Technical Datasheet 25/03/11
CE
cULus
CCC
GOST
C-Tick
1SBC101409D0201
AF16-30-22-.. / AF16Z-30-22-.. 2-stack 3-pole Contactors
AC / DC Operated - with Screw Terminals
AF16(Z) contactors are used for controlling power circuits
up to 690 V AC and 220 V DC.
They are mainly used for controlling 3-phase motors,
non-inductive or slightly inductive loads.
AF..(Z) contactors include an electronic coil interface providing reduced –
pull-in and holding consumption, particularly for AC control circuits
Only four coils are needed to cover control voltages between 24...500 V –
50/60 Hz or 20...500 V DC.
AF..(Z) offer extended operating limits and are suitable worldwide for
different control voltages.
e.g.: the coil 100...250 V 50/60 Hz - DC is suitable for Europe (230 V
50 Hz) and for North America (120 V 60 Hz and 208 V 60 Hz). AF..(Z)
contactors can manage large control voltage variations
AF..Z contactors equipped with a 24...60 V 50/60 Hz - 20...60 V DC coil –
allow direct control by 24 V DC 500 mA PLC-output
AF..Z contactors withstand short voltage dips and voltage sags (SEMI –
F47-0706 compliance)
AF..(Z) contactors have built-in surge protection and do not require –
additional surge suppressors
2-stack contactors are mounted with a non-removable auxiliary contact –
block. They have mechanically-linked auxiliary contacts compliant with
Annex L of IEC 60947-5-1, including the "Mechanically Linked" symbol
on their side
N.C. auxiliary contacts are mirror contacts in compliance with Annex F of –
IEC 60947-4-1.
3D CAD outline drawings available on «Control Product 3D» portal
7.5 kW
10 hp
Ordering Details
IEC UL/CSA Control voltage Main
Rated
power
400 V
AC-3 480 V 1 piece
kW hp V 50/60 Hz V DC
3-phase
motor
rating
Uc min. ... Uc max.
contacts
Auxiliary
contacts
fitted
Type Order code EAN Weight
(ing)
Pack
kg
2-stack 3-pole Contactors
7.5 10 24...60 20...60 3 0 2 2
48...130 48...130 3 0 2 2
100...250 100...250 3 0 2 2
250...500 250...500 3 0 2 2
Note: AF16-30-22-11 not suitable for a direct control by PLC-output. AF16-30-22-11 available in some countries: please consult your ABB representative.
AF16-30-22-11 1SBL 177 001 R1122
AF16-30-22-12 1SBL 177 001 R1222
AF16-30-22-13 1SBL 177 001 R1322
AF16-30-22-14 1SBL 177 001 R1422
3471523110816 0.320
3471523110823 0.320
3471523110830 0.320
3471523110847 0.360
2-stack 3-pole Contactors - Low Consumption
7.5 10 - 12...20 3 0 2 2
24...60 20...60 3 0 2 2
48...130 48...130 3 0 2 2
100...250 100...250 3 0 2 2
Note: Only AF..Z contactors with DC control voltage 12...20 V DC need to respect the connection polarities indicated close to the coil terminals: A1+ for the positive pole and A2- for the negative pole
AF16Z-30-22-20 1SBL 176 001 R2022
AF16Z-30-22-21 1SBL 176 001 R2122
AF16Z-30-22-22 1SBL 176 001 R2222
AF16Z-30-22-23 1SBL 176 001 R2322
3471523114005 0.360
3471523114012 0.360
3471523114029 0.360
3471523114036 0.360
Certifications and Approvals
ABB | Technical Datasheet 1SBC101409D0201 1
2 Technical Datasheet 1SBC101409D0201 | ABB
Main Pole - Utilization Characteristics according to IEC
M
3
M
3
Standards IEC 60947-1 / 60947-4-1 and EN 60947-1 / 60947-4-1
Rated operational voltage Ue max. 690 V
Rated frequency limits 25 ... 400 Hz
Conventional free-air thermal current Ith
acc. to IEC 60947-4-1, open contactors, θ ≤ 40 °C
with conductor cross-sectional area 6 mm²
AC-1 Utilization category
for air temperature close to contactor
Ie / AC-1 rated operational current
Ue max. ≤ 690 V, 50/60 Hz
θ ≤ 40 °C
θ ≤ 60 °C
θ ≤ 70 °C
with conductor cross-sectional area 6 mm²
AC-3 Utilization category
for air temperature close to contactor θ ≤ 60 °C
(for 1500 r.p.m., 50 Hz or 1800 r.p.m., 60 Hz, 3-phase motors)
Ie / AC-3 max. rated operational current
3-phase motors
AC-3 rated operational power
1500 r.p.m. 50 Hz
1800 r.p.m. 60 Hz
3-phase motors
220-230-240 V
380-400 V
220-230-240 V
380-400 V
Rated making capacity AC-3 10 x Ie AC-3 acc. to IEC 60947-4-1
Rated breaking capacity AC-3 8 x Ie AC-3 acc. to IEC 60947-4-1
AC-8a Utilization category
(without thermal overload relay - Ue 400 V - θ ≤ 40 °C)
Ie / AC-8a rated operational current 22 A
AC-8a rated operational power 11 kW
Short-circuit protection for contactors
without thermal O/L relay - Motor protection excluded
Ue ≤ 500 V AC - gG type fuse
Rated short-time withstand current Icw
at 40 °C ambient temperature, in free air from a cold state
Maximum breaking capacity
cos φ = 0.45
Heat dissipation per pole
at 440 V
at 690 V
Ie / AC-1
Ie / AC-3
Max. electrical switching frequency
AC-2, AC-4
415 V
440 V
500 V
690 V
415 V
440 V
500 V
690 V
1 s
10 s
30 s
1 min
15 min
AC-1
AC-3
35 A
30 A
30 A
26 A
18 A
18 A
18 A
18 A
15 A
10.5 A
4 kW
7.5 kW
9 kW
9 kW
9 kW
9 kW
32 A
300 A
150 A
80 A
60 A
35 A
250 A
106 A
1.2 W
0.35 W
600 cycles/h
1200 cycles/h
300 cycles/h
ABB | Technical Datasheet 1SBC101409D0201 3
Built-in Auxiliary Contacts according to IEC
Rated operational voltage Ue max. 690 V
Conventional free air thermal current Ith - θ ≤ 40 °C 16 A
Rated frequency limits 25 ... 400 Hz
Rated operational current Ie / AC-15
acc. to IEC 60947-5-1
Making capacity AC-15 10 x Ie AC-15 acc. to IEC 60947-5-1
Breaking capacity AC-15 10 x Ie AC-15 acc. to IEC 60947-5-1
Rated operational current Ie / DC-13
acc. to IEC 60947-5-1
Short-circuit protection gG type fuse 10 A
Rated short-time withstand current Icw
Minimum switching capacity 12 V / 3 mA
with failure rate acc. to IEC 60947-5-4
Non-overlapping time between N.O. and N.C. contacts ≥ 2 ms
Heat dissipation per pole at 6 A 0.1 W
Max. electrical switching frequency
24-127 V 50/60 Hz
220-240 V 50/60 Hz
400-440 V 50/60 Hz
500 V 50/60 Hz
690 V 50/60 Hz
24 V DC
48 V DC
72 V DC
110 V DC
125 V DC
220 V DC
250 V DC
400 V DC
500 V DC
600 V DC
for 1.0 s
for 0.1 s
AC-15
DC-13
6 A
4 A
3 A
2 A
2 A
6 A / 144 W
2.8 A / 134 W
1 A / 72 W
0.55 A / 60 W
0.55 A / 69 W
0.27 A / 60 W
0.27 A / 68 W
0.15 A / 60 W
0.13 A / 65 W
0.1 A / 60 W
100 A
140 A
-7
10
1200 cycles/h
900 cycles/h
Main Pole - Utilization Characteristics according to UL / NEMA / CSA
Standards UL 508, CSA C22.2 N°14
Rated operational voltage Ue max. 600 V
NEMA size NEMA continuous amp rating
NEMA maximum H.P. ratings 1-phase, 60 Hz
NEMA maximum H.P. ratings 3-phase, 60 Hz
UL General use rating
600 V AC 30 A
With conductor cross-sectional area AWG 10
80 V DC - 1-pole 30 A
With conductor cross-sectional area AWG 10
UL maximum 1-phase motor rating
Amp-rating
Motor power
UL maximum 3-phase motor rating
Amp-rating
Motor power
(for 1500 r.p.m., 50 Hz or 1800 r.p.m., 60 Hz 3-phase motors)
Short-circuit protection
for contactors without thermal O/L relay - Motor protection excluded
Fuse rating 60 A
Fuse type, 600 V NTD
Max. electrical switching frequency
for general use 600 cycles/h
for motor use 1200 cycles/h
thermal current
115 V AC
230 V AC
200 V AC
230 V AC
460 V AC
575 V AC
120 V AC
240 V AC
120 V AC
240 V AC
200-208 V AC
220-240 V AC
440-480 V AC
550-600 V AC
200-208 V AC
220-240 V AC
440-480 V AC
550-600 V AC
20 A
17 A
1-1/2 hp
3 hp
17.5 A
15.2 A
14 A
17 A
5 hp
5 hp
10 hp
15 hp
4 Technical Datasheet 1SBC101409D0201 | ABB
Built-in Auxiliary Contacts according to UL / CSA
B2
A
A
B1
C2
C1
Max. rated operational voltage Ue max. 600 V AC, 600 V DC
Pilot duty A600, Q600
AC thermal rated current 10 A
AC maximum volt-ampere making 7200 VA
AC maximum volt-ampere breaking 720 VA
DC thermal rated current 2.5 A
DC maximum volt-ampere making-breaking 69 VA
General Technical Data
Rated insulation voltage Ui
acc. to IEC 60947-4-1
acc. to UL /CSA
Rated impulse withstand voltage Uimp. 6 kV
Electromagnetic compatibility Devices complying with IEC 60947-1 / EN 60947-1 - Environment A
Ambient air temperature
close to contactor
Operation fitted with thermal overload relay -25 ... +60 °C
without thermal overload relay -40 ... +70 °C
Storage -60 ... +80 °C
Climatic withstand Category B according to IEC 60947-1 Annex Q
Operating altitude ≤ 3000 m
Mechanical durability
Number of operating cycles 10 millions operating cycles
Max. switching frequency 3600 cycles/h
Shock withstand
acc. IEC 60068-2-27 and EN 60068-2-27
Mounting position 1
Closed or open
Shock direction
position
Vibration withstand 5 ... 300 Hz
acc. to IEC 60068-2-6
690 V
600 V
1/2 sinusoidal shock for 11 ms: no change in contact position
A
30 g
B1
25 g Closed position / 5 g Open position
B2
15 g
C1
25 g
C2
25 g
4 g Closed position / 2 g Open position
Magnet System Characteristics
Coil operating limits
acc. to IEC 60947-4-1
AC control voltage Rated control circuit voltage Uc 24 ... 500 V AC
50/60 Hz Coil consumption
Average pull-in value
Average holding value
DC control voltage Rated control circuit voltage Uc 12 ... 500 V DC
Coil consumption
Average pull-in value
Average holding value
PLC-Output control (AF..Z) ≥ 500 mA 24 V DC
Drop-out voltage in % of Uc min. ≤ 60 % Uc min
Voltage sag immunity
Dips withstand
according to SEMI F47-0706 (AF..Z) conditions of use on request
(level 0% according to IEC 61000-4-11) (AF..Z) 22 ms average for Uc = 24 ... 250 V 50/60Hz
-20 °C ≤ θ ≤ +60 °C
Operating time
between coil energization and:
between coil de-energization and:
N.O. contact closing
N.C. contact opening
N.O. contact opening
N.C. contact closing
AC supply
DC supply
at θ ≤ 60 °C 0.85 x Uc min ... 1.1 x Uc max
at θ ≤ 70 °C 0.85 x Uc min ... Uc max
at θ ≤ 60 °C 0.85 x Uc min ... 1.1 x Uc max
at θ ≤ 70 °C (AF) 0.85 x Uc min ... Uc max - (AF..Z) 0.85 x Uc min ... 1.1 x Uc max
(AF) 50 VA - (AF..Z) 16 VA
(AF) 2.2 VA / 2 W - (AF..Z) 1.7 VA / 1.5 W
(AF) 50 W - (AF..Z) 12 ... 16 W
(AF) 2 W - (AF..Z) 1.7 W
40 ... 95 ms
38 ... 90 ms
11 ... 95 ms
13 ... 98 ms
ABB | Technical Datasheet 1SBC101409D0201 5
Mounting Characteristics
Pos. 5
Pos. 3
Pos
. 2
Pos. 1 Pos. 1 ± 30°
+30° -30°
Pos. 4
L
6
L
6
Mounting positions
Max. N.C. built-in and add-on N.C. auxiliary contacts: see accessory fitting details for a
3-pole contactor AF09 ... AF38
Mounting distances The contactors can be assembled side by side.
Fixing
on rail according to IEC 60715, EN 60715 35 x 7.5 mm or 35 x 15 mm
by screws (not supplied) 2 x M4 screws placed diagonally
Connecting Characteristics
Main terminals
Screw terminals with cable clamp
Connecting capacity (min. ... max.)
Main conductors (poles)
Rigid solid (≤ 4 mm²)
stranded (≥ 6 mm²)
Flexible with non insulated ferrule
Flexible with insulated ferrule
Bars or lugs
Capacity according to UL/CSA
Stripping length 10 mm
Auxiliary conductors
(built-in auxiliary terminals + coil terminals)
Rigid solid
Flexible with non insulated ferrule
Flexible with insulated ferrule
Bars or lugs
Capacity according to UL/CSA
Stripping length 10 mm
Degree of protection
acc. to IEC 60947-1 / EN 60947-1 and IEC 60529 / EN 60529
Main terminals IP20
Coil terminals IP20
Built-in auxiliary terminals IP20
Screw terminals (delivered in open position, screws of unused terminals must be tightened)
Main terminals M3.5
Coil terminals M3.5
Built-in auxiliary terminals M3.5
Screwdriver type Flat Ø 5.5 / Pozidriv 2
Tightening torque
Main pole terminals 1.5 Nm / 13 lb.in
Coil terminals 1.2 Nm / 11 lb.in
Built-in auxiliary terminals 1.2 Nm / 11 lb.in
1 x
2 x
1 x
2 x
1 x
2 x
L <
1 or 2 x
1 x
2 x
1 x
2 x
1 x
2 x
L <
1 or 2 x
1 ... 6 mm²
1 ... 6 mm²
0.75 ... 6 mm²
0.75 ... 6 mm²
0.75 ... 4 mm²
0.75 ... 2.5 mm²
9.6 mm
AWG 16 ... 10
1 ... 2.5 mm²
1 ... 2.5 mm²
0.75 ... 2.5 mm²
0.75 ... 2.5 mm²
0.75 ... 2.5 mm²
0.75 ... 1.5 mm²
8 mm
AWG 18 ... 14
6 Technical Datasheet 1SBC101409D0201 | ABB
Accessory Fitting Details for a 3-pole Contactor
Main
poles
Built-in
auxiliary
contacts
Front-mounted accessories Side-mounted accessories
Auxiliary contact blocks Electrical and mechanical
interlock set
Auxiliary contact blocks
(between 2 contactors)
1-pole CA4
Left side Right side
1-pole CC4 2-pole CAT4-11 4-pole CA4 VEM4 2-pole CAL4-11
Max. N.C. built-in and add-on N.C. auxiliary contacts: 4 N.C. max. on positions 1, 2, 3, 4 and 3 N.C. max. on positions 1 ±30°, 5
3 0 2 2 – – – – 1 –
A2
VE4
AF contactor
4-pole CA4
2-pole CAT4-11
1-pole CA4, CC4
VM4
1-pole
CA4, CC4
2-pole CAL4-11
2-pole CAL4-11
AF contactor
(without top mounted
coil terminal block)
TF42
EF..
Fixing clips
TF42
EF..
A2
AF contactor
1-pole
CA4, CC4
VEM4 mechanical and electrical interlock set including:
– VM4 mechanical interlock unit including 2 fixing clips
– VE4 electrical interlock block with A2-A2 connection
Many configurations of accessories are possible depending on whether these are front-mounted or side-mounted.
Overview of main accessories (other accessories available)
ABB | Technical Datasheet 1SBC101409D0201 7
Main Accessories
Ordering Details
Description Auxiliary
contacts
Additional auxiliary
contact blocks
Interlocks Mechanical interlock unit VM4 1SBN 030 105 T1000 3471523130609 10 0.005
Side-mounted instantaneous auxiliary
contact blocks
Fixing clips BB4 1SBN 110 120 W1000 3471523130722 50 0.002
1 1 - - CAL4-11 1SBN 010 120 R1011 3471523130043 1 0.040
1 1 - - CAL4-11-T 1SBN 010 120 T1011 3471523130418 10 0.040
Type Order code EAN Pack
piece
(ing)
Weight
kg
(1 pce)
Connection accessories
for starting
Additional coil terminal
block
Protective covers Protective covers BX4-CA 1SBN 110 109 W1000 3471523130715 50 0.001
Function markers Function markers BA4 1SNA 235 156 R2700 3472592351568 16 0.011
Note: VM4 includes 2 fixing clips (BB4) to maintain together both contactors.
Connecting links with manual motor
starters
Connection sets for reversing
contactors
Additional coil terminal block LDC4 1SBN 070 156 T1000 3471523130678 10 0.010
BEA16-4 1SBN 081 306 T1000 3471523130739 10 0.025
BER16-4 1SBN 081 311 R1000 3471523130777 1 0.045
HTP500-BA4 1SNA 235 712 R2400 3472592357126 1 0.220
SPRC 1 1SNA 360 010 R1500 3472593600108 1 0.290
35 1.38"
70 2.76"
60 2.36"
5 0.20"
5 0.20"
ø 4.2 0.17"
2 x
M4 8-32 UNC
35 1.38"
70 2.76"
60 2.36"
5 0.20"
5 0.20"
ø 4.2 0.17"
2 x
M4 8-32 UNC
45 1.77"
80 3.15"
6 0.24"
110.5 4.35"
71 2.80"
5.5 0.22"
35 mm
EN/IEC 60715
10 0.39"
5.5 0.22"
43 1.69"
Terminal Marking and Positioning
5L3
6T3
3L2
4T2
1L1
43
NO31NC21NC13NO
2T1
44322214
A1 A2
A1 A2
21
NC
NC
22
5L33L2
A1
A2
6T34T2
1L1
2T1
13
NO
NO
14
43
NO
NO
44
31
NC
NC
32
Standard devices without addition of auxiliary contacts
AF16-30-22-.. / AF16Z-30-22-..
AF16-30-22-.. / AF16Z-30-22-..
Dimensions mm, inches
AF16 AF16
Note: contactor lateral distance to grounded component 2 mm 0.08" min.
8 Technical Datasheet 1SBC101409D0201 | ABB
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