3M W100 User Manual
Service Instructions
Important Safety
Information
BEFORE INSTALLING
OR OPERATING THIS
™
3M
Water Activated
Tape Dispenser -
Manual Version
W100
EQUIPMENT
Read, understand, and
follow all safety and
operating instructions.
Spare Parts
It is recommended you
immediately order the
spare parts listed in the
Serial No.
For reference, record dispenser serial number here.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
"Spare Parts/Service
Information" section.
These parts are expected
to wear through normal
use, and should be kept
on hand to minimize
production delays.
3M™ is a Trademark
of 3M, St. Paul, MN 55144-1000
Printed in U.S.A.
1
© 3M 2011 44-0009-2107-0 (A102011-NA-C)
This instruction manual covers safety aspects,
handling and transport, storage, unpacking,
preparation, installation, operation, adjustments,
maintenance, troubleshooting, repair work and
servicing plus parts list of the 3MTM Water Activated
Tape Dispenser (Manual Version), Type 11100.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
Edition October 2011
Copyright 3M 2011 All rights reserved
The manufacturer reserves the right to change
the product at any time without notice.
i
2
Replacement Parts and Service Information
To Our Customers:
®
This is the 3M™ / Scotch
equipment you ordered. It has been set up and tested in the factory with
Scotch® tapes. If technical assistance or replacement parts are needed, call:
Help line:
1-800-328-1390
Spare Parts:
1-800-344-9883
3M Tape Dispenser Parts
241 Venture Drive
Amery, WI 54001-1325:
Included with each dispenser is an Instructions and Parts List manual.
Replacement Parts and Additional Manuals
Order parts by part number, part description, and quantity required.
When ordering parts or additional manuals, include model/dispenser name,
dispenser type, and serial number that are located on the identifi cation plate
(For example: Water Activated Tape Dispenser (manual version) - Type 11100 -
Serial Number 13282).
Identification Plate
MANUAL WATER
ACTIVATED TAPE
DISPENSER
MODEL: W100
SERIAL NUMBER:
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
3M™ is a Trademark of
3M, St. Paul, MN 55144-1000
3
Printed in U.S.A.
ii
This Page is Blank
4
Replacement Parts And Service Information
To Our Customers:
This is the 3M™ equipment you ordered. It has been set up
and tested in the factory. If any problems occur when operating this equipment and you desire a
service call or phone consultation, call, write, or fax the appropriate number listed below.
Included with each dispenser is an Instructions and Parts List manual.
SERVICE, REPLACEMENT PARTS, AND ADDITIONAL MANUALS
AVAILABLE DIRECT FROM:
Order parts by part number, part description, and quantity required. Also, when ordering parts or
additional manuals, include model/dispenser name, dispenser type, and serial number that are
located on the identifi cation plate.
3M Industrial Adhesives and Tapes
3M Center, Building 220-5E-06
St. Paul, MN 55144-1000
3M™ and Scotch™ are Trademarks of
3M, St. Paul, MN 55144-1000
Printed in U.S.A.
iii
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TABLE OF CONTENTS - Water Activated Tape Dispenser (manual version) - Type 11100
Instruction Manual
Water Activated Tape Dispenser (manual version) Page
Cover Page
Replacement Parts and Service Information ........................................................................ i - iii
Table of Contents ................................................................................................................. iv - vi
Acronyms and Abbreviations ................................................................................................ vii
1. Introduction
1.1 Manufacturing Specifi cations / Description / Intended Use ........................................ 1
2. General Information
2.1
General Information ..................................................................................................... 3
2.2 Data for Technical Assistance ...................................................................................... 3
2.3 Warranty / Contents ..................................................................................................... 4
3. Safety
3.1 How to read and use the Service Manual .................................................................... 5
3.2.1 Importance of the Manual
3.2.2 Manual Maintenance
3.2.3 Consulting the Manual
3.2.4 How to Update Manual
3.3 Table of Warnings ........................................................................................................ 5
3.4 Operator's Qualitifi cations ............................................................................................ 6
3.5 Number of Operators ................................................................................................... 6
3.6 Safe Use of Dispenser and defi nition of Operator's Qualifi cations ................................. .. 6
3.7 Residual Hazards ........................................................................................................ 6
3.8 Personal Safety Measures ........................................................................................... 6
3.9 Predicatable actions which are incorrect/not allowed .................................................. 6
3.10 Operator Skill Level Descriptions ................................................................................. 7
3.11 Component Locations .................................................................................................. 8
3.12 Warning Labels ............................................................................................................ 9
4. Technical Specifications
4.1 Shipping Weight ........................................................................................................... 10
4.2 Tape ............................................................................................................................. 10
4.3 Dispenser Dimensions ................................................................................................. 10
4.4 Operating Conditions ................................................................................................... 10
5. Shipment and Handling of Packed Dispenser
5.1 Shipment and Handling of Packed Dispenser .............................................................. 11
5.2 Packaging for Overseas Shipment ............................................................................... 11
5.3 Handling and Transportation of Uncrated Dispenser..................................................... 11
5.4 Storage of the Packed or Unpacked Dispenser............................................................. 11
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TABLE OF CONTENTS (continued)
6. Installation
6.1 Operating Conditions ................................................................................................................ 12
6.2 Space Requirements for Dispenser Operation and Maintenance Work ................................... 12
6.3 Tool Kit needed for Repairs ....................................................................................................... 12
6.4 Dispenser Positioning ................................................................................................................ 12
6.5 Leveling .................................................................................................................................... 13
6.6 Loading Tape ............................................................................................................................. 13 - 14
6.7 Water Bottle Filling ................................................................................................................... 15
6.8
Brush Tank Water Level Adjusting ............................................................................................. 15
6.9 Tape Weight Adjusting .............................................................................................................. 15
7. Theory of Operation
7.1 Operating Instructions .............................................................................................................. 16
8. Safety Devices of the Dispenser
8.1 Safety Measures ...................................................................................................................... 17
8.2 Supplied with the Dispenser .................................................................................................... 17
8.3 Recommended frequency of Inspection and Maintenance Operations..................................... 17
8.4 Inspections to be performed before and after every Maintenance Operation ......................... 17
8.5 Check Effi ciency of Safety Features ........................................................................................ 17
8.6 Cleaning the Water Feed System ............................................................................................ 18
8.7 Cleaning the Cutter Assembly .................................................................................................. 18
8.8 Cleaning the Tape Path ........................................................................................................... 18
8.9 Handle ..................................................................................................................................... 19
8.10 Handle Shaft ............................................................................................................................ 19
8.11 Right Side Cover ....................................................................................................................... 20
8.12 Left Side Cover ........................................................................................................................ 20
8.13 Front Cover .............................................................................................................................. 20
8.14 Water Tank Holder ................................................................................................................... 21
8.15 Cutter Return Spring ................................................................................................................ 21
8.16 Movable Cutter Blade .............................................................................................................. 22
8.17 Fixed Blade .............................................................................................................................. 22
8.18 Cutter Arms .............................................................................................................................. 23
8.19 Pinch Roller ............................................................................................................................. 23
8.20 Top Roller ................................................................................................................................ 24
8.21 Free Spin Roller Shaft ............................................................................................................. 24
8.22 Slide Roller .............................................................................................................................. 24
8.23 Weighted Brush Cover ............................................................................................................. 25
8.24 Brush ....................................................................................................................................... 25
8.25 Tape Channel Plate ................................................................................................................. 26
8.26 Tape Basket / Motor Cover ...................................................................................................... 26
8.27 Tape Guide Assembly .............................................................................................................. 27
8.28 Feed Wheel ............................................................................................................................. 27
8.29 Idler Gear ................................................................................................................................. 27
8.30 Drive Gear with Springs and Clutch Assembly ......................................................................... 28
8.31 Separating/Re-assembling Drive Gear with Springs and Clutch Assembly ............................. 28
8.32 Gear Box / Motor Mount .......................................................................................................... 29
8.33 Ramp ....................................................................................................................................... 29
8.34 List of Maintenance Operations ............................................................................................... 30
8.35 Troubleshooting Guide ............................................................................................................ 31
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TABLE OF CONTENTS (continued)
9. Additional Instructions
9.1 Information for Disposal of Dispenser........................................................................................ 32
9.2 Emergency Procedures ........................................................................................................... 32
10. Enclosures / Special Information
10.1 Statement of Conformity ........................................................................................................... 32
10.2 Emissions of Radiation, Gas Vapor, and Dust .......................................................................... 32
10.3 Emission of Hazardous Substances.......................................................................................... 32
10.4 Electric Tests ............................................................................................................................ 32
11. Technical Documentation and Information
11.1 Schematics .............................................................................................................................. 33
11.2 Options and Accessories .......................................................................................................... 34
Replacement Parts and Service Information ................................................................................... 35
Replacement Parts – Illustrations and Parts Lists Information ........................................................ 36
12. Parts Lists and Illustrations
Replacement Parts – Illustrations and Parts Lists ........................................................................... 37 - End of Manual
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2011 October
ABBREVIATIONS AND ACRONYMS
LIST OF ABBREVIATIONS, ACRONYMS
3M - Trademark of 3M St. Paul, MN 55144-1000
Scotch - Trademark of 3M St. Paul, MN 55144-1000
Drw. - drawing
Ex. - for example
Fig. - exploded view fi gure no. (spare parts)
Figure - Illustration
Max. - maximum
Min. - minimum
Nr. - number
N/A - not applicable
OFF - dispenser not operating
ON - dispenser operating
PLC - Programmable Logic Control
PP - Polypropylene
PTFE - Polytetrafl ourethelene
PU / PU-Foam - Polyurethane Foam
PVC - Poly-vinyl chloride
W - Width
H - Height
L - Length
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1-Instructions
1.1 Description / Intended Use
Congratulations on the purchase of your new water activated gummed tape dispenser (manual versiont). We are
confi dent you will be very pleased with the operation and performance of this durable, quality built dispenser for
many years to come.
The dispenser allows you to dispense gummed tape quietly, quickly, and accurately for a
variety of uses.
3MTM Water Activated Tape Dispenser (manual version), Type 11100
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2
2-GENERAL INFORMATION
2.1 Data Identifying Manufacturer and Dispenser
MANUAL WATER
ACTIVATED TAPE
DISPENSER
MODEL: W100
SERIAL NUMBER:
2.2 Data for Technical Assistance and Service
For Commercial Use Only
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2011 October
2-GENERAL INFORMATION (continued)
Equipment Warranty and Limited Remedy: THE FOLLOWING WARRANTY IS MADE IN LIEU OF ALL OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED T O, ANY IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE AND ANY IMPLIED WARRANTY ARISING
OUT OF A COURSE OF DEALING, CUSTOM OR USAGE OF TRADE:
2.2 Warranty
3M sells its 3M™ Water Activated Tape Dispenser, Type 11100 with the following warranties:
1. All 3M™ Water Activated Tape Dispenser parts will be free from defects for ninety (90)
days after delivery.
If any part is defective within this warranty period, your exclusive remedy and 3M’s and seller’s sole obligation shall
be, at 3M’s option, to repair or replace the part. 3M must receive actual notice of any alleged defect within a
reasonable time after it is discovered, but in no event shall 3M have any obligation under this warranty unless it
receives such notice within fi ve (5) business days after the expiration of the warranty period. All notices required
hereunder shall be given to 3M solely through the 3M™ Help line. To be entitled to repair or replacement as provided under this warranty, the part must be returned as directed by 3M to its factory or other authorized service station
designated by 3M. If 3M is unable to repair or replace the part within a reasonable time after receipt thereof, 3M, at
its option, will replace the equipment or refund the purchase price. 3M shall have no obligation to provide or pay for
the labor required to remove any part or equipment or to install the repaired or replacement part or equipment. 3M
shall have no obligation to repair or replace those parts failing due to normal wear, inadequate or improper maintenance, inadequate cleaning, non-lubrication, improper operating environment, improper utilities, operator error or
misuse, alteration or modifi cation, mishandling, lack of reasonable care, or due to any accidental cause.
Limitation of Liability: Except where prohibited by law, 3M and seller will not be liable for any loss or damage arising
from this 3M equipment, whether direct, indirect, special, incidental, or consequential, regardless of the legal theory
asserted, including breach of warranty, breach of contract, negligence, or strict liability.
Contents, Water Activated Tape Dispenser (manual version)
(1) Water Activated Tape Dispenser (manual version), Type 11100
(1) Operator's Manual
®
Scotch
, and 3MTM are Trademarks of 3M, St. Paul, Minnesota 55144-1000
WaterAct-M-S
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2011 October
1-SAFETY
3.1 How to Read and Use the Service Manual
This instruction manual covers safety aspects,
handling and transport, storage, unpacking, preparation, installation, operation, set-up and adjustments,
technical and manufacturing specifi cations, mainte-
nance, troubleshooting, repair work and servicing,
electric diagrams, warranty information, disposal, a
defi nition of symbols, plus a parts list of the 3M Wa-
ter Activated Tape Dispenser (manual version) 3M
Industrial Adhesives and Tapes Division 3M Center,
Bldg. 220-5E-06 St. Paul, MN 55144-1000 (USA) /
Edition October 2011 / Copyright 3M 2011 / All rights
reserved The manufacturer reserves the right to
change the product at any time without notice -
Publication © 3M 2011 44-0009-2107-0.
3.2.1 Importance of the Manual
The manual is an important part of the dispenser; all
information contained herein is intended to enable
the equipment to be maintained in perfect condition
and operated safely. Ensure that the manual is available to all operators of this equipment and is kept
up to date with all subsequent amendments. Should
the equipment be sold or disposed of, please ensure
that the manual is passed on. Electrical and pneumatic diagrams are included in the manual. Equipment using PLC controls and/or electronic components will include relevant schematics or programs in
the enclosure and in addition, the relevant documentation will be delivered separately.
3.2.2 Manual Maintenance
Keep the manual in a clean and dry place near the
dispenser. Do not remove, tear, or rewrite parts of
the manual for any reason. Use the manual without
damaging it. If the manual has been lost or damaged, ask your after sale service for a new copy.
3.2.3 Consulting the Manual
3.2.4 How to Update the Manual in Case of
Modifications to the Dispenser
Modifi cations to the dispenser are subject to manufac-
turer’s internal procedures. The user receives a complete and up-to-date copy of the manual together with
the dispenser. Afterwards the user may receive pages
or parts of the manual which contain amendments or
improvements made after its fi rst publication. The user
must use them to update this manual.
3.3 Table of Warnings
WARNING
• To reduce the risk associated with
mechanical hazards:
− Read, understand, and follow all safety and
operating instructions before operating or
servicing the tape dispenser.
− Allow only properly trained and qualifi ed
personnel to operate and service this
equipment.
CAUTION
• To reduce the risk associated with
sharp blade hazards:
− Keep hands and fi ngers away from
tape cutoff blades. The blades are
extremely sharp.
WARNING
Sharp Blade
The manual is composed of:
- Pages which identify the document and the
dispenser
- Index of the subjects
- Instructions and notes on the dispenser
- Enclosures, drawings and diagrams
- Spare parts (last section)
All pages and diagrams are numbered. The spare
parts lists are identifi ed by the fi gure identifi cation
number. All the notes on safety measures or
possible dangers are identifi ed by the symbol:
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Figure 3-1
WARNING
• To reduce the risk associated with
muscle strain:
− Use proper body mechanics when
working on or moving the dispenser.
2011 October
5
3-SAFETY (continued)
3.4 Operator's Qualifications
- Dispenser Operator
- Mechanical Technician
- Manufacturer’s Technician/Specialist
(See Section 3)
3.5 Number of Operators
The operations described below have been analyzed
by the manufacturer; the recommended number of
operators for each operation provides the best and
safest work performance.
WARNING
• To reduce the risk associated with
mechanical hazards:
− Read, understand, and follow all safety and
operating instructions before operating or
servicing the Tape Dispenser.
− Allow only properly trained and qualifi ed
personnel to operate and service this
equipment.
Note: A smaller or greater number of operators
could be unsafe.
3.6 Instructions for a Safe Use of the Dispenser /
Definition of Operator's Qualifications
Only persons who have the skills described in the
skill levels section should be allowed to work on the
dispenser. It is the responsibility of the user to appoint the operators having the appropriate skill level
and the appropriate training for each category of job
(See Section 3).
3.7 Residual Hazards
The Water Activated Tape Dispenser (manual version) incorporates various safety protections which
should never be removed or disabled (notwithstanding the safety precautions conceived by the designers of the dispenser).
3.8 Personal Safety Measures
Safety glasses, safety gloves, safety helmet, safety
shoes, air fi lters, ear muffs - None is required except
when recommended by the user.
3.9 Predictable Actions which are Incorrect and
Not Allowed
- Never work without the safety protections.
- Only authorised personnel should be allowed to
carry out the adjustments, repairs or maintenance
which require operation with reduced safety
protections. During such operations, access to the
dispenser must be restricted. When the work is
fi nished, the safety protections must immediately be
reactivated.
- Do not modify the dispenser or any part of it. The
manufacturer will not be responsible for any
modifi cations.
Follow carefully the installation instructions of this
manual.
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2011 October
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