF 016 422 R0003 573 mm 32 PLE ZLS 752 2CCF 015 348 R0004 685 mm 38 PLE ZLS 764 2CCF 016 424 R0005 717 mm 40 PLE ZLS 754 2CCF 015 350 R0002 861 mm 48 PLE ZLS 756 2CCF 015 352 R0003 1150 mm 64 PLE ZLS 766 2CCF 016 426 R0004 1438 mm 80 PLE ZLS 758 2CCF 015 354 R0005

Infeed block 160A with cover 3-phase block 4 PLE ZLS225 2CCF 015 197 R0014

Infeed Elements 200A with cover

Infeed Element Phase 1 2CCV 672 501 R0001 Infeed Element Phase 2 2CCV 672 502 R0001 Infeed Element Phase 3 2CCV 672 503 R0001

ZLS 100

ZLS 224/225 without cover

2CDC 241 019 F0004

SK 0120 B93

Busbar cover pieces for empty places

Busbar cover pieces ZLS 100 2CCF 002 762 R0001 for empty places

1 piece can cover 4 PLE - 1 PLE can be break down

SK 0197 B93

Combi modules wire top feed up to 32A

L1, L2, L3 top feed ZLS 8403LWT-S 2CCA 180 451 R0001 L1, L2, L3, N top feed ZLS 8403LNWT-S 2CCA 180 452 R0001

Combi modules wire bottom feed up to 32A

L1, L2, L3 bottom feed ZLS 8403LWB-S 2CCA 180 465 R0001 L1, L2, L3, N bottom feed

ZLS 8403LNWB-S

2CCA 180 462 R0001

Adapter plate ZMS915 for MS325 for plug in to the busbar system

Adapter plate for max. ZMS915 GHE 610 1002 R0030 415V, 20A

Single Adapter Plates up to 63 A to mount standard control gear and DIN Rail products see smissline-S catalog.

ZLS 101

2CDC 241 014 F0004

SK 0121 B93

19

Manual Motor Starters Type Series MS

Technical data

SST11601

SST01497

SST02198

SST01898

Manual motor starter Type MS116 MS325; MO325 MS450/451; MO450 MS495/496/497; MO495/496

General technical data

Standards: The devices comply with the major 947-1 947-1 947-1 947-1 international, European and national 947-2 947-2 947-2 947-2 regulations IEC 60../EN 60.. 947-4-1 947-4-1 947-4-1 947-4-1 947-5-1 947-5-1 947-5-1 947-5-1

Disconnector characteristics (to IEC/EN 60947-1) yes yes yes yes

Mechanical service life in operations 100.000 100.000 50.000

Permissible ambient temperature

- Operating temperature °C – 20... + 55/70  – 25 ... + 55/70  – 20 ... + 60/70 

- Storage temperature °C – 50 ... + 80 – 50 ... + 80 – 50 ... + 80

Temperature compensation with

Mounting position any

Permissible altitude m 3000 3000 2000

Permissible resistance to vibrations (IEC 68-2-6) Amplitude 5 g Amplitude 5 g

Permissible resistance to shocks (IEC 68-2-27)

Mounting (mounting hardware not included in scope of delivery)

Screw ﬁ xing see accessories see accessories 2 x M5 2 x M5 Quick fastening to EN 50022 35 mm 35 mm 35 mm 35 mm, on top-hat rail (15 mm high)

to EN 50023 – – – 75 mm

Electrical connection of the main conductors (main circuits)

Type Screw terminal Box terminal Box terminal Box terminal + bus Screw Pozidrive size 2 Pozidrive size 2 Pozidrive size 2 Internal hexagon 4 mm

Single-core 1 x mm 2 x mm

Stranded 1 x mm 2 x mm

Flexible 1 x mm 2 x mm

of the auxiliary conductors (auxiliary circuits)

Type Screw Screw Screw terminal terminal  terminal Screw Pozidrive size 2 Pozidrive size 1 Pozidrive size 2

Single-core 1 x mm

2 x mm

Flexible 1 x mm 2 x mm

 10-150 Hz 10-150 Hz on request on request

sinusoidal shock

25 g (11 ms) 15 g (11 ms) on request on request

2

1 ... 4 1 ... 10 0.75 ... 35 2.5 ... 70 1 ... 4 1 ... 4 0.75 ... 25 2.5 ... 50

1 ... 4 1 ... 10 0.75 ... 35 2.5 ... 70



1 ... 4 – 0.75 ... 25 2.5 ... 50

0.75 ... 2.5 1 ... 6 0.75 ... 25 2.5 ... 50

0.75 ... 2.5 – 0.75 ... 16 2.5 ... 35

1 ... 2.5 0.5 ... 2.5 0.5 ... 2.5 1 ... 2.5 0.5 ... 2.5 0.5 ... 2.5

0.75 ... 2.5 0.5 ... 2.5 0.5 ... 1.5



 Operating conditions up to 70° C on request

 G-values refer to the mounting position subject to the highest shock sensitivity

 Also applies to auxiliary switches HKF1 and undervoltage release UA1

 For auxiliary switch HKF.. Pozidrive 2

 Applies to auxiliary switches HK1 and SK1

20

Manual Motor Starters Type Series MS

Technical data

Manual motor starter Type MS116 MS325; MO325 MS450/451; MO450 MS495/496/497; MO495/496

General electrical data

Rated insulation voltage Ui

to EN 60947 V AC 690 690 690 690

to CSA / U

Rated operating voltage U

Rated impulse strength U

Rated continuous thermal current I

/ NEMA V AC 600 600 600 600

L

up to V 690 AC/440 DC 690 AC/440 DC 690 AC/440 DC 690 AC/440 DC

e

kV 6 6 6 6

imp

th

A 16 25 50 100

Rated frequency  Hz 50/60

Rated current ranges I

(number of ranges) (12) (14) (7) (6)

e

Rated service short-circuit breaking capacity I

A 0.1 ... 16 0.1 ... 25 11 ... 50 28 ... 100

and max. permissible back-up fuses see pages 23 / 24.

cs

DC rated operating voltage

in the case of series connection of 3 main circuits

(see wiring diagram, Page 25)

DC 1, 60 V A on request 25 50 100

DC 3, 60 V A on request 25 50 100

DC 5, 60 V A on request 25 50 100

Short circuit capacity for DC-rating on request

Auxiliary circuits Load rating of the auxiliary circuits

Minimum load at: 24 V DC mA 5 mA at 17 VDC 5 5 mA at 17 VDC 12 V DC mA – 10 –

Auxiliary contact for front mounting 230V, 1.5 A 120V, 3.0 A 230V, 3.0 A 230V, 2.0 A

DC13 24V, 1.0 A 24V, 2.0 A 24V, 1.0 A 60V, 0.7 A 60V, 2.5 A 48V, 0.3 A 110 V, 0.3 A 110 V, 0.6 A 60 V, 0.15 A 220 V, 0.1 A 220 V, 0.25 A

Auxiliary and signal contact 230V, 4.0 A 120V, 3.0 A 230V, 4.0 A 400 V, 3.0 A 230V, 2.0 A 400 V, 3.0 A

DC13 24V, 2.0 A 24V, 2.0 A 24V, 1.0 A 110 V, 0.5 A 60V, 2.5 A 110 V, 0.5 A 220 V, 0.25 A 110 V, 0.6 A 220 V, 0.25 A 220 V, 0.25 A

 Correction factors for other frequencies on request

AC15 24V, 3.0 A 24V, 4.0 A 24V, 4.0 A

AC15 24V, 6.0 A 24V, 4.0 A 24V, 6.0 A

21

Manual Motor Starters Type Series MS

Technical data

Manual motor starter Type MS116 MS325; MO325 MS450/451; MO450 MS495/496/497; MO495/496

Release

Device for phase failure protection with

Electromagnetic trips

Response value set ex-works 7.8 ... 11.7 I

9.2 ... 13.8 In  9 ... 14 In 

10.0 ... 15.0 I

12.0 ... 18.0 In 

Undervoltage release

Pick-up value % of U Drop-out value % of U Power consumption Pick-up VA 9.0 0.9 20.2

c

> 85 > 85 > 85

35 ... 75 35 ... 75 35 ... 70

Hold VA 3.0 0.9 7.2

Open-circuit shunt release

Pick-up value % of U Relative duty % ED 100 – 100, max. 5 sec 

c

> 70 > 85 > 70

Power consumption Pick-up VA 9.0 110-240V: 13-61  on request Hold VA 3.0 – on request

7.5 ... 12 In 

n 

10 ... 15 In 

n 

12.5 ... 17.5 In 

10.4 In ... 15.6 I

n

Internal resistance values

Setting ranges Resistance per phase in Ω resp. MS4.. in mΩ

A

from to MS116 MS325 MS450 MS451 MS495/MS497 MS496

0.1 ... 0.16 66 71.1 – – – –

0.16 ... 0.25 25.5 27.1 – – – –

0.25 ... 0.4 10.38 12.3 – – – –

0.4 ... 0.63 4.36 5.17 – – – –

0.63 ... 1.0 1.602 2.09 – – – –

1.0 ... 1.6 0.645 0.805 – – – –

1.6 ... 2.5 0.2795 0.34 – – – –

2.5 ... 4.0 0.1035 0.141 – – – –

4.0 ... 6.3 0.0433 0.051 – – – –

6.3 ... 9.0 – 0.0224 – – – –

6.3 ... 10.0 0.0217 – – – – – 8,0 ... 12,0 0.0148 – – – – –

9.0 ... 12.5 – 0.0122 – – – –

10.0 ... 16.0 0.0088 – – – – –

11.0 ... 16.0 – – 13.3 13.8 17.3 –

12.5 ... 16.0 – 0.0081 – – – –

14.0 ... 20.0 – – 8.74 8.74 11.3 –

16.0 ... 20.0 – 0.0048 – – – –

18.0 ... 25.0 – – 5.43 5.83 7.11 –

20.0 ... 25.0 – 0.0035 – – – –

22.0 ... 32.0 – – 3.60 4.10 4.75 –

28.0 ... 40.0 – – 2.56 2.90 3.28 3.28

36.0 ... 45.0 – – 1.80 2.20 – –

36.5 ... 50.0 – – – – 2.24 2.52

40.0 ... 50.0 – – 1.46 1.82 – –

45.0 ... 63.0 – – – – 1.40 1.40

57.0 ... 75.0 – – – – 0.95 1.00

70.0 ... 90.0 – – – – 0.60 0.63

80.0 ... 100.0 – – – – 0.54 0.57

 Current ranges 0.16 to 0.63 A  Current ranges 1 to 2.5 A  Current ranges 4 to 6.3 A  Current ranges 9 to 25 A  24-60 V: 14.4-90 VA  Current ranges 10 to 16 A  Relative duty at voltages, R1001: 20 to 70 V

R1002: 70 to 190 V R1003: 190 to 330 V R1004: 330 to 500 V at 50/60 Hz or DC

22

Manual Motor Starters Type Series MS

Technical data

Short-circuit protection MS116, setting ranges, short-circuit strength and max. back-up fuses

Maximum rated current of the short-circuit fuses if Icc > Ics 

at at at at at from to 230 V AC 400 V AC 440 V AC 500 V AC 690 VAC I A A kA kA A kA kA A kA kA A kA kA A kA kA A

Setting ranges 0.1 ... 0.16

to

1.0 ... 1.6

1.6 ... 2.5 10 10 25 10 10 25 5 5 25

2.5 ... 4.0 6 6 25 6 6 25 2 2 25

4.0 ... 6.3 6 6 63 6 6 63 2 2 40

6.3 ... 10.0 6 6 63 6 6 63 2 2 50

8.0 ... 12.0 25 25 80 25 25 80 6 6 63 6 6 63 2 2 50

10.0 ... 16.0 16 16 80 16 16 80 4 4 63 4 4 63 2 2 63

Short-circuit protection MS325 / MO325, setting ranges, short-circuit strength and max. back-up fuses

Maximum rated current of the short-circuit fuses if Icc > Ics 

at at at at at from to 230 V AC 400 V AC 440 V AC 500 V AC 690 VAC I kA A kA A kA A kA A kA A A A Fuse types: Diazed, l.v.h.b.c., utilisation categories: gL, aM (VDE), gL/gG (IEC)

Setting ranges 0.1 ... 0.16

to

1.0 ... 1.6

1.6 ... 2.5 40 25

2.5 ... 4.0 60 35 / 40 10 40

4.0 ... 6.3 70 50 40 50 7 40

6.3 ... 9.0 50 80 30 80 5 50

9.0 ... 12.5 75 80 45 80 27 80 4.5 50

12.5 ... 16.0 60 100 40 100 25 100 4 50

16.0 ... 20.0 55 100 35 100 22 100 3.5 50

20.0 ... 25.0 50 125 30 125 20 125 3 50

Ics gL, gG Icu Ics gL, gG Icu Ics gL, gG Icu Ics gL, gG Icu Ics gL, gG

cu

Short-circuit proof

up to Icc = 50 kA

gL, aM Ics gL, aM Ics gL, aM Ics gL, aM Ics gL, aM

cs

Short-circuit proof

up to Icc = 30 kA

Short-circuit proof

No back-up fuse required up to Icc = 100 kA

Short-circuit protection MS325 / MO325, setting ranges, short-circuit strength and max. back-up fuses

Maximum rated current of the short-circuit fuses if Icc > Ics 

at at at at at from to 230 V AC 400 V AC 440 V AC 500 V AC 690 VAC I kA A kA A kA A kA A kA A A A Fuse types: Diazed, l.v.h.b.c., utilisation categories: gL, aM (VDE), gL/gG (IEC)

Setting ranges 0.1 ... 0.16 to

1.0 ... 1.6

1.6 ... 2.5 40 25

2.5 ... 4.0 10 40

4.0 ... 6.3 40 50 7 40

6.3 ... 9.0 30 80 5 50

9.0 ... 12.5 45 80 27 80 4.5 50

12.5 ... 16.0 40 100 25 100 4 50

16.0 ... 20.0 35 100 22 100 3.5 50

20.0 ... 25.0 30 125 20 125 3 50

 Ics = Rated service short-circuit breaking capacity, Icu = Rated ultimate short-circuit capacity, Icc = Prospective short-circuit current at installation location.

= Icu in the case of MS325 and MS116!

I

cs

gL, aM Ics gL, aM Ics gL, aM Ics gL, aM Ics gL, aM

cs

Short-circuit proof

No back-up fuse required up to

Icc = 50 kA

23

Manual Motor Starters Type Series MS

Technical data

Short-circuit protection MS450 / MS451 / MO450, setting ranges, short-circuit strength and max. back-up fuses

Maximum rated current of the short-circuit fuses if I

Setting ranges 230 V AC 400 V AC 440 V AC 500 V AC 690 V AC I in A in kA in kA in A in kA in kA in A in kA in kA in A in kA in kA in A in kA in kA in A

cs

11 ... 16 25 50 100 25 50 100 6 12 63 3 5 63

14 ... 20 25 50 125 25 50 100 6 12 80 3 5 63

18 ... 25 25 50 125 15 30 100 6 12 80 3 5 63

22 ... 32 25 50 125 15 30 125 5 10 100 2 4 63

Short-circuit-proof

No back-up fuse required

28 ... 40 25 50 160 15 30 125 5 10 100 2 4 63

36 ... 45 25 50 160 15 30 125 5 10 100 2 4 63

36 ... 50 25 50 160 15 30 125 5 10 100 2 4 80

Short-circuit protection MS495 / MO495, setting ranges, short-circuit strength and max. back-up fuses

Maximum rated current of the short-circuit fuses if I

Setting ranges 230 V AC 400 V AC 440 V AC 500 V AC 690 V AC I in A in kA in kA in A in kA in kA in A in kA in kA in A in kA in kA in A in kA in kA in A

28 ... 40 25 50 125 20 40 125 6 12 100 6 3 63

36 ... 50 25 50 125 20 40 125 6 12 100 6 3 80

45 ... 63 25 50 160 20 40 160 6 12 100 6 3 80

57 ... 75 25 50 160 20 40 160 4 8 125 5 3 100

70 ... 90 25 50 160 20 40 160 4 8 125 5 3 125

80 ... 100 25 50 160 20 40 160 4 8 125 5 3 125

cs

Short-circuit-proof

No back-up fuse required

I

up to I

cu

= 100kA

cc

I

cu

= 100kA

cc

gL,gG I

I

cu

gL,gG I

cs

I

cu

gL,gG I

cs

> Icu 

cu

> Icu 

cu

I

cu

gL,gG I

I

cs

gL,gG

cu

I

gL,gG

cu

Short-circuit protection MS496 / MO496, setting ranges, short-circuit strength and max. back-up fuses

Maximum rated current of the short-circuit fuses if I

Setting ranges 230 V AC 400 V AC 440 V AC 500 V AC 690 V AC I in A in kA in kA in A in kA in kA in A in kA in kA in A in kA in kA in A in kA in kA in A

28 ... 40 25 50 160 9 18 160 6 12 80

36 ... 50 25 50 160 7.5 15 160 5 10 100

45 ... 63 25 50 200 7.5 15 160 4 7.5 100

57 ... 75 25 50 200 5 10 160 3 6 125

70 ... 90 25 50 200 5 10 160 3 6 160

80 ... 100 25 50 200 5 10 160 3 6 160

I

cs

gL,gG I

cu

Short-circuit-proof

No back-up fuse required up to

= 100kA

I

cc

I

cu

gL,gG I

cs

I

cu

gL,gG I

cs

cu

cs

> Icu 

I

cu

gL,gG I

I

cs

gL,gG

cu

Short-circuit protection MS497, setting ranges, short-circuit strength and max. back-up fuses

Maximum rated current of the short-circuit fuses if Icu > Icu 

Setting ranges 230 V AC 400 V AC 440 V AC 500 V AC 690 V AC I in A in kA in kA in A in kA in kA in A in kA in kA in A in kA in kA in A in kA in kA in A

11 .. 16 25 50 100 15 30 80 7 15 63

14 ... 20 25 50 100 15 30 80 7 15 63

18 ... 25 25 50 100 15 30 80 7 15 63

22 ... 32 25 50 125 11 22 100 7 15 63

28 ... 40 25 50 160 9 18 160 6 12 80

36 ... 50 25 50 160 7.5 15 160 5 10 100

45 ... 63 25 50 200 7.5 15 160 4 7.5 100

57 ... 75 25 50 200 5 10 160 3 6 125

70 ... 90 25 50 200 5 10 160 3 6 160

80 .. 100 25 50 200 5 10 160 3 6 160

 I

= Rated service short-circuit breaking capacity, Icu = Rated ultimate short-circuit breaking capacity Icc = pProspective short-circuit current at installation location.

cs

I

cs

gL,gG I

cu

Short-circuit-proof

No back-up fuse required up to

I

cc

= 100kA

I

cu

gL,gG I

cs

I

cu

gL,gG I

cs

I

cu

gL,gG I

cs

I

cs

gL,gG

cu

24

Manual Motor Starters Type Series MS

Technical data

Coordination acc. IEC / EN 60947-4-1

The following table lists the combinations of motor protection switches and contactors according to assignment type 2 in compliance with IEC / EN 60947-4-1

Assignment type 2, 400 V - 50 Hz, 50 kA, normal start

Motor output AC-3 Motor protecting Setting range Contactor Maximum current and design current three switch Type permitted for the phase cage motor type combination 1500 rp/min.

380/400 V P

/kW Ie/A A ... A A

e

0.06 0.22 MS325-0.25 0.16 ... 0.25 A9 0.25

0.09 0.33 MS325-0.4 0.25 ... 0.4 A9 0.4

0.12 0.42 MS325-0.63 0.40 ... 0.63 A9 0.63

0.18 0.72 MS325-1 0.63 ... 1 A9 1

0.25 0.83 MS325-1 0.63 ... 1 A9 1

0.37 1.2 MS325-1.6 1 ... 1,6 A9 1.6

0.55 1.5 MS325-1.6 1 ... 1.6 A9 1.6

0.75 2 MS325-2.5 1.6 ... 2.5 A9 2.5

1.1 2.6 MS325-4 2.5 ... 4 A9 4

1.5 3.5 MS325-4 2.5 ... 4 A12 4

2.2 5 MS325-6.3 4 ... 6.3 A12 6.3

3 6.6 MS325-9 6.3 ... 9 A26 9

4 8.5 MS325-9 6.3 ... 9 A26 9

5.5 11.5 MS325-12.5 9 ... 12.5 A26 12.5

7.5 15.5 MS325-16 12.5 ... 16 A26 16 MS450-20 14 ... 20 A26 16

9 18.3 MS325-20 16 ... 20 A26 20

11 22 MS3265-25 20 ... 25 A30 25 MS450-25 18 ... 25 A30 25

15 30 MS450-32 22 ... 32 A30 30

18.5 37 MS450-40 28 ... 40 A40 40

22 44 MS450-50 40 ... 50 A50 50

30 60 MS495-63 45 ... 63 A63 63

37 72 MS495-75 57 ... 75 A95 75

45 85 MS495-90 70 ... 90 A95 90

55 98 MS495-100 80 ... 100 A110 100

Further coordination tables on request

2

Forward current integrals (lt

Peak forward current curves on request

Reliable line protection

Manual motor min. protected conductor cross section Protection of PVC-insulated lines starter type at 380 / 415 V AC, Cu mm against thermal overload in the event of short circuit:

MS325 4 2.5 1.5 1.0 0.75

In compliance with VDE 0100 section 430 and 523, cables

0,16 to

and lines must be protected against overheating and short circuit. 6

The table opposite indicates which conductor cross-section are safely

10 protected by motor protection switches in the event of short circuit. 20

25

curves) on request

2

25

Manual Motor Starters Type Series MS

Technical data

Times to trip

Selection table for suitability of the motor protection switches for motors of enclosure e

Time to trip of the motor protection switches as a function of a multiple of the setting current (tolerance ± 20 % of the time to trip). PTB approvals, see below.

Setting range Time to trip of the motor protection switches at of the manual 3 4 5 6 7.2 8 motor starter times the setting current, 3-pole, starting from cold state.

A A s s s s s s

Manual motor starter, Type MS325

0.1 ... 0.16 15 9 6.5 4.8 3.7 3.2

0.16 ... 0.25 16 10 6.8 5.2 4 3.6

0.25 ... 0.4 16 9.7 6.5 5 3.8 3.3

0.4 ... 0.63 17 10.2 7.3 5.7 4.4 3.9

0.63 ... 1.0 17.5 10.2 7.2 5.5 4.2 3.8

1.0 ... 1.6 17 10 7.1 5.6 4.4 4

1.6 ... 2.5 18 10.3 7.5 5.9 4.7 4.2

2.5 ... 4.0 18.4 11.5 8.1 6.4 5 4.6

4.0 ... 6.3 19 12 8.5 6.7 5.3 4.9

6.3 ... 9.0 18.2 11.5 7.9 6 4.5 3.8

9.0 ... 12.5 19 11.5 8 6 4.6 4

12.5 ... 16 19.5 11.5 7.5 5.4 4 3.3

16 ... 20 20 11.5 7.8 5.7 4,2 3.5 20 ... 25 20 10.4 7 5 3.7 3.2

Ident-numbers of manual motor starters for motors with EEx e-Protection:

Type Ident-No.

MS325 3.53 - 1357/94 National Institute for Standards and Technology

MS450, MS495, MS497 Ex - 99.Y.74976 KEMA

Approvals and certiﬁ cates

Device-Type Approvals, certiﬁ cates Ship’s classiﬁ cation societies

Test mark

EEx e

Abbreviation CSA ATEX GL LRS BV DNV Validity Canada USA Germany Great Britain France Norway

MS116      

MS325       

MS450      

MS495      

MS497      

Other approvals CCC/CB/GOST etc. on request

 Approval for standard available  Approval process ongoing

26

Manual Motor Starters Type Series MS

Wiring diagrams







Manual motor starter MS116 with accessories



Caption

 Open-circuit shunt release  Undervoltage release



 Undervoltage release with leading auxiliary switch 2 SV  Alarm switch for short-circuits  Auxiliary switch blocks for lateral attachment  Tripped alarm switch block (signalling contact)  Auxiliary switches which can be plugged on at the front  Alarm switch for short-circuits and general tripping

Manual motor starter MS325 with accessories



C1

C2

U <

D1

D2

07 D1

U <

08



1

I >

D2

2

ABB 85 6976

Manual motor starter for switching direct current and single-phase alternating current



41

31

42



12

14

3

5

11

13 21

14 22

I >

4

6

32

434433

34

41

33

42

34

57 65

58 66



77 85

78 86

SST 212 98

Manual motor starter MS4xx

27

Manual Motor Starter MS116

Accessories Dimension diagrams

Manual motor starter MS116

Manual motor starter MS116 mounted with contactor A9...A16

45

85,6

MS116 with aux. contact HKF 1 for front mounting

SST007-00

Manual motor starter MS116 mounted with mini contactor B6/7

45

85,6

SST 006-00

177

75

HKF1-11

BEA16/116

A9 ... A16

Manual motor starter MS116 mounted with UA1.../SK1.../HK1.../HKF1-11

18

UA1-...

81

9

SK1-...

HK1-...

159

HKF1-11

BEA7/116

B6 / B7

47,5

52

90

HKF1-11

85,6

47

Dimension in mm

28

Manual Motor Starters MS325

Accessories Dimension diagrams

Manual motor starter MS325 with aux. contact HKF for front mounting

SST 008-00

Signal contact SK Auxiliary switch HK

Drilling plan

Printadapter PA25

SST 105 92 M

Switch cubicle mounting kit

mounting depth

driver

axis

Handle

Mounting depth mm 90 137 157 182 232

Axial length mm 32 85 105 130 180

SST 214 98

Outer twist knobs

Drilling plan

SST 215 98

SST 213 98

SST 201 99

Driver and spindles

SST 216 98

driver

Axis 85...180 mm

driver spindle 32 mm

Dimension in mm

29

Manual Motor Starters MS325

Accessories Dimension diagrams

Housing IP65

height

total height

width

Door Mounting Kit

depth

129

95

Mounting plate starter combination for plug into busbar system smissline-S

Dimensions in mm

30

Busbar system smissline-S

Z20118

Socket ZLS 808 8 PLE

7.3

60

144

Power infeed block ZLS 224 4 PLE

Socket ZLS 806 6 PLE

4.5

47.5

35

90

3.5

5.4

53.5

114

61

48.8

17

28.6

Z20117.eps

7.3 60

108

4.5

47.5

35

90

3.5

5.4

53.5

114

61

48.8

17

28.6

Z20118.eps

Motor protection switch MS325 3 PLE

SK 0259 Z 93

SK 0263 Z 93

Auxiliary switch block HK with empty housing ZLS 930 1 PLE

SK 0260 Z93

Busbar cover ZLS 100 with adapter ZLS 101

ZA

ZC

SK 0251 Z 93

Dimensions in mm

31

Motor manual starter MS45x

Manual Motor Starters MS45x / MS49x

Dimension diagrams

➋ Auxiliary switch block HKS4 ➧ Pilot swich SK4 ➥ Open-circuit shunt release/undervoltage release

AA4, UA4, UA4-HK ➌ Auxiliary switch HK4 Top-hat rail 35 mm to DIN EN 50022 ➩ Top-hat rail 35 mm, 15 mm high

to DIN EN 50022

or Top-hat rail 75 mm to DIN EN 50023 Switch knob lockable in zero position with

bracket diameter 5 mm

SST 9003

Motor manual starter MS49x

MS45x with disconnector module TB450

SST 9004

32

SST 8193

Manual Motor Starter MS325

Combinations with Accessories

SST02297

MS325 with undervoltage release UAF

MS325 with auxiliary switch HK cross-wired with phase buses and power infeed block

Insulating enclosure IP65

SST02597

ST01601

QES6/3N

ST02401

MS325 + HK + SK with compact reversing contactor VB6

ST03201

MS325 + HKF with contactor A16

SST09698

MS325 with contactor A26 on busbar adapter SA11

33

Manual Motor Starters Type MS

Combinations with Accessories

MS116 cross wired via phase busses and power infeed blocks

34

MS495 with A95 connected via BEA 110/495

Manual Motor Starter Application: Switching on/off, Disconnection and locking for service, Motorprotection

Various Motor Starter combinations

The manual motor starters from ABB are designed to be easily coordinated with various other components from ABB to build a motor starter combination.

These combinations include for example the A-Series contactors from ABB, as well as other contactors like an operating mechanism or mini-contactors Series “B”.

Together with the manual motor starters MS116, MS325, MS450 and MS495 these ABB components form coordinated starter combinations for a large variety of applications.

Such a modular philosophy brings endusers an emproved service and faster reactions in operating systems.

Starter solution for plug-in

DOL Starters

A unit MS116/325 can be clipped, forming an automatically connected motor starter combination.

Fast front connection, compact dimensions and a robust design are only the most obvious advantages of ABB’s motor starters.

Seperate gear concept

Individual devices for single wiring. Manual motor starter and contactor can be wired according to customer demands.

Universal Motor Controller UMC22-FBP

The new FBP (FieldBusPlug) product family is a communication device range of switching and automation components which can be combined easily with standard ﬁ eldbus systems.

35

Manual Motor Starters MS116, MS325, MS4xx

ABB

ABB STOTZ-KONTAKT GmbH

P. O. Box 10 16 80 D-69006 Heidelberg Telephone: ++49 62 21 / 701-0 Telefax: ++49 62 21 / 701-723 http://www.abb.de/stotzkontakt

36

ABB Global Contact Directory

The ABB Contact Directory helps you ﬁ nd local contacts for ABB products in your country. Please select the relevant product group from the dropdown menu to the right or from the page.

(http://www.abb.com/contacts/)

Publication No.: 2CDC 130 002 C0207 Printed in the Federal Republic of Germany (09/08 · 3 · VCM)