The LPG version of the car features two
fuel systems: one for petrol and one for
LPG.
Like the petrol system, the LPG system
is the phased, sequential multipoint type
with special injectors.
FIAT PUNTO LPG
What is LPG?
LPG (the abbreviation of liquefied petroleum gas) is a mixture of gas used as an
economical and safe primary energy
source.
Its main components are: propane gas and
butane gas mixed.
These gases are a product of petroleum
refinement and are also present naturally
in oil fields and methane-producing deposits.
In its natural state this mixture is in a
gaseous state but, as the pressure increases, at ambient temperature, it can
easily be turned into a liquid state.
LPG is a fuel with a low environmental impact because it reduces the pollution produced by vehicle exhaust gases.
LPG Multipoint injection system
This product is produced in strict collaboration with prestigious suppliers in the
LPG sector.
The injection system used on the car is an
efficient system in terms of engine performance and is based on the injection of
LPG in a gaseous state.
In this system with four injectors, one for
each intake manifold, the fuel is injected
directly into the engine heat transfer ducts
thereby metering the LPG very precisely
improving combustion and, at the same
time, excluding any possibility of flame return.
By adapting the electronic control technology of petrol engines to meet the specifications of LPG, it has been possible to
achieve important results in terms of driveability and controlling exhaust emissions.
Engines running on LPG have almost the
same torque/power specifications as when
running on petrol and, as a result, the performance of the car is also comparable.
4
Page 5
The system extreme operating temperatures are between
-20°C and 100°C.
Selecting the type of fuel supply
The car is configured for running independently on either petrol or LPG.
The engine is always started on petrol
with an automatic shift to LPG after about
40 seconds at the first significant acceleration.
This is the time required to reach optimum conditions (engine coolant temperature, minimum revs level) for the switch
to LPG. As far as what has been said
is concerned, there must always be
some petrol in the tank (at least 1/4
full) in order not to compromise the op-
eration of the fuel pump.
fig. 1
F0M0472m
In addition, it is advisable to periodically
use up the petrol in the tank (until the reserve warning light comes on) in order to
ensure that the petrol does not become
old and possibly deteriorate.
The petrol/LPG switch A-fig. 1, located
on the protective fuse flap (left side of the
dashboard) allows the driver to select
petrol or LPG operation at their discretion.
When running on LPG, when
the last red LED on gas quantity indicator (visible on the
switch) comes on, refuelling is
advisable. If the LPG runs out during
LPG operation, the system automatically switches to running on petrol
shown by: the amber LED coming on
constantly and the green LED flashing,
the fuel level LEDs going out and a
buzzer in the switch.
FIAT PUNTO LPG
5
Page 6
PASSIVE SAFETY ACTIVE SAFETY
Passive safety
The car has the same passive safety specifications as other versions. In particular,
the tank mountings (located in the spare
wheel housing) have been designed to exceed the Fiat safety standards for impact
tests.
When running on LPG, the flow of gas (in
a liquid state) leaving the tank, passes
through the dedicated pipe to the pressure regulator where there is a safety solenoid valve that stops the flow of LPG
when the key is turned off or when a
change of fuel is selected by the driver (decision to run on petrol).
FIAT PUNTO LPG
Together with the regulator solenoid
valve, a second solenoid valve, in the tank,
closes the LPG pipe at the tank outlet.
The two solenoid valves are closed in the
case of an impact after which the engine
cuts out caused by the fuel cut off system.
The LPG tank meets the legal safety standards of the countries in which the version illustrated this Supplement is marketed.
WARNING
It should be pointed out that
in some countries (including
Italy) there are legal restrictions in
force for parking/garaging motor vehicles with gas that has a higher density than air; LPG comes under this
category.
Active safety
The car has the same active safety specifications as other versions.
The Fiat Punto LPG is equipped
with gaseous LPG injection
system designed specifically
for the car: it is therefore
strictly prohibited to alter the configuration of the system and components.
The use of other components or materials could cause malfunctions and
lead to a reduction in safety therefore,
in the case of problems, go to a Fiat
Dealer. When towing or raising the
car, to prevent damage to the gas system parts, follow the instructions in the
Owner Handbook in the “Towing the
car” chapter.
When painting in an oven, the
LPG tank should be removed
from the car and later care-
fully refitted by a Fiat Dealer.
Although the LPG system has numerous safety features, it is advisable to
close the manual tap on the tank every
time the car is not in use for a long period, transported on other vehicles or
moved in an emergency as a result of a
breakdown or accident.
6
Page 7
SYSTEM FUNCTIONAL DIAGRAM
10
1
2
3
7
5
6
4
9
8
Description of the system functional diagram fig. 2
1 LPG tank - 2 Multivalve assembly and safety devices - 3 LPG refuelling filler - 4 LPG piping - 5 Pressure regulator - 6 LPG injectors
7 LPG in gaseous state filter element - 8 LPG injection system electronic control unit - 9 LPG-petrol switch and LPG gauge
10 Petrol tank.
fig. 2
FIAT PUNTO LPG
F0M0473m
7
Page 8
LPG TANK
48
The vehicle has a (pressurized) tank Afig. 3 for LPG in a liquid state that is
toroidal in shape and located in the housing for the spare wheel with suitable protection.
The LPG in the tank A is always in a liquid
and gaseous state, in physical equilibrium
conditions.
The liquid, which cannot be compressed,
dilates by around 0.25% for each increase
in temperature of one degree. For this
reason a suitable space allowing the increase in volume of the liquid for all
forseeable temperature increases is guaranteed (e.g. car parked in the full sun in
summer) without compromising the integrity of the tank.
FIAT PUNTO LPG
In effect, there is a safety valve that automatically limits the refilling of the tank
(during refuelling) to a maximum level of
80% (liquid) of its total capacity.
Periodically (at least once
every six months) it is advisable
to let the LPG in the tank run
out and, at the first refuelling,
check that it does not exceed the maximum capacity of 38 litres (see instructions in “Capacities” paragraph in this
Supplement). If the value is above 38
litres, go to a Fiat Dealer immediately.
LPG TANK CERTIFICATION
The LPG tank is certified in accordance with the regulations in force.
In Italy the tank has a life of 10 years
from the registration date of the car.
If the car has been registered in a different country from Italy, the life of
the LPG tank and test/inspection
procedures may vary depending on
the laws in force in that particular
country. In any case, when the time
limit in the individual country has run
out, go to a Fiat Dealer to have the
tank replaced.
fig. 3
F0M0474m
There is a plate on the tank B-fig. 3 containing the following information:
– homologation country identification and
homologation number;
– type of gas designed for (LPG);
– name of tank manufacturer;
– tank test pressure (30 bar);
– maximum refilling percentage (80%);
– tank dimensions;
– nominal tank capacity in litres;
– tank manufacture date (month/year);
– tank serial number.
8
Page 9
SOLENOID VALVES
AND SAFETY DEVICES
The system has a solenoid valve located
on the pressure reduction unit and a solenoid valve fitted inside the multivalve assembly on the tank.
The main function of these solenoid valves
is to interrupt/allow the flow of LPG to
the supply circuit.
The solenoid valves are open when:
– a request to run on LPG has been made;
– the optimum engine conditions are satisfied (engine coolant temperature, minimum revs level) for running on LPG;
– there is enough LGP in the tank for operation;
The multivalve assembly fitted on the tank
includes:
– a valve that automatically stops the supply of LPG when the maximum permitted
filling level is reached (80% of the total
tank capacity);
– a flow limiter which, if a pipe is broken,
prevents the complete and sudden escape
of LPG;
– a one-way valve, located on the gas return pipe in the tank, which prevents LPG
reflux;
– a safety solenoid valve on the LPG supply, which either gives the go ahead or
prevents the escape of gas to the pressure
reduction unit;
– a manual tap, upstream of the solenoid
valve, that separates the tank from the LPG
system to allow maintenance operations;
– a fuse pad which, in the case of overheating (temperature above 120°C), totally eliminates the danger of excess pressure making the LPG in the tank flow out
as quickly as possible in a controlled manner;
– an analogue gauge showing the level of
LPG in the tank.
FIAT PUNTO LPG
9
Page 10
PIPING
REGULATION UNIT
The piping for the LPG in a liquid state
(from the filler to the tank and from the
tank to the pressure regulator) is made
from copper and coated in plastic.
The piping for the LPG in a gaseous state
(from the pressure regulator to the LPG
injectors) is made from rubber.
FIAT PUNTO LPG
The regulation unit fig. 4 includes:
– cut out solenoid valve with gauze filter;
– pressure regulator.
The cut out solenoid valve opens or
closes together with the solenoid valve on
the tank. It closes each flow of LPG when
the engine is not running on gas.
It also acts as a safety device that prevents
the flow of LPG if the inertia switch is activated.
fig. 4
The pressure regulator allows the
change of the LPG from a liquid state to a
gaseous state via a dilation chamber and
maintains the pressure required for the operation of the system at a preset value.
F0M0475m
10
Page 11
PAPER FILTER
LPG INJECTORS
The filter fig. 5, located on the pressure
regulator outlet pipe, has the task of filtering the LPG in a gaseous state during
the LPG injectors supply stage.
fig. 5
fig. 6
F0M0476m
F0M0477m
There are four injectors fig. 6, specially
designed for LPG, mounted on the intake
manifold near the cylinder head, one for
each inlet duct; they are supplied with LPG
in a gaseous state at a constant pressure
and are controlled by a specific electronic control unit.
A gas pressure and temperature sensor
that sends an appropriate electrical signal
in order to determine the LPG injection
time is fitted on the injectors.
FIAT PUNTO LPG
11
Page 12
ELECTRONIC CONTROL
UNIT
The vehicle has a dedicted electronic control unit for the LPG system; it uses the
incoming signals from the petrol injection
control unit and converts them into signals for the injection of the LPG.
The control unit for the injectors has the
same strategy as the petrol control unit
(phased, sequential, multipoint).
FIAT PUNTO LPG
LPG/PETROL SWITCH
The LPG/petrol switch fig. 7 is located on
the protective fuse flap (left side of the
dashboard) and includes:
A. LPG/petrol operating mode request
button;
B. LPG gauge: 5 LEDs, 4 green and 1 red
to indicate the reserve. The red LED only comes on when the last green LED goes
out.
The red LED indicates the reserve condition;
ON. LPG operating mode indicator:
green LED, located under button A, on
constantly;
OFF. petrol operating mode indicator:
yellow LED, located above button A, on
constantly.
IMPORTANT When the ignition key is
turned to the MAR position the LEDs on
the ignition switch come on in accordance
with the following logic:
– with the petrol operating mode se-lected: yellow OFF LED on;
– with the LPG operating mode se-lected: all the LEDs in the switch are on
constantly and the green ON LED is flashing.
fig. 7
To select the type of fuel system desired
(LPG or petrol), press the button A-fig.
7.
To change the type of fuel system, it is advisable to operate the button with the vehicle stationary and the engine running or
,whilst driving, after having released the
accelerator.
If the switching takes place during acceleration or pick-up, there may be a brief
flat spot (fall in power).
Do not switch between the
two operating modes whilst
starting the engine.
F0M0478m
12
Page 13
Switching from petrol to LPG
When running on petrol: press the button
A-fig 7, the switch to LPG will take place
automatically at the first significant acceleration.
During switching:
– the LPG gauge B comes on;
– the yellow OFF LED goes out (petrol
operating mode);
– the green ON LED comes on switching from intermittent to on constantly
(LPG operating mode);
There is a series of 5 LEDs B (1 red and
4 green) on the left side of the switch that
display the amount of LPG in the tank.
When the amount of LPG remaining goes
below about 1/5 of the capacity of the
tank, only the red (reserve) LED remains
on to signal the need for refuelling.
IMPORTANT In the case of starting at
outside temperatures of below -10°C, the
switching times from petrol to LPG increase to allow the pressure regulator to
become warm enough.
Switching from LPG to petrol
When running on LPG: press the button
A-fig. 7.
During switching:
– the LPG gauge B goes out;
– the yellow OFF LED comes on constantly (petrol operating mode);
– the green ON LED goes out (LPG operating mode).
LPG used up
If the LPG runs out, switching to petrol
takes place automatically with:
– the yellow OFF LED on constantly;
– the green ON LED flashing;
– an acoustic warning from the switch
buzzer (fast frequency).
IMPORTANT The buzzer warns the driver that the engine is running on petrol;
therefore they must refuel with LPG before it runs out.
It is possible to deactivate the buzzer by
pressing switching button A.
Do not switch between the
two operating modes whilst
starting the engine.
FIAT PUNTO LPG
13
Page 14
System failure signalling
The car has an autodiagnostic system capable of signalling any malfunctions in the
LPG fuel system through the green ONLED fig. 7 flashing. In the case of faults
that could affect the correct operation of
the engine, the LPG control unit will automatically switch from LPG operation to
running on petrol.
This condition will be shown by:
– the yellow OFF LED on constantly;
– the green ON LED flashing;
– an acoustic warning from the switch
buzzer (slow frequency).
FUEL CUT-OFF SYSTEM
In the case of an impact to the vehicle, the
petrol supply is immediately cut off causing the engine to cut out and, as a result,
the LPG safety solenoid valves to close.
For further information, see the “Fuel cut
off system” paragraph in the “Dashboard
and Controls” chapter in the Owner
Handbook.
STARTING
THE ENGINE
The engine is always started on petrol
even with the switch in the LPG position
(green LED flashing, yellow LED on constantly) and switches automatically soon
after.
There must always be some petrol in the
tank to protect the petrol pump.
To carry out the starting manoeuvre correctly, see the warnings and advice in the
Owner Handbook under the chapter
“Starting the engine” enclosed with this
Supplement.
FIAT PUNTO LPG
buzzer, press button A: the green ON
LED will go out and the yellow OFF
LED will remain on constantly. Go to a
Fiat Dealer as soon as possible to have
the system checked.
14
In this condition it is possible
to continue driving running on
petrol (excluding the LPG fuel system). To stop the
Page 15
AT THE FILLING
STATION
LPG filler
The gas filler is located next to the petrol
filler cap. It has a one-way valve, located
in the actual filler body.
To access the filler B-fig. 8, open the access flap A and undo the cap C.
Observe the following precautions during
the refuelling operation:
– switch off the engine;
– apply the handbrake;
– turn the ignition key to the STOP position;
– do not smoke;
– hand the special adaptor over to the
qualified LPG refuelling personnel.
IMPORTANT Before refuelling with LPG,
the qualified personnel should make sure
that the adapator is correctly tightened
onto the filler fitting.
IMPORTANT Depending on the country,
there are two types of adaptors for refuelling pumps. The adaptor that comes with
the car in a special case is specifically designed for the country in which the car is
sold. If you are in a different country, find
out what type of adapator is used there.
fig. 8
fig. 9
IMPORTANT Only use LPG for motor vehicles.
IMPORTANT Look after the LPG
adapator carefully so that it does not
get damamged.
F0M0479m
F0M0480m
WHEELS
Wheel repair
The car does not have a spare wheel but
comes with a quick tyre repair kit known
as Fix&Go.
The kit is located on the left side of the
luggage compartment and is fastened by
velcro.
See the instructions in the booklet that
this supplement comes with.
The tool box fig. 9 is located under the
driver’s seat and fastened by velcro.
FUSE REPLACEMENT
The LPG system components are protected by a 20A fuse F81 (power supply +
battery) installed, depending on the version, near the battery or in the engine
compartment junction unit and a 5A fuse
F16 (power supply + ignition) in the engine compartment junction unit.
For all the other fuses, consult the Owner Handbook that this supplement comes
with.
FIAT PUNTO LPG
15
Page 16
SCHEDULED SERVICING PLAN
Additional operations to the Servicing Plan in the Owner Handbook.
Visually inspect the condition of: LPG piping and connectors and
Replacement of filter inside the pressure regulator
Paper filter replacement (LPG in gaseous state)
Check operation and parameters of fuel supply system
using autodiagnostic socket
Check mechanical tappet clearance and restore if necessary
Following the installation of the LPG system components, a plate (Stage 2) is fitted to the left side of the luggage compartment rear
floor, that contains the following information:
– Name of manufacturer;
– Homologation number (Stage 2);
– Vehicle type identification codes;
– Vehicle weights;
– Engine type;
– Bodywork version code.
FIAT PUNTO LPG
17
Page 18
INTRODUCTION1.4
Engine identification code 350A1000
CycleOtto
Number of cylinders and position4 in line
Piston diameter and strokemm72 x 84
Total capacitycm
Compression ratio11.1 : 1
Max power CEEbhp7777
Max torque CEE kgm11.711.7
Spark plugsNGK ZKR7A-10
FIAT PUNTO LPG
Fuel
3
LPGPetrol
kW5757
at a speed ofrpm60006000
Nm115115
at a speed ofrpm30003000
LPG
1368
Green petrol
unleaded
95 RON
LPG FUEL SYSTEM
Electronic injection with special LPG injectors.
Type: Phased, sequential, multipoint.
Stoichiometric metering of the air/gas mixture.
Engine idle speed:
700 ± 50 rpm
The LPG injection system is controlled by
a dedicated control unit (connected to the
petrol one) using the sensors already on
the car.
IGNITION
Static advance, electronic, integrated with
the injection.
PERFORMANCE
Top speed in km/h.
Running on petrol: 165
Running on LPG: 165
WARNING
Modifications or repairs to
the fuel feed system that are
not carried out properly or do not
take the system’s technical specifications into account can cause malfunctions leading to the risk of fire.
18
Page 19
WEIGHTS
Weights (kg) for versions
Unladen weight (with all fluids, fuel tank
filled to 90% and without optional equipment):
1.4
3 door3 door5 door
4 seater5 seater5 seater
102510251040
Payload including the driver (1):
Maximum permitted loads (2)
– front axle:
– rear axle:
– total:
Towable loads
- braked trailer:
- non braked trailer:
Maximum permitted load on the roof:
Maximum load on the ball:
(1) In the presence of optional equipment the unladen weight increases and, as a result, the payload decreases in relation to the maximum permitted loads.
(2) Loads not to be exceeded. The user is responsible for arranging goods in the luggage compartment and/on load carrying platform within the maximum permitted loads.
480560560
850850850
850850850
150515851600
100010001000
400400400
757575
606060
19
FIAT PUNTO LPG
Page 20
DIMENSIONS
FIAT PUNTO LPG
Dimensions are expressed in mm and refer to the vehicle equipped with its original tyres.
Height is measured with vehicle unladen.
fig. 10
F0M0369m
Trim levelABCDEFGH
1.4403087525106451490147316871466
20
Page 21
LUGGAGE COMPARTMENT VOLUME
The voluem of the load compartment measured in dm3is as follows:
1.4
With rear backrests not folded over:
With rear backrests folded over:
252
615
WHEELS
Tyres
VersionRims (*)Original equipmentSnow
1.4
(*) Wheelbase 100 mm and M12.x1.5 wheel bolts only use the wheels designed for this car.
(*) The figure already takes into account
the 80% tank filling limit and the residual
fluid required for the pump and the maximum permitted capacity. There may be
slight variations to this figure as a result of: differences between the supply
pressures of pumps in the network,
FIAT PUNTO LPG
pumps with different supply/cut off
specifications, tank not completely in
reserve condition..
Note than when using a fuel such as LPG,
the range is very variable because, in addition to the vehicle driving and maintenance conditions, it also depends on the
composition of the gas which may vary,
not only seasonally, but also from supplier to supplier. LPG is, in effect, a composition of gas (butane and propane) mixed
in a way that may not be standardized.
During LPG operation, the “Instant consumption” and “Average consumption”
readings are not significant, but remain
valid for all other functions.
IMPORTANT Only use LPG for motor vehicles.
If, when refuelling with LPG,
the tank is filled with more
than the 38 litres, seek assis-
tance immediately from a Fiat Dealer. Periodically (at least once
every six months) it is advisable to let
the LPG in the tank run out and, at the
first refuelling, check that it does not
exceed the maximum capacity of 38
litres.
22
Page 23
CO2EMISSIONS
The CO2emission figures in the table below refer to combined fuel consumption.
The fuel consumption figures given in the
table below are determined on the basis
of the homologation tests laid down by
specific European Directives.
The procedures below are followed for
measuring consumption:
– urban cycle: cold starting followed by
driving that simulates urban use of the car;
– extra-urban cycle: driving simulating the
use of the vehicle in a non-urban situation
with frequent acceleration in all gears; the
speed varies between 0 and 120 km/h;
– combined consumption: about 37% of
the urban cycle and around 63% of the
non-urban cycle.
Fuel consumption according to Directive 2004/3/EC
SaloonPetrolLPG
(litres x 100 km)(litres x 100 km)
Urban7.59.4
Extraurban5.06.2
Combined5.97.4
IMPORTANT The type of route, traffic situations, weather conditions, driving style,
general conditions of the car, trim level/equipment/accessories, use of the climate control system, vehicle load, roof
rack and other situations that affect air
drag may lead to different fuel consumption levels than those measured.(see
“Saving fuel” in the “Starting and
driving” chapter in the handbook).
LPG range
With reference to the combined consumption figures, the range running on
LPG is 520 km.
FIAT PUNTO LPG
23
Page 24
Fiat Group Automobiles S.p.A. - Customer Services - Technical Services - Service Engineering
Largo Senatore G. Agnelli, 5 - 10040 Volvera - Torino (Italia)
Print no. 604.39.942 -12/2008 -1
st
Edition
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